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Heat is our element

Technical guide for contractors


Steel boiler
Issue 2013/10
Logano SK655/SK755
Output range from 120 kW to 1850 kW
Table of contents
PD SK655/755 6 720 810 010 (2013/10) 2
Table of contents
1 Steel boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Types and heating output . . . . . . . . . . . . . 4
1.2 Applications . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Features and benefits . . . . . . . . . . . . . . . . 4
2 Technical description . . . . . . . . . . . . . . . . . . . . . 5
2.1 Equipment level . . . . . . . . . . . . . . . . . . . . . 5
2.2 Heating water routing . . . . . . . . . . . . . . . . 6
2.3 Hot gas routing . . . . . . . . . . . . . . . . . . . . . 6
2.4 Dimensions and specifications . . . . . . . . . 7
2.4.1 Logano SK655 dimensions and
specifications . . . . . . . . . . . . . . . . . . . . . . . 7
2.4.2 Specification and dimensions
Logano SK755 (420 kW to 820 kW) . . . . . . 9
2.4.3 Specification and dimensions
Logano SK755 (1040 kW to 1850 kW) . . . 11
2.5 Characteristics . . . . . . . . . . . . . . . . . . . . 13
2.5.1 Pressure loss on the water side . . . . . . . 13
2.5.2 Boiler efficiency . . . . . . . . . . . . . . . . . . . . 14
2.5.3 Standby loss and flue gas temperature . . 15
3 Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 Burner selection . . . . . . . . . . . . . . . . . . . 16
3.2 Burner requirements . . . . . . . . . . . . . . . . 16
4 Regulations and operating conditions . . . . . . . 17
4.1 Extracts from the regulations . . . . . . . . . 17
4.2 Pressure Equipment Directive (PED) and
Health & Safety at Work Act [Germany] . . 17
4.2.1 AREA OF APPLICATION . . . . . . . . . . . . . . 17
4.2.2 Categories in accordance with the
Pressure Equipment Directive 97/23/EC . 17
4.2.3 Health & Safety at Work Act [Germany]
regarding steam and hot water boilers . . 18
4.2.4 Overview of the Health & Safety at
Work Act [Germany] . . . . . . . . . . . . . . . . . 18
4.3 Operating conditions . . . . . . . . . . . . . . . 18
4.3.1 Operating requirements . . . . . . . . . . . . . 18
4.3.2 Operating conditions . . . . . . . . . . . . . . . 18
4.4 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5 Water treatment . . . . . . . . . . . . . . . . . . . 19
4.5.1 Definition of terms . . . . . . . . . . . . . . . . . 19
4.5.2 Prevention of corrosion damage . . . . . . . 19
4.5.3 Prevention of damage through scale
formation . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.5.4 Requirements of the fill and top-up water 20
4.5.5 Application limits for boilers made from
ferrous materials . . . . . . . . . . . . . . . . . . . 21
4.5.6 Recording the amounts of fill and top-up
water . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.5.7 Calculation to determine the permissible
amounts of fill and top-up water . . . . . . . 23
4.5.8 Chemical additives in the heating water . 23
4.5.9 Combustion air . . . . . . . . . . . . . . . . . . . . 23
5 Heating controls . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Logamatic 4000 control system . . . . . . . . 24
5.1.1 Logamatic 4212 control unit . . . . . . . . . . 24
5.1.2 Logamatic 4321 and Logamatic 4322
control units . . . . . . . . . . . . . . . . . . . . . . 24
5.1.3 Logamatic 4324 control unit for high flow
temperatures . . . . . . . . . . . . . . . . . . . . . 24
5.1.4 Logamatic4411 control panel system . . . 24
5.2 Logamatic telecontrol system . . . . . . . . . 24
5.3 Control unit settings . . . . . . . . . . . . . . . . 25
6 DHW heating . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1 Systems for DHW heating . . . . . . . . . . . . 27
6.2 DHW temperature control . . . . . . . . . . . . 27
7 System examples . . . . . . . . . . . . . . . . . . . . . . . . 28
7.1 Information regarding all system
examples . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.1.1 Hydraulic connection . . . . . . . . . . . . . . . . 28
7.1.2 Control system . . . . . . . . . . . . . . . . . . . . . 29
7.1.3 DHW heating . . . . . . . . . . . . . . . . . . . . . . 29
7.2 Safety equipment to EN 12828 and
EN 12953-6 . . . . . . . . . . . . . . . . . . . . . . . 29
7.2.1 Requirements . . . . . . . . . . . . . . . . . . . . . . 29
7.2.2 Arrangement of safety equipment to
EN 12828 ; operating temperature s 105 C;
shutdown temperature (high limit safety
cut-out) s 110 C . . . . . . . . . . . . . . . . . . 30
7.2.3 Arrangement of safety equipment to
EN 12953-6 ; shutdown temperature
(high limit safety cut-out) > 110 C
(maximum 120 C for Logano SK655
and SK755) . . . . . . . . . . . . . . . . . . . . . . . 31
7.3 Sizing and installation information . . . . . 32
7.3.1 Boiler circuit pump in the bypass as shunt
pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.3.2 Boiler circuit pump as primary
circuit pump . . . . . . . . . . . . . . . . . . . . . . 34
7.3.3 Low loss header . . . . . . . . . . . . . . . . . . . . 35
7.4 Single boiler system Logano SK655 and
SK755 with boiler control unit . . . . . . . . 36
7.5 Single boiler system with Logano SK655 and
SK755 boilers:
Logamatic boiler and heating circuit
control with hydraulic separation . . . . . . 40
7.6 Single boiler system with Logano SK655
and SK755 with boiler and heating circuit
control . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.7 Single boiler system with Logano SK655
and SK755 with boiler and heating circuit
control as well as hydraulic balancing . . 43
7.8 2-boiler system with Logano SK655 and
SK755 with boiler and heating circuit
control plus hydraulic balancing . . . . . . . 45
Table of contents
PD SK655/755 6 720 810 010 (2013/10)
3
7.9 2-boiler system with Logano SK655 and
SK755 as well as Logano plus SB325,
SB625 and SB745 gas condensing boilers
with boiler and heating circuit control . . . 47
8 Delivery method and installation information . 49
8.1 Delivery method . . . . . . . . . . . . . . . . . . . 49
8.2 Installation information . . . . . . . . . . . . . . 49
9 Installation location . . . . . . . . . . . . . . . . . . . . . 50
9.1 General requirements of the installation
room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.1.1 Combustion air supply . . . . . . . . . . . . . . 50
9.1.2 Siting combustion equipment . . . . . . . . . 50
9.2 Handling details . . . . . . . . . . . . . . . . . . . 51
9.3 Installation dimensions . . . . . . . . . . . . . . 52
10 Additional equipment and accessories . . . . . . 53
10.1 Additional safety equipment to EN 12828 53
10.1.1Safety equipment . . . . . . . . . . . . . . . . . . 53
10.2 Additional devices for sound insulation . 54
10.2.1Requirements . . . . . . . . . . . . . . . . . . . . . 54
10.2.2Boiler mounts to attenuate
structure-borne noise . . . . . . . . . . . . . . . 54
10.2.3Boiler foundation . . . . . . . . . . . . . . . . . . 56
10.2.4Flue gas silencer with sealing collar to
insulate against structure-borne noise . . . 56
10.3 Further accessories . . . . . . . . . . . . . . . . . 56
10.3.1Welded flanges . . . . . . . . . . . . . . . . . . . . 56
10.3.2Flue pipe sealing collar . . . . . . . . . . . . . . 56
10.3.3Cleaning equipment set . . . . . . . . . . . . . 57
11 Flue system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
11.1 General requirements of the flue system 58
11.2 Flue gas parameters . . . . . . . . . . . . . . . . 59
Keyword index . . . . . . . . . . . . . . . . . . . . . . . . . 60
1 Steel boiler
PD SK655/755 6 720 810 010 (2013/10) 4
1 Steel boiler
1.1 Types and heating output
With the Logano SK655 and the Logano SK755, Buderus
offers steel boilers with outputs ranging from 120 kW to
1850 kW. The Logano SK655 is available with heating
outputs ranging from 120 kW to 360 kW, the Logano
SK755 covers the output range from 420 kW to 1850 kW.
These boilers feature reversing combustion according to
EN 303 for oil or gas. They are suitable for fuel oil EL to
DIN 51603-1, natural gas or LPG to DVGW G 260. The
boilers can, as an option, be operated with matching
pressure-jet oil and gas burners to EN 267 and EN 676,
for sufficient heat output.
The boilers are made of steel and are designed for a
maximum safety temperature of 120 C
(shutdown temperature of the high limit safety cut-out).
1.2 Applications
The Logano SK655 and SK755 steel boilers are suitable
for all heating systems to EN 12828 (maximum high limit
safety cut-out temperature 110 C) and EN 12953-6
(maximum high limit safety cut-out temperature 120 C).
Observe country-specific standards.
They are used in applications including central heating
and DHW heating in apartment buildings, municipal and
commercial buildings, in district heating centres and for
indirect swimming pool heating.
For DHW heating, these boilers can be combined with
Buderus DHW cylinders.
1.3 Features and benefits
High standard seasonal efficiency [to DIN] and
economic viability
The large heating surface of the second pass and high
grade thermal insulation result in excellent heat transfer
as well as low flue gas and standby losses. The result is
a standard seasonal efficiency [to DIN] of up to 93 %.
Minimum circulation volumes are not required.
Quiet operation with clean combustion
The reversing combustion chamber with low combustion
chamber volume loads ensures clean combustion and a
high standard seasonal efficiency.
Optionally available boiler supports that act to prevent
structure-borne noise transfer and flue gas silencers
result in significantly lower operating noise.
Easy installation
The factory-fitted thermal insulation and casing of the
Logano SK655 and SK755 make it possible to install the
boiler quickly and easily.
At the factory, these boilers are fitted with all required
connections, enabling an easy integration into the
heating system. Accessories are matched to these
boilers, ensuring an easy and quick installation. For
example, a safety assembly matched to these boilers
ensures uncomplicated installation (only for safety level
according to EN 12828).
Predrilled burner plates make fitting third party burners
easy.
Straight-forward system design
All boilers can be connected simply and in a straight-
forward manner to the heating system, since there is no
special need for a minimum flow rate. Not only does this
lead to reduced investment outlay and running costs,
but also less engineering effort.
Supplied fully wired ready for connection
Easy connection to the heating system due to fully
assembled delivery ex works.
Easy maintenance and cleaning
The combustion chamber and the heating surfaces of
these boilers are easily accessible through the large
door at the front that can be pivoted to the left or right.
The smooth steel surfaces of these boilers can be easily
cleaned with the cleaning set supplied as standard.
Easy and convenient operation
The control functions that are matched to the respective
system hydraulics facilitate easy operation. These
boilers can be combined with different Buderus control
units. The equipment level of all control units can be
extended individually with auxiliary modules. All control
unit functions can be adjusted in only a few steps
through the push & turn facility.
2 Technical description
PD SK655/755 6 720 810 010 (2013/10)
5
2 Technical description
2.1 Equipment level
Fig. 1 Logano SK755 with Logamatic 4321
The Logano SK655 and SK755 steel boilers are tested to
EN 303, type-tested and CE-designated.
Quality assurance measures to EN ISO 9001 contribute
to the high manufacturing quality and functional
reliability. The materials used in the Buderus steel
boilers meet the requirements of EN 303 and EN 14394.
As a result, these boilers operate safely and reliably.
The boilers feature all-round thermal insulation and
aluminium sheet casing. The visible steel parts are
painted to RAL 5015. The thermal insulation is 50 mm
thick. The combustion chamber and the gas to water
heat exchangers are easily accessible through large front
doors that can be pivoted to the left or right.
Finely stepped output levels
The Logano SK655 is available with the following output
ratings:
120 kW
190 kW
250 kW
300 kW
360 kW
The Logano SK755 is available with the following output
ratings:
420 kW
500 kW
600 kW
730 kW
820 kW
1040 kW
1200 kW
1400 kW
1850 kW
Available components
Logamatic 4212, 4321, 4322 and 4324 control units in
a modular design
Drilled burner plates, suitable for the corresponding
burner types, onto which the pressure-jet gas and oil
burners are mounted
Plenty of matching accessories ( chapter 10,
page 53 ff.)
6 720 807 236-11.1T
2 Technical description
PD SK655/755 6 720 810 010 (2013/10) 6
2.2 Heating water routing
Calculated flow and temperature processes
A simulation program enabled the calculation of
influencing factors, such as heat supply, amount of
water, circulation etc. Subject to these factors, the flow
and updraught characteristics as well as the
temperature distribution within the boiler could be
calculated and, step by step, optimised. The results of
this simulation program were translated into the design
of these steel boilers.
Fig. 2 Second pass with turbulators
Fig. 3 Heating water routing through the Logano SK655
and SK755
RK Return
VK Flow
VSL Safety flow
[1] Pipes of the second pass
[2] Combustion chamber
2.3 Hot gas routing
Inside the combustion chamber, the hot gases are
reversed and flow towards the front of the boiler, where
they are reversed again by the front door and guided into
the second pass. They flow through the pipes, where
they transfer their heat to the boiler water.
The design and geometry of the second pass ensure a
high heat transfer rate from the hot gas to the boiler
water.
Fig. 4 Hot gas flow inside the Logano SK655 and SK755
AA Flue outlet
RK Return
VK Flow
VSL Safety flow
[1] Combustion chamber
[2] Flue gas collector
[3] Pipes of the second pass
1)
SK755 with 1400 kW and 1850 kW output
.
.
.
6 720 807 236-12.1T
RK
VK
VSL
6 720 807 236-01.1T
1
2
2
1
3
VSL (VK
1)
) VK (VSL
1)
)
6 720 807 236-02.1T
RK
AA
2 Technical description
PD SK655/755 6 720 810 010 (2013/10)
7
2.4 Dimensions and specifications
2.4.1 Logano SK655 dimensions and specifications
Fig. 5 Dimensions, Logano SK655 120 kW to 360 kW
Boiler size Abbreviation Unit 120 190 250 300 360
Rated output kW 120 190 250 300 360
Rated heat input kW 132 209 274 329 393
Length L
G
mm 1522 1668 1817 1895 1933
Width B
G
mm 800 850 890 890 955
Height incl. control unit
Height excl. control unit
H
H
K
mm
mm
1157
937
1220
1000
1255
1035
1255
1035
1320
1100
Boiler base frame L
GR
B
GR
mm
mm
915
420
1110
430
1240
450
1400
450
1373
480
Flue outlet D
AA
H
AA
mm
mm
200
542
200
582
250
597
250
597
250
632
Combustion chamber length
Combustion chamber diameter
L
FR
1)
D
FR
1)
mm
mm
865
390
1060
420
1190
450
1350
450
1260
488
Burner door depth
Burner door height
T
1)
H
B
mm
mm
260
427
260
442
260
457
260
457
260
477
Minimum blast tube diameter D
MB
1)
mm 130 240 240 240 290
Minimum blast tube length L
BR
1)
mm
2) 2) 2) 2) 2)
Burner door swivelling range B
T
mm 700 760 790 790 860
Boiler flow
3)
VK mm DN65 DN65 DN65 DN65 DN80
Boiler return
3)
RK mm DN65 DN65 DN65 DN65 DN80
Flow safety pipe
3)
VSL mm DN40 DN40 DN40 DN50 DN50
Drain D
EL
H
EL
Inches
mm
1
100
1
100
1
100
1
100
1
100
Cleaning seq R
A
Inches G 3/8 G 3/8 G 3/8 G 3/8 G 3/8
Table 1 Specification and dimensions Logano SK655 120 kW to 360 kW
H
B
H
K
H
B
GR
L
GR
RK
A
3
D
AA
A
1
VK VSL
A
2
L
G
H
E
L
H
A
A
H
F
D
EL
6 720 807 236-03.1T
B
G
R
A
D
EL
2 Technical description
PD SK655/755 6 720 810 010 (2013/10) 8
Flange height VK/VSL/RK H
F
mm 1005 1065 1095 1095 1165
Flange VK/VSL/RK A
1
A
2
A
3
mm
mm
mm
240
170
400
345
205
400
495
185
413
470
200
573
540
225
437
Transport weight kg 450 520 610 670 800
Water Content l 136 203 233 262 323
Gas content l 129 183 238 268 304
Flue gas temperature, partial load 60 %
4)
C 150 150 150 150 150
Flue gas temperature, full load 100 %
4)
C 210 205 202 200 200
Flue gas mass flow rate, oil, partial load
60 %
5)
kg/s 0.0317 0.0494 0.0646 0.0769 0.0934
Flue gas mass flow rate, oil, full load
100 %
5)
kg/s 0.0527 0.0824 0.1076 0.1282 0.1557
Flue gas mass flow rate, gas, partial load
60 %
6)
kg/s 0.0314 0.0488 0.0650 0.0778 0.0929
Flue gas mass flow rate, gas, full load
100 %
6)
kg/s 0.0523 0.0813 0.1084 0.1297 0.1548
CO
2
content, oil % 13 13 13 13 13
CO
2
content, gas % 10 10 10 10 10
Pressure loss on the hot gas side mbar 0.80 1.60 1.54 2.70 3.30
Draught required Pa 0 0 0 0 0
Maximum permissible temperature
Safety temperature limiter
7)
C 120 120 120 120 120
Maximum operating pressure (boiler) bar 6 6 6 6 6
CE-designation, product ID CE 101513
1) Fig. 17, page 16
2) The blast tube must protrude beyond the lining in the burner door.
3) Acc. to DIN 2633 (PN 16)
4) Relative to average boiler temperature 70C
5) Relative to fuel oil HEL, Hi = 11.86 kWh/kg
6) Relative to natural gas H/L, Hi = 9.03 - 10.03 kWh/m
7) STB 120C only possible with Logamatic 4212 and 4324, otherwise STB 110C
Boiler size Abbreviation Unit 120 190 250 300 360
Table 1 Specification and dimensions Logano SK655 120 kW to 360 kW
2 Technical description
PD SK655/755 6 720 810 010 (2013/10)
9
2.4.2 Specification and dimensions Logano SK755 (420 kW to 820 kW)
Fig. 6 Dimensions, Logano SK755 420 kW to 820 kW
Boiler size Abbreviation Unit 420 500 600 730 820
Rated output kW 420 500 600 730 820
Rated heat input kW 459 546 655 795 893
Length L
G
mm 2142 2075 2320 2270 2469
Width B
G
mm 955 1040 1040 1040 1040
Height incl. control unit
Height excl. control unit
H
H
K
mm
mm
1320
1100
1430
1210
1430
1210
1430
1320
1430
1320
Boiler base frame L
GR
B
GR
mm
mm
1573
480
1503
570
1753
570
1700
650
1900
650
Flue outlet D
AA
H
AA
mm
mm
250
632
300
662
300
662
350
727
350
727
Combustion chamber length
Combustion chamber diameter
L
FR
1)
D
FR
1)
mm
mm
1460
488
1390
548
1640
548
1585
624
1785
624
Burner door depth
Burner door height
T
1)
H
B
mm
mm
260
477
260
507
260
507
260
547
260
547
Minimum blast tube diameter D
MB
1)
mm 290 290 290 350 350
Minimum blast tube length L
BR
1)
mm
2) 2) 2) 2) 2)
Burner door swivelling range B
T
mm 860 950 950 1060 1060
Boiler flow
3)
VK mm DN80 DN100 DN100 DN125 DN125
Boiler return
3)
RK mm DN80 DN100 DN100 DN125 DN125
Flow safety pipe
3)
VSL mm DN50 DN50 DN50 DN65 DN65
Drain D
EL
H
EL
Inches
mm
1
100
1
100
1
100
1
100
1
100
Cleaning seq R
A
Inches G 3/8 G 3/8 G 3/8 G 3/8 G 3/8
Table 2 Specification and dimensions Logano SK755 420 kW to 820 kW
H
B
H
K
H
B
GR
L
GR
RK
A
3
D
AA
A
1
VK VSL
A
2
L
G
H
E
L
H
A
A
H
F
D
EL
6 720 807 236-03.1T
B
G
R
A
D
EL
2 Technical description
PD SK655/755 6 720 810 010 (2013/10) 10
Flange height VK/VSL/RK H
F
mm 1165 1255 1255 1255 1365
Flange VK/VSL/RK A
1
A
2
A
3
mm
mm
mm
540
225
637
450
365
516
450
365
766
620
350
541
620
350
541
Transport weight kg 900 1040 1150 1360 1460
Water Content l 367 434 502 607 675
Gas content l 350 420 495 618 693
Flue gas temperature, partial load 60 %
4)
C 150 150 150 150 150
Flue gas temperature, full load 100 %
4)
C 200 200 200 198 198
Flue gas mass flow rate, oil, partial load
60 %
5)
kg/s 0.1085 0.1277 0.1668 0.1868 0.2088
Flue gas mass flow rate, oil, full load
100 %
5)
kg/s 0.1809 0.1301 0.278 0.3113 0.348
Flue gas mass flow rate, gas, partial load
60 %
6)
kg/s 0.1068 0.1396 0.1674 0.1869 0.2102
Flue gas mass flow rate, gas, full load
100 %
6)
kg/s 0.178 0.2168 0.279 0.3116 0.3503
CO
2
content, oil % 13 13 13 13 13
CO
2
content, gas % 10 10 10 10 10
Pressure loss on the hot gas side mbar 3.9 4.7 5.59 6.1 6.47
Draught required Pa 0 0 0 0 0
Maximum permissible temperature for
safety temperature limiter
7)
C 120 120 120 120 120
Maximum operating pressure (boiler) bar 6 6 6 6 6
CE-designation, product ID CE 101513
1) Fig. 17, page 16
2) The blast tube must protrude beyond the lining in the burner door.
3) Acc. to DIN 2633 (PN 16)
4) Relative to average boiler temperature 70C
5) Relative to fuel oil HEL, Hi = 11.86 kWh/kg
6) Relative to natural gas H/L, Hi = 9.03 - 10.03 kWh/m
7) STB 120C only possible with Logamatic 4212 and 4324, otherwise STB 110C
Boiler size Abbreviation Unit 420 500 600 730 820
Table 2 Specification and dimensions Logano SK755 420 kW to 820 kW
2 Technical description
PD SK655/755 6 720 810 010 (2013/10)
11
2.4.3 Specification and dimensions Logano SK755 (1040 kW to 1850 kW)
Fig. 7 Dimensions, Logano SK755 1040 kW to 1200 kW
Fig. 8 Dimensions, Logano SK755 1400 kW to 1850 kW
6 720 807 236-04.1T
H
B
H
K
H
B
GR
L
GR
VK
A
1
A
2
VSL RK
SG
A
3
L
G
H
E
L
H
A
A
H
F
D
EL
D
AA
R
A
B
K
B
G
D
EL
SG
H
B
H
K
H
B
GR
L
GR
VK
A
1
A
2
VSL RK
A
3
L
G
H
E
L
H
A
A
H
F
D
EL
D
AA
6 720 807 236-13.1T
R
A
B
K
B
G
2 Technical description
PD SK655/755 6 720 810 010 (2013/10) 12
Boiler size
Abbreviatio
n Unit 1040 1200 1400 1850
Rated output kW 1040 1200 1400 1850
Rated heat input kW 1138 1313 1532 2024
Length L
G
mm 2600 2882 3050 3340
Width B
K
mm 1470 1470 1610 1730
Height incl. control unit
Height excl. control unit
H
H
K
mm
mm
1475
1340
1475
1340
1612
1460
1730
1545
Boiler base frame L
GR
B
GR
mm
mm
1960
820
2260
820
2316
880
2720
860
Flue outlet D
AA
H
AA
mm
mm
350
797
350
797
400
1070
400
1145
Combustion chamber length
Combustion chamber diameter
L
FR
1)
D
FR
1)
1) Fig. 17, page 16
mm
mm
1845
710
2145
710
2120
780
2520
860
Burner door depth
Burner door height
T
1)
H
B
mm
mm
260
592
260
592
300
635
320
685
Minimum blast tube diameter D
MB
1)
mm 350 350 350 350
Minimum blast tube length L
BR
1)
mm
2)
2) The blast tube must protrude beyond the lining in the burner door.
2) 2) 2)
Burner door swivelling range B
T
mm 1170 1170 1280 1385
Boiler flow
3)
3) Acc. to DIN 2633 (PN 16)
VK mm DN125 DN125 DN150 DN200
Boiler return
3)
RK mm DN125 DN125 DN150 DN200
Flow safety pipe
3)
VSL mm DN80 DN80 DN80 DN100
Drain D
EL
H
EL
Inches
mm
1
100
1
100
1
100
1
100
Cleaning seq R
A
Inches G G G G
Flange height VK/VSL/RK H
F
mm 1475 1475 1612 1732
Flange VK/VSL/RK A
1
A
2
A
3
mm
mm
mm
620
595
569
620
595
870
725
725
673
925
925
670
Transport weight kg 1790 2070 2660 3600
Water Content l 822 942 1339 1655
Gas content l 934 1071 1275 1710
Flue gas temperature, partial load 60 %
4)
4) Relative to average boiler temperature 70C
C 150 150 150 150
Flue gas temperature, full load 100 %
4)
C 198 195 195 195
Flue gas mass flow rate, oil, partial load 60 %
5)
5) Relative to fuel oil HEL, Hi = 11.86 kWh/kg
kg/s 0.2651 0.3049 0.3571 0.4725
Flue gas mass flow rate, oil, full load 100 %
5)
kg/s 0.4418 0.5082 0.5952 0.7875
Flue gas mass flow rate, gas, partial load 60 %
6)
6) Relative to natural gas H/L, Hi = 9.03 - 10.03 kWh/m
kg/s 0.2671 0.3089 0.36 0.4761
Flue gas mass flow rate, gas, full load 100 %
6)
kg/s 0.4451 0.5148 0.5999 0.7935
CO
2
content, oil % 13 13 13 13
CO
2
content, gas % 10 10 10 10
Pressure loss on the hot gas side mbar 7.25 7.74 7.13 9.17
Draught required Pa 0 0 0 0
Maximum permissible temperature for safety
temperature limiter
7)
7) STB 120C only possible with Logamatic 4212 and 4324, otherwise STB 110C
C 120 120 120 120
Maximum operating pressure (boiler) bar 6 6 6 6
CE-designation, product ID CE 101513
Table 3 Specification and dimensions Logano SK755 1040 kW to 1850 kW
2 Technical description
PD SK655/755 6 720 810 010 (2013/10)
13
2.5 Characteristics
2.5.1 Pressure loss on the water side
The pressure loss on the water side is the pressure
differential between the boiler flow and return
connections. The pressure loss on the water side
depends on the VK/RK connector size and the heating
water flow rate.
Fig. 9 Pressure loss on the water side Logano SK655/
SK755
Ap
H
Pressure loss
V
H
Heating water flow rate
1 SK655: 120 kW
2 SK655: 190 kW, 250 kW, 300 kW
3 SK655/SK755: 360 kW, 420 kW
4 SK755: 500 kW, 600 kW
Calculation example for SK655 250 kW:
Given
AT = 15 K
c = 4.19 kJ/kg K
Density
Water
= approx. 1000 kg/m
3
AP
H
calculated as follows:
Result
m = 14320 kg/h
Result
The intersection of the straight line 2 and V
H
= 14.3
m
3
/h results in AP
H
= 35 mbar
Fig. 10 Pressure drop on the water side Logano SK755
Ap
H
Pressure loss
V
H
Heating water flow rate
1 SK755: 730 kW, 820 kW, 1040 kW, 1200 kW
2 SK755: 1400 kW
3 SK755: 1850 kW
1
10
100
100 10 1
V
H
[m
3
/h]
p
H
[mbar]
1 2
3 4
6 720 640 417-04.2T
Q m c AT =
m
Q
c AT
-------------------- =
m
250 kW
4,19 kJ /kg K 15 K
------------------------------------------------------------ 3600 s/h =
V
H
14320 kg/h
1000 kg/m
3
----------------------------------- 14,3 m
3
/h = =
1
10
100
p
H
[mbar]
1000 100 10
V
H
[m
3
/h]
1 2 3
6 720 640 417-05.2T
2 Technical description
PD SK655/755 6 720 810 010 (2013/10) 14
2.5.2 Boiler efficiency
The boiler efficiency q
K
identifies the ratio between the
rated output and the rated heat input. It is shown
subject to the average boiler water temperature and the
boiler output.
Fig. 11 Boiler efficiency subject to the average boiler
water temperature (average value for the
complete model range) - LoganoSK655
H
i
Efficiency, net calorific value
0
K
Average boiler temperature
1 Boiler efficiency at stage 1 (partial load 60 %)
2 Boiler efficiency at stage 2 (full load 100 %)
Calculation example for average boiler water
temperature:
0
K
Average boiler temperature
T
RK
Return temperature
T
VK
Flow temperature
Fig. 12 Boiler efficiency subject to the average boiler
water temperature (average value for the
complete model range) - LoganoSK755
H
i
Efficiency, net calorific value
0
K
Average boiler temperature
1 Boiler efficiency at stage 1 (partial load 60 %)
2 Boiler efficiency at stage 2 (full load 100 %)
Fig. 13 Boiler efficiency and flue gas temperature subject
to the boiler load at an average boiler water
temperature of 70 C - Logano SK655
H
i
Efficiency, net calorific value
Q/Q
max
Relative boiler load
0
A
Flue gas temperature
1 Boiler efficiency
2 Flue gas temperature
Fig. 14 Boiler efficiency and flue gas temperature subject
to the boiler load at an average boiler water
temperature of 70 C - Logano SK755
H
i
Efficiency, net calorific value
Q/Q
max
Relative boiler load
0
A
Flue gas temperature
1 Boiler efficiency
2 Flue gas temperature
The minimum average boiler temperatures
for the examples in Fig. 11 and 12 at A= 10 K
are:
55 C for oil combustion
65 C for gas combustion
90
91
92
93
94
95
96
50 60 70
80

