Beruflich Dokumente
Kultur Dokumente
Gear unit selection is made by comparing actual transmitted loads with catalogue ratings. However, it is important to
realise that catalogue ratings are based on a standard set of loading conditions, which inevitably change for different
applications. Therefore, a service factor must be used to calculate a theoretical transmitted load, or equivalent load,
before comparing with catalogue ratings.
Equivalent load = actual load x service factor.
Mechanical ratings measure capacity in terms of life and/or strength, assuming 10 hours per day continuous running
under uniform load conditions, when lubricated with an approved oil and working at a maximum oil temperature of
100C, For normal application lubricant equivalent to ISO VG 320 should be used. See publication G/105 for details.
When a unit transmits less than catalogue rating its life Is increased, If the running time Is more than 10 hours per day,
a service factor from Table 1 ensures selection of a unit which transmits less than catalogue rating, its life therefore is
increased consistent with the increased daily running time. If this increased life is not required, the service factor
need not be used. Similarly the use of a service factor for less than 10 hours per day gives a reduced life consistent
with the reduced daily running time.
Catalogue ratings allow 100% overload at starting, braking or momentarily during operation, upto 10 times per day.
The unit selected must therefore have a catalogue rating equal to, or greater than half the maximum overload.
If the unit is subjected to sustained overloads or to shock loads, these must be reflected in the chosen service factor if
overloads can be calculated or estimated then the actual loads should be used instead of a factor. When detailed
operating conditions are not available Table 3, page 4 gives a guide to the load characteristics of many varied
applications, and should be used to determine appropriate service factors from table 1.
Duration
of Service hrs per day
Uniform
Shock
Moderate
Shock
Heavy
Shock
Electric motor,
steam turbine
or
hydraulic motor
Under 3
3 to 10
Over 10
0.80
1.00
1.25
1.00
1.25
1.50
1.50
1.75
2.00
Multi-cylinder
internal
combustion
engine
Under 3
3 to 10
Over 10
1.00
1.25
1.50
1.25
1.50
1.75
1.75
2.00
2.25
Single cylinder
internal
combustion
engine
Under 3
3 to 10
Over 10
1.25
1.50
1.75
1.50
1.75
2.00
2.00
2.25
2.50
Prime Mover
Ambient
temp.
oC
10
100%
80%
60%
40%
20%
0.87
0.73
0.62
0.54
0.48
20
1.00
0.84
0.71
0.62
0.56
30
1.16
0.97
0.82
0.72
0.64
40
1.35
1.13
0.96
0.84
0.75
50
1.62
1.35
1.16
1.00
0.90
When selecting units use the actual load transmitted and not the rating of the prime mover, and wherever possible
use output torque (Nm). Catalogues also give input power (KW), being the power which the prime mover must
provide to allow for losses in the gear unit. When units transmit less than rated output torque the input power is
reduced, and although a gear unit is marginally less efficient at part load a, pro-rata reduction is usually sufficiently
accurate to decide the capacity of the prime mover.
Examples
Example (Sizes 112 to 800)
A Premium speed reducer, with the worm under the wheel, is required for a conveyor handling non-uniform material
and which is operating 8 hours/day. The motor speed is 1000 rpm and power required at the output shaft Is 4 KW at 29
rpm, Ambient temperature is 50C or less.
Ratio required =
1000/29
= 34,48/1
(35/1 approx.)
From table 3, page 4, load on the unit Is moderate shock. Hence mechanical service factor is 1.25 from table 1 page
3, But thermal service factor corresponding to 50C ambient temperatue is 1,62 from table 2, page 3. Therefore the
higher of the two i.e. 1.62 is selected as service factor.
Equivalent output power
Equivalent output torque
=
=
=
=
4 x 1.62
6.48 KW
6.48 x 9550/29
2134 Nm
From rating table on page 7, U700 unit with allowable torque 2960 Nm is selected.
Required input power
=
2134 x 11.0
=
4.895 KW
2960 x 1.62
Nearest standard motor is 5.5 KW
38 x 1.25 = 47.5 KW
Enquiries
It is recommended that as much as possible of the following Information be given in the enquiry or order so that a
check can be made and advice given on the most suitable size of gear box for any application.
