Concrete mix design form for unrestricted design

Stage Reference
or calculation
1 1.1 Chatactoristic Strength Specified
Propotion defective
1.2 Standared deviation Fig 3
1.3 Margin C1 1.64 x
or
Specified
1.4 Target Mean Strength C2 0 +
1.5 Cement type Specified
1.6 Aggrigare type coarse
Aggrigare type fine
1.7 Free water/cement ratio table 2, Fig 4
1.8 maximum free water/cement ratio Specified
2 2.1 Slump or Vebe time Specified slump
vebe time
2.2 Maximum aggrigate size Specified
2.3 free water content table 3
3 3.1 Cement content C3 195 /
3.2 Maximum Cement content Specified
3.3 Minimum Cement content Specified
3.4 Modified free water/cement ratio
4 4.1 Reletive density of aggrigate (SSD) assumed
4.2 concrete density fig 5
4.3 total aggrigate content C4
5 5.1 Grading of fine aggrigate
5.2 propotion of fine aggregate fig 6
5.3 Fine aggregate content 1008 x
5.4 Coarse aggregate content 1008 -
Cement 3.15
Sand 2.65
Aggregate 2.75
Cement 1.51
Sand 1.20
Aggregate 1.65
Concrete Volume in m
3
2.7 m
3
Quantities(to nearest to 5kg)
Quantities(to
nearest to 5kg)
Unit
ITEM Weight Volume
Cement 684 kg 217.07 L
Sand 735 kg 277.3 L
Item Values
Particle
Specific
Gravity
Bulk
Specific
Gravity
% passing 600 um
cieve
C5
Aggregate 1987 kg 722.46 L
Water 526.5 kg or L 526.5 L
Proposion by weight(C:S:A:W) 1.0 : 1.1 :
Proposion by Volume(C:S:A:W) 1.0 : 1.3 :
Proposion by Bulk Volume(C:S:A:W) 1.0 1.4
Total quantiti
Cenent 13.7 50 kg Bags
Sand 0.2 Cubes
Aggregate 0.4 Cubes
Water 526.5 L
N//mm
2
at 28 days 1
% 3
N//mm
2
or No data 8 N//mm
2
8.0 = 13 N//mm
2
N//mm
2
13.1 N//mm
2
13.1 13 N//mm
2
OPC
Uncrushed
Uncrushed
0.77
use the low Value 0.77
mm 4
s
mm 2
195 kg/m
3
0.77 253 kg/m
3
kg/m
3
kg/m
3
use 253 kg/m
3
2.63
kg/m
3
1008 kg/m
3
70 %
27 %
0.27 = 272 kg/m
3
272 = 736 kg/m
3
Bulk Volume
453 L
612 L
Values
1204 L
526.5 L
2.9 : 0.77
3.3 : 2.4
2.7 1.2
% defective k
1 1.0 2.33
2 2.5 1.96
3 5.0 1.64
4 10 1.28
3
Approximate free- water content (kg/m
3
)
1
table 3
max size agg type 0-10
1 10 Uncrushed 150
2 20 Uncrushed 135
3 40 Uncrushed 115
max 2%
for non air entrain
Cylinder Cube
1 C 16 20 0.77
2 C 20 25 0.69
3 C 25 30 0.61
4 C 28 35 0.56
5 C 35 45 0.47
6 C 40 50 0.42
1 2 3
cement coarse agg sand
particle specific gravity(SSD) 3.15 2.63 2.6
fineness modulus 2.8
dry rodded bulk density 1.6
bulk density 2.6
20 2.8 0.63 2
agg moist
fine agg 1 6 5
moist content
total%
absoption
Surface
water
Slump (mm)
f
cu /
Mpa w/c ratio
by mass
Materials
Coase agg
content
entraped
air %
finess
modilus agg size
2.3 coarse agg 0.7 3 2.5
3932
1743
Approximate free- water content (kg/m
3
)
2 3 4
10-30 30-60 60-180 0-10
180 205 225 10-30
160 180 195 30-60
140 160 175 60-180
magin(US)
7
8.5
8.5
8.5
8.5
10
ASTM
Sum vs water content
S1 10-40 180
S2 50-90 205
S3 100-150 210
S4 160-200 216
S5 220
Slump (mm)