K
[C]
1
2
H
i
[%]
6 720 640 417-06.2T
0
K
T
VK
T
RK

2
--------------------------------- =
90
91
92
93
94
95
96
50 60 70
80

K
[C]
1
2
H
i
[%]
6 720 640 417-08.2T
90
92
94
96
98
0 10 20 30 40 50 60 70 80 90 100
100
120
140
160
180
200
Q/Q
max
[%]

A
[C]
1
6 720 640 417-07.2T
2
H
i
[%]
90
92
94
96
98
0 10 20 30 40 50 60 70 80 90 100
100
120
140
160
180
200
Q/Q
max
[%]

A
[C]
1
6 720 640 417-33.2T
2
H
i
[%]
2 Technical description
PD SK655/755 6 720 810 010 (2013/10)
15
2.5.3 Standby loss and flue gas temperature
The standby loss is part of the rated heat input that is
required to achieve the specified boiler water
temperature. The cause of this loss is the cooling down
of the boiler through radiation and convection during the
standby time (burner idle time).
Radiation and convection result in part of the output
being transferred continuously from the boiler surface to
the ambient air. In addition to this surface loss, the
boiler can also cool down to a lesser degree through the
chimney draught. The flue gas temperature depends on
the average boiler water temperature and the boiler
load.
Fig. 15 Standby loss and flue gas temperature, subject to the average boiler water temperature - Logano SK655
q
B
Standby loss
0
A
Flue gas temperature
0
K
Average boiler temperature
1 Flue gas temperature (full load 100 %)
2 Standby loss
3 Flue gas temperature (partial load 60 %)
Fig. 16 Standby loss and flue gas temperature, subject to the average boiler water temperature - Logano SK755
q
B
Standby loss
0
A
Flue gas temperature
0
K
Average boiler temperature
1 Flue gas temperature (full load 100 %)
2 Standby loss
3 Flue gas temperature (partial load 60 %)
100
120
140
160
180
200
0
0,1
0,2
0,3
0,4
50 60 70 80

K
[C]
q
B
[%]
2
3
6 720 640 417-09.2T
1

A
[C]
q
B
[%]
A
[C]