1.
2.
3.
4.
5.
6.
7.
U
=
Uniform load
H
=
Heavy shock load
* 24 hours/day Service Factor Only
Use 1.25 Service Factor
Driven machine
Agitators
pure liquids
liquids ond solids
liquids-variable density
Blowers
centrifugal
lobe
vane
Brewing and distilling
bottling machinery
brew kettles-continuous
duty
cookers-conlinuous duty
mash tubs-continuous duty
scale hoopei-frequent starts
Can filling machines
Cane knives
Car dumpers
Car pullers
Clarifiers
Classifiers
Clay working machinery
brick press
briquette machine
clay working machinery
pug mill
Compressors
centrifugal
lobe
reciprocating
multi-cylinder
single-cylinder
Conveyors uniformly
loaded or fed
apron
assembly
belt
bucket
chain
flight
oven
Screw
Conveyors-heavy duly
not uniformly fed
apron
assembly
belt
bucket
chain
flight
live roll
oven
reciprocating
shaker
Type of
load
U
M
M
U
M
U
U
U
U
U
M
U
M
H
M
U
M
H
H
M
M
U
M
M
H
U
U
U
U
U
U
U
U
M
M
M
M
M
M
M
H
H
M
=
Moderate shock load
=
Refer to Premium
** Use 1.00 Service Factor
Use 1.50 Service Factor
Driven machine
Cranes
main hoists
bridge travel
trolley travel
Crusher
ore H
stone
sugar
Dredges
cable reels
conveyors
cutter head drives
jig drives
manoeuvring winches
pumps
screen drive
stackers
utility winches
Duty dock crorw
main hoist
auxiliary hoist
boom, luffing
rotating, swing or slew
tracking, drive wheels
Elevators
bucket-uniform load
bucket-heavy load
bucket-continuous
centrifugal discharge
escalators
freight
gravity discharge
man lifts
passenger
Fans
centrifugal
cooling towers
Induced draft
forced draft
Induced draft
large, mine. etc.
large, Industrial
light, small diameter
Feeders
apron
belt
disc
reciprocating
screw
Food industry
beef slicer
cereal cooker
dough mixer
meat grinders
Type of
load
U
H
M
M
M
H
H
M
M
H
M
M
**
**
**
U
M
U
U
M
U
M
M
M
U
M
M
U
H
M
M
U
M
M
Driven machine
Generators-not welding
Hammer mills
Hoists
heavy duty
medium duty
skip hoist
Laundry washers
reversing
Laundry lumbers
Line shafts
driving processing
equipment
light
other line shafts
Lumber Industry
barkers-hydraulic
mechanical
burner conveyor
chain sow and drag sow
Chain transfer
craneway transfer
de-barking drum
edger feed
gang feed
green chain
live rolls
log deck
log haul-Incline
log haul-well type
log turning device
main log conveyor
off bearing rolls
planer feed chains
planer floor chains
planer tilting hoist
re-saw merry-go-round
conveyor
roll cases
slab conveyor
small waste conveyor-belt
small waste conveyor-chain
sorting table
tipple hoist conveyor
tipple hoist drive
transfer conveyors
transfer rolls
tray drive
trimmer feed
waste conveyor
Type of
load
U
H
H
M
M
M
M
M
U
U
M
M
H
H
H
H
M
M
M
H
H
H
H
H
H
M
M
M
M
M
H
H
U
M
M
M
M
M
M
M
M
M
Driven machine
Machine tools
bending roll
punch press-gear driven
notching press-belt driven
plate planers
topping machine
