Sie sind auf Seite 1von 30

T

D

C

O

P

S












T
A

Title:
Doc. No.:
Client:
Owner:
Project:
Scope:
Rev
(m
00 07/






Technical
Approval by
Date
mm/dd/yy)
/31/2007





y:

A

U

G

G

D

A


AUT
PR
www
AUT Insp
UTQ-07-1
Gail India
Gail India
abol Pan
AUT Insp
Revisio
Init
T INSPECT
ROCEDUR
w.utscan.com
ection Pr
020-AUT

a Limited

a Limited

nvel Pipe
ection Se
on Descript
tial Release

TION
RE
m
rocedure

TP
d
d
line Proj
ervices
tion
Level
Approv
Oper
Approv
Date:
Control
UTQ N
Rev:
Page:
e




ject
P
III UT
val by:

rations
val by:

07/31/20
l: 07-1020
No.: 07-1020
00
1 of 30
Prepared
KH






007

-AUTP

Reviewed
ST







Digitally signed by Joel Almond
DN: cn=Joel Almond, c=CA, o=UT
Quality Inc,
email=Joel@UTQualityinc.com
Date: 2007.08.02 07:31:59 -06'00'
Digitally signed by Stuart
Thorogood
Date: 2007.08.02
08:35:23 -06'00'
Kevin
Hodgins
Digitally signed by Kevin Hodgins
DN: cn=Kevin Hodgins, c=US,
o=UT Quality Inc.,
email=kevin@utquality.com
Date: 2007.08.02 09:06:19 -06'00'

1
2
3
4
5
6
7
8
9
10
SCOPE ...
VALIDIT
2.1 GEN
2.2 VISU
2.3 SPEC
2.4 TEC
2.5 TEC
REFERE
3.1 COD
3.2 UT Q
SAFETY
CONTRA
PERSON
6.1 AUT
6.2 AUT
EQUIPM
7.1 AUT
7.2 REC
7.3 COU
7.4 POW
7.5 SOF
7.6 SPA
7.7 SYS
7.8 UT
7.9 COM
7.10 SOF
CALIBRA
8.1 GEN
8.2 DIM
8.3 IDEN
8.4 TAR
8.5 LOC
8.6 THIC
8.7 MAN
8.8 CAL
CALIBRA
9.1 CAL
9.2 CAL
9.3 RE-C
9.4 MAN
0 PRODUC
10.1 INSP
10.2 CAL
10.3 GAT
.......................
TY ..................
NERAL .............
UAL INSPECTIO
CIFIC ..............
CHNIQUE SHEET
CHNIQUE ADDEN
ENCES ...........
DE & STANDAR
QUALITY CONT
......................
ACTOR RESP
NNEL QUALIF
T SUPERVISOR
T OPERATOR ..
MENT..............
T SYSTEM .......
CORDING SYSTE
UPLING ............
WER SUPPLY ....
TWARE ...........
RES ................
TEM LOG BOOK
SCAN SYSTEM
MPUTER ...........
TWARE ...........
ATION BLOC
NERAL .............
MENSIONS ........
NTIFICATION ...
RGETS ..............
CATION AND SIZ
CKNESS SURVE
NUAL ULTRASO
LIBRATION BLO
ATION ..........
LIBRATION SCA
LIBRATION INTE
CALIBRATION .
NDATORY RE-I
CTION TESTI
PECTION INITIA
LIBRATION AND
TE SETTINGS FO

.......................
.......................
.......................
ON ....................
.......................
TS ....................
NDUMS ...........
.......................
RDS ..................
TROL DOCUME
.......................
PONSIBILITY
FICATIONS .
.......................
.......................
.......................
.......................
EMS .................
.......................
.......................
.......................
.......................
K ....................
SPECIFICATION
.......................
.......................
CKS ...............
.......................
.......................
.......................
.......................
ZE OF THE CAL
EY ....................
ONIC SCAN .......
OCK ACCEPTAN
.......................
AN & ADJUSTME
ERVALS ...........
.......................
INSPECTION .....
ING ...............
ALIZATION .......
D GAIN SETTING
OR PIPELINE W
AUT
PR
www
........................
........................
.......................
.......................
.......................
.......................
.......................
........................
.......................
ENTS ................
........................
Y .....................
........................
.......................
.......................
........................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
N .....................
.......................
.......................
........................
.......................
.......................
.......................
.......................
LIBRATION REFL
.......................
.......................
CE ...................
........................
ENT .................
.......................
.......................
.......................
........................
.......................
GS FOR PIPELIN
WELDS ...............
T INSPECT
ROCEDUR
w.utscan.com
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
LECTORS ........
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
NE WELDS .......
.......................
TION
RE
m
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
Date:
Control
UTQ N
Rev:
Page:
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
07/31/20
l: 07-1020
No.: 07-1020
00
2 of 30
........................
........................
.......................
.......................
.......................
.......................
.......................
........................
.......................
.......................
........................
........................
........................
.......................
.......................
........................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
........................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
........................
.......................
.......................
.......................
.......................
........................
.......................
.......................
.......................
007

-AUTP

................ 4
................ 4
................ 4
................ 4
................ 4
................ 4
................ 5
................ 5
................ 5
................ 5
................ 5
................ 6
................ 6
................ 6
................ 6
................ 7
................ 7
................ 8
................ 9
................ 9
................ 9
................ 9
.............. 10
.............. 10
.............. 10
.............. 10
.............. 11
.............. 11
.............. 11
.............. 12
.............. 12
.............. 13
.............. 13
.............. 14
.............. 14
.............. 15
.............. 15
.............. 16
.............. 16
.............. 16
.............. 17
.............. 17
.............. 17
.............. 18

11
12
13
14
15
10.4 PER
10.5 WEL
10.6 SUR
10.7 SCR
10.8 SCA
10.9 SUR
10.10 SCR
10.11 PER
10.12 DIST
10.13 WEL
1 INDICAT
11.1 GEN
11.2 MET
11.3 INDI
11.4 WEL
11.5 EVA
11.6 DEP
11.7 CRA
11.8 ARC
11.9 VOL
11.10 LINE
11.11 INDI
11.12 STA
11.13 CAP
11.14 COL
11.15 VOL
11.16 TOF
2 ACCEPT
3 REPORT
13.1 PRO
13.2 IDEN
4 RECORD
5 APPEND
CENT AMPLITU
LD IDENTIFICAT
RFACE CONDITI
RIBE LINE ........
ANNER GUIDE B
RFACE TEMPERA
RIBE TOOL AND
FORMANCE CH
TANCE CALIBR
LD INSPECTION
TION EVALU
NERAL .............
THODOLOGY ...
ICATION INTER
LD PASS AND U
ALUATION DEFI
PTH ..................
ACKS ...............
C BURNS .........
LUMETRIC ROO
EAR INDICATIO
ICATION INTER
ACKED INDICAT
P GEOMETRY ...
LD LAP OR INTE
LUMETRIC INDI
FD INDICATION
TANCE CRIT
TING CRITER
ODUCTION ULTR
NTIFICATION OF
DING AND BA
DIX-A TECHN

UDE TO DECIBE
TION ...............
ON ..................
.......................
BAND ...............
ATURE ............
BAND SETTING
HECKS ..............
RATION ............
N PROCESS .......
UATION ........
.......................
.......................
RACTION CALCU
UT CHANNEL D
INITIONS .........
.......................
.......................
.......................
OT INDICATIONS
ONS ..................
RACTION ..........
TIONS ...............
.......................
ER-PASS LOF ..
ICATIONS .........
NS ....................
ERIA .............
RIA ................
RASONIC TESTI
F REPORTED IN
ACK-UP ........
NIQUE ADDE
AUT
PR
www
EL VALUES.......
.......................
.......................
.......................
.......................
.......................
G .....................
.......................
.......................
.......................
........................
.......................
.......................
ULATION RULE
DEFINITIONS ....
.......................
.......................
.......................
.......................
S ......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
........................
........................
ING ..................
NDICATIONS .....
........................
EMDUM .........
T INSPECT
ROCEDUR
w.utscan.com
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
S ....................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
TION
RE
m
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
Date:
Control
UTQ N
Rev:
Page:
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
07/31/20
l: 07-1020
No.: 07-1020
00
3 of 30
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
........................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
........................
........................
.......................
.......................
........................
........................
007

-AUTP

.............. 18
.............. 19
.............. 19
.............. 19
.............. 20
.............. 20
.............. 20
.............. 21
.............. 21
.............. 22
.............. 23
.............. 23
.............. 23
.............. 24
.............. 24
.............. 24
.............. 24
.............. 24
.............. 24
.............. 25
.............. 25
.............. 25
.............. 26
.............. 26
.............. 26
.............. 27
.............. 28
.............. 29
.............. 29
.............. 29
.............. 29
.............. 29
.............. 30

1

T
in

In

A
(E

2

2.