K
[C]
0
0,1
0,2
50 60 70 80
100
120
140
160
180
200
3
2
1
6 720 640 417-45.2T
3 Burner
PD SK655/755 6 720 810 010 (2013/10) 16
3 Burner
3.1 Burner selection
Either pressure-jet oil or gas burners can be used with
the Logano SK655 and SK755 steel boilers. The
pressure-jet oil burners must be approved to EN 267,
and the pressure-jet gas burners to EN 676. 2-stage or
modulating burners can be used.
When selecting a burner take into account that the
pressure drop on the hot gas side must be overcome
reliably. When positive pressure at the flue outlet is
required (sizing of the flue system), this must be taken
into consideration in addition to the pressure drop on
the hot gas side.
To make engineering and installation easier, burners and
drilled burner plates are available as accessories for the
Logano SK655 and SK755 boilers. The boilers are
supplied with a dummy plate.
3.2 Burner requirements
Observe the installation instructions issued by the
burner manufacturer where the burner installation is
concerned.
Fig. 17 Burner installation dimensions
D
FR
Combustion chamber diameter
(dimensions page 7 to page 12)
D
MB
Maximum diameter
L
FR
Combustion chamber length
(dimensions page 7 to page 12)
T Burner door depth
(dimensions page 7 to page 12)
1)
The blast tube must protrude beyond the lining
in the burner door.
For further details regarding these burners
and associated burner plates, see the
current Buderus heating equipment
catalogue. The selection of a suitable burner
for the specific project can be discussed in
detail with the Buderus sales office.
Boiler size
Maximum diameter
D
MB
[kW] [mm]
Logano SK655
120 130
190 240
250 240
300 240
360 290
Logano SK755
420 290
500 290
600 290
730 350
820 350
1040 350
1200 350
1400 350
1850 350
Table 4 Burner dimensions for Logano SK655 and SK755
D
MB
6 720 640 417-10.1il
D
FR
T
L
FR
1)
4 Regulations and operating conditions
PD SK655/755 6 720 810 010 (2013/10)
17
4 Regulations and operating conditions
4.1 Extracts from the regulations
The Logano SK655 and SK755 steel boilers comply with
the requirements of EN 303 and EN 14394 and are
approved up to s 120 C according to the Pressure
Equipment Directive. They are suitable for heating
systems in line with the requirements to EN 12828 and
the additional requirements to EN 12953-6.
Observe the following regarding creation and operation
of the system:
Standard building regulations
Statutory regulations
Country-specific regulations
Installation, oil and gas connection, flue gas connection,
commissioning, power supply, maintenance and repair
work must only be carried out by authorised contractors.
Approval
The local gas supply utility may need to be notified of
and approve the installation of a steel boiler with gas
burner. We recommend clarifying the match between
boiler and flue system with the relevant bodies at the
planning stage. Where required, inform your local flue
gas inspector prior to commissioning. It may be
necessary to obtain a permit for the flue system at
regional level.
Annual inspection and demand-dependent
maintenance
To ensure functional reliability and energy quality, an
inspection by a heating contractor is recommended at
least annually. If any condition requiring maintenance
work is identified in the course of an inspection, that
maintenance work must be carried out as required. We
recommend to system users to enter into a maintenance
and inspection contract with a heating contractor or the
burner manufacturer.
4.2 Pressure Equipment Directive (PED) and Health & Safety at Work Act [Germany]
4.2.1 AREA OF APPLICATION
The Pressure Equipment Directive applies to safety
temperatures > 110 C; i.e. a boiler equipped with a high
limit safety cut-out 110 C is excluded from the
provision of the Pressure Equipment Directive and from
the Health & Safety at Work Act [Germany] where the
requirements for products that must be supervised is
concerned.
4.2.2 Categories in accordance with the Pressure Equipment Directive 97/23/EC
The Pressure Equipment Directive identifies four
categories, split according to the respective
pressure:volume product, into which boilers fall.
+ Applicable
Not applicable
Boiler size Category I Category II Category III Category IV
p V s 50 p V s 200 p V s 1000 p V > 1000
V > 1000 or
p V > 3000
[kW]
Logano SK655
120 +
190...360 +
Logano SK755
420...500 +
600...1850 +
Table 5 Categories in accordance with the Pressure Equipment Directive 97/23/EC
4 Regulations and operating conditions
PD SK655/755 6 720 810 010 (2013/10) 18
4.2.3 Health & Safety at Work Act [Germany] regarding steam and hot water boilers
The Health & Safety at Work Act [Germany] enacted on
the 3 October 2002 and applicable to hot water and
steam boiler systems as of 1 January 2003 specifies
demanding requirements, particularly for boilers in
category III and category IV.
Reservation with regard to granting permission
(paragraph 13 BetrSichV) [Germany]
Assembly, installation and the operation of category IV
boilers require permission from the relevant authority
[Germany].
Inspection prior to commissioning (paragraph 14
BetrSichV)
Boilers category I and II can be checked in situ, i.e. as
part of the system, by an authorised person (master
heating system builder). Boilers in categories III and IV
must be checked by an authorised supervisory body in
situ, prior to commissioning.
Repeat inspections (paragraph 15 BetrSichV)
Boilers in category III with a pressure:volume product
p V greater than 1000 and boilers in category IV must
be checked regularly by an authorised supervisory body
in situ:
External inspection no later than after 12 months
Internal inspection no later than after three years
Strength test no later than after nine years
The test intervals must be determined by the system
user based on a safety-technical assessment, the result
of which must be checked by an authorised supervisory
body.
4.2.4 Overview of the Health & Safety at Work Act [Germany]
+ required not required
4.3 Operating conditions
4.3.1 Operating requirements
The operating conditions listed in tab. 7 are part of the
warranty conditions for Logano SK655 and SK755 steel
boilers. These operating conditions are ensured through
a suitable hydraulic circuit and boiler circuit control
(hydraulic connection, page 28).
4.3.2 Operating conditions
Reservation with regard
to granting permission
Inspection prior to
commissioning
Repeated
inspections
13 14 15
Boiler category I (up to 50 bar l) +
1)
1) May be carried out by an authorised person (e.g. master heating system builder). Deviations from the setting of deadlines mentioned
above are also possible. The deadlines are generally set after the risk assessment and the technical safety assessment.
+
1)

Boiler category II (up to 200 bar l) +
1)
+
1)

Category III boilers (up to 1000 bar litres) + +
1)