other machine tools
main drives
auxlllory drives
Metal mils
draw bench carriage
and main drive
pinch, dryer and scrubber
rolls reversing
slitters
table conveyors
non-reversing
group drives
Individual drives
reversing
wire drawing and
flattening machine
wire winding machine
Mllls-rotory type
ball*
cement kilns*
dryers and coolers*
kilns, other than cement
pebble*
rod*
plain
wedge bar
tumbling barrels
Mixers
concrete mixers continuous
concrete mixers-intermittent
constant density
variable density
Oil Industry
chillers
oil well pumping
paraffin filter press
rotary kilns
Paper mills
agitators, (mixers)
barker-auxiliaries-hydraulic
barker-mechanical
barker drum
beater and pulper
bleacher
calenders
calenders-super
converting machine
except cutters, platers
Type of
load
M
H
H
H
M
H
M
M
M
M
M
M
M
M
H
M
M
U
M
M
M
M
M
M
H
H
M
U
M
H
M
Driven machine
conveyors
couch
cutters-plates
cylinders
dryers
felt stretcher
felt whipper
jordans
log haul
presses
pulp machine reel
stock chest
suction roll
washers and thickeners
winders
Printing presses
Pullers
barge haul
Pumps
centrifugal
proportioning
reciprocating
single acting 3 or
more cylinders
double acting 2 or
more cylinders
single acting 1 or 2
cylinders
double acting single
cylinder
rotary
gear type
lobe,vane
Rubber and plastics
Industries
crackers*
laboratory equipment
mixed mills*
refiners*
rubber calenders*
rubber mill 2 on line*
rubber mill 3 on line*
sheeter*
fire building machines
fire and tube press
openers
tubers and strainers*
worming mills*
Sand muller
Sewage disposal
equipment
bar screens
chemical feeders
collectors
Type of
load
U
M
H
M
M
M
H
M
H
M
M
M
M
M
M
H
U
M
M
M
U
U
H
M
H
M
M
M
U
M
Driven machine
dewatering screws
scum breakers
slow or rapid mixers
thickeners
vacuum filters
Screens
air washing
rotary-stone or gravel
travelling water intake
Slab pushers
Steering gear
Stokers
Sugar Industry
cone knives
Crushers
mills*
Textile Industry
batches
calenders
cards
dry cans
dryers
dyeing machinery
knitting machines
looms
mangles
nappers
pads
range drives
slashers
soapers
spinners
tenfer frames
washers
winders
Windlass
Type of
load
M
M
M
M
M
U
M
U
M
U
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
U
U
U
Nominal
Ratio
RPM
Nominal
Output
5/1
300
7.5/1
Capacity
Unit Size
112
162
200
237
287
337
Input Power KW
Output Torque Nm
0.548
16.6
1.243
38.4
2.72
77.5
4.05
121
5.51
171
10.8
312
200
Input Power KW
Output Torque Nm
1.081
45.8
1.93
82.6
2.92
126
4.76
203
7.24
311
10/1
150
Input Power KW
Output Torque Nm
0.432
24.6
1.052
61.8
1.88
112
2.60
146
3.82
228
6.29
354
15/1
100
Input Power KW
Output Torque Nm
0.329
25.0
0.942
73.5
1.50
120
2.30
186
3.71
301
5.62
462
20/1
75
Input Power KW
Output Torque Nm
0.300
28.3
0.655
67.1
1.40
142
2.30
233
3.71
294
5.62
447
25/1
60
Input Power KW
Output Torque Nm
0.266
30.2
0.578