T

D
qu

T

2.

P

2.

T

2.

76
76
76









SCO
This procedur
n the constru
ndication eva
Acceptance c
ECA) or othe
VAL
.1 GENE
This procedur
Details of the
ualification
The acceptan
.2 VISUA
rior to AUT
.3 SPECI
This procedur
.4 TECH
62 mm OD
62 mm OD
62 mm OD
OPE
re defines th
uction of gas
aluation is b
criteria are ba
er supplied a
LIDITY
ERAL
re is valid fo
e proposed w
of the AUT
ce of weldin
AL INSPECTI
inspection,
IFIC
re shall be u
HNIQUE SHEE
x 10.3mm
x 11.9mm
x 14.3mm

he work instr
and oil pipe
based upon th
ased upon de
accept / rejec
or testing gir
welding meth
system.
ng shall be ba
ION
welds shall
used in conju
ETS
wt
wt
wt
AUT
PR
www
ructions for a
elines.
he results of
efect limits d
ct criteria.
rth weld conf
hods and bev
ased on exam
be approved
unction with
T INSPECT
ROCEDUR
w.utscan.com
automated u
f automated u
defined by a
figurations i
vel configura
mination by
d by visual in
the followin
Attachm
Attachm
Attachm









TION
RE
m
ultrasonic tes
ultrasonic ex
a supplied En
n conjunctio
ations shall b
both visual
nspection.
ng specific te
ment - 1
ment - 2
ment - 3
Date:
Control
UTQ N
Rev:
Page:
sting (AUT)
xamination.
ngineering C
on with spec
be supplied b
and AUT m
echnique she
07/31/20
l: 07-1020
No.: 07-1020
00
4 of 30
of girth wel
Critical Asses
ific techniqu
by Client pri
methods.
eets:
007

-AUTP

ds used
ssment
ue sheets.
ior to

2.

C
th

3

3.

A


3.

T

U

U

U

U


4

A
pe
U
w
sa
.5 TECH
Client require
his AUT pro
REF
.1 CODE
API 1104 19t
.2 UT Q
The latest edi
UTQ-06-MA
UTQ-06-102
UTQ-06-102
UTQ-06-102
SAFE
All UT Quali
erform their
UT Quality In
will also adhe
afety require
HNIQUE ADDE
ements and a
cedure.
ERENCE
E & STANDAR
th
QUALITY CON
ition of the f
AN-EHS
9-CBCV
9-CBCU
9-CBCM
ETY
ty Inc. perso
job in a safe
nc. Environm
ere to any sta
ements.

ENDUMS
addition met
ES
RDS
W

NTROL DOC
following do
U

C

C

C

onnel are res
e and profes
mental Healt
atutory and l
AUT
PR
www
thod specific

Welding of
UMENTS
cuments sha
UT Quality
Calibration
Calibration
Calibration
sponsible for
sional mann
th and Safety
local safety r
T INSPECT
ROCEDUR
w.utscan.com
c modificatio

Pipelines an
all be incorp
Inc. EH&S
Block Cert
Block Cert
Block Cert
r ensuring th
ner, while ad
y Manual (U
requirement
TION
RE
m
ons shall be d
nd Related F
orated:
S Manual
tificate - Ve
tificate - Ult
tificate - Ma
hat they, as w
dhering to the
UTQ-06-00-M
ts along with
Date:
Control
UTQ N
Rev:
Page:
documented
Facilities
locity
trasonic
achining
well as their f
e safety guid
MAN-EHS).
h any Client
07/31/20
l: 07-1020
No.: 07-1020
00
5 of 30
d in Appendi
fellow empl
delines laid o
. In addition
/ Project spe
007

-AUTP

x-A of
oyees
out in the
n they
ecific

5

T
co

P
de
m

L
Su

W

D
w

6

A
as

6.

A
U

6.

A
U

CON
The Client is
oating cut ba
roject pipe m
esign, and/o
manufacture.
Long seams a
urface Cond
Weld number
During the ac
welds.
PER
All UT Quali
s per their as
.1 AUT
AUT supervis
UT minimum
.2 AUT
AUT operator
UT.
NTRACTO
responsible
ack informat
must be deliv
r pipe mill).

and surface c
dition.
ring or ident
ctual inspecti
RSONNEL
ty Inc. Perso
ssociated job
SUPERVISOR
sors shall be
m.
OPERATOR
rs shall be tr

OR RESPO
to ensure th
tion is suppl
vered to UT
Sufficient t
condition of
ification sys
ion process U
QUALIF
onnel will be
b description
R
e trained on t
rained on the
AUT
PR
www
ONSIBILI
hat all pipe di
ied to UT Q
Quality Inc
time must be
actual produ
stem, will be
UT Quality
FICATION
e trained & q
ns.
the UT Scan
e UT Scan sy
T INSPECT
ROCEDUR
w.utscan.com
ITY
iameter, wal
uality Inc.
. for each va
e allowed fo
uction welds
e provided by
Inc. personn
NS
qualified by
n system and
ystem and sh
TION
RE
m
ll thicknesse
ariation (Wal
or calibration
s must meet
y the client,
nel will be al
UT Quality
d shall be cer
hall be certif
Date:
Control
UTQ N
Rev:
Page:
es, bevel con
ll Thickness
n block desig
the requirem
prior to the
llowed unint
Inc. to perfo
rtified to: SN
fied to: SNT
07/31/20
l: 07-1020
No.: 07-1020
00
6 of 30
nfigurations,
, Diameter, b
gn, approval,
ments of Sect
start of inspe
terrupted acc
orm required
NT-TC-1Aas
T-TC-1Aas L
007

-AUTP

and
bevel
, and
tion 9.1
ection.
cess to
d duties
s Level II
Level II

7

7.

T

A
of

T
ov

T
th

T

T
de

T
re

F
de

In
m

In
fu

EQU
.1 AUT
The UT Scan
AUT inspecti
f Flight Diff
The system sh
verlap to ens
The system sh
he effectiven
The instrumen
The inspectio
efined inspe
The system sh
esolution com
or pipeline w
efects with a
nstrument lin
months of the
nstrument lin
ull-scale amp
UIPMENT
SYSTEM

AUT syste
ion shall util
fraction (TO
hall provide
sure the com
hall include
ness of the ac
nt shall prov
on channels s
ection zones.
hall demonst
mpatible wit
welds evalua
an accuracy
nearity shall
e intended en
nearity shall
plitude.

T
em shall be u
lize pulse-ec
FD) techniq
an adequate
mplete volum
a fully autom
coustic coup
vide a linear
shall allow th

trate the abil
th the suppli
ated to work
of 1.0 mm
be determin
nd use date.
be such that
AUT
PR
www
utilized for a
ho and / or p
ques.
e number of
metric examin
mated record
pling.
A scan pr
he volume o
lity to accura
ied acceptanc
kmanship or E
m in welds of
ned accordin
UT Quality
t the accurac
T INSPECT
ROCEDUR
w.utscan.com
automated ul
pitch-catch t
inspection c
nation of the
ding system
resentation fo
of the weld s
ately size len
ce criteria.
ECA criteria
f ( 25 mm)
ng to the proc
y Inc. shall re
cy of any ind
TION
RE
m
ltrasonic test
transducers w
channels and
e weld throu
to indicate t
for each chan
canned to be
ngth and ver
a, the AUT s
wall thickne
cedures deta
etain a copy
dicated ampl
Date:
Control
UTQ N
Rev:
Page:
ting of girth
with zoned in
d designed w
ugh thickness
the location
nnel selected
e assessed in
rtical height
system shall
ess.
ailed in ASTM
of the calibr
litude is with
07/31/20
l: 07-1020
No.: 07-1020
00
7 of 30
welds.
nspections a
with sufficien
s.
of imperfect
d.
n accordance
of indication
size all pote
M-317, with
ration certifi
hin 5% of th
007

-AUTP

and Time
nt beam
tions and
e with the
ns with a
ential
hin 3
icate.
he actual

7.