Category III boilers (> 1000 bar litres) + +
Category IV boilers (> 3000 bar litres) + + +
Table 6 Overview of the Health & Safety at Work Act [Germany]
Boiler operating conditions
Logano
Minimum flow
rate Minimum return temperature in C
With operating
interruptions
With oil combustion With gas combustion
Two-stage
burner
Modulating
burner
Two-stage
burner
Modulating
burner
In conjunction with a Logamatic control unit for modulating low temperature operation
SK655
SK755
No requirements
1)
1) Ensure that the return temperature sensor FV/FZ is always surrounded by water.
50 50 60 60 No requirements
The boiler is shut down
automatically by the
Logamatic control unit
In conjunction with a Logamatic control unit for constant boiler water temperatures, e.g. Logamatic 4212 with ZM427, or with
auxiliary external control unit
SK655
SK755
No requirements
1)
50 50 60 60 No requirements
Table 7 Operating conditions for Logano SK655 and SK755
4 Regulations and operating conditions
PD SK655/755 6 720 810 010 (2013/10)
19
4.4 Fuel
Operation with fuel oil
The Logano SK655 and SK755 steel boilers can be
operated with fuel oil EL to DIN 51603. All boilers,
without restriction, are also suitable for rapeseed oil.
Pressure-jet burners for rapeseed oil can be obtained
from burner manufacturers on request.
Operation with gas
All steel boilers are suitable for natural gas E, natural gas
LL or LPG. Observe the burner manufacturer's details.
The gas quality must comply with the requirements of
the DVGW Code of Practice G 260 [Germany]. To be able
to adjust the gas throughput, install a gas meter that can
be checked even in the lower load range of the burner.
This also applies to LPG systems.
Biogas (e.g. gas from waste disposal or sewerage works)
can also be used. There are special operating conditions
for this which must be observed. Pressure-jet burners
for biogas are available from burner manufacturers on
request.
Additional operating conditions for operation with
biogas
The following operating conditions must be met:
Operate boiler at constant temperature
Never permit operating interruptions
Maintain a minimum return temperature above the
dew point (in this case at least 68 C), i.e. return
temperature raising measures
Ensure minimum boiler water temperature of 83 C
Clean and maintain the boiler regularly, possibly clean
chemically and then preserve
Combustion of biogas/waste gas (quality in line with
DVGW G262, table 3):
Proportion of sulphur and sulphur compounds in
the gas up to a maximum of 1500 mg/m
3
(approx.
0.1 % by volume)
Proportion of chlorine and chlorine compounds in
the gas up to a maximum of 50 mg/m
3
Proportion of fluoride and fluoride compounds in
the gas up to a maximum of 25 mg/m
3
In view of the high degree of corrosiveness, and in
variance from Fig. 8.5 of our general sales, delivery and
payment terms, the warranty period is limited to
2 years.
4.5 Water treatment
As pure water cannot be used for heat transfer, water
quality is important. Poor water quality can lead to
limescale formation and corrosion. Consequently,
particular attention must be paid to water quality, water
treatment and, above all, continuous water monitoring.
Water treatment is an essential factor in ensuring
trouble-free operation, availability, a long service life and
the efficiency of the heating system.
4.5.1 Definition of terms
Limescale formation is the formation of hard deposits
on walls inside hot water heating systems. These
deposits are made up of substances contained in the
water, primarily calcium carbonate.
Heating water is any water used for heating purposes in
a hot water heating system.
Fill water is the water used to fill the entire heating
system on the heating water side for the first time and
with which it is then heated up.
Top-up water is any water used to top up the system on
the heating water side after the first time it is heated up.
Operating temperature is the temperature captured at
the flow connector of the heat appliance in a hot water
heating system when operating correctly.
Water volume V
max
is the maximum volume of untreated
fill and top-up water in m
3
that may be introduced into
the system over the entire service life of the boiler.
Corrosion-inhibiting sealed unvented systems are
heating systems in which no significant amount of
oxygen ingress into the heating water is possible.
4.5.2 Prevention of corrosion damage
In most cases, corrosion plays only a minor role in
heating systems. That is based on the fundamental
requirement that the system is a corrosion-inhibiting
sealed unvented system, i.e. one that prevents a
continuous ingress of oxygen.
Continuous ingress of oxygen leads to corrosion and can
thus cause rusting and the formation of rust sludge.
Sludge formation can not only cause blockages and
therefore a diminished heat supply but also deposits
(similar to limescale deposits) on the hot surfaces of
heat exchangers.
The most important factor with regard to ingress of
oxygen is generally pressure maintenance and, in
particular, the function, correct sizing and adjustment
(pre-charge pressure) of the expansion vessel. Check
the function and pre-charge pressure annually. If
continuous ingress of oxygen cannot be prevented (e.g.
due to plastic pipes that are permeable to oxygen) or if
the system cannot be designed as a sealed unvented
system, anti-corrosion measures such as the addition of
approved chemical additives or system separation by
means of a heat exchanger are necessary.
Oxygen binding agents can be used, for example, to bind
the oxygen.
4 Regulations and operating conditions
PD SK655/755 6 720 810 010 (2013/10) 20
The pH value of untreated heating water should be
between 8.2. and 10.0. It should be noted that the pH
value will change following commissioning, especially
due to the loss of oxygen and limescale deposition. We
recommend checking the pH value after several months
of heating system operation.
The water can be alkalised by the addition of trisodium
phosphate, if necessary.
4.5.3 Prevention of damage through scale formation
VDI 2035-1 Prevention of damage to hot water central
heating systems through limescale formation, issue
12/2005 applies to potable water systems to DIN 4753
and hot water heating systems to DIN 12828 with a
design operating temperature of up to 100 C.
One of the aims of the current edition of VDI 2035-1 is to
simply its application. For this reason, standard values
for the amount of limescale-forming substances (total
alkaline earths) for specified heat output ranges are
recommended. The specifications are based on practical
experience that shows that damage due to limescale
formation is dependent on the total heat output, the
system volume, the cumulative volume of fill and top-up
water used over the service life of the system and the
boiler design.
The details given below in respect of Buderus boilers are
based on many years of experience and service life tests,
and specify the maximum cumulative amount of fill and
top-up water subject to output, water hardness and
boiler material. This ensures compliance with the aims
of VDI 2035-1 Prevention of damage through limescale
formation in hot water heating systems.
Warranty claims in respect of Buderus boilers are only
valid in conjunction with the requirements specified
herein and a fully completed system log.
4.5.4 Requirements of the fill and top-up water
To protect boilers against limescale damage over their
entire service life and to ensure trouble-free operation,
the total amount of limescale-forming substances in the
fill and top-up water in heating systems must be
restricted.
Therefore, the fill and top-up water has to meet certain
requirements that are dependent on the total boiler
output and the resulting total volume of water in the
heating system ( tab. 8).
The permissible amount of water based on the fill water
quality can be determined simply with the aid of the
graphs in Fig. 18, page 21, and Fig. 19, page 22, or with
a calculation method to determine the permissible
amounts of fill and top-up water ( chapter 4.5.7,
page 23).
If additives or antifreeze (where approved
by Buderus) are used in the heating system,
check the heating water regularly in
accordance with the manufacturer's
instructions. Carry out all necessary
corrections ( chapter 4.5.8, page 23).
For operating temperatures > 100 C water
treatment is always required, regardless of
the boiler size (total hardness in the heating
and boiler circuit and fill and top-up water
< 0.11 dH).
total boiler output Requirements regarding water hardness and the amount of fill and top-up water V
max
[kW]
Q s 50 V
max
: no requirements
50 s Q s 600 V
max
: calculate according to diagrams in Fig. 18 and Fig. 19 as well as formula 1
Q > 600 Water treatment is generally required (total hardness to < 0.11 dH)
Regardless of output For systems with very large water content (> 50 l/kW), water should generally be
treated.
Table 8 Requirements for fill and top-up water for boilers made from ferrous material
4 Regulations and operating conditions
PD SK655/755 6 720 810 010 (2013/10)
21
4.5.5 Application limits for boilers made from ferrous materials
Fig. 18 Boilers > 50 kW to 150 kW made from ferrous materials
H
W
Water hardness
V
max
Maximum fill and top-up water over the entire
service life of the boiler
1 Boilers up to 150 kW
2 Boilers up to 130 kW
3 Boilers up to 110 kW
Example
Given:
Boiler output Q = 105 kW
System volume V
A
= approx. 1.1 m
3
Result:
At a water hardness level of 22dH, the maximum
amount of fill and top-up water is approx. 1.8 m
3
.
This system can be filled with untreated tap water.
H
W
[dH]
6 720 640 417-35.2T
V
max
[m
3
]
1
2
0
2
4
6
8
10
12
0 5 10 15 20 25 30
3
Measures are required above these output
curves; fill with untreated tap water below
the curves. In multi-boiler systems
(< 600 kW total boiler output) the output
curves for the smallest single boiler apply.
One suitable measure for boilers made from
ferrous material is, for example, total
softening ( current Buderus catalogue,
technical customer service, provision of
mobile water treatment systems).
4 Regulations and operating conditions
PD SK655/755 6 720 810 010 (2013/10) 22
Fig. 19 Boilers > 150 kW to 600 kW made from ferrous materials
H
W
Water hardness
V
max
Maximum fill and top-up water over the entire
service life of the boiler
1 Boilers up to 600 kW
2 Boilers up to 500 kW
3 Boilers up to 400 kW
4 Boilers up to 300 kW
5 Boilers up to 250 kW
6 Boilers up to 200 kW
Example
Given:
Boiler output Q = 295 kW
System volume V
A
= approx. 7.5 m
3
Result:
At a water hardness level of 18dH, the maximum
amount of fill and top-up water is approx. 6.0 m
3
.
The amount of fill water is already greater than the
permissible amount of fill and top-up water. Fill the
system with treated water.
0
5
10
15
20
25
30
35
40
45
0 5 10 15 20 25 30
H
W
[dH]
V
max
[m
3
]
6 720 640 417-36.2T
1
3
4
5
6
2
Measures are required above these output
curves; fill with untreated tap water below
the curves. In multi-boiler systems
(< 600 kW total boiler output) the output
curves for the smallest single boiler apply.
One suitable measure for boilers made from
ferrous material is, for example, total
softening ( current Buderus catalogue,
technical customer service, provision of
mobile water treatment systems).
4 Regulations and operating conditions
PD SK655/755 6 720 810 010 (2013/10)
23
4.5.6 Recording the amounts of fill and top-up water
For heating systems > 50 kW, it is compulsory to use a
water meter and to keep an operator's log.
You will find the log with the technical documents
supplied with Buderus boilers. Warranty claims in
respect of Buderus boilers are only valid in conjunction
with the requirements specified herein and a fully
completed log.
4.5.7 Calculation to determine the permissible
amounts of fill and top-up water
The fill and top-up water has to meet certain
requirements depending on the total boiler output and
the resulting water volume of a heating system.
Use the following formula to calculate the maximum
amount of fill water for heating systems s 600 kW that
may be introduced without treatment:
F. 1 Calculation of the maximum amount of water that
may be introduced without treatment
Ca(HCO
3
)
2
Concentration of calcium hydrogen
carbonate in mol/ m
Q Boiler output in kW (for multi-boiler
systems, the output of the smallest boiler)
V
max
Maximum quantity of untreated fill and top-
up water that may be introduced over the
whole service life of the boiler in m
Example
Calculation of the maximum permissible amount of fill
and top-up water V
max
for a heating system with a total
boiler output of 420 kW. The analysis values for
carbonate hardness and calcium hardness are quoted in
the older unit dH.
Carbonate hardness: 15.7 dH
Calcium hardness: 11.9 dH
From the carbonate hardness, we obtain:
Ca (HCO
3
)
2
= 15.7 dH 0.179 = 2.8 mol/m
3
From the calcium hardness, we obtain:
Ca (HCO
3
)
2
= 11.9 dH 0.179 = 2.13 mol/m
3
The lower of the two values calculated from the calcium
and carbonate hardness is the definitive figure for
calculating the maximum permissible water volume
V
max.
4.5.8 Chemical additives in the heating water
If plastic pipes that are permeable to oxygen are used in
underfloor heating systems, the corrosion process can
be prevented by adding chemicals into the heating
water. In such cases, ask the manufacturer of these
chemical additives for a certificate verifying the
compatibility with different parts of the system and the
materials used in the heating system.
Using antifreeze
For decades now, antifreeze based on glycol has been
used in heating systems, such as Antifrogen N made by
Clariant (sold via the Buderus wholesale network).
The use of alternatives is acceptable, subject to such
products being the equivalent of Antifrogen N.
Observe the information supplied by the antifreeze
manufacturer. Follow the manufacturer's details
regarding mixing ratios.
The specific thermal capacity of Antifrogen N antifreeze
is lower than the specific thermal capacity of water. To
enable the transfer of the required heat output, increase
the required flow rate accordingly. This should be taken
into account when sizing the system components (e.g.
pumps) and the pipework. In addition, a higher flue gas
temperature results, lowering the boiler efficiency.
As the heat transfer medium has a higher viscosity and
density than water, take the higher pressure drop
through the pipework and other system components
into account.
Check the resistance of all plastic or non-metallic
components in the system separately.
4.5.9 Combustion air
Where combustion air is concerned, ensure that it is not
heavily contaminated with dust and contains no
halogenated compounds. Otherwise there would be a
risk of damage to the combustion chamber and the
secondary heating surfaces.
Halogen compounds are highly corrosive. These are
contained, for example, in spray cans, thinners, cleaning
& degreasing agents and in solvents.
Design the combustion air supply so that, for example,
no extract air is drawn in from chemical cleaners or paint
shops. Special requirements apply to the supply of
combustion air in the installation room ( page 50).
V
max
0,0626
Q
Ca HCO
3
( )
2
------------------------------------ =
V
max
0,0626
420 kW
2,13 mol/m
3
------------------------------------- 12,3 m
3
= =
Chemical additives that have not been
certified by the manufacturer as harmless
must not be used.
5 Heating controls
PD SK655/755 6 720 810 010 (2013/10) 24
5 Heating controls
5.1 Logamatic 4000 control system
A control unit is required to operate the boilers. The
Buderus-Logamatic control systems are of modular
design. This enables the selection of well-matching and
economical units for all applications and stages of
development in the proposed heating system.
Subject to requirements and the heating system layout,
the following are available for selection as the boiler
control system:
Logamatic 4212 control unit (ZM427 for boiler
operating conditions)
Logamatic 4321 und 4322 control units
Logamatic 4324 control unit for high flow
temperature
Logamatic4411 control panel system
A burner control panel may be required for the
contactors controlled by the control unit. Alternatively,
the contactors can be integrated into the Buderus
control panel system.
5.1.1 Logamatic 4212 control unit
The conventional Logamatic 4212 control unit is suitable
for operation with a constant boiler water temperature.
Where a higher-ranking control is used, e.g. a Logamatic
4411 (DDC systems and building management systems),
the Logamatic 4212 control unit transfers the burner
switching commands to the burner.
The standard equipment contains the safety equipment
for a 2-stage burner operation. Boiler circuit actuators
and boiler circuit pumps can be switched with the
ZM427 auxiliary module, thereby safeguarding the boiler
operating conditions. Furthermore, the ZM427 module
facilitates an enabling of the burner stages with a higher-
ranking control using floating contacts.
5.1.2 Logamatic 4321 and Logamatic 4322 control
units
The Logamatic 4321 control unit enables the low
temperature operation of these boilers and provides the
operating conditions in conjunction with the 2-stage or
modulating burner in a single boiler system.
Up to eight heating circuits with actuator can be
controlled with corresponding function modules. The
range of functions also includes the complete boiler
circuit control with optional switching of a boiler circuit
actuator and one boiler circuit pump.
2-boiler and 3-boiler systems require a Logamatic 4321
control unit for the first boiler that functions as the
master device and a Logamatic 4322 control unit as
the lag appliance for each of the second and third
boilers. The combination of devices with corresponding
function modules can control up to 22 heating circuits
with actuator.
5.1.3 Logamatic 4324 control unit for high flow
temperatures
The Logamatic 4324 digital control unit can be used for
permitted floor-standing oil and gas boilers, which are
allowed to be operated up to a max. shutdown
temperature (high limit safety cut-out) of 120 C. Single
stage, two-stage and modulating burners, as well as
dual-fuel burners, can be activated. Multi-boiler systems
can also be controlled with the FM459 strategy module
in the Logamatic 4324 control unit. For this, each boiler
must have a Logamatic 4324 control unit.
The maximum possible control temperature (boiler set
temperature) is 105 C.
5.1.4 Logamatic4411 control panel system
The Logamatic 4411 control panel system from Buderus
is the comprehensive solution, representing advanced
control technology for complex heating systems that
require a system-specific control.
The local sales office assists with the engineering and
supplies optimum system solutions for each individual
case. This also applies to programmable logic controls
(DDC systems) and building management systems.
5.2 Logamatic telecontrol system
The Logamatic telecontrol system is the ideal addition to
all Buderus control systems. It comprises several
software and hardware components and enables
heating contractors to provide even better customer
support and services via a powerful remote control
facility. It can be used in rental apartment buildings,
holiday homes as well as in medium and large heating
systems. The Logamatic telecontrol system is suitable
for remote monitoring, parameter setting and fault
diagnosis in heating systems. It offers ideal conditions
for heat supply concepts and maintenance and
inspection contracts.
The technical guide Modular Logamatic
4000 control system contains more
detailed information on the Logamatic 4212,
4321, 4322 and 4324 control units.
The technical guide Logamatic Telecontrol
system contains more detailed
information.
5 Heating controls
PD SK655/755 6 720 810 010 (2013/10)
25
5.3 Control unit settings
The purpose of optimum control unit settings is to
achieve long burner runtimes and avoid rapid
temperature changes in the boiler. Gentle temperature
changes result in a longer service life of the heating
system. The control strategy of the control unit must
therefore be prevented from becoming ineffective, i.e.
through the boiler water controller switching the burner
on and off.
Maintain the minimum differential between the
selected shutdown temperature of the high limit
safety cut-out, the temperature controller, the
maximum boiler water temperature and the maximum
temperature demand ( tab. 9, 10 and 11 page 25).
Select set temperatures for the heating circuits that
are as low as possible.
Start heating circuits (e.g. when starting up in the
mornings) at 5-minute intervals.
Settings for boiler water controller and maximum
boiler water temperature
The boiler water controller is only designed to provide
emergency operation with an adjustable boiler water
temperature if the control electronics fail. In standard
control mode, the function of the boiler water controller
is provided by the maximum boiler water temperature.
The maximum boiler water temperature can be selected
in the control unit in the "Boiler parameters" menu,
under menu item "Max. shutdown temperature".
We recommend using a Buderus Logamatic
control unit from the 4000 series.
The maximum boiler water temperature can
be selected on the control unit (MEC) in the
"Boiler parameters" menu, under menu item
"Max. shutdown temperature".
If the Buderus Logamatic 4000 control unit
is used, burner modulation in standard
mode is not enabled for 3 minutes. Never
modulate upwards more quickly than this.
Adjustable parameter
(max. temperature)
Logamatic 4321/
4322
High limit safety cut-out
(STB)
1)
1) Set the high limit safety cut-out and temperature controller as
high as possible, but ensure the settings are at least 5 K apart.
110 C
|
at least
18 K
+
+| minimum 5 K
+|
Temperature controller
(TR)
1)
105 C
+| minimum 6 K
+|
Max. boiler water
temperature
99 C
+| minimum 7 K
+|
Max. temperature
demand
2)
of heating
circuit
3)
and DHW
4)
2) Both temperature demands must always be at least 7 K under
the maximum boiler water temperature.
3) The temperature demand of heating circuits equipped with an
actuator is composed of the set flow temperature and the
"Boiler rise" parameter in the heating circuit data menu.
4) The temperature demand of DHW heating is composed of the
set DHW temperature and the "Boiler rise" parameter in the
DHW menu.
92 C
Table 9 Adjustable parameter Logamatic 4321/4322
Caution: the Logamatic 4324 control unit
has its own applicable minimum safety
distances.
Adjustable parameter
(max. temperature) Logamatic 4324
High limit safety cut-out
(STB)
1)
1) Set the high limit safety cut-out and temperature controller as
high as possible, but ensure the settings are at least 5 K apart.
120 C
+| minimum 5 K +|
Temperature controller
(TR)
1)2)
2)
The TR does not function on the Logamatic 4324 in automatic mode.
105 C
+| minimum 6 K +|
Max. boiler water
temperature
112 C
+| minimum 7 K +|
Max. temperature
demand
3)
of heating
circuit
4)
and DHW
5)
3) Both temperature demands must always be at least 7 K under
the maximum boiler water temperature.
4) The temperature demand of heating circuits equipped with an
actuator is composed of the set flow temperature and the
"Boiler rise" parameter in the heating circuit data menu.
5) The temperature demand of DHW heating is composed of the
set DHW temperature and the "Boiler rise" parameter in the
DHW menu.
105 C
Table 10 Adjustable parameter Logamatic 4324
Adjustable parameter
(max. temperature)
Logamatic 4212 with
ZM427
High limit safety cut-out
(STB)
1)
1) Set the high limit safety cut-out and temperature controller as
high as possible, but ensure the settings are at least 5 K apart.
120 C
+| minimum 5 K +|
Temperature controller
(TR)
105 C
Table 11 Adjustable parameter Logamatic 4212
5 Heating controls
PD SK655/755 6 720 810 010 (2013/10) 26
Control unit settings
Fig. 20 Control unit settings, example for
Logamatic 4321
[1] High limit safety cut-out
[2] Control thermostat
[3] F1, F2 Fuse
[4] MEC
[5] Burner emergency operation switch
[6] On/Off switch
Select temperatures ( tab. 9, 10 and 11 page 25) at
high limit safety cut-out [1] in the control unit and at
temperature controller [2].
Select the maximum boiler water temperature at the
MEC [4].
Example DHW demand:
Sum of the set DHW temperature (60 C) the "Boiler
rise" parameter (20 C) in the "DHW" menu:
60 C + 20 C = Maximum temperature demand 80 C
Example heating circuits:
Sum of the set temperature of the heating circuit with
mixer with the highest temperature required (70 C) and
the "Boiler rise" parameter (5 C) in the "Heating circuit
data" menu:
70 C + 5 C = Maximum temperature demand 75 C
Notes on setting third party control units
The third party control unit (building management
system or PLC controllers) must ensure a maximum
internal boiler water temperature that is sufficiently
different from the high limit safety cut-out. It must
also be ensured that the control electronics rather
than the boiler water controller switch the burner on
and off.
The control unit must ensure that the burner is
switched to low load before being shut down. If this
is not observed, the safety shut-off valve (SAV) in the
gas train may lock out.
Select control equipment that allows a gentle start-up
with a time delay when the system is cold.
After the burner demand, an automatic timer (for
example) should limit the burner to low load for a
period of approx. 180 seconds. This prevents
uncontrolled starting and stopping of the burner
when the heat energy demand is restricted.
It must be possible to show the number of burner
starts on the control unit used (or alternatively on the
burner control unit).
The maximum temperature demand is not a
value that is directly selected. The maximum
temperature demand is composed of the set
temperature and the rise.
All maximum temperature demands must
always be 7 K below the maximum selected
boiler water temperature.
1 2 3 4 5 6
6 720 806 032-47.2T
NOTICE: System damage due to incorrect
sensor position!
The sensors of the high limit safety cut-out
(STB) and of the temperature controller
(TR) must be fitted at the installation
location on the top of the boiler.
In the case of third party control units,
match the sensor immersion sleeve to
the diameter of the sensors used.
Do not change the length of the
immersion sleeve.
Unit Value
Temperature control unit s 40
Monitor/limiter s 40
Minimum difference between
burner on and off temperatures
K 7
Table 12 CONDITIONS OF USE
6 DHW heating
PD SK655/755 6 720 810 010 (2013/10)
27
6 DHW heating
6.1 Systems for DHW heating
The Logano SK655 and SK755 steel boilers can also be
used to provide DHW heating. The Buderus Logalux DHW
cylinders, which are matched to the boiler output, are
suitable. These are available as vertical and horizontal
versions in different sizes with 150 l to 6000 l capacity.
Depending on the application, they are equipped with an
internal indirect coil or an external heat exchanger
( Fig. 21 and fig. 22).
Fig. 21 DHW heating according the cylinder principle
with internal indirect coils
Fig. 22 DHW heating according to the primary store
principle with external heat exchangers
Key to Fig. 21 and Fig. 22:
AW Hot water outlet
EK Cold water inlet
RH Heating medium return (to the boiler)
RS Cylinder return
VH Heating medium flow (from the boiler)
VS Cylinder flow
The cylinders can be used singly or in combination with
other cylinders. With the primary store system, different
cylinder sizes and different heat exchanger sets can be
combined. System solutions are therefore available for
any demand and many applications.
6.2 DHW temperature control
The DHW temperature is set and regulated either by
means of a module inside the boiler control unit or via a
separate control unit dedicated to DHW heating. The
control units for DHW heating are specifically matched
to the heating control unit and offer many application
options. For more detailed information on this, see the
technical guides Sizing and selecting DHW cylinders
and Modular control system Logamatic 4000.
EK
RS
VS
AW
6 720 640 417-11.2T
EK
RH
VH
AW
6 720 640 417-12.2T
7 System examples
PD SK655/755 6 720 810 010 (2013/10) 28
7 System examples
7.1 Information regarding all system
examples
The examples in this section show the options for the
hydraulic connection of the Logano SK655 and SK755
steel boilers without safety criteria.
For detailed information regarding the number,
equipment level and control of the heating circuits as
well as on the installation of DHW cylinders and other
consumers, see the respective technical guides.
The DHW heating systems shown can be implemented as
DHW cylinder or primary store system.
Each system example is a non-binding recommendation
for a certain version of the heating system. Practical
implementation is subject to currently applicable
technical rules.
Information regarding further options for system layout
and engineering aids are available from the staff in
Buderus sales offices.
7.1.1 Hydraulic connection
Steps for controlling the return and boiler water
temperature
The Buderus Logamatic 4321, 4322, 4324 and 4212
control units with the ZM427 auxiliary module, together
with the corresponding boiler or heating circuit
actuators, ensure the required minimum return
temperature.
Alternatively, the Logamatic 4321, 4322 and 4324
control units enable operation with minimum boiler
water temperature.
For demand-dependent system suggestions with
explanations of the respective functions and application
limits, see page 32 to page 48.
Heating circuit pumps
Size pumps in central heating systems in accordance
with current technical rules.
Dirt traps
Deposits in the heating system can lead to local
overheating, noise and corrosion. Any resulting boiler
damage falls outside the warranty obligations.
To remove dirt and sludge, flush an existing heating
system thoroughly prior to installing and commissioning
a boiler. In addition, we recommend the installation of
dirt traps or a blow-down facility.
Dirt traps retain contaminants and thereby prevent
operating faults in control devices, pipework and
boilers. Fit these near the lowest point of the heating
system in an easily accessible position. Clean the dirt
traps every time the heating system is serviced.
Position of strategy flow temperature sensor
In multi-boiler systems with strategy flow temperature
sensor (FVS), the sensor should be located as close to
the boiler system as possible. This rule does not apply if
a low loss header is used to provide hydraulic balance.
Additional time lag due to long distances between the
boiler system and the strategy flow temperature sensor
has a negative effect on the control characteristics,
especially in the case of boilers with modulating-control
burners.
Allow for the temperature sensors required
for raising the return temperature in the
form of immersion sensors.
7 System examples
PD SK655/755 6 720 810 010 (2013/10)
29
7.1.2 Control system
Operating temperatures should be controlled with the
Logamatic control unit taking account of the outside
temperature. It is possible to control individual heating
circuits in room temperature-dependent mode (with a
room temperature sensor in a reference room). For this,
the actuators and heating circuit pumps are constantly
actuated by the Logamatic control unit. Number and
version of the controllable heating circuits are
dependent on the selection and equipment level of the
control unit. The Logamatic control unit also activates
the burner, independently of whether these are 2-stage
or modulating pressure-jet burners. Different types of
burners can also be combined in multi burner systems.
Three-phase burner and three-phase pumps must be
electrically connected on site. These are activated by the
Logamatic control unit (230 V).
7.1.3 DHW heating
Given an appropriate design, the DHW temperature
control by means of a a Logamatic control unit offers
special functions, such as the activation of a DHW
circulation pump or thermal disinfection to protect
against the growth of legionella bacteria, for example.
7.2 Safety equipment to EN 12828 and
EN 12953-6
7.2.1 Requirements
No claim is made as to the completeness of the diagrams
or the corresponding design information for system
examples. Each system example is a non-binding
recommendation for certain versions of the heating
system. The practical implementation is subject to
currently applicable technical rules. Safety equipment
should be installed in accordance with local regulations.
EN 12828 specifies the safety equipment for safety
temperatures up to 110 C. For safety temperatures in
excess of 110 C refer to EN 12953-6.
Furthermore, consider the additional requirements
regarding the system operation as specified in the
Health & Safety at Work Act. The schematic diagrams in
Fig. 23 to Fig. 26 can be used as engineering aids.
For more detailed information, see the
technical guides to the control units.
For more detailed information on this
subject, see the technical guide Sizing and
selecting DHW cylinders.
7 System examples
PD SK655/755 6 720 810 010 (2013/10) 30
7.2.2 Arrangement of safety equipment to EN 12828 ; operating temperature s 105 C; shutdown temperature
(high limit safety cut-out) s 110 C
Boiler s 300 kW; operating temperature s 105 C;
shutdown temperature (high limit safety cut-out)
s 110 C direct heating
Fig. 23 Safety equipment to EN 12828 for boilers
s 300 kW with high limit safety cut-out s 110 C
The schematic diagrams show the safety equipment to
EN 12828 for the system versions referred to here
with no claim to completeness. Practical
implementation is subject to currently applicable
technical rules.
Boiler > 300 kW; operating temperature s 105 C;
shutdown temperature (high limit safety cut-out)
s 110 C direct heating
Fig. 24 Safety equipment to EN 12828 for boilers
> 300 kW with high limit safety cut-out s 110 C
Key to Fig. 23 and Fig. 24:
RK Return
VK Flow
[1] Heat sources
[2] Shut-off valve, flow/return
[3] Temperature controller (TR)
[4] High limit safety cut-out (STB)
[5] Temperature capturing facility
[6] Diaphragm safety valve MSV 2.5 bar/3.0 bar or
[7] Lift spring safety valve HFS > 2.5 bar
[8] Flash trap; not required in systems > 300 kW if a
high limit safety cut-out (with a limit of s 110 C)
and a maximum pressure limiter are additionally
provided for each boiler instead.
[9] Maximum pressure limiter
[10] Pressure gauge
[11] Low water indicator (not in systems s 300 kW).
Alternatively one minimum pressure limiter or a
replacement measure approved by the
manufacturer is provided for each boiler
[12] Non-return valve
[13] Boiler drain & fill valve (KFE)
[14] Expansion line
[15] Shut-off valve protected against unintentional
closure, e.g. by sealed cap valve
[16] Drain upstream of diaphragm expansion vessel
[17] Diaphragm expansion vessel (EN 13831)
1)
The maximum achievable flow temperature in
combination with Logamatic control units is
approx. 18 K below the shutdown temperature
(high limit safety cut-out).
2
11
10
13
15
6/7
12 13
14
15
16
17
2 13
RK
VK
5
1)
4
1)
3
1)
1
300 kW
6 720 640 417-13.1il
2
11
9
13
15
6/7
12 13
14
15
16
17
2 13
RK
VK
8
0,5 %
P
1
> 300 kW
10
5
1)
4
1)
3
1)
6 720 640 417-14.1il
7 System examples
PD SK655/755 6 720 810 010 (2013/10)
31
7.2.3 Arrangement of safety equipment to EN 12953-6 ; shutdown temperature (high limit safety cut-out)
> 110 C (maximum 120 C for Logano SK655 and SK755)
Shutdown temperature (high limit safety cut-out)
> 110 C, example 1 direct heating
Fig. 25 Safety equipment to EN 12953-6 for boilers with
high limit safety cut-out > 110 C; example:
maintaining pressure via a gas buffer
The figures show the safety equipment to EN 12953-6
schematically for the system versions shown without
claim to completeness.
The diagrams only show versions where the pressure is
maintained via a gas buffer and pressure maintaining
pump. See also EN 12953-6 for other versions of
pressure maintenance with different types of safety
equipment.
If the high limit safety cut-out is > 110 C, observe
further requirements (e.g. repeat inspections etc.) as
specified in the Health & Safety at Work Act [Germany].
Practical implementation is subject to currently
applicable technical rules. Implementing the system
engineering with reference to the responsible
supervisory authority is recommended.
Shutdown temperature (high limit safety cut-out)
> 110 C, example 2 direct heating
Fig. 26 Safety equipment to EN 12953-6 for boilers with
high limit safety cut-out > 110 C; example:
maintaining pressure via a pressure maintaining
pump
Key to Fig. 25 and Fig. 26:
RK Return
VK Flow
[1] Hot water boiler
[2] Maximum pressure limiter [PSZ+A+]
[3] Pressure display facility
[4] Water level controller
[5] Flash trap
[6] Pressure relief valve
[7] Minimum water level limiter [LSZ-A-]
[8] Temperature limiter [TZA+A+]
[9] Control thermostat
[10] Temperature display facility
[11] Fill & sample facility for water level test
[12] Shut-off valve locked to prevent unintentional
closing
[13] Sealed expansion vessel
[14] Minimum pressure limiter [PSZ-A-]
[15] Non-return valve
[17] Shut-off valve (return)
[18] Line to the sealed expansion vessel
[19] Feed pump
[20] Heating facility
[22] Pressure maintaining pump
[23] Pressure regulator
[24] Automatic shut-off valve (closed at zero volt)
[25] Water level display
[26] Open expansion vessel
[27] Pressure maintaining valve - if closed at zero volt or
if the actual pressure is lower than the minimum
pressure, item 24 can be omitted
[28] Shut-off valve with option to connect a pressure
gauge
[30] Minimum temperature controller (if required)
[31] Drainage system
6 720 640 417-15.1il
6 720 640 417-16.1il
7 System examples
PD SK655/755 6 720 810 010 (2013/10) 32
7.3 Sizing and installation information
7.3.1 Boiler circuit pump in the bypass as shunt pump
Fig. 27 Sample hydraulic circuit for a single boiler system with boiler circuit pump in the bypass for Logano SK655 and
SK755
FR Return temperature sensor
KR Flow-check valve
PK Boiler circuit pump
RK Return
SR Actuator, return temperature raising facility
SV Pressure relief valve
V
HK
Heating circuit flow rate
VK Flow
V
PK
Boiler circuit pump flow rate
VSL Safety flow
Boiler circuit pump flow rate V
PK
The boiler circuit pump, also known as a shunt pump, is
required to control the return temperature (flow past
the sensor). The control characteristics can also be
optimised using the boiler circuit pump. This makes it
possible to minimise switching during the heat-up
phase. This results in lower emissions.
F. 2 Calculating the flow rate of the boiler circuit
pump
c Specific heat capacity
c = 1.16 10
-3
kWh/(l K) = 1/860 kWh/(l K)
A0
K
Temperature differential for sizing the boiler circuit
pump 30 K to 50 K (30 K for optimised heat-up
characteristics)
Q
K
Rated output in kW
V
PK
Flow rate of the boiler circuit pump in l/h
Heating circuit flow rate V
HK
F. 3 Calculating the flow rate of the heating circuits
c Specific heat capacity
c = 1.16 10
-3
kWh/(l K) = 1/860 kWh/(l K)
Q
HK
Heating circuit heat input demand in kW
0
R
Heating circuit return temperature in C
0
V
Heating circuit flow temperature in C
V
HK
Flow rate of the heating circuits in l/h
VK RK
KR PK
SR
90 C
70 C
FR
V
HK
V
PK
B
C
A
D
E H
F
G
6 720 807 236-06.2T
V