70.8
1.14
142
1.83
231
2.74
352
3.91
511
30/1
50
Input Power KW
Output Torque Nm
0.217
28.5
0.515
73.0
0.94
137
1.46
214
2.31
348
3.50
537
40/1
37.5
Input Power KW
Output Torque Nm
0.164
25.4
0.427
76.1
0.70
129
1.06
197
1.68
321
2.55
498
50/1
30
Input Power KW
Output Torque Nm
0.112
20.9
0.309
65.0
0.53
115
0.820
180
1.31
301
1.91
446
60/1
25
Input Power KW
Output Torque Nm
0.096
14.8
0.240
43.5
0.38
75.2
0.60
121
1.00
264
1.55
412
70/1
21.4
Input Power KW
Output Torque Nm
0.090
14.6
0.206
43.7
0.35
74.0
0.53
118
1.81
198
1.18
305
Nominal
Ratio
RPM
Nominal
Output
5/1
300
7.5/1
Capacity
Unit Size
400
500
600
700
800
Input Power KW
Output Torque Nm
12.8
372
20.9
629
38.4
1130
51.5
1560
70.4
2140
200
Input Power KW
Output Torque Nm
9.18
405
17.5
769
26.3
1190
41.5
1860
54.4
2450
10/1
150
Input Power KW
Output Torque Nm
8.36
467
15.9
914
23.1
1330
31.9
1840
41.3
2390
12.5/1
120
Input Power KW
Output Torque Nm
7.25
530
15/1
100
Input Power KW
Output Torque Nm
6.67
541
11.3
927
20.0
1700
27.6
2360
37.1
3190
20/1
75
Input Power KW
Output Torque Nm
5.81
618
10.4
1130
15.9
1800
21.5
2370
29.4
3280
25/1
60
Input Power KW
Output Torque Nm
4.76
616
8.00
1060
12.5
1680
19.7
2680
26.9
3710
30/1
50
Input Power KW
Output Torque Nm
4.25
641
7.45
1160
11.8
1880
16.2
2610
21.6
3500
35/1
42.9
Input Power KW
Output Torque Nm
6.71
1190
10.3
1880
14.2
2580
40/1
37.5
Input Power KW
Output Torque Nm
3.50
673
5.72
1110
9.64
1960
13.7
2830
17.9
3740
50/1
30
Input Power KW
Output Torque Nm
2.68
603
4.74
1110
7.81
1900
11.9
2980
15.7
3950
60/1
25
Input Power KW
Output Torque Nm
2.29
593
4.16
1140
6.24
1750
9.4
2720
13.2
3870
70/1
21.4
Input Power KW
Output Torque Nm
1.98
577
3.40
1030
5.35
1670
7.75
2490
10.9
3540
Nominal
Ratio
Input Power
Output Torque
Input Power
Output Torque
Nominal
Output RPM
-
Mechanical
Mechanical
Thermal
Thermal
1000
1200
1400
1700
1000
1200
1400
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
5/1
300
121
3690
88.2
2680
180
5470
124
3790
249
7460
Forced
Lubrication
121
3690
88.2
2680
180
5470
122
3720
249
7460
Forced
Lubrication
7.5/1
200
89
4030
74.8
3380
138
6220
108
4900
186
8420
155
7030
89
4030
74.8
3380
138
6220
106
4790
186
8420
131
5990
10/1
150
62.3
3630
67.3
3920
113
6630
97.8
5750
152
8940
146
8590
318
19200
193
11600
62.3
3630
67.3
3920
113
6630
94.6
5600
152
8940
123
7290
12.5/1
120
90.6
6760
90.7
6770
141
10700
125
9490
90.6
6760
87.3
6570
141
10700
98
7490
15/1
100
55.5
4800
54.1
4680
79.4
6900
81.1
7040
146
12800
115
10100
242
21200
164
14300
55.5
4800
52.3
4550
79.6
6900
72.5
6350
146
12800
87.6
7710
20/1
75
52.8
6050
45.5
5190
82.5
9490
67
7690
118
13600
100
11500
206
23700
131
15000
52.8
6050
40.8
4700
82.5
9490
55.1
6390
118
13600
72.3
8400
25/1
60
43.5
6070
36.4
5060
65.9
9290
54.4
7760
93.1
13100
79.5
11200
152
21600
104