T
ch

A

E
an

T

R
m

T

C
ci

T
po

P
di

M
th

T
an

T
th
du

T
re

T


.2 RECO
There shall be
hart and disp
All data chan
Each inspecti
nd length for
Two recordab
Recording for
mapping, and
The circumfe
Circumferent
ircumference
The recording
osition of th
rogrammed
istance requ
Mapping disp
hreshold sha
TOFD techni
nd sizing.
TOFD techni
he TOFD dis
ue to defect
TOFD techni
ecording full
TOFD shall h
ORDING SYST
e a record fo
play in a log
nels shall be
ion channel s
r a minimum
ble signal ou
r all channel
d TOFD reco
erential weld
tial weld dist
e of the weld
g system sha
he scan, with
scan lengths
ired for a pip
plays shall be
ll be10% fsh
ques shall be
que shall au
splay represe
orientation.
que recordin
l R-F wavefo
have a minim

TEMS
or each trans
ical format.
e sampled an
shall be sele
m of two gate
utputs per ga
ls shall be 0
ords.
d distance enc
tance shall b
d. Encoder a
all clearly ind
a +/-1 cm (0
s shall be suf
pe plus +50m
e used for vo
h (max.). .
e included a
gment pulse
ents a potent

ng system sh
orms for the
mum frequen
AUT
PR
www
ducer and co
nd recorded i
ctive for: pu
es, and gain.
te shall be av
100% of f
coder shall b
be electronica
accuracy 5
dicate the lo
0.4) accura
fficient to en
mm minimum
olumetric ind
s part of the
e-echo techni
tial defect th
hall provide o
TOFD trans
ncy of 7.5 M
T INSPECT
ROCEDUR
w.utscan.com
onfirmation
in accordanc
ulse-echo or
.
vailable (sig
full screen he
be coupled d
ally recorded
mm over 50
ocation of dis
acy.
nsure all pro
m.
dication dete
data acquisi
iques but sh
hat may not b
of a 256 leve
sducer pairs
MHz for flow
TION
RE
m
of the acous
ce with appr
through-tran
gnal height a
eight minimu
directly to th
d to an accur
000mm
scontinuities
bes will trav
ection and ch
ition and dis
all not repla
be fully repre
el grayscale
.
line welds.
Date:
Control
UTQ N
Rev:
Page:
stic coupling
oved techniq
nsmission m
and time of fl
um for ampl
e pipe surfac
racy of +/- 1
s relative to t
vel the maxim
haracterizati
splay to impr
ce pulse-ech
esented by th
display and

07/31/20
l: 07-1020
No.: 07-1020
00
8 of 30
g arranged on
que sheets.
mode, gate po
flight).
litude, transi
ce.
1cm or better
the marked s
mum circum
ions. Mappi
rove charact
ho technique
he pulse/ech
be capable o
007

-AUTP

n the
osition
it time,
r over the
starting
mferential
ing
terization
es unless
ho data
of

7.

T
w
af
ca

F
us

C
pa

F
th

C

A
ab

7.

T

T

T

7.

A
al

T

7.

T
w

.3 COUP
The coupling
wetting agent
fter the liqui
aptured and
or examinat
sed with app
Coupling mon
airs of transd
or each zone
he actual wel
Coupling resp
An examinati
bsence of the
.4 POWE
The AUT sys
There shall be
There shall be
.5 SOFTW
All recording
ll software v
The version n
.6 SPARE
There shall be
work can proc
PLING
shall be obt
t may be req
id has evapo
not allowed
ion where pi
proval.
nitoring shal
ducers for ea
e pair instrum
ld.
ponse below
ion of the ca
e coupling r
ER SUPPLY
stem shall ha
e provisions
e no loss of i
WARE
g, data handli
versions shal
number shall
ES
e a sufficien
ceed withou

tained by usi
quired to enh
rated. All c
to run onto
ipe cool-dow
ll use thru-tr
ach zone.
ment gain sh
w 20% to 4
alibration sta
ecording sig
ave a dedicat
for alternati
inspection d
ing and pres
ll be identifia
l be clearly o
nt number of
ut interruptio
AUT
PR
www
ing a medium
hance acousti
ouplant com
the ground.
wn may be re
ransmission
hall be adjust
40% of refer
ndard with i
gnal.
ted power su
ive power su
data as a resu
enting softw
able by a un
observable o
f spare parts a
ns.
T INSPECT
ROCEDUR
w.utscan.com
m suitable fo
ic coupling.
mposed of sub
equired after
of shear wav
ted to produ
rence shall re
its surface w
upply.
upply in case
ult of a possi
ware shall be
ique version
on all printou
available at
TION
RE
m
or the purpos
No residue
bstances oth
r welding, w
ve through th
uce a transmi
epresent a lo
wiped dry sha
e of failure in
ible power fa
covered by
n number.
ut presentatio
the place of
Date:
Control
UTQ N
Rev:
Page:
se. An envir
shall remain
her than pure
water spray o
he weld volu
ittal signal to
oss of couplin
all produce a
n the main p
ailure.
a quality as
ons of exami
f examination
07/31/20
l: 07-1020
No.: 07-1020
00
9 of 30
ronmentally
n on the pipe
e water shall
or other agen
ume, using o
o 80% FSH t
ng.
a record show
power supply
surance syst
ination resul
n to ensure t
007

-AUTP

safe
e surface
be
nts may be
opposite
through
wing an
y.
tem and
lts.
hat the

7.

T
id

A

T
ti

7.

In

a)
b)
c)
d)
e)
f)
g)

7.

a)
b)
c)
d)
e)

7.

a)
b)
c)
d)
e)
f)
g)
h)

.7 SYSTE
The operator
dentification
All changes in
The log book
me.
.8 UT SC
nstrument:
) 32 Transd
) 64 Progra
) Linear Am
) Pulse Ech
) Per Chann
) Scanner m
) Input 100
.9 COMP
) 3 GHz Int
) 2 x SATA
) Built in D
) 1600 x 12
) True colo
.10 SOFTW
) Microsoft
) Full wave
) Each chan
) Each sequ
) Two gates
) Computer
) Database
) Output in
EM LOG BOO
shall keep a
for instrume
n transducer
k shall be kep
CAN SYSTEM
ducer channe
ammable me
mplifier with
ho, Pitch Cat
nel adjustabl
mounted for
0-240 VAC 5
PUTER
tel

Pentium
A 160 GB Ha
DVD / CD w
200 display
or TFT displa
WARE
t

Windows

e form storag
nnel configu
uence config
s per measur
r assisted de
for weld / ev
PDF format

OK
a system log
ents, transdu
rs, spacing, a
pt at the plac
M SPECIFICA
els
asurable seq
h 105db dyn
tch, Through
le spike puls
improved si
50/60 Hz
m

4 with 2 G
ard Drives
writer
ay

XP Profes
ge
urable as Tra
gurable as TO
rement sequ
fect evaluati
valuation tra
t for reports
AUT
PR
www
book detaili
ucers, and in
and any othe
ce of inspect
ATION
quences
amic range
h Transmissi
se width
ignal quality
GB of Ram
sional OS
ansmitter, Re
OFD, Strip c
ence
ion
acking
and results
T INSPECT
ROCEDUR
w.utscan.com
ing the perfo
nspection set
er system cha
ion, and be m
ion, TOFD
y
eceiver, or as
chart ,or Raw
TION
RE
m
ormance and
-ups.
anges shall b
made availab
s a Transceiv
w Data (map
Date:
Control
UTQ N
Rev:
Page:
characterist
be document
ble to Client
ver
pping)
07/31/20
l: 07-1020
No.: 07-1020
00
10 of 30
tics data and
ted in the log
t for review
007

-AUTP
0

d
g book.
at any

8

8.

C

D
de

A

N

F
m

T
su

A

A

A
th

T

C
ce

8.

O
tr

T
to

T
ar
CAL
.1 GENE
Calibration st
Details of pro
esign.
A calibration
No design cha
or flow line
mm. Pipe wal
The OD and I
urface condi
A separate ca
A separate se
Additional ca
han one supp
The allowable
Calibration bl
ertificate.
.2 DIMEN
Overall dimen
ransducer arr
The standard
o traverse the
The standard
rray to be co
LIBRATIO
ERAL
tandards sha
oject specific
block design
anges to the
welds, the w
lls outside th
ID surface c
itions.
alibration blo
t of calibrati
alibration blo
plier and the
e velocity di
lock records
NSIONS
nsions of the
ray and bloc
(and its mou
e target area
and mountin
orrectly posit

ON BLOC
all be manufa
c weld geom
n shall be su
calibration b
wall thicknes
his range sha
ondition of t
ock is require
ion blocks w
ocks may be
material vel
ifference bet
s shall includ
e calibration
ck support str
unting) shall
a of the calibr
ng shall be e
tioned and m
AUT
PR
www
CKS
actured from
metries and re
ubmitted for
block shall b
ss range of a
all require te
the calibratio
ed for each p
will be requir
required if p
locities are d
tween materi
de: Velocity
n standard an
ructure.
l provide suf
ration standa
equipped wit
moved during
T INSPECT
ROCEDUR
w.utscan.com
m a section of
eference refl
approval pri
be made with
a specific cal
echnical appr
on standard
pipe diamete
red per inspe
pipe, for any
different.
ials shall not
certificate, U
nd its actual s
fficient surfa
ard during d
th a permane
g dynamic c
TION
RE
m
f unflawed p
lector specifi
ior to manuf
hout Client a
libration stan
roval or addi
shall be repr
er, thickness
ection unit to
y given wall
t exceed 50
Ultrasonic ce
shape shall b
ace area to p
dynamic calib
ently mounte
alibration sc
Date:
Control
UTQ N
Rev:
Page:
project speci
fications shal
facturing.
approval.
ndard shall b
itional calibr
resentative o
, and weld b
o be utilized
thickness, is
0 m/sec.
ertificate, an
be determine
ermit the ent
bration scan
ed welding b
canning.
07/31/20
l: 07-1020
No.: 07-1020
00
11 of 30
ific line pipe
ll be required
be limited to
ration standa
of production
bevel configu
on the proje
s procured fr
nd Machining
ed by the siz
tire transduc
nning.
band to allow
007

-AUTP
0

e.
d prior to
1.5
ards.
n pipe
uration.
ect.
rom more
g
ze of the
cer array
w the

8.