PK
Q
K
A0
K
c
------------------------- =
V

HK
Q
HK
0
V
0
R
( ) c
------------------------------------------ =
7 System examples
PD SK655/755 6 720 810 010 (2013/10)
33
Total boiler flow rate V
Kges
The boiler circuit pump head results from the following:
Boiler pressure drop at the selected flow rate V
PK
Pipework pressure drop
Individual pressure drop values in the boiler circuit
(path: ACDB, Fig. 27)
The total boiler flow rate cannot simply be calculated by
adding up the individual flow rates, because of the pump
and system curves. However, the simple addition is
adequate for a rough calculation as an initial estimate.
F. 4 Calculating the total boiler flow rate
V
HK
Flow rate of the heating circuits in l/h
V
Kges
Maximum total flow rate through the boiler in l/
h (approximation)
V
PK
Flow rate of the boiler circuit pump in l/h
Example
Given:
Rated output Q
K
= 1200 kW
Heating circuit flow temperature 0
V
= 90 C
Heating circuit return temperature 0
R
= 70 C
Temperature differential (selected) A0
K
= 30 K
Result:
V
PK
= 34400 l/h (path: CD, Fig. 27)
V
HK
= 51600 l/h
(paths: CF, DG and EH, Fig. 27)
V
Kges
~ 86000 l/h
(paths: AC and BD, Fig. 27)
Base the sizing of the pipework in the boiler
circuit on a flow velocity of 1 m/s to 1.5 m/s.
V

Kges
V

PK
V

HK
+ s
7 System examples
PD SK655/755 6 720 810 010 (2013/10) 34
7.3.2 Boiler circuit pump as primary circuit pump
Fig. 28 Sample hydraulic circuit for a 2-boiler system with boiler circuit pump as primary circuit pump for Logano SK655
and SK755
FR Return temperature sensor
FVS Strategy flow temperature sensor
PK Boiler circuit pump
RK Return
SR Actuator, return temperature raising facility
SV Pressure relief valve
V
HK
Heating circuit flow rate
VK Flow
V
PK
Boiler circuit pump flow rate
VSL Safety flow
Boiler circuit pump flow rate V
PK
For systems with primary circuit pumps (e.g. in the case
of low loss headers or non-pressurised distributors)
installing the boiler circuit pump into the return is
recommended.
F. 5 Formula with sizing factor for estimating the flow
rate of the boiler circuit pump in a 1-boiler system
F. 6 Formula with sizing factor for estimating the flow
rate of the boiler circuit pump in a 2-boiler system
Size of calculation for formula 5 and formula 6:
V
HK
Flow rate of the heating circuits in l/h
V
Kges
Total boiler circuit flow rate in l/h
In 2-boiler systems, distribute the pump rates of the
boiler circuit pumps according to the boiler outputs.
Where several heating circuits are constantly operated
with high flow temperatures and maximum flow rate, the
flow rate of each boiler circuit pump should correspond
to the flow rate of the heating circuit pumps. For
systems with gas condensing boilers, there are special
requirements to be followed, e.g. maintaining as low a
return temperature as possible. The pump rate of the
boiler circuit pump may need to be adjusted to the pump
rate of the heating circuits.
Sizing the 3-way valve
Size the 3-way valve for the flow rate that has been
calculated. When doing so, observe the pressure loss
when the valve is fully open, as the control quality is
influenced by the proportional pressure loss.
Head of the primary circuit pump
The boiler circuit pump head results from the following:
Boiler pressure drop at the selected flow rate V
PK
Pipework pressure drop
Individual pressure drop values in the boiler circuit
(path: ADEH, Fig. 28)
Example
Given:
Heating circuit heat input demand EQ
HK
= 4000 kW
Heating circuit flow temperature 0
V
= 90 C
Heating circuit return temperature 0
R
= 70 C
Sizing factor (selected) = 1.3
Heating circuit flow rate V
HK
= 172000 l/h
Result:
V
Kges
= VHK 1.3 = 172000 l/h 1.3 = 223600 l/h
(paths: CD and EF, Fig. 28)
Divide the total flow rate calculated for the boiler circuit
side according to the rated outputs (here 50/50 %):
Boiler circuit pump flow rate
V
PK
= 111800 l/h
(paths: AC, BG and FH, Fig. 28)
VK RK VK RK A A H H
C D
F
B G B G
E
90 C
70 C
FVS
SR1 SR2
PK2
PK1
FR2 FR1
V
HK
V
PK1
V
PK2
6 720 807 236-07.2T
V