14600
43.5
6070
30.9
4340
65
9290
42.7
6170
93.4
13100
56.4
8010
30/1
50
36.9
6080
31.6
5180
59.3
9890
49
8140
84.4
14600
69.3
11900
148
24700
96.6
16000
36.9
6080
26.1
4330
59.3
9890
36.8
6200
84.4
14600
47.2
8230
35/1
42.9
47.1
9250
42.8
8390
47.1
9250
30.6
6100
40/1
37.5
31.8
6830
24.6
5250
49.9
10900
3702
8060
70
15200
50
10700
100
22000
74.4
16200
31.8
6830
18.5
4010
49.9
10900
25.7
5660
70
15200
31.7
6990
50/1
30
26.6
40.4
57.9
109
26.6
40.4
57
6880
20.9
5350
10600
31
8100
15000
41
10700
29100
64.5
16800
6880
14.5
3770
10600
19.6
5220
15000
24.1
6420
60/1
25
22.5
6750
18.1
5390
34.4
10400
26
7740
52.6
16300
38.4
11900
69.6
27900
49.3
17200
22.5
6450
11.5
3480
34.4
10400
15
4560
52.6
16300
20.7
6470
70/1
21.4
18.5
6340
17.2
5850
29.7
10400
25.4
8790
43.8
15200
32.4
11100
74.2
26200
47.3
16200
18.5
6340
9.92
3440
29.7
10400
13.2
4700
43.8
15200
15.5
5450
10
Nominal
Ratio
RPM
Nominal
Output
5/1
200
7.5/1
Capacity
Unit Size
112
162
200
237
287
337
Input Power KW
Output Torque Nm
0.432
19.4
0.986
44.9
2.16
90.9
3.21
142
4.23
195
8.62
369
133.3
Input Power KW
Output Torque Nm
0.846
53.1
1.52
95.9
2.30
147
3.75
237
5.73
364
10/1
100
Input Power KW
Output Torque Nm
0.338
28.4
0.824
71.2
1.47
129
2.04
169
3.00
264
4.94
411
15/1
66.7
Input Power KW
Output Torque Nm
0.257
28.5
0.736
84.2
1.16
137
1.74
213
2.91
346
4.41
532
20/1
50
Input Power KW
Output Torque Nm
0.238
32.2
0.508
76.4
1.10
163
1.74
266
2.16
336
3.26
513
25/1
40
Input Power KW
Output Torque Nm
0.210
34.3
0.506
89.0
0.90
161
1.45
263
2.17
403
3.10
585
30/1
33.3
Input Power KW
Output Torque Nm
0.173
32.2
0.458
93.0
0.74
155
1.16
244
1.82
397
2.76
612
40/1
25
Input Power KW
Output Torque Nm
0.126
27.7
0.338
85.9
0.56
146
0.84
223
1.33
364
2.02
566
50/1
20
Input Power KW
Output Torque Nm
0.088
18.3
0.228
68.4
0.410
125
0.65
204
1.03
340
1.52
505
60/1
16.7
Input Power KW
Output Torque Nm
0.074
16.8
0.190
49.4
0.296
84.8
0.450
130
0.750
278
1.14
433
70/1
16.7
Input Power KW
Output Torque Nm
0.067
16.3
0.162
47.9
0.257
82.5
0.420
136
0.610
225
0.960
346
Nominal
Ratio
RPM
Nominal
Output
5/1
200
7.5/1
Capacity
Unit Size
400
500
600
700
800
Input Power KW
Output Torque Nm
10.3
446
16.8
754
29.8
1310
41.6
1880
56.8
2580
133.3
Input Power KW
Output Torque Nm
7.30
479
14.0
912
20.8
1410
33.0
2210
43.3
2920
10/1
100
Input Power KW
Output Torque Nm
6.61
550
12.6
1080
18.2
1560
25.2
2180
32.6
2820
12.5/1
80
Input Power KW
Output Torque Nm
5.71
619
15/1
66.7
Input Power KW
Output Torque Nm
5.27
632
8.88
1080
15.7
1980
21.8
2760
29.3
3740
15/1
66.7
Input Power KW
Output Torque Nm
5.27
632
8.88
1080
15.7
1980
21.8
2760
29.3
3740
20/1
50
Input Power KW
Output Torque Nm
4.59
719
8.22
1320
12.6
2100
16.9
2770
23.1
3830
25/1
40
Input Power KW
Output Torque Nm
3.78
716
6.31
1230
9.90
1960
15.4
3120
21.1
4330
30/1