A

In
an
ve

8.

T

a)
fo

b)
an

c)
to

d)

e)
f)
an

g)
tr
th

h)
th
fo

.3 IDENT
All standards
nformation r
nd serial num
elocities, ma
.4 TARG
The calibratio
) Inspection
or hot pass a
) 1.0mm de
ngular confi
) A centerli
o ensure gate
) All calibr
) Primary r
) Transvers
nd centered
) Lateral po
ransducer sh
he time the p
) Additiona
he required t
or Client app
TIFICATION
shall be per
recorded for
mber. The s
anufacturer a
GETS
on standard s
n zones for t
and fill region
eep ID and O
guration sha
ine through h
e length is su
ation standa
eference targ
se square slo
on the weld
ositioning of
all pass acro
primary targe
al targets to t
targets. Any
proval.

rmanently id
each calibra
erial numbe
and target in
shall include
the hot pass
ns of the we
OD notches s
all be identic
hole or notch
ufficient to c
ards shall con
gets for volu
ots 1 deep, m
centerline.
f the targets s
oss the target
et is in the b
the above m
y such additio
AUT
PR
www
dentified usin
ation standar
r shall be us
nformation.
e the followi
and fill regio
eld shall be 3
shall be mac
cal to the roo
h shall be dr
cover 2mm (
ntain 3 deep
umetric chan
measured from
shall be such
t without any
eam.
inimum requ
onal targets
T INSPECT
ROCEDUR
w.utscan.com
ng hard stam
rd shall inclu
sed to trace r
ing reflectors
ons shall be
3 diameter fl
chined 10 lon
ot bevel used
rilled to verif
0.080) past
OD TOFD n
nnels shall be
m pipe ID an
h as to allow
y part of the
uired may be
shall be clea
TION
RE
m
mps.
ude; manufac
recorded info
s:
no larger tha
at bottom ho
ng on the de
d in the appli
fy detectabil
t the weld ce
notches and
e 1.5 flat bot
nd OD surfa
w for indepen
beam encou
e added prov
arly detailed
Date:
Control
UTQ N
Rev:
Page:
cturer, diame
ormation wit
an4.0. Prima
oles (FBH).
sign fusion l
icable weld p
lity of center
enterline.
1 deep ID T
ttom holes (F
ces, shall be
ndent signals
untering adja
vided they do
d in the desig
07/31/20
l: 07-1020
No.: 07-1020
00
12 of 30
eter, wall thi
th regards to
ary reference

line(s). Roo
process.
rline indicati
TOFD notche
FBH).
e machined 1
s. The beam
acent targets
o not interfe
gn(s) and sub
007

-AUTP
0

ickness,
o acoustic
e targets
ot notch
ions and
es.
10 long,
m of each
s during
ere with
bmitted

8.

E
de
sh

M

H

F

A

N

N

C

H

8.

A

T
se

A
di

M
th

.5 LOCA
Each cal bloc
etailed calib
hall be made
Maximum ran
Hole Diamete
latness of FB
All pertinent
Notch Depth:
Notch Length
Center positio
Hole Depth:
.6 THICK
A thickness s
The survey sh
eparation.
A compressio
iameter, sha
Maximum va
he cal block
ATION AND S
ck used for in
ration reflec
e available.
nge on the o
ers:
BH:
angles:
:
h:
on of all targ
KNESS SURV
urvey shall b
hall consist o
on wave tran
all be utilized
ariation in thi
records.

IZE OF THE
nspection sh
ctor. A copy

bserved valu


gets:

VEY
be performe
of manual sc
nsducer, with
d.
ickness (min
AUT
PR
www
CALIBRATIO
hall be mecha
y of the resu
ues shall be
0.2 mm (0.
0.2 mm (0.
1
10% of not
10% of not
0.4 mm (0.
0.4 mm (0.
d on the cali
can of the blo
h nominal fre
n. / max.) for
T INSPECT
ROCEDUR
w.utscan.com
ON REFLECT
anically insp
ults of the me
as follows:
008in.)
008in.)
tch depth
tch length
016in.)
016in.)
ibration bloc
ock, in perpe
equency of a
r each strip s
TION
RE
m
TORS
pected for th
echanical ins
ck material p
endicular str
at least 5 MH
scan shall be
Date:
Control
UTQ N
Rev:
Page:
e location an
spection (as-
prior to mach
rips with no
Hz, and no la
e recorded an
07/31/20
l: 07-1020
No.: 07-1020
00
13 of 30
nd size of ea
-built dimen
hining.
more than 2
arger than
nd included
007

-AUTP
0

ach
nsions)
0 mm
inch
as part of

8.

F
ul
an

a)
fr

b)
sh

c)
tr
ca

d)
ca
co

8.

F
de

T
m


.7 MANU
or each refle
ltrasonic sca
nd torqued in
) Using simi
rom the weld
) At the max
hall be deter
) For any dis
ransducers, t
ause for reco
) For any ga
ause of the v
orrective act
.8 CALIB
or any calibr
eemed unacc
The requirem
materials on e
UAL ULTRAS
ector in the c
an. Positiona
nto the test p
ilar transduc
d centerline a
ximum respo
rmined and r
stance to cen
the cause of t
orded correc
ain response
variation sha
tion.
BRATION BL
ration block
ceptable and
ments detailed
each side (fo

SONIC SCAN
calibration b
al response m
piece stand a
er type for e
at maximum
onse location
recorded.
nterline meas
the variation
ctive action.
that varies m
all be determ
LOCK ACCEP
whose para
d a new bloc
d above do n
or instance a
AUT
PR
www
lock, its pos
measurement
and shall con
each reflecto
m response sh
n, the dB gai
surements th
n shall be de
more than 3
mined. Any d
PTANCE
meters exce
k shall be m
not apply to
pipe-forging
T INSPECT
ROCEDUR
w.utscan.com
sitional respo
ts shall be pe
nsist of the f
r that will be
hall be deter
in to provide
hat vary mor
termined. A
3 dB between
deviation out
ed those def
manufactured
hybrid cal
g calibration
TION
RE
m
onse shall be
erformed aft
following:
e used for pr
rmined and r
e 80% full-sc
re than 2 m
Any deviation
n each oppo
side of toler
fined above,
d.
libration blo
n block).
Date:
Control
UTQ N
Rev:
Page:
e verified wi
ter the cal bl
roduction tes
recorded.
cale response
mm between e
n outside of
sing pair of
rance shall be
the calibrati
cks construc
07/31/20
l: 07-1020
No.: 07-1020
00
14 of 30
th a manual
ock has been
sting, the dis
e from the re
each opposin
f tolerance sh
transducers,
e cause for r
ion block sha
cted of differ
007

-AUTP
0

n bolted
stance
eflector
ng pair of
hall be
, the
recorded
all be
rent

9

9.

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m
n)
CAL
.1 CALIB
) A calibrat
) Additiona
outside th
be consid
) In the eve
be perform
) Fill chann
) The TOFD
applicable
) If the app
considere
) The OD T
) The latera
) All inspec
) Volumetr
) Settings o
) The gate l
provide ev
correct ba
m) Adjustme
) The UT O
made to th
LIBRATIO
BRATION SC
tion scan sha
al calibration
he defined to
ered success
ent that adjus
med.
nels shall dem
D display on
e root notch
licable TOF
d failed.
TOFD notch
al wave in th
ction gates s
ric gates shal
of the gates s
lengths for th
vidence of th
and placemen
ents made to
Operator shal
he parameter

ON
CAN & ADJUS
all be the off
n scans will b
olerance. If s
sful only if n
stment is req
monstrate at
n the calibrat
with a respo
D root notch
shall be dis
he TOFD dis
hall be set to
ll extend to t
shall be verif
he volumetr
he root and c
nt.
the system a
ll log all init
rs on the app
AUT
PR
www
STMENT
ficial record
be required i
subsequent c
no changes to
quired, adjus
t least 20%ov
tion scan mu
onse at least
h is not disce
cernible in th
splay should
o assure com
the opposite
fied.
ic channels m
cap re-enforc
are tracked u
tial set-up pa
propriate dat
T INSPECT
ROCEDUR
w.utscan.com
for sensitivi
if the initial
calibration fa
o instrument
stment will b
verlap with t
ust demonstr
6 dB greater
ernible in the
he appropria
have an amp
mplete covera
side bevel.
must be suff
cements. Th
using the ori
arameters (g
ta forms.
TION
RE
m
ity and gate
calibration s
alls within th
t settings are
be applied an
the adjacent
rate the abili
r than adjace
e calibration
ate TOFD sc
plitude respo
age of the w
ficiently long
his visualizat
ginal set-up
ains, probe p
Date:
Control
UTQ N
Rev:
Page:
positioning.
scan demons
he tolerance
e performed.
nd additional
fill channel
ty to detect t
ent grain noi
n scan, the ca
can,
onse of at le
weld volume.
g that the da
tion is requir
file as a ben
positions, etc
07/31/20
l: 07-1020
No.: 07-1020
00
15 of 30
strates sensit
the calibrati

l calibration
(s).
the smallest
ise.
alibration is
ast 40%.

ata visualizat
red in order t
nchmark.
c.) and all ch
007

-AUTP
0

tivity
ion shall
(s) will
tion shall
to verify
hanges

9.