Kges, 1
V

HK
(1,0 ... 1,2) =
V

Kges, 2
V

HK
(1,2 ... 1,5) =
7 System examples
PD SK655/755 6 720 810 010 (2013/10)
35
7.3.3 Low loss header
A low loss header (hydraulic balancing) is used to
hydraulically separate the boiler circuit and the heating
circuits.
Installing a low loss header brings many benefits:
Sizing boiler circuit pump and actuators is easy.
Interaction between the heating water flow inside the
boiler and in the heat consumer circuits is prevented.
Boiler and heat consumers are only supplied with the
assigned water flow.
May be used in single and multi-boiler systems,
subject to the heating circuit control system.
Actuators on both sides of the low loss header
provide optimum operation if they are sized correctly.
The hydraulic balancing line can also be used as a
sludge trap, subject to being sized correctly
( page 28).
Where there is a large pressure drop on the water side
and large distances between boiler and heating
circuits, a split into primary and secondary side is
possible.
Sizing the low loss header
Correct sizing is crucial to the function of the low loss
header. To ensure good separation with the
simultaneous function as a dirt separator, size the line in
such a way that there is virtually no pressure drop
between the flow and return. At the nominal amount of
water, a flow velocity of 0.1 m/s to
0.2 m/s can be expected. This also enables the
simultaneous use as a sludge trap. To be able to capture
the heating circuit flow temperature, provide a sensor
well of 200 mm to 300 mm length in the upper area of
the hydraulic balancing line on the heating circuit side.
F. 7 Calculating the size of the low loss header
D Diameter of the hydraulic balancing line in m
v Flow velocity in m/s
V
Kges
Total boiler circuit flow rate in
m
3
/h
Example
Given:
Total flow rate V
Kges
= 223.6 m
3
/h
Flow velocity (assumption) v = 0.2 m/s
Result:
Diameter of the hydraulic balancing line
D ~ 0.63 m
Fig. 29 Main diagram of a low loss header
RH Heating system return
RK Return
VH Heating system flow
VK Flow
[1] Female connection for an air vent valve
[2] Female connection for a sensor well "
[3] Perforated partition
[4] Quick-acting valve
D
V
Kges
v
----------------
1
2827
-------------- =
3
4
D
VH VK
RH RK
D
1
2
6 720 640 417-19.1il
5 D
34 D
7 System examples
PD SK655/755 6 720 810 010 (2013/10) 36
7.4 Single boiler system Logano SK655 and SK755 with boiler control unit
Fig. 30 System example Logano SK655 and SK755
FK Boiler temperature sensor
FZ Auxiliary temperature sensor
PK Boiler circuit pump
SK Boiler circuit actuator
ZM427Expansion module
1 On the heat/cooling source or on the wall
6 In the 4212 control unit
4212 Logamatic 4000
AREA OF APPLICATION
Logano SK655 and SK755 boilers
Boiler control with a conventional Logamatic 4212
control unit plus ZM427 auxiliary module in
conjunction with a heating circuit controller or with
special applications
Control of the boiler circuit and heating circuit is only
possible using the Logamatic 4321 control unit
1
4212
6
ZM427
Logano SK655 / SK755
Buderus
FK
M
SK
PK
FZ
6 720 805 735-01.2T
The circuit diagram is only a schematic
illustration.
For information on all system examples, see
page 28.
7 System examples
PD SK655/755 6 720 810 010 (2013/10)
37
Function description
The Logamatic control unit safeguards the minimum
boiler return temperature. If the actual return
temperature captured by the FZ temperature sensor
falls below the set value whilst the burner is switched
on, the control unit reduces the system flow rate
towards the boiler by activating the SK boiler circuit
actuator. At the same time, hot water from the flow is
mixed into the cold water returning from the system to
achieve the set return temperature.
The boiler circuit actuator is opened towards the
consumer circuits once the minimum return
temperature has been reached.
Special design information
This arrangement is ideally suited for a modernised
system where the heating circuit control is provided
by the higher ranking control (third party control
unit).
This requires an FZ auxiliary temperature sensor.
Selecting control equipment
For more detailed information, see the technical guides
to the control units.
Logamatic 4212 control unit
Logamatic 4212 (optional full equipment level)
blue auxiliary equipment
Logamatic 4212
1)
Conventional control unit for mounting
inside the boiler for operation with a constant boiler water
temperature with TR (90/105 C) temperature controller; for
activating single or 2-stage burners, adjustable high limit
safety cut-out STB (100/110/120 C). Including burner cable,
stage 2.
1) For boiler temperatures over 80 C, the high limit safety cut-out
must be set to 110 C or 120 C
Standard equipment
Safety equipment
ZM425 Central module for display, incl. thermometer and
burner fault indicator, with two slots for hours run meter for
the burner stages 1 and 2
Optional equipment
ZM426 Auxiliary module for the use of a second high limit
safety cut-out, set to 100 C without flash trap
ZM427 Auxiliary module to safeguard the boiler operating
conditions for steel boilers with minimum return temperature,
for steel boilers and floor standing gas condensing boilers
with external condensing heat exchanger (operating flow
temperature control) and to provide a hydraulic shut-off in
multi-boiler systems, including flow temperature sensor
ZB Hours run meter
Sensor pocket R , 100 mm long for Logamatic cylindrical
sensors
Table 13 Possible equipment level of the Logamatic 4212
control unit in connection with the system
example in fig. 30
6 720 640 417-41.2T
Logamatic 4321 control unit
Logamatic 4321 (optional full equipment level)
blue auxiliary equipment
Logamatic 4321
1)
for single boiler system or as master
control unit for the first boiler in a multi-boiler system, with
(105 C) temperature controller and adjustable high limit
safety cut-out (100/110 C), for activating single stage, 2-
stage or modulating burners. Including burner cable for stage
2, boiler water temperature sensor and outside temperature
sensor. Space for up to four function modules.
1) For boiler temperatures over 80 C must be set to 110 C or
120 C, the high limit safety cut-out
Standard equipment
Safety equipment
CM431 Controller module
ZM434 Central module for activating burners and boiler
circuit functions; with manual operating level
MEC2 Digital user interface for setting parameters and
checking the control unit; integral room temperature sensor
and radio clock receiver
Optional equipment
ZM426 Auxiliary module for the use of a second high limit
safety cut-out, set to 100 C without flash trap
FM441 Function module for one heating circuit with mixer
and one DHW circuit with DHW circulation pump; incl. DHW
temperature sensor (up to one module per control unit)
FM442 Function module for two heating circuits with
mixer; incl. one FV/FZ sensor set (up to four modules per
control unit)
Room installation set with wall retainer for MEC2
programming unit and boiler display
Online set with online cable and wall retainer for MEC2
programming unit
BFU Remote control incl. room temperature sensor for
controlling a heating circuit from the living space
BFU/F Remote control like the BFU, but with an integral
radio clock receiver
Separate room temperature sensor for BFU and BFU/F
remote control units
FV/FZ Sensor set with flow temperature sensor for heating
circuits with mixer or auxiliary temperature sensors for boiler
circuit functions; incl. connection plug and accessories
FG Flue gas temperature sensor for a digital display of the
flue gas temperature; in a stainless steel sleeve; version
suitable for positive pressure
Sensor pocket R , 100 mm for Logamatic cylindrical
sensors
Table 14 Possible equipment level of the Logamatic 4321
control unit related to the system example in
fig. 30
6 720 640 417-42.2T
7 System examples
PD SK655/755 6 720 810 010 (2013/10) 38
Selecting control equipment
Logamatic 4322 control unit
Logamatic 4322 (optional full equipment level)
blue auxiliary equipment
Logamatic 4322
1)
as a lag control unit for the second
and third boilers in a multi-boiler system, with (90/
105 C) temperature controller and (100/110 C)
adjustable high limit safety cut-out for controlling a
single stage, 2-stage or modulating burner. Including
burner cable, stage 2 and boiler water temperature
sensors. Space for up to 4 function modules.
Standard equipment
Safety equipment
CM431 Controller module
ZM434 Central module for switching burners and
boiler circuit functions; with manual operating level
Boiler display to display the boiler water temperature
at the control unit; may be extended with further
modules
Optional equipment
ZM426 Auxiliary module for the use of a second high
limit safety cut-out, set to 100 C without flash trap
MEC2 Digital programming unit in place of the boiler
display for setting parameters and checking the control
unit; integral room temperature sensor and radio clock
receiver
FM441 Function module for one heating circuit with
mixer and one DHW circuit with DHW circulation
pump, incl. DHW temperature sensor (maximum of one
module per control unit)
FM442 Function module for two heating circuits
with mixer; incl. one FV/FZ sensor set (up to 4 modules
per control unit)
Online set with online cable and wall retainer for
MEC2 programming unit
BFU Remote control incl. room temperature sensor
for controlling a heating circuit from the living space
BFU/F Remote control like the BFU, but with an
integral radio clock receiver
Table 15 Possible equipment level of the Logamatic 4322
control unit in connection with the system
example in fig. 35
6 720 640 417-44.2T
Separate room temperature sensor for BFU and BFU/
F remote control units
FV/FZ Sensor set with flow temperature sensor for
heating circuits with mixer or auxiliary temperature
sensors for boiler circuit functions; incl. connection
plug and accessories
FA Additional outside temperature sensor (up to
one per control unit)
FG Flue gas temperature sensor for a digital display
of the flue gas temperature; in a stainless steel sleeve;
version suitable for positive pressure
Sensor pocket R , 100 mm long for Logamatic
cylindrical sensors
1) For boiler temperatures over 80 C must be set to 110 C or
120 C, the high limit safety cut-out
Logamatic 4322 control unit
Table 15 Possible equipment level of the Logamatic 4322
control unit in connection with the system
example in fig. 35
7 System examples
PD SK655/755 6 720 810 010 (2013/10)
39
For more detailed information, see the technical guides
to the control units.
Logamatic 4324 control unit
Logamatic 4324 (optional full equipment level)
blue auxiliary equipment
Logamatic 4324 as a digital control unit for permitted
floor-standing oil and gas boilers, operation up to
120 C max. shutdown temperature (high limit safety
cut-out); for activating single stage, 2-stage or
modulating burners. Controlling multi-boiler systems
with the FM459 strategy module in Logamatic 4324.
Each boiler has a Logamatic 4324 control unit.
Special features in operation
The Logamatic 4324 was developed specially for use
on boilers with high boiler temperatures. The
maximum possible temperature setting for the high
limit safety cut-out is 120 C. The maximum possible
control temperature (boiler set point temperature) is
105 C.
Where EN 12953-6 and EN 12828 apply, there must be
a flow temperature display on each boiler. If the boiler
does not have a flow temperature display, each
Logamatic 4324 control unit must be equipped with
the MEC2H user interface. The MEC2H user interface is
equipped with a boiler temperature display.
Standard equipment
Safety equipment
CM431 Controller module
ZM437 Central module for switching burners and
boiler circuit functions; with manual operating level
MEC2-H Digital user interface for setting parameters
and checking the control unit; integral room
temperature sensor and radio clock receiver
Optional equipment
ZM426 Auxiliary module for the use of a second high
limit safety cut-out, set to 100 C without flash trap
FM459 Strategy module
1)
1) Only one of these two modules may be fitted in each
Logamatic 4324.
FM448 Fault message module
1)
ZM438 Central module integrated into 4323 control
unit for activating heating circuits
FV/FZ Special high-temperature sensor with flow
temperature sensor for heating circuits with mixer or
auxiliary temperature sensors for boiler circuit
functions; incl. connection plug and accessories
FG Flue gas temperature sensor for a digital display
of the flue gas temperature; in a stainless steel sleeve;
version suitable for positive pressure
Table 16 Possible equipment for the Logamatic 4324
control unit
6 720 640 417-42.2T
7 System examples
PD SK655/755 6 720 810 010 (2013/10) 40
7.5 Single boiler system with Logano SK655 and SK755 boilers:
Logamatic boiler and heating circuit control with hydraulic separation
Fig. 31 System example for Logano SK655 and SK755 with Logamatic boiler and heating circuit control and hydraulic
separation
FA Outside temperature sensor
FK Boiler temperature sensor
FM442 Function module for 2 heating circuits with/
without mixer
FV Flow temperature sensor
FZ Auxiliary temperature sensor
PH Heating pump
SH 3-way mixing valve
1 On the heat/cooling source or on the wall
6 In the 4212 control unit
4321 Logamatic 4000
1FV
M
1SH
T T
1PH
1
4321
6
FM442
FA
Logano SK655 / SK755
Buderus
FK
PK
FZ
6 720 805 758-01.1T
The circuit diagram is only a schematic
illustration.
For information on all system examples, see
page 28.
7 System examples
PD SK655/755 6 720 810 010 (2013/10)
41
AREA OF APPLICATION
Logano SK655 and SK755 boilers
Logamatic boiler and heating circuit control unit
Hydraulic decoupling
System structure in this form if a feed pump is
required, e.g. through sizing the heating circuit
pumps, or if several distributor stations are required,
or if the distributor stations are installed far apart
Brief description of the system
Control of the minimum return temperature by
overriding the heating circuit actuators
2-stage or modulating burner mode
Simple layout
Function description
The heating circuits are controlled via the heating circuit
modules. To increase the return temperature, the
switching of the heating circuit actuators is given a
higher ranking order. The heating water flow rate to the
boiler remains at a reduced level until the set return
temperature is achieved by the flow water being mixed
via the hydraulic separation. The heating circuit control
will then be enabled again.
Special design information
Size the boiler circuit pump for the maximum
calculated flow rate and the pressure drop in the
boiler circuit. Switch it to constant mode or set a run-
on time of 60 minutes.
Allow for a low loss header or a distributor with
bypass and non-return valve.
In conjunction with the Logamatic control units, the
maximum possible flow temperature of a heating
circuit with mixer is 92 C.
7 System examples
PD SK655/755 6 720 810 010 (2013/10) 42
7.6 Single boiler system with Logano SK655 and SK755 with boiler and heating circuit control
Fig. 32 System example Logano SK655 and SK755
FA Outside temperature sensor
FB DHW temperature sensor
FK Boiler temperature sensor
FM441 Function module for one heating circuit and DHW
heating
FM442 Function module for 2 heating circuits with/
without mixer
FV Flow temperature sensor
FZ Auxiliary temperature sensor
PH Heating pump
PS Cylinder charging pump
PZ Circulation pump
SH 3-way mixing valve
1 On the heat/cooling source or on the wall
6 In the 4212 control unit
4321 Logamatic 4000
AREA OF APPLICATION
Logano SK655 and SK755 boilers
Boiler and heating circuit control (heating circuits
with actuator) with Logamatic 4321 control unit
Logalux SU
2FB
2PZ
2PS
1FV
M
1SH
T T
1PH
FA
Logano SK655 / SK755
Buderus
FK
2FV
M
2SH
T T
2PH
1
4321
6
FM441
6
FM442
PK
FZ
6 720 805 736-01.1T
The circuit diagram is only a schematic
illustration.
Information for all system examples
page 28.
7 System examples
PD SK655/755 6 720 810 010 (2013/10)
43
Function description
The Logamatic 4321 control unit safeguards the
minimum boiler return temperature. If the actual return
temperature captured by the FZ temperature sensor
falls below the set value whilst the burner is switched
on, the control unit reduces the system flow rate
towards the heating circuit as a result of the higher
ranking activation of the SH boiler circuit actuator. At the
same time, hot water from the flow is mixed into the cold
water returning from the system to achieve the set
return temperature.
When the minimum return temperature has been reached,
the system switches over to heating circuit control.
Special design information
This requires an FZ auxiliary temperature sensor.
7.7 Single boiler system with Logano SK655 and SK755 with boiler and heating circuit control as
well as hydraulic balancing
Fig. 33 System example Logano SK655 and SK755
FA Outside temperature sensor
FB DHW temperature sensor
FK Boiler temperature sensor
FM441 Function module for one heating circuit and DHW
heating
FM442 Function module for 2 heating circuits with/
without mixer
FV Flow temperature sensor
FZ Auxiliary temperature sensor
PH Heating pump
PS Cylinder charging pump
PZ Circulation pump
SH 3-way mixing valve
SK Boiler circuit actuator
1 On the heat/cooling source or on the wall
6 In the 4212 control unit
4321 Logamatic 4000
1FV
M
1SH
T T
1PH
2FV
M
2SH
T T
2PH
1
4321
6
FM441
6
FM442
Logalux SU
2FB
2PZ
2PS
FA
Logano SK655 / SK755
Buderus
FZ
PK
M SK
FK
6 720 805 738-01.1T
The circuit diagram is only a schematic
illustration.
Information for all system examples
page 28.
7 System examples
PD SK655/755 6 720 810 010 (2013/10) 44
AREA OF APPLICATION
Logano SK655 and SK755 boilers
Control of the boiler circuit and heating circuit
(heating circuit with actuator) using the
Logamatic 4321 control unit
Heating circuit control and DHW heating by means of
the higher ranking control unit or constant
temperature mode
Function description
The Logamatic 4321 control unit safeguards the
minimum boiler return temperature using the integrated
ZM434 module. If the actual return temperature
captured by the FZ temperature sensor falls below the
set value whilst the burner is switched on, the control
unit reduces the system flow rate towards the boiler by
activating the SK boiler circuit actuator. At the same
time, hot water from the flow is mixed into the cold
water returning from the system to achieve the set
return temperature. Once the minimum return
temperature has been reached, the boiler circuit
actuator opens towards the consumer circuits.
Special design information
This arrangement is ideally suited for a modernised
system where the heating circuit control is provided
by the higher ranking control (third party control
unit).
This requires an FZ auxiliary temperature sensor.
The boiler circuit flow rate must be greater than the
heating circuit flow rate.
7 System examples
PD SK655/755 6 720 810 010 (2013/10)
45
7.8 2-boiler system with Logano SK655 and SK755 with boiler and heating circuit control plus
hydraulic balancing
Fig. 34 System example Logano SK655 and SK755
FA Outside temperature sensor
FB DHW temperature sensor
FM441 Function module for one heating circuit and DHW
heating
FM442 Function module for 2 heating circuits with/
without mixer
FM458 Function module, strategy module
FV Flow temperature sensor
FVS System flow temperature sensor
FZ Auxiliary temperature sensor
PH Heating pump
PK Boiler circuit pump
PS Cylinder charging pump
PZ Circulation pump
SH 3-way mixing valve
SK Boiler circuit actuator
1 On the heat/cooling source or on the wall
6 In the 4212 control unit
4321 Logamatic 4000
4322 Logamatic 4000
AREA OF APPLICATION
Logano SK655 and SK755 boilers
Boiler circuit control with Logamatic 4321 and 4322
control units and FM458 strategy module in
conjunction with a third party heating circuit
controller or with special applications
Logalux SU
2FB
2PZ
2FV
M
2SH
T T
2PH
1FV
M
1SH
T T
1PH
1
4322
6
FM441
6
FM442
1
4321
6
FM458
FVS
2PS
FA
Logano SK655 / SK755
Buderus
FZ
PK
M S K
Logano SK655 / SK755
Buderus
FZ
PK
M SK
6 720 805 759-01.1T
The circuit diagram is only a schematic
illustration.
Information for all system examples
page 28.
7 System examples
PD SK655/755 6 720 810 010 (2013/10) 46
Function description
Both boilers can be hydraulically isolated via the SK
boiler circuit actuator. The boiler sequence can be
switched according to load or time by means of the
strategy module. Sequence reversal and operation in
parallel or series can be selected by means of settings at
the control unit. The lead boiler (1) starts when the
actual temperature captured by the FVS strategy sensor
falls below the set flow temperature. If the heat demand
increases, the lag boiler (2) is automatically started and
the SK boiler circuit actuator opens. If the load falls, the
switching processes run in reverse order.
If the actual return temperature captured by the FZ
temperature sensor falls below the set value whilst the
burner is switched on, the control unit reduces the
system flow rate towards the boiler by activating the SK
boiler circuit actuator. At the same time, hot water from
the flow is mixed into the cold water returning from the
system to achieve the set return temperature.
The boiler circuit actuator is opened towards the
consumer circuits once the minimum return
temperature has been reached.
Special design information
This arrangement is ideally suited for a modernised
system where the heating circuit control is provided
by the higher ranking control (third party control
unit).
A low loss header is also suitable for de-sludging.
A low-pressure distributor with bypass can be used as
an alternative to the low loss header.
This requires an FZ auxiliary temperature sensor.
7 System examples
PD SK655/755 6 720 810 010 (2013/10)
47
7.9 2-boiler system with Logano SK655 and SK755 as well as Logano plus SB325, SB625 and SB745
gas condensing boilers with boiler and heating circuit control
Fig. 35 System example Logano SK655 and SK755 as well as Logano plus SB325, SB625 and SB745
FA Outside temperature sensor
FK Boiler temperature sensor
FM442 Function module for 2 heating circuits with/
without mixer
FM445 Function module for primary store systems
FM458 Function module, strategy module
FSM DHW cylinder temperature sensor, centre
FSU DHW cylinder temperature sensor, bottom
FV Flow temperature sensor
FVS System flow temperature sensor
FWS Heat exchanger temperature sensor, secondary
side
PH Heating pump
PK Boiler circuit pump
PS Cylinder charging pump
PZ Circulation pump
SH 3-way mixing valve
1 On the heat/cooling source or on the wall
6 In the 4212 control unit
4321 Logamatic 4000
4322 Logamatic 4000
AREA OF APPLICATION
Logano plus SB325, SB625 and SB745 gas
condensing boilers
Logano SK655 and SK755 boilers
Boiler circuit control with Logamatic 4321 and 4322
control units and FM458 strategy module, also in
conjunction with a third party heating circuit
controller or with special applications
2FV
M
2SH
T T
2PH
1FV
M
1SH
T T
1PH
Logano SK655 / SK755
Buderus
FK
FA
Logano plus SB325/625/(745)
Buderus
FK
6
FM442
6
FM458
6
FM445
1
4322
1
4321
PZ
FSU
FSM
FVS
PK
M
SH1
PS1
M SH1
FWS
PS2
6 720 805 760-01.1T
The circuit diagram is only a schematic
illustration.
Information for all system examples
page 28.
7 System examples
PD SK655/755 6 720 810 010 (2013/10) 48
Function description
The boiler sequence can be switched on the basis of
load and time by means of the FM458 strategy module.
The lead boiler (1) starts when the actual temperature
captured by the strategy flow temperature sensor falls
below the set flow temperature. If the heat demand
increases, the lag boiler (2) is automatically started.
If the gas condensing boiler is connected in series to the
steel boiler downstream, the required return
temperature raising will be provided mainly by the gas
condensing boiler.
If the actual return temperature captured by the auxiliary
temperature sensor falls below the set value even
though the burner is switched on, the control unit
reduces the system flow rate towards the steel boiler by
activating the boiler circuit actuator. At the same time,
hot water from the flow is mixed into the cold water
returning from the system to achieve the set return
temperature.
The boiler circuit actuator is opened towards the
consumer circuits once the minimum return
temperature has been reached.
Special design information
The boiler sequence cannot be reversed.
Size the heating circuit pumps in accordance with the
calculated maximum pressure drop in the heating and
boiler circuit. The boiler circuit pump overcomes the
pressure drop in the lag boiler at the maximum boiler
flow rate.
It is recommended to split the total output in
proportions of 50 % to 60 % for the floor standing gas
condensing boiler and 40 % to 50 % for the floor
standing boiler.
This requires an auxiliary temperature sensor.
Implement the connections so that the boiler can
operate independently to ensure an emergency
provision during maintenance.
8 Delivery method and installation information
PD SK655/755 6 720 810 010 (2013/10)
49
8 Delivery method and installation
information
8.1 Delivery method
The boiler block can be transported on its base frame,
e.g. using rollers. It is possible to transport the blocks of
the Logano SK655 and SK755 boilers with forklift trucks,
with forks inserted above the base frame. When
transporting the blocks of the Logano SK655 and SK755
boilers with a crane, use only the holes in the gusset
plates.
8.2 Installation information
Pipework installation
Ensure the boiler is vented.
In open systems, route pipework with a rise towards
the expansion vessel.
Do not design reductions in the pipework in
horizontal lines.
Ensure pipework is not subject to mechanical stress.
Electrical installation
A permanent connection in accordance with VDE 0100,
VDE 0116 and VDE 0722 must be made. Local
regulations must be observed.
Ensure cables and capillaries are routed carefully.
COMMISSIONING
Check the quality of the fill and top-up water.
Flush the entire heating system before filling.
The burner setting must be checked according to the
specified rated heat input on the data plate and the
system-specific gas parameters (temperature and
pressure).
The presence of all necessary safety components must
be checked.
Carry out a function test on all safety equipment.
Tightness test
Check the system for leaks in accordance with
DIN 18380. The test pressure is 1.3 times the operating
pressure, but should be at least 1 bar.
In sealed systems, separate the safety valve from the
expansion vessel before testing the pressure.
Handover
On handover, the operator must be shown how the
system functions and is operated; the technical
documentation must also be handed over.
Draw attention to any special considerations
regarding maintenance; a maintenance and
inspection contract is recommended.
Content of packaging
Logano SK655
and SK755
Boiler block, complete with
thermal insulation, burner
door, cleaning brush, foil
packaging and technical
documentation
One transport unit
Table 17 Delivery Logano SK655 and SK755
9 Installation location
PD SK655/755 6 720 810 010 (2013/10) 50
9 Installation location
9.1 General requirements of the installation
room
9.1.1 Combustion air supply
The installation room and the siting of gas appliances
should meet the conditions specified by the respective
national, regional or local bodies appertaining to boiler
rooms and must comply with relevant fire regulations.
For open flue combustion equipment with a total rated
output in excess of 50 kW, the combustion air supply is
deemed to be ensured if a vent to the outside with a
clear opening of at least 150 cm
2
(plus 2 cm
2
for every
kilowatt output above 50 kW rated output) is provided.
The required cross-section may be split over up to two
lines and must offer the equivalent flow rate.
Fundamental requirements
Combustion air vents and lines must never be closed
or covered unless there is special safety equipment
that ensures the combustion equipment can only be
operated if the flow cross-section is unobstructed.
The required cross-section must not be restricted by
a closure or grille.
An adequate supply of combustion air can also be
verified by other means.
Observe special requirements appertaining to
combustion equipment operated with LPG.
9.1.2 Siting combustion equipment
Gas combustion equipment with a total rated output in
excess of 50 kW must only be sited in rooms:
That are not used for any other purpose
That have no opening towards other rooms, except
doors
With tight and self-closing doors
That can be ventilated
It must be possible to switch the burner and fuel supply
facilities of the combustion equipment off at any time by
means of an emergency stop switch located outside the
installation room. A sign reading EMERGENCY STOP
SWITCH-COMBUSTION must be placed next to the
emergency stop switch.
Notwithstanding these rules, combustion equipment
may also be installed in other rooms, provided that:
The use of these rooms makes this necessary and the
combustion equipment can be operated safely
The rooms are in freestanding buildings that only
serve to operate the combustion equipment and fuel
storage
Open flue combustion equipment must not be installed:
In stairwells, except in residential buildings with no
more than two apartments
In generally accessible hallways that serve as escape
routes
In garages
In rooms with systems that extract air
Open flue combustion equipment must only be installed
in rooms equipped with systems that extract air subject
to the following conditions:
Simultaneous operation of the combustion
equipment and the air extractor systems will be
prevented by safety interlocks
Flue gas routing is monitored by appropriate safety
equipment
Flue gas will be routed via the air extractor systems or
it will be ensured that such systems cannot create
dangerous negative pressure
Gas shut-off facility
A thermally-activated shut-off facility (TAE) must be
installed immediately upstream of the gas combustion
equipment.
9 Installation location
PD SK655/755 6 720 810 010 (2013/10)
51
9.2 Handling details
The stated values correspond to the boiler in its
delivered condition. For tight spaces, the front door can
be removed.
Boiler size Minimum length Minimum width Minimum height Minimum weight
Weight in
operation
1)
1) The weight in operation includes the weight of the boiler, its water content, the control unit, burner, gas ramp and fittings
[kW] 00[mm] 00[mm] 00[mm] [kg] [kg]
Logano SK655
120 1522 800 1157 450 ~ 620
190 1668 850 1220 520 ~ 800
250 1817 890 1255 610 ~ 920
300 1895 890 1255 670 ~ 1000
360 1933 955 1320 800 ~ 1190
Logano SK755
420 2142 955 1320 900 ~ 1320
500 2075 1040 1430 1040 ~ 1560
600 2320 1040 1430 1150 ~ 1720
730 2270 1040 1430 1360 ~ 2070
820 2469 1040 1475 1460 ~ 2250
1040 2600 1470 1475 1790 ~ 2750
1200 2882 1470 1475 2070 ~ 3050
1400 3050 1610 1612 2660 ~ 4110
1850 3340 1730 1730 3600 ~ 5400
Table 18 Logano SK655 and SK755 handling dimensions
9 Installation location
PD SK655/755 6 720 810 010 (2013/10) 52
9.3 Installation dimensions
Fig. 36 Installation room for Logano SK655 and SK755
boilers
1)
For the SK755 1040 kW to 1850 kW, the control
unit is mounted on the l.h. or r.h. side.
When installing your boiler maintain the
recommended minimum dimensions. Select
the recommended wall clearances to enable
easy access for installation, maintenance
and service work.
Only install the boiler in rooms that comply
with the local regulations appertaining to
the siting of boilers. The room must be large
enough to ensure access to the boiler in line
with local regulations.
Boiler Boiler size
Clearance
A
H
Clearance
A
V
1)
1) Observe dimension L
Br
(burner length) and dimension B
T