33.3
Input Power KW
Output Torque Nm
3.38
744
5.80
1330
8.82
2070
12.3
2910
17.0
4080
35/1
28.6
Input Power KW
Output Torque Nm
5.20
1340
7.84
2080
11.0
2960
40/1
25
Input Power KW
Output Torque Nm
2.78
777
4.53
1280
7.35
2196
10.6
3240
14.1
4340
50/1
20
Input Power KW
Output Torque Nm
2.13
693
3.75
1270
6.16
2190
9.31
3430
12.3
4540
60/1
16.7
Input Power KW
Output Torque Nm
1.80
678
3.27
1310
4.91
2010
7.38
3120
10.4
4450
70/1
14.3
Input Power KW
Output Torque Nm
1.56
657
2.67
1180
4.21
1910
6.07
2850
8.49
4050
Nominal
Ratio
Nominal
Output RPM
1000
1200
1400
1700
1000
1200
1400
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
Nm
200
97.8
4460
68
3090
145
6630
98.7
4500
202
9070
143
6400
97.8
4460
68
3090
145
6630
94.8
4330
202
9070
123
5500
7.5/1
133.3
71
4800
56
3780
109
7430
82.3
5570
148
10100
120
8130
71
4800
56.9
3780
109
7430
78.5
5340
148
10100
102
6960
10/1
100
49.2
4290
50
4360
89.2
7860
74
6520
120
10600
112
9840
253
22900
155
14000
49.2
4290
50
4360
89.2
7860
101
6220
120
10500
946
8380
12.5/1
80
71.3
7970
68.3
7610
110
12600
95.7
10900
71.3
7970
64.5
7230
110
12600
76.3
8720
Input Power
Output Torque
Input Power
Output Torque
5/1
Mechanical
Mechanical
Thermal
Thermal
15/1
66.7
43.6
5640
40
5160
62.5
8110
61
7920
114
15100
87.8
11500
190
25100
131
17200
43.6
5640
38.8
5030
62.5
8110
55
7160
114
15100
68
8940
20/1
50
41.6
7080
33.5
5710
65
11100
50.3
8610
92.5
15900
759
13100
161
27900
105
18000
41.6
7080
30.3
5180
65
11100
41.7
7190
92.5
15900
55.8
9670
25/1
40
34.3
7090
27
5580
51
10900
41
8700
73
15400
61
12800
120
25400
82
17300
34.3
7090
23.1
4810
51
10900
32.2
6910
73
15400
43.3
9180
30/1
33.3
29
7090
23.4
5710
46.4
11600
36.7
9110
66.1
17000
52.8
13500
116
29000
76.7
19100
29
7090
19.4
4750
46.4
11600
27.7
6930
66.1
17000
36.2
9390
35/1
28.6
36.7
10800
32
9370
36.7
10800
23
6810
40/1
25
25
7930
18.3
5790
39
12600
28
9020
54.7
17800
38.3
12400
77.8
25700
58.1
19000
25
7930
13.8
4430
39
12600
19.7
6410
54.7
17800
25
8170
50/1
20
20.83
7960
15.8
5930
31.6
12300
23.2
9030
44.4
17400
31.9
12400
78.3
31100
49.3
19600
20.83
7960
11
4190
31.6
12300
15.1
5930
44.4
17400
19.2
7550
60/1
16.7
17.6
7770
13.6
5980
26.9
12000
19.6
8690
41
18900
29.6
13500
67
31100
43.6
20000
17.6
7770
8.7
3880
26.9
12000
11.6
5240
41
18900
16.3
7590
70/1
14.3
14.5
7270
12.7
6390
23.1
11900
19.2
9800
34
17500
25
12700
57.3
30200
37.1
19200
14.5
7270
7.5
3790
23.1
11900
10.2
5320
34
17500
12.6
6520
11
RATIO
CAPACITY
1000
750
500
6.5/1
Input Power Kw
Output Torque Nm
71.2
2750
54.2
3130
40.4
3090
30.8
3520
9/1
Input Power Kw
Output Torque Nm
51.2
2780
40.5
3270
34
3640
26
4050
13/1
Input Power Kw
Output Torque Nm
48.2
3620
35.7
4000
27.4
4060
20
4380
18/1
Input Power Kw
Output Torque Nm
39
3980
28.7
4350
22.2
4450
16
4720
22.5/1
Input Power Kw
Output Torque Nm