C

a)
b)
c)
d)
e)
f)

9.

R

a)
b)
c)

9.

R

a)
b)
c)
d)

.2 CALIB
Calibration s
) Prior to th
) During th
performed
may be re
period is l
) A calibrat
) Following
) Start and
) If the syst
.3 RE-CA
Re-calibratio
) Sensitivity
adjustmen
) A change
) Any mech
performan
.4 MAND
Re-inspection
) In the eve
a re-inspe
) A circumf
last valid
) A calibrat
last valid
) A loss of
of such w
BRATION INT
shall be per
he start of in
he first 20 we
d after each
educed to a r
less.
tion scan sha
g any power
end of each
tem is deeme
ALIBRATION
on shall be p
y outside the
nt and recalib
of position
hanical adjus
nce, shall req
DATORY RE-
n shall be p
ent that any a
ection of all w
ference dista
calibration.
tion tempera
calibration.
coupling rec
weld(s).

TERVALS
rformed:
spection and
elds for each
inspected w
rate of (1cali
all be perform
off situation
day / shift
ed to be ou
N
performed i
e range (-1dB
bration.
of the signal
stment or ch
quire recalib
-INSPECTION
erformed in
adjustments
welds since
ance record e
ature record
cord exceedi
AUT
PR
www
d / or every t
h diameter an
eld. Thereaf
ibration per e
med prior to
n.
ut of calibrati
in the event
B to +2dB) o
l in the gate
hanges to sca
bration.
N
n the event o
have to be m
the last valid
exceeding to
exceeding to
ing the minim
T INSPECT
ROCEDUR
w.utscan.com
time a new s
nd wall thick
fter, with rec
every 10 we
o each repair
ion in any w
t of the follo
of the (80%F
>1mm shall
anner and/or
of the follow
made outside
d calibration
olerances sha
olerances sha
mum allowa
TION
RE
m
set-up file is
kness range,
corded appro
ld) or (1calib
r evaluation.
way.
owing:
FSH) referen
l require adju
probe frame
wing:
e tolerances
n shall be per
all require re
all require re
able defect le
Date:
Control
UTQ N
Rev:
Page:
loaded.
a calibration
oval, the freq
bration per 1
nce level (RE
ustment and
e that could
to achieve a
rformed.
e-inspection
e-inspection
ength shall r
07/31/20
l: 07-1020
No.: 07-1020
00
16 of 30
n scan shall
quency of ca
1.0 hour) wh
EF) shall req
recalibratio
affect system
acceptable ca
of all welds
of all welds
equire re-ins
007

-AUTP
0

be
libration
hich ever
quire
n.
m
alibration,
s since the
s since the
spection

1

10

Im
5

If
ac

10

E

In

T

C
R
R
H
F
V
V
O
T


0 PRO
0.1 INSPE
mmediately b
acceptable c
f 5 consecut
cceptable co
0.2 CALIB
Evaluation se
ndication eva
The following
CHANNEL N
Root Channel
Root Channel
Hot Pass Cha
FILL Channe
Volumetric C
Volumetric C
OD Transvers
Transverse
ODUCTIO
ECTION INITI
before the st
calibration s
tive acceptab
orrections ha
BRATION AN
ensitivity sha
aluation shal
g settings sh
NAME
l
l
annel
el
Channels
Channels
se ID

N TESTIN
IALIZATION
tart of produ
scans in a row
ble calibratio
ave been imp
ND GAIN SET
all be the sam
ll be perform
hall be used f
CALIBRA
STANDAR
1mm Notch
1mm Notch
3mm FBH
3mm FBH
1.5mm FBH
1.5mm FBH
1mm ID an
Notches
AUT
PR
www
NG
uction weld i
w.
on scans can
plemented.
TTINGS FOR P
me as the sca
med at the sa
for all AUT
ATION
RD
h
h
H
H
nd OD
T INSPECT
ROCEDUR
w.utscan.com
inspection, th
n not be obta
PIPELINE W
anning sensi
ame sensitivi
data channe
EVALUAT
LEVEL
40% for line
20% for volu
40% for line
40% for line
N/A% for lin
20% for volu
20% for line
indications
TION
RE
m
he AUT syst
ined, the sys
WELDS
tivity level.
ity as the sca
ls:
TION THRES
ear indication
umetric indic
ear indication
ear indication
near indicatio
umetric indic
ear or volume
Date:
Control
UTQ N
Rev:
Page:
tem shall be
stem shall no
anning level
SHOLD S
S
(
s R
cations R
s R
s R
ons N
cations R
etric R
07/31/20
l: 07-1020
No.: 07-1020
00
17 of 30
tested by pe
ot be used un
.
SCANNING
SENSITIVIT
REF = 80%
REF
REF + 4dB
REF
REF
N/A
REF + 4dB
REF + 4dB
007

-AUTP
0

erforming
ntil
TY LEVEL
FSH)

10

T

C
R
H
F
F
N
V
O
T
T
C
N
N

10

D
0.3 GATE
The following
CHANNEL N
Root Channel
Hot Pass Cha
FILL Channe
FILL Channe
Notch)
Volumetric C
OD Transvers
Transverse
TOFD
Coupling
Note-1: All G
Note-2: Gate
0.4 PERCE
DECIBELS
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
6.0
7.0
8.0
9.0
10.0
12.0
14.0
16.0
18.0
20.0
30.0
40.0
E SETTINGS F
g Gate settin
NAME G
ST
l 5m
annel 5m
el 5m
el (Cap 5m
Channels 5m
se ID 5
1
1
Gate Ends s
e-1 (RED) d
ENT AMPLIT
POSITIVE
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
3
4
5
6
8
1
3
10x

FOR PIPELIN
ngs shall be u
GATE (1+2)
TART
mm Pre-Beve
mm Pre-Beve
mm Pre-Beve
mm Pre-Beve
mm Pre-Refle
5mm Pre-Ref
1mm Pre-Late
12.5mm Pre-
shall cross th
data recorded
TUDE TO DE
E PERCENT
100
106
112
119
126
133
141
150
158
168
178
200
204
251
282
316
400
500
630
800
000
3200
x10E3
AUT
PR
www
NE WELDS
used for all A
) GA
el 2m
el 2m
el 2m
el 2m
ector 2m
flector 5m
eral 3m
Signal 12
he weld cent
d but not disp
CIBEL VALU
T NEGATIV
T INSPECT
ROCEDUR
w.utscan.com
AUT data ch
ATE 1 (RED
m Post-Geom
m Post-Cente
m Post-Cente
m Post-Geom
m Post-Geom
mm Post-Refl
mm Post Shea
2.5mm Post-S
terline +2mm
played for al
UES
VE PERCEN
94.5
89
84
79
75
71
67
63
60
56
50
45
40
35
32
25
20
16
12.6
10
-
-
-
TION
RE
m
hannels:
D) END
metry (min.)
er (min.)
er (min.)
metry (min.)
metry (min.)
lector
ar Componen
Signal
m minimum.
ll gates.
NT
Date:
Control
UTQ N
Rev:
Page:
GATE
1mm Pr
2mm Po
2mm Po
1mm Pr
1mm Pr
5mm P
nt 3mm P
12.5m
.
07/31/20
l: 07-1020
No.: 07-1020
00
18 of 30
2 (BLUE)
re-Geometry
ost-Center (m
ost-Center (m
re-Geometry
re-Geometry
Post-Reflecto
Post Back Wa
mm Post-Signa
007

-AUTP
0

END
min.)
min.)
or
all
al

10

E
nu

E
di

T
ar

10

A
co
li

L

T

A
fo

F
en

C
ba

10

F
su

T
du
fr
be
ca
ge
0.5 WELD
Each weld sh
umbering sy
Each weld sh
irection of tr
The zero datu
rrow, both w
0.6 SURFA
A 100 mm (4
oating, and
quid, or the
Long seams s
The ID surfac
Any surface c
or corrective
BE coatings
nds.
Coatings thic
and set and s
0.7 SCRIB
ollowing the
urface, over
The reference
uring scanne
rom weld cen
e avoided. In
ap pass. The
eometries ar
D IDENTIFICA
all be numbe
ystem shall b
all be identi
ravel. The m
um point wil
will be marke
ACE CONDIT
4) wide sca
other condit
transmission
shall be grou
ce of scannin
condition su
e action prior
s shall be co
ker than 6m
scanner clea
BE LINE
e weld bevel
the entire ci
e line will be
er band place
nterline for t
n the event t
e band may n
re centered.