(swivelling range of the burner door) relative to clearances A
V

and A
S
(on the closure side of the burner door).
Clearance
A
S
1)
[kW] 00[mm] 00[mm] 00[mm]
Logano
SK655
120...360 1000 2000 250+L
BR
2)
2) On the Logano SK755, observe the dimension of the relevant
control unit with regard to the minimum clearance A
S
(on the
installation side of the control unit 250+L
BR
).
Logano
SK755
420...1850 1000 2500 250+L
BR
2)
Table 19 Specified wall clearances
A
V
B
T
A
S
A
H
6 720 807 236-08.1T
A
S
1)
L
B
r
10 Additional equipment and accessories
PD SK655/755 6 720 810 010 (2013/10)
53
10 Additional equipment and
accessories
10.1 Additional safety equipment to EN 12828
In accordance with EN 12828, a low water indicator is
required to protect the boiler against overheating.
Low water indicator
For the Logano SK655 and SK755 steel boilers, install a
low water indicator or minimum pressure limiter
according to EN 12828.
10.1.1 Safety equipment
According to the currently applicable Pressure
Equipment Directive (PED), in heating systems with
safety temperatures (high limit safety cut-outs) above
110 C, the boiler is deemed to include all facilities and
pipes connected to it up to the shut-off device. That
means that all components between the shut off
facilities (e.g. slider valves) in the flow and return as well
as the boiler flow and return must be approved. This also
concerns intermediate flow pieces and valve manifolds
to which safety equipment can be fitted. Depending on
the safety level (cf. EN 12828 and EN 12953-6), different
safety equipment should be fitted to the connections.
The boiler safety assemblies are approved to Pressure
Equipment Directive 97/23/EC (TS = 120 C,
PS = 16 bar). They are suitable for a maximum operating
temperature of 105 C in accordance with EN 12828.
Equipment for higher operating temperatures to
DIN-EN 12953-6 on request.
In systems to EN 12828, the Logano SK655 and SK755
steel boilers can be equipped with a safety assembly
(accessories). This comprises an intermediate flow
piece, boiler safety assembly, minimum pressure limiter
(low water indicator to EN 12828), manostat pipe with
shut-off valve and 016 bar pressure gauge.
Furthermore, it features three additional available
connections R for the connection of further pressure
limiters as well as two additional available connections
R at the intermediate flow piece, e.g. for thermometer
and high limit safety cut-out.
Boiler safety assemblies are available in the following
sizes: DN65, DN80, DN100, DN125, DN150 and DN200.
+ Applicable
Not applicable
Safety equipment
version
T
R
s 105 C, STB with shutdown
temperature s 110 C to EN 12828
STB
1)
with shutdown temperature
> 110 C,
s 120 C to EN 12953-6
1) We recommend planning the system together with the relevant supervisory authority. Observe the Pressure Equipment Directive (PED)
and Health & Safety at Work Act [Germany]
Heat sources Heat sources
s 300 kW > 300 kW s 300 kW > 300 kW
Maximum pressure limiter + + +
Set with 2nd STB and
maximum pressure limiter
+
2)
2) Where the flash trap to EN 12828 is omitted in systems with T
R
s 105 C (high limit safety cut-out s 110 C)

Minimum pressure switch +
3)
3) As manufacturer-tested replacement measure for low water indicator to EN 12828 in systems with T
R
s 105 C (high limit safety cut-
out s 110 C)