ATION
ered in the s
be provided p
fied by a uni
mark shall no
l be marked
ed with a per
TION
anning area
tions which
n of acoustic
und flush ove
ng area shou
uch as geom
r to scanning
ompletely re
mm, such as c
arance.
ling process,
ircumference
e set at a fixe
ement and a
the complete
that a scribe
need further
AUT
PR
www
sequence use
prior to any
ique number
ot interfere w
at the 12 O
rmanent mar
on each sid
may interfe
c energy into
er the OD sc
uld have the l
metry, coating
g.
emoved for
concrete, req
, but prior to
e, and on one
ed distance (
lignment pro
e weld circum
line is not pr
repositionin
T INSPECT
ROCEDUR
w.utscan.com
ed in the sup
production w
r, a 0 mark
with scannin
clock positi
rker or equiv
de of the wel
ere with the
o the materia
canning surfa
long seam g
g, etc., impe
at least 150
quire that at
o pipe fit-up,
e end of each
(40mm) from
ocess, to ens
mference. In
resent, the b
ng and associ
TION
RE
m
plied pipe tr
weld testing
k and arrow,
ng.
ion and scan
valent.
ld shall be c
e movement
al.
ace for a min
round back
eding the ult
0mm from th
least 380mm
a reference
h pipe.
m the weld c
sure probes r
nspection of
band shall be
iated re-scan
Date:
Control
UTQ N
Rev:
Page:
racking syste
.
, designating
n direction w
clear of weld
of the trans
nimum 150m
flush for a m
trasonic insp
he weld cen
m of pipe su
line will be
enter line, an
remain at the
f welds with
e set to the vi
ns to ensure
07/31/20
l: 07-1020
No.: 07-1020
00
19 of 30
em. The wel
g start point a
will be signifi
d spatter, ID
sducers, the
mm.
minimum of
pection shall
nter-line on
urface be ava
scribed on t
nd will be ut
e correct dist
out scribe lin
isual center
the root and
007

-AUTP
0

d
and
ied by an
D and OD
coupling
75mm.
l be noted
both pipe
ailable for
the pipe
tilized
tance
nes shall
of the
d cap

10

T
re
ci

T
1m

P

10

W

T


10

A
pe

T

T
ce

T

A
ob




0.8 SCANN
The scanner g
emain at the
ircumference
The guiding b
mm for flow
roper distan
0.9 SURFA
Welds will be
The maximum
0.10 SCRIB
A scribe tool
ermanent ma
The tool shall
The scribe too
enterline.
Training shal
A gauge bar s
btain accura
NER GUIDE
guide band w
correct dista
e.
band shall be
w line welds
ce for each p
ACE TEMPER
e allowed to
m surface tem
BE TOOL AND
shall be pro
ark complete
l have replac
ol shall be co
l be provide
shall be prov
ate positionin

BAND
will be place
ance from w
e positioned
(based on sc
probe is esta
RATURE
cool 60 C
mperature di
D BAND SET
vided to scri
ely around th
ceable scribe
onfigured to
d to applicab
vided for the
ng of the sca
AUT
PR
www
d on pipe at
weld centerlin
at the define
cribe line).
ablished duri
C prior to pla
ifference bet
TTING
ibe all pipe e
he circumfer
e tips in case
o provide the
ble personne
e scanner tec
anning band.
T INSPECT
ROCEDUR
w.utscan.com
a fixed dista
ne, during sc
ed offset dis
ing calibratio
acement of p
tween pipe j
ends, after b
rence for det
e of dulling o
e mark at the
el in the use
hnician to u

TION
RE
m
ance from sc
canning proc
stance from t
on process.
probe array o
oint and refe
eveling and
termining po
or damage to
e appropriate
of the tool.
se, in conjun
Date:
Control
UTQ N
Rev:
Page:
cribed line to
cess, and for
the weld cen
on pipe surfa
erence block
before weld
ositioning of
o tips.
e distance fro
nction with t
07/31/20
l: 07-1020
No.: 07-1020
00
20 of 30
o ensure prob
the complet
nterline, with
ace.
k shall be 1
ding, with a
f the scannin
om the weld
the scribe lin
007

-AUTP
0

bes
te weld
hin
0 C.
ng band.
ne, to

10

10

T
m

10

P
m
ci

10

C

V
W
W
P

10

C

C

10

D
gr
m

F
up
su
0.11 PERFO
0.11.1Ultras
The AUT sys
month interva
0.12 DISTA
rior to proje
measuring pip
ircumference
0.12.1Circu
Circumferent
Vc = Wc x PR
Where: Vc is
Wc is the narr
RF is the eff
0.12.2Coup
Coupling will
Coupling thre
0.12.3Calib
During produ
rooving. An
monitoring cy
or the deepe
pset materia
urface, the b
ORMANCE C
sonic Perfor
stem shall be
als there afte
ANCE CALIB
ct start and a
pe circumfer
e to actual p
umferential
tial scanning
RF/3
the scanning
rowest (-6 d
fective pulse
ling Monito
l be monitor
eshold gates
ration Bloc
uction scanni
ny detected g
ycle shall be
est observed
al at the edge
lock shall be

CHECKS
rmance Ver
e evaluated f
er. This recor
RATION
at least once
rence within
pipe circumfe
Scanning V
g velocity sha
g velocity.
dB) beam wid
e repetition f
oring
red utilizing
shall be set
k Surface In
ing the calib
grooves in th
e: (after the f
groove, mea
e of the groo
e replaced as
AUT
PR
www
rification
for horizonta
rd is stored i
e per shift the
n 10mm. En
erence.
Velocity
all be determ
dth at the ap
frequency.
each pair of
20% and
ntegrity
ration block
he in the cal b
first 2000 we
asure its dep
ve). If the gr
s soon as po
T INSPECT
ROCEDUR
w.utscan.com
al and vertica
in PDF form
ereafter, the
ncoder accur
mined accord
ppropriate op
f opposing pr
40% FSH.
k OD surface
block shall b
elds, for ever
pth, relative t
roove is (dee
ssible.
TION
RE
m
al linearity p
mat and shall
encoder acc
racy shall be
ding to the fo
perating dista
robes, in a p
e shall be vis
be periodical
ry 500 welds
to the cal blo
eper than 0.5
Date:
Control
UTQ N
Rev:
Page:
prior to produ
be made av
curacy shall b
e verified by
ollowing for
ance.
pitch catch ar
sually inspec
lly monitore
s).
ock surface (
5mm) below
07/31/20
l: 07-1020
No.: 07-1020
00
21 of 30
uction and a
vailable.
be verified c
comparing r
rmula:
rrangement.
cted for signs
d. Groove
(not relative
w the cal bloc
007

-AUTP
0

at 3-
capable of
recorded
s of
to the
ck

10

10

P

E

10

W

1)
2)
3)
4)
5)
6)
7)
8)
9)
10
1
12
0.13 WELD
0.13.1Gener
rior to equip
Equipment th
0.13.2Proce
Weld inspecti
) Following
shall be u
) The weld
) Surface co
) Zero poin
) The weld
) During or
) After succ
(start) poi
) The weld
) Pre-evalu
evaluation
0) Final eval
criteria, w
1) Rejected w
identified
2) During fin
next weld

D INSPECTIO
ral
pment set-up
hat does not h
ess
ion process i
g weld bevel
utilized when
shall be iden
ondition and
nt and directi
will be allow
r prior to coo
cessful calib
int.
is then teste
uation is perf
n, and shall b
luation is pe
which the ope
welds are do
d and recorde
nal evaluatio
d or calibratio

ON PROCESS
p, all equipm
have a valid
is outlined b
l preparation
n positioning
ntified with
d seams shall
ion of scan s
wed to cool
oling process
bration the sc
ed utilizing a
formed in rea
be made ava
rformed at s
erator shall u
ocumented a
ed in the stor
on the scann
on, as requir
AUT
PR
www
ment perform
calibration
below:
n a scribe lin
g the band fo
a unique num
l be acceptab
shall be clear
to meet tem
s the band sh
canner is pla
a unique ID n
al time as the
ailable.
scan complet
utilize to eva
and can be re
red data file.
er technician
red.
T INSPECT
ROCEDUR
w.utscan.com
mance docum
shall not be
ne will be ma
or scanning.
mber prior t
ble for ultras
rly marked o
mperature req
hall be place
aced on the g
number. (Ea
e weld is tes
tion. Indicati
aluate the ac
eported imm
.
n will remov
TION
RE
m
mentation sha
used.
arked on pip
to inspection
sonic testing
on pipe.
quirements.
ed on pipe.
guide band an
ach weld requ
sted. Data is
ion acceptab
cceptability o
ediately foll
ve the scanne
Date:
Control
UTQ N
Rev:
Page:
all be made a
e end (on ba
n.
g.
nd moved to
uires a uniqu
stored imme
bility is depe
of each weld
lowing weld
er and band
07/31/20
l: 07-1020
No.: 07-1020
00
22 of 30
available.
and side). Th
o the zero da
ue ID numbe
ediately follo
endant on sup
d.
scan. Defec
in preparatio
007

-AUTP
0

his line
atum
er).
owing
pplied
cts are
on for the

1

1

E

A


In

In

In

In
ev

A

M

1

T
le

L

H

D

L

1 INDI
1.1 GENE
Evaluation of
API 1104 19t
ndication eva
ndications de
ndications ca
ndications re
valuated. Th
All evaluation
Maximum sig
1.2 METH
The following
ength, of all
Location:
Height (VH)
Depth:
Length:
ICATION
ERAL
f indications
th
aluation shal
etermined to
aused by geo
ecorded from
he nature of
ns shall be c
gnal respons
HODOLOGY
g ultrasonic
relevant ind
The loc

: The ver
respons

The dep
determi

The len
Based t

N EVALUA
shall be in a
W

ll be perform
o be cracks s
ometry do no
m sources oth
such indicat
ompleted im
e shall be co
methodolog
ications:
cation of all r
rtical height
se technique
pth (O.D. to
ined using T
ngth of all re
technique.
AUT
PR
www
ATION
accordance w
Welding of P
med at the sa
hall be cons
ot require ev
her than wel
tions shall be
mmediately a
orrected to th
gy shall be us
relevant indi
of all releva
s.
bottom of in
Time-Based (
levant indica
T INSPECT
ROCEDUR
w.utscan.com
with the follo
Pipelines and
ame sensitivi
idered defec
valuation or r
d imperfecti
e recorded.
after examin
he nearest 5
sed for the d
ications shal
ant indication
ndication) of
(TOFD) + Z
ations shall b
TION
RE
m
owing docum
d Related Fa
ity as the sca
cts.
reporting.
ions exceedi
ation of the
percent.
determination
ll be determi
ns shall be d
f all relevant
Zonal techniq
be determine
Date:
Control
UTQ N
Rev:
Page:
ments:
acilities
anning sensi
ng length to
weld.
n of location
ined using th
determined u
t indications
que.
ed using Am
07/31/20
l: 07-1020
No.: 07-1020
00
23 of 30
tivity.
lerances sha
n, height, dep
he Zonal tech
using amplitu
s shall be
mplitude-Thr
007

-AUTP
0

all be
pth, and
hnique.
ude
reshold

1

A

1

C
dr

1

In

1

T
F
th
te

1

T
ca
of

1

T
ou

1

In

1

In

1.3 INDIC
Approved ind
1.4 WELD
Care shall be
rawing may
1.5 EVAL
n defining si
1.5.1 Lengt
The length of
SH. The ind
he threshold
echnician as

1.5.2 Heigh
The thru-wall
ase shall ef
f the wall th
1.6 DEPTH
The depth of
utside diame
1.7 CRAC
ndications de
1.8 ARC B
ndications ev
CATION INTE
dication inter
D PASS AND U
exercised th
be mad avai
UATION DEF
ze and locat
th
f an indicatio
dication shall
value. Any
to its nature
ht
l dimension
ffective heigh
ickness.
H
an indication
eter (OD) of
CKS
etermined to
BURNS
valuated as a

ERACTION C
raction calcu
UT CHANNE
hat UT chann
ilable to con
FINITIONS
tion of indica
on shall be d
l be evaluate
indication w
e.
of the indica
hts of all in
n shall be th
f the pipe.
o be cracks s
arc burns sha
AUT
PR
www
ALCULATIO
ulation rules
EL DEFINITI
nel nomencl
nvey the rela
ations, the fo
defined by co
ed only if it h
with amplitud
ation shall be
ndications at
he thru-wall d
hall be cons
all be consid
T INSPECT
ROCEDUR
w.utscan.com
ON RULES
shall be issu
IONS
ature is in ag
ationship.
ollowing nom
onsidering al
has at least o
de greater th
e termed the
a single circ
distance to th
idered defec
dered defects
TION
RE
m
ued prior to
greement wi
menclature s
ll continuous
one amplitud
han 20% fsh
e vertical hei
cumferential
he bottom o
cts.
s.
Date:
Control
UTQ N
Rev:
Page:
any product
ith weld pass
shall be used
s channel res
de value equ
shall be eval
ight (VH) of
l location be
f the defect
07/31/20
l: 07-1020
No.: 07-1020
00
24 of 30
ion weld tes
s nomenclatu
d:
sponse abov
ual to or grea
luated by the
f the defect. I
greater than
as measured
007

-AUTP
0

sting.
ure. A
ve 20%
ater than
e UT
In no
n 50% fsh
d from the

1

In

V
re

1

V

1

In
in

In

In
di

In
is

In
th

In

1.9 VOLU
ndications ev
Volumetric ro
ecorded in th
1.10 LINEA
Values for all
1.11 INDIC
nteraction ru
nteraction ev
nteraction ru
ndications ar
istance is t
ndications ar
s the length
ndications ar
he indication
ndication int
UMETRIC RO
valuated as s
oot indicatio
he ID detecti
AR INDICATI
lowable leng
CATION INTE
ules of the ap
valuation.
ules apply to
re considered
the height of
re considered
h of the Sma
re considered
n.
teraction sha

OOT INDICAT
surface con
ons shall be e
ion channels
IONS
gth as a func
ERACTION
pplicable cod
linear and v
d interactive
f the Smaller
d interactive
aller of the tw
d surface int
all not be con
AUT
PR
www
TIONS
nnected volu
evaluated as
s above 20%
tion of indic
de, standard,
volumetric in
e in the heigh
r of the two
e in the lengt
wo indicatio
teracting if th
nsidered cum
T INSPECT
ROCEDUR
w.utscan.com
umetric root
surface co
% fsh.
cation height
, or supplied
ndications.
ht (through-w
defects.
th (circumfer
ns.
he through w
mulative.
TION
RE
m
indications
onnected if e
t apply to lin
d specificatio
wall dimensi
rential dime
wall distance
Date:
Control
UTQ N
Rev:
Page:
shall be con
evidence of t
near defects.
on shall be ap
ion) if the ve
nsion) if the
e to the surfa
07/31/20
l: 07-1020
No.: 07-1020
00
25 of 30
sidered defe
the indicatio

pplied for in
ertical separ
e separation d
ace is the h
007

-AUTP
0

ects.
n is
ndication
ation
distance
height of

1
In
se

1

G
ad

T
in

In

1

C
th

C
fi
he

Su
am

1.12 STACK
ndications sh
eparate indic
1.13 CAP G
Geometry ind
djustment sh
Time of fligh
ndications.
ndications sh
1.14 COLD
Cold lap or in
he fill detecti
Cold lap or in
ill detection
eight value a
upplemental
mplitude th
KED INDICA
hall be evalu
cations or int
GEOMETRY
dication occu
hall ensure c
t (TOF) info
hall be confir
D LAP OR INT
nter-pass LO
ion channels
nter-pass LO
channels sha
assessed sha
l requiremen
hreshold inte

ATIONS
uated fro stac
ter-run (inter
urrence shall
omplete insp
ormation sha
rmed not to
TER-PASS LO
OF indication
s shall be ass
OF indication
all be assess
all be 1mm
nts for TOFD
erpretations.
AUT
PR
www
cks. Care sho
r-channel) in
l be minimiz
pection zone
all be used to
have resulte
OF
ns detected in
sessed a vert
ns detected in
ed a vertical
in all such c
D evaluation
.
T INSPECT
ROCEDUR
w.utscan.com
ould be used
ndications.
zed by adjust
e coverage.
o assist in ev
ed from cap g
n the volume
tical height v
n the volume
l height base
cases.
n requiremen
TION
RE
m
d to evaluate
tment of gat
valuation of p
geometries.
etric channe
value of 1mm
etric channe
ed on the hig
nts shall be ap
Date:
Control
UTQ N
Rev:
Page:
multi pass i
te settings. R
possible cap

ls with no in
m.
ls with indic
ghest value r
pplied in con
07/31/20
l: 07-1020
No.: 07-1020
00
26 of 30
indications a
Results of suc
geometry
ndication pre
cation presen
ecorded. Th
njunction wi
007