Minimum pressure limiter
4)
4) Replacement for low water indicator to EN 12828 in systems with T
R
s 105 C (high limit safety cut-out s 110 C)
+ +
Low water indicator + + +
Table 20 Safety equipment versions for Logano SK655 and SK755
Safety component Make Component designation
Maximum pressure limiter Sauter DSH 143 F 001 SDB.00-331
Minimum pressure limiter Sauter DSL 143 F 001 SDWF00-330
High limit safety cut-out Sauter RAK 13.4040 B STB 10 602 000
Minimum pressure switch Fatini Cosmi 2B 01 ATF 0.8 WB 40 28 65 19
Table 21 Approval ID for safety components for the Logano SK655 and SK755
10 Additional equipment and accessories
PD SK655/755 6 720 810 010 (2013/10) 54
Boiler safety valve assembly to DIN EN 12828
For the Logano SK655 and SK755, the safety features
and equipment can, according to EN 12828, be attached
to the boiler safety assembly which is mounted directly
on the boiler connector intended for this purpose. The
boiler safety assembly has connections for a pressure
gauge, a minimum pressure limiter and two maximum
pressure limiters.
Fig. 37 Boiler safety equipment assembly
[1] Connection for maximum pressure limiter ( ")
[2] Connection for 2nd maximum pressure limiter
( ")
[3] Connection for minimum pressure limiter ( ")
[4] Connection for pressure gauge ( ")
[5] Connection of valve distributor and intermediate
flow piece via cap valve with BDF valve (adaptor
from 1" to ")
10.2 Additional devices for sound insulation
10.2.1 Requirements
The necessity and scope of measures for sound
insulation are based on the sound level and the noise
disturbance this causes. Buderus offers three devices
that are specially adapted to the steel boilers, which can
be supplemented with additional on-site sound
insulation measures. On-site measures include fixing the
pipework to attenuate structure-borne noise,
compensators in the connection lines and flexible
connections with the building. The devices for sound
insulation require extra space, which should be factored
in at the planning stage.
10.2.2 Boiler mounts to attenuate structure-borne
noise
Boiler mounts to attenuate structure-borne noise can be
used to prevent the transmission of structure-borne
noise to the foundation and the building. For the Logano
SK655 and SK755 boilers they are made of 12 mm thick
polyurethane (PUR). To achieve the required
attenuation, the boiler installation surface must be
perfectly even (foundation dimensions page 56).
When designing boiler supports to attenuate structure-
borne noise, bear in mind that the installation height of
the boiler and therefore the position of the pipework
connections can vary. To compensate for the spring
deflection of the boiler mounts and to minimise sound
transmission via the water connections, we also
recommend installing pipe compensators in the heating
water lines.
The boiler mounts to attenuate structure-borne noise
must be designed for the boiler in question.
The vibration dampers are not positioned right under the
supports. Instead, the vibration dampers are positioned
as strips, as they work best with a certain spring
compression. The sound insulation strips are specifically
designed for the boiler size in question ( tab. 22,
page 55).
1
2
5
3
4
130
130
130
6 720 807 236-05.1T
450
10 Additional equipment and accessories
PD SK655/755 6 720 810 010 (2013/10)
55
Fig. 38 Boiler width Fig. 39 Boiler length
Output
Boiler
weight
Boiler
capacity
Total
weight
Adjustable
foot
width Boiler base
frame length L
GR
Insulation strips
Type: SYLOMER
2 pieces per side
4 pieces per boiler
[kW] [kg] [l] [kg] [mm] [mm] Length [mm] x width [mm]
Logano SK655
120 450 136 586 50 905 240x55
190 520 203 723 50 1100 240x55
250 610 233 843 50 1230 240x55
300 670 262 932 50 1390 240x55
360 800 323 1123 50 1360 330x55
LoganoSK755
420 900 367 1267 50 1560 330x55
500 1040 434 1474 55 1490 330x55
600 1150 502 1652 55 1740 440x55
730 1360 607 1967 55 1685 440x55
820 1460 675 2135 70 1885 440x75
1040 1790 822 2612 70 1945 440x75
1200 2070 942 3012 70 2245 500x75
1400 2660 1339 3999 70 2300 660x75
1850 3600 1770 5370 70 2700 880x75
Table 22 Dimensions of boiler substructures intended to prevent the transmission of structure-borne noise
6 720 807 236-16.1T
6 720 807 236-15.1T
10 Additional equipment and accessories
PD SK655/755 6 720 810 010 (2013/10) 56
10.2.3 Boiler foundation
The Logano SK655 and SK755 boilers are equipped with
robust base supports consisting of channel sections
for even load distribution. If a foundation is planned, it
should not go as far as the side walls of the boiler room
because of this sound insulation.
If suitable boiler mounts are planned for sound
insulation, ensure the foundation is level to within
1 mm. This guarantees an even load on the boiler
mounts.
The following requirements of the foundation must be
met:
Ensure that the floor of the installation area is
perfectly even (tolerance with reference to
DIN 18202) and has sufficient load-bearing capacity.
Cover any floor channels and provide drainage
facilities.
When calculating the load-bearing capacity of the
foundation, take account of the maximum operating
weight of the components concerned. When
determining the operating weight, take account of
additional components (e.g. control panel, burner,
silencer, flue pipes etc.) and include their weight. The
operating weight is the weight of the components
when filled.
Measure the operating weight of the boiler at the
front and back feet of the foundation. Please note that
the back boiler foot (seen from the burner side) is
designed as a fixed point on the longitudinal support.
The front boiler foot is designed as a movable bearing,
i.e. the boiler expands towards the front when
heating up.
Every component must be levelled.
If separation is required between the installation
space and the system for sound insulation, place
sound insulating strips below before installing the
system.
If the boiler or system components are installed on a
support base, use suitable spring systems as
supports and to absorb operational vibrations.
10.2.4 Flue gas silencer with sealing collar to insulate
against structure-borne noise
A large proportion of the noise caused by combustion
can be transferred via the flue system to the building.
Specially matched flue gas silencers can significantly
reduce the sound level ( Fig. 40).
If the silencer shown ( Fig. 40) achieves an
attenuation level of approx. 10 dB(A) to 15 dB(A) in the
flue, the pressure drop in the flue gas silencers can be
ignored when sizing the flue gas system.
The flue gas silencer features a support ( Fig. 40, [3])
and a special sealing collar ( Fig. 41, [1], page 57).
This stepped flue sealing collar and the additional
packing cord achieve a separation of the structure-borne
noise between the boiler and the flue system
(connection piece).
Fig. 40 Flue gas silencer with sealing collar to insulate
against structure-borne noise
[1] Stepped flue sealing collar
[2] Packing cord
[3] Flue sealing collar ( Fig. 41, page 57)
[4] Flue outlet
[5] Connector for checking the flue gas temperature
[6] Boiler casing
[7] Threaded female connection for pipe connector
10.3 Further accessories
10.3.1 Welded flanges
Welded flanges to DIN 2633, PN 16 can be used to
connect commercially available pipes to the boiler flow
and return.
10.3.2 Flue pipe sealing collar
Buderus offers a suitable Flue sealing collar ( Fig. 41,
page 57) to provide a safe connection suitable for
positive pressure between the boiler flue outlet and the
flue connection pipe.
Dimen-
sions Connection diameter
[mm] DN200 DN250 DN300 DN350 DN400
D
1
200 250 300 360 419
D
2
220 270 320 380 425
D
3
400 600 600 700 660
L
1
1000 650 1090 1240 920
L
2
650 550 850 1000 800
L
3
300 50 160 160 60
L
4
50 50 80 80 60
Table 23 Dimensions, flue gas silencer for Logano SK655
and SK755
The flue pipe sealing collar is easy to install
and will prove robust. DN200, DN250,
DN300, DN350 and DN400 versions.
1 2
7
3 4 5 6
L
1
L
2
L
4
D
2
D
3
L
3
D
1
6 720 640 417-32.2T
10 Additional equipment and accessories
PD SK655/755 6 720 810 010 (2013/10)
57
Fig. 41 Flue sealing collar (dim. in mm)
[1] Boiler flue outlet
[2] Flue pipe sealing collar
[3] Flue gas silencer or connection pipe
10.3.3 Cleaning equipment set
The cleaning equipment set comprises a brush with
brush handle. It is used to clean the secondary heating
surfaces and the combustion chamber of the boiler.
60
40
6 720 640 417-34.2T
1 2 3
11 Flue system
PD SK655/755 6 720 810 010 (2013/10) 58
11 Flue system
11.1 General requirements of the flue system
It is essential that the the flue system is sized correctly
to safeguard the correct function and safe boiler
operation.
Implementing the following recommendations
concerning the installation of flue systems should
guarantee trouble-free operation of the combustion
system. Non-observation of these rules can result in
substantial operating problems during combustion and
may even result in explosions. These are frequently
acoustic disturbances, impairments of the combustion
stability or excessive vibrations on assemblies and their
components. Low NOx combustion systems are to be
viewed as being more sensitive to operating faults on
account of their combustion control. Therefore,
engineer and implement the flue system with particular
care.
Commonly, the flue system comprises a connection
piece between the heat source and the vertical flue
system itself (chimney).
When sizing and implementing the flue system, comply
with the following requirements:
Size flue systems in accordance with the respective
national and local regulations and applicable
standards. General requirements relating to flue
systems in and on buildings are specified in EN 1443.
The implementation of the flue system must comply
with local building regulations and DIN V 18160
[Germany]. Apart from building regulations,
freestanding chimneys are subject to DIN 1056, DIN
4133 and EN 13084-1. For flow-technical
determinations appertaining size, see the standards
EN 13384 for flue systems in and on buildings, and
EN 13084-1 for freestanding chimneys. Observe
country-specific regulations.
When selecting the material for a flue system, take the
composition and temperatures of the combustion
gases into account to prevent damage and
contamination of the flue parts that are in contact
with flue gas.
Route flue gases as directly as possible to the
chimney considering the best possible flow
characteristics (e.g. short and with a gradient and the
fewest possible deviations). Provide a separate
chimney flue for each boiler. Take the thermal
expansion of the system into account.
Implement deflections in the connection pieces as
favourably as possible where flow is concerned by
using bends or deflector plates. Connection pieces
with several deflections should be avoided, as they
would have a detrimental effect on air-borne and
structure-borne noise as well as the start-up pressure
hammer. Prevent sharp-edged joints between
rectangular connection flanges and the connection
pipe. The joint angle should not exceed 30 , the same
as for any reducers/expansions that may be required.
Where possible, connection pieces should be joined
to the chimney in a flow-optimised way (at an angle
less than 45 ). Any terminal pieces at the chimney
outlet must ensure the free exit of flue gas into the
open air.
Any condensate must be able to drain freely over the
entire length, treated in accordance with local
regulations (e.g. ATV Code of Practice 251)
[Germany] and drained off in accordance with local
regulations.
Provide cleaning apertures in accordance with local
regulations (e.g. DIN 18160-1, DIN 18160-5, IVS
guideline 105), possibly in connection with a local flue
gas inspector or chimney sweep.
The chimney must be separated from the boiler
system (e.g. with compensators) to break the
structure-borne noise transfer.
Where a flue gas damper is set into a flue system, an
OPEN safety limit switch must be integrated into
the boiler control. Combustion must only be able to
start when the feedback from the limit switch
confirms that the flue damper is fully open. A
temperature drop inside the boiler is possible on
account of the time it takes the actuator to move the
damper into position. Implement the end position
CLOSED at the flue damper so that the flue damper
never closes fully. This prevents damage to the fitted
burner through heat build up.
As a basis for calculation and for sizing the flue system,
apply the details in tab. 24 and tab. 25, page 59. The
requirements for the flue system and flue gas routing
can be derived from the results of the calculations and
should be discussed with the local flue gas inspector
(where appropriate) prior to constructing the heating
system. The Logano SK655 and SK755 boilers offer the
option of raising flue temperatures that are too low by
approx. 20 C to 30 C. For this, some of the turbulators
that are accessible from the front after opening the
boiler door must be moved.
11 Flue system
PD SK655/755 6 720 810 010 (2013/10)
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11.2 Flue gas parameters
Boiler
size
Stage
1/2 Output
Rated heat
input
Flue
outlet
Required
draught
Flue gas
temperature
1)
1) Basis for calculation of the flue system to EN 13384-1 and EN 13384-2
Fuel
Oil Gas
CO
2

content
Flue gas
mass
flow rate
CO
2

content
Flue gas
mass
flow rate
[kW] [kW] [kW] [mm] [Pa] [ C] [%] [kg/s] [%] [kg/s]
Logano SK655
120 2 120
2)
2) Parameters for the highest and lowest figures in the rated output range
132 200 0 198 13 0.0560 10 0.0562
120 1 72
3)
3) Parameters for a partial load with 60 % of rated output
80 200 0 138 13 0.0336 10 0.0337
190 2 190
2)
209 200 0 193 13 0.0887 10 0.0890
190 1 114
3)
126 200 0 138 13 0.0532 10 0.0534
250 2 250
2)
274 250 0 190 13 0.1163 10 0.1167
250 1 150
3)
164 250 0 138 13 0.0698 10 0.0700
300 2 300
2)
329 250 0 188 13 0.1396 10 0.1402
300 1 180
3)
200 250 0 138 13 0.0838 10 0.0841
360 2 360
2)
393 250 0 188 13 0.1668 10 0.1674
360 1 216
3)
236 250 0 138 13 0.1001 10 0.1005
Table 24 Flue gas parameters Logano SK655
Boiler
size
Stage
1/2
Heating
output
Rated heat
input
Flue
outlet
Required
draught
Flue gas
temperature
1)
1) Basis for calculation of the flue system to EN 13384-1 and EN 13384-2
Fuel
Oil Gas
CO
2

content
Flue gas
mass
flow rate
CO
2

content
Flue gas
mass
flow rate
[kW] [kW] [kW] [mm] [Pa] [ C] [%] [kg/s] [%] [kg/s]
Logano SK755
420 2 420
2)
2) Parameters for the highest and lowest figures in the rated output range
459 250 0 188 13 0.1948 10 0.1955
420 1 252
3)
3) Parameters for a partial load with 60 % of rated output
275 250 0 138 13 0.1169 10 0.1173
500 2 500
2)
546 300 0 188 13 0.2318 10 0.2326
500 1 300
3)
328 300 0 138 13 0.1391 10 0.1396
600 2 600
2)
655 300 0 188 13 0.278 10 0.279
600 1 360
3)
393 300 0 138 13 0.1668 10 0.1674
730 2 730
2)
795 360 0 186 13 0.3374 10 0.3387
730 1 438
3)
477 360 0 138 13 0.2025 10 0.2032
820 2 820
2)
893 360 0 186 13 0.379 10 0.3804
820 1 492
3)
536 360 0 138 13 0.2274 10 0.2283
1040 2 1040
2)
1138 360 0 186 13 0.483 10 0.4848
1040 1 624
3)
684 360 0 138 13 0.2898 10 0.2909
1200 2 1200
2)
1313 360 0 193 13 0.5573 10 0.5593
1200 1 720
3)
789 360 0 138 13 0.3344 10 0.3356
1400 2 1400
2)
1532 400 0 193 13 0.6503 10 0.6526
1400 1 840
3)
920 400 0 138 13 0.3902 10 0.3916
1850 2 1850
2)
2024 400 0 193 13 0.8591 10 0.8622
1850 1 1110
3)
1218 400 0 138 13 0.5155 10 0.5173
Table 25 Flue gas parameters Logano SK755
Keyword index
PD SK655/755 6 720 810 010 (2013/10) 60
Keyword index
B
Boiler circuit pump .............................................. 3133
Boiler efficiency ......................................................... 13
Boiler foundation ....................................................... 55
Burner
Burner requirements.............................................. 15
Burner selection .................................................... 15
C
Chemical additives..................................................... 22
Cleaning equipment set ............................................. 56
Combustion air .......................................................... 22
Combustion air supply............................................... 49
Corrosion ................................................................... 18
D
Delivery method......................................................... 48
DHW heating .............................................................. 26
DHW temperature control.......................................... 26
E
Examples of systems
Boiler circuit pump........................................... ??33
Information ....................................................... ??28
F
Fill and top-up water............................................ 1922
Flue gas temperature................................................. 14
Flue pipe sealing collar .............................................. 55
Flue system.......................................................... 5758
Fuel ............................................................................ 18
G
Gas shut-off facility.................................................... 49
H
Health......................................................................... 17
Heating water routing .................................................. 5
Hot gas routing ............................................................ 5
Hydraulic connection ................................................. 27
Hydraulic separation.................................................. 39
I
Installation dimensions.............................................. 51
Installation information.............................................. 48
Installation location
Combustion air supply........................................... 49
Siting combustion equipment................................ 49
L
Logamatic 4000 control system
Control cabinet system Logamatic 4411............... 23
Logamatic 4212..................................................... 23
Logamatic 4321..................................................... 23
Logamatic 4322..................................................... 23
Logamatic 4324..................................................... 23
Logamatic telecontrol system.................................... 23
Logano SK655
Applications............................................................. 3
Burner.................................................................... 15
Characteristics ................................................ 1214
Delivery method .................................................... 48
Equipment level ....................................................... 4
Features and benefits.............................................. 3
Flue gas parameters .............................................. 58
Handling details..................................................... 50
Installation dimensions ......................................... 51
Measurements......................................................... 6
Operating conditions............................................. 17
System examples................................................... 35
Technical data ......................................................... 6
Types and heating output........................................ 3
Logano SK755
Applications............................................................. 3
Burner.................................................................... 15
Characteristics ................................................ 1214
Delivery method .................................................... 48
Equipment level ....................................................... 4
Features and benefits.............................................. 3
Flue gas parameters .............................................. 58
Handling details..................................................... 50
Installation dimensions ......................................... 51
Measurements............................................. 8, 1011
Operating conditions............................................. 17
System examples................................................... 35
Technical data ............................................. 8, 1011
Types and heating output........................................ 3
Low loss header ........................................................ 34
Low water indicator................................................... 52
O
Operating conditions................................................. 17
P
Pressure Equipment Directive (PED)......................... 16
Pressure loss on the water side ................................ 12
R
Regulations................................................................ 16
Return temperature raising facility............................ 40
Keyword index
PD SK655/755 6 720 810 010 (2013/10)
61
S
Safety equipment........................................... 2830, 52
Arrangement of safety components................. 2930
Low water indicator .............................................. 52
Requirements ........................................................ 28
Scale formation.......................................................... 19
Sound insulation
Boiler foundation................................................... 55
Boiler supports...................................................... 53
Flue gas silencer with sealing collar ...................... 55
Requirements ........................................................ 53
Standby loss .............................................................. 14
System examples....................................................... 35
1-boiler system...................................................... 39
Boiler circuit pump................................................ 31
Control system...................................................... 28
DHW heating.......................................................... 28
Hydraulic connection............................................. 27
Information............................................................ 27
Logano S825L boiler ....................................... 3940
Low loss header .................................................... 34
W
Water treatment .................................................. 1822
Welded flanges .......................................................... 55

PD SK655/755 6 720 810 010 (2013/10) 62
Notes

PD SK655/755 6 720 810 010 (2013/10)
63
Notes
Bosch Thermotechnik GmbH
Sophienstrasse 30 - 32, 35576 Wetzlar
www.buderus.com
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