-AUTP
0

as
ch
esent in
nt in the
e vertical
ith

1

In
sh

W
po

T
pr
ch

If
T
re
T

If
to
w
or

If
ai
th
(v

If
co

If
co
vo
sh

V
sh
no

1.15 VOLU
nterpretation
hall be appli
When determ
ore, if not lo
The dimensio
rovides the m
hange on a s
f the 20% fsh
TOFD may b
ecorded), the
TOFD measu
f the volume
o aid in the s
will not return
r TOFD) sha
f the volume
id in the sizi
he normal ba
volumetric c
f the vertical
onsidered as
f the vertical
onsidered to
olumetric in
hall not be c
Volumetric in
hould only b
ot provide a
UMETRIC IND
n of acceptab
ed in accord
mining the he
onger, as ind
on of a single
most resolva
single pore, t
h volumetric
e used to siz
e pore shall b
ured height sh
etric channel
sizing the of
n to the norm
all be evalua
etric channel
ing of the sca
ackground le
channel or TO
l or horizont
s non-interac
l and horizon
interact and
ndications sh
onsidered cu
ndications th
be considered
realistic rep

DICATIONS
ble values fo
dance with th
eight of a por
icated on the
e pore shall b
able, conserv
the pore heig
c channel thr
ze the indica
be considere
hall be evalu
(s) exceeds t
the cluster h
mal backgrou
ated against t
(s) exceed th
attered poros
evel between
OFD) shall b
al separation
ctive and eva
ntal separatio
d the resultan
hall only be c
umulative fo
hat do not reg
d if the shap
presentation.
AUT
PR
www
r the height
he applicable
re, the length
e scan.
be determine
vative indica
ght shall be m
reshold is ex
ation. If TOF
ed as <1 mm
uated agains
threshold mu
height. For c
und level. Th
the applicab
he 20% thres
sity height. F
n individual
be evaluated
n of volumet
aluated again
on of volum
nt height is d
considered w
or such evalu
gister on the
e or location

T INSPECT
ROCEDUR
w.utscan.com
and length o
e code, stand
h shall be as
ed from the
ation of pore
measured an
xceeded due
FD only show
m in vertical h
st the applica
ultiple times
cluster porosi
he greater of
le acceptanc
shold due to
For scattered
indications.
d against the
tric pore indi
nst the applic
metric pore in
defined as th
with the near
uations.
e pulse echo
n of the indic
TION
RE
m
of a single po
dard, or supp
sumed to be
mapping dat
size. If in an
nd evaluated
to an isolate
ws a single c
height. If the
able acceptan
s due to clust
ity, the TOF
f the two hei
ce criteria.
scattered po
d porosity, th
The greater
applicable a
ications is >
cable criteria
ndications is
he interactive
est actual in
channels bu
cation(s) is s
Date:
Control
UTQ N
Rev:
Page:
ore or un-rep
plied specific
e at least equ
ta, or TOFD
ny position T
against the
ed single vol
chevron (no p
ere is phase c
nce criteria.
ter porosity,
FD response
ight values (
orosity, TOF
he TOFD res
of the two h
acceptance c
>1mm, the in
a.
<1mm, the i
e height. Inte
dications. In
ut are recorde
such that the
07/31/20
l: 07-1020
No.: 07-1020
00
27 of 30
paired burn-
cation.
ual to the heig
D data, which
TOFD gives
applicable c
umetric indi
phase chang
change in TO

TOFD shall
within the c
(volumetric c
FD shall be u
sponse will r
height values
criteria.
ndications sh
indications s
eraction of
ndication inte
ed in the TO
e pulse-echo
007

-AUTP
0

through
ght of the
hever
s a phase
criteria.
ication,
ge
OFD, the
l be used
luster
channel
used to
return to
s
hall be
shall be
eraction
OFD data
data does

1

T

A
na

A
di
or
co
op
ad

F
an
ac

T
ev

T
re


1.16 TOFD
TOFD shall b
Approval sha
ature of such
After analysis
isplay for po
r other poten
orrelation w
perator shall
dequately re
or indication
nd bottom si
cceptance cr
The greater o
valuation.
TOFD indicat
ejected.
D INDICATIO
be used to aid
all be obtaine
h indications
s of all of the
otential crack
ntial injuriou
ith the ampl
l use the TO
epresented in
ns such as co
ignals overla
riteria.
f any evalua
tions evalua

ONS
d evaluation
ed prior to an
s shall be rec
e amplitude
ks, off-bevel
us defects tha
itude thres
FD to define
n the amplitu
old lap wher
ap, the defec
ated height v
ated as crack
AUT
PR
www
n of indicatio
ny indication
corded.
threshold
l lack of fusi
at may be vi
shold data. F
e defect leng
ude thresho
re amplitude
ct height shal
values (ampli
k-like or as a
T INSPECT
ROCEDUR
w.utscan.com
ons.
n being evalu
data, the AU
ion defects w
isible in the
For these typ
gth and heigh
old data.
threshold
ll be conside
itude thres
a burn-throu
TION
RE
m
uated solely
UT operator
with signific
TOFD displ
pes of potenti
ht if the pote
data has litt
ered to be th
shold channe
ugh (regardl
Date:
Control
UTQ N
Rev:
Page:
y on the basis
shall scan th
ant vertical h
ay but have
ially injuriou
entially injur
tle or no resp
e smallest sp
el or TOFD)
less of length
07/31/20
l: 07-1020
No.: 07-1020
00
28 of 30
s of TOFD d
he total TOF
height, burn
little or no
us defects, th
rious defect
ponse and TO
pecified heig
shall be use
h or height)
007

-AUTP
0

data. The
FD
-through,
he
is not
OFD top-
ght in the
ed for
shall be

1

A
te

1

In

In

13

T

T

13

T

a)
b)
c)
d)
e)

1

A

A

A

H

A

T
2 ACC
Acceptance C
esting.
3 REP
ndications sh
ndications sh
3.1 PROD
The AUT rec
The Daily Ins
3.2 IDENT
The Daily Ins
) Weld num
) Datum loc
) Length
) Depth fro
) Defect cla
4 REC
All inspection
AUT inspecti
Additional da
Hard copy an
A daily inspe
The AUT tech
CEPTANC
Criteria shall
ORTING
hall be repor
hall be repor
DUCTION ULT
ord and raw
spection Rep
TIFICATION O
spection Rep
mber
cation
m the O.D.
assification (
CORDING
n results will
ion records s
ata back-up t
nd / or electro
ction report
hnician shal

CE CRITE
be supplied
CRITER
rted in accord
rted in accord
TRASONIC T
data shall d
port shall con
OF REPORTE
port shall inc
surface to th
(linear, trans
G AND BA
l be stored e
shall be back
to an externa
onic (PDF) f
(hard copy a
l insure that
AUT
PR
www
ERIA
d to UT Qual
RIA
dance with:A
dance with:C
TESTING
display all ind
ntain a recor
ED INDICAT
clude the foll
he bottom of
sverse, volum
ACK-UP
lectronically
ked up autom
al source sha
format AUT
and / or elec
all records a
T INSPECT
ROCEDUR
w.utscan.com
lity Inc. in w
API 1104 19
Client requir
dications gre
rd of all rejec
IONS
lowing as a
f the defect
metric)
y in a logical
matically to (
all be perform
T inspection r
ctronic) shall
are complete
TION
RE
m
written, appro
9th.
rements.
eater than ev
cted indicati
minimum fo
l directory st
(2) x local ha
med on a dai
records shall
l be made av
ed, stored, an
Date:
Control
UTQ N
Rev:
Page:
oved form pr
valuation lev
ions / defects
or all reporte
tructure.
ard drives fo
ily bases.
l be made av
vailable each
nd accurate o
07/31/20
l: 07-1020
No.: 07-1020
00
29 of 30
rior to any p
vel.
s.
ed indication
ollowing eac
vailable each
h day.
on a daily ba
007

-AUTP
0

production
ns:
ch scan.
h day.
ases.

1

D

S

C


D

S

C


D

S

C


D

S

C


D

S

C



5 APPE
Date:
ection:
Change / Add
Date:
ection:
Change / Add
Date:
ection:
Change / Add
Date:
ection:
Change / Add
Date:
ection:
Change / Add
ENDIX-A


d:



d:



d:



d:



d:


A TECHNI
AUT
PR
www
IQUE AD
T INSPECT
ROCEDUR
w.utscan.com
DEMDUM
TION
RE
m
M
Date:
Control
UTQ N
Rev:
Page:
07/31/20
l: 07-1020
No.: 07-1020
00
30 of 30
007

-AUTP
0

Verwandte Interessen