34.5
4340
25.2
4690
19.7
4850
14
5040
26/1
Input Power Kw
Output Torque Nm
30.2
4310
22.1
4660
17.3
4810
12.3
5000
36/1
Input Power Kw
Output Torque Nm
22.4
4200
16.6
4580
12.9
4700
9.4
4960
44/1
Input Power Kw
Output Torque Nm
19.9
4450
14.6
4800
11.5
4970
8.3
5160
52/1
Input Power Kw
Output Torque Nm
17.4
4440
12.8
4800
10.1
4970
7.4
5150
62/1
Input Power Kw
Output Torque Nm
16.4
4920
12.1
5270
9.5
5470
6.9
5600
ACTUAL
RATIO
12.167/1
18/1
23.333/1
29.667/1
35/1
48.5/1
60/1
72/1
CAPACITY
Input Power : Mech - Kw
Output Torque : Mech - Nm
Input Power : Ther - Kw
Output Torque : Ther - Nm
Input Power : Mech - Kw
Output Torque : Mech - Nm
Input Power : Ther - Kw
Output Torque : Ther - Nm
Input Power : Mech - Kw
Output Torque : Mech - Nm
Input Power : Ther - Kw
Output Torque : Ther - Nm
Input Power : Mech - Kw
Output Torque : Mech - Nm
Input Power : Ther - Kw
Output Torque : Ther - Nm
Input Power : Mech - Kw
Output Torque : Mech - Nm
Input Power : Ther - Kw
Output Torque : Ther - Nm
Input Power : Mech - Kw
Output Torque : Mech - Nm
Input Power : Ther - Kw
Output Torque : Ther - Nm
Input Power : Mech - Kw
Output Torque : Mech - Nm
Input Power : Ther - Kw
Output Torque : Ther - Nm
Input Power : Mech - Kw
Output Torque : Mech - Nm
Input Power : Ther - Kw
Output Torque : Ther - Nm
1000
750
500
349
2750
276
21900
252
31700
212
25500
222
35600
150
22100
198
39600
142
24800
162
37800
124
25500
95.1
29800
108
30500
107
40000
67.6
21400
90
39200
60.1
21700
275
3130
207
24800
186
35100
163
29500
164
39500
116
25900
147
44200
109
26800
120
42000
95
29400
70.4
33100
81.3
34700
79.9
44400
52.6
25200
67
43600
46.7
25400
231
3090
164
23800
150
37500
135
33800
132
41900
97
30800
119
47000
90
35500
97.7
44800
80
36700
57.1
35200
59
36400
64.7
46900
45
32600
55
46100
39
32700
179
3520
120
25900
109
40500
100
37200
95.7
45300
73
34600
86.2
50800
67
39500
71
48400
60
40900
41.9
38300
45
41100
47.6
50900
35
37400
40
49700
31
38500
Note : Service factors to be applied as given in example (sizes 1000 to 1700) in publication of Premium Transmission Ltd.
12
Gear
Ratio
Output
Speed
R.P.M.
50/1
30
60/1
25
Size Of Unit
Capacity
400
500
600
700
800
Input Power KW
Output Torque Nm
3.4
768
5.3
1261
8.5
2089
12.8
3229
17.5
4440
Input Power KW
Output Torque Nm
2.8
742
4.2
1171
7.1
2033
10.9
3195
13.5
4013
Gear
Ratio
Output
Speed
R.P.M.
400
500
600
700
800
50/1
20
Input Power KW
Output Torque Nm
2.8
920
4.5
1544
6.8
2428
9.6
3530
13.5
4966
60/1
16.7
Input Power KW
Output Torque Nm
2.5
939
3.7
1483
5.4
2254
8
3424
11
4728
Size Of Unit
Capacity
Nominal
Ratio
112
Size of Unit
162
200
237
287
337
400
500
600
700
800
1000
5/1
5.25
5.25
4.8
5.0
5.2
4.83
4.83
5.0
4.88
5.0
5.0
4.89
4.9
4.91
7.5/1
7.33
7.33
7.33
7.25
7.25
7.5
7.4
7.6
7.5
7.5
7.33
7.43
7.71
10.5
9.67 10.33
9.8
9.8
10.17
10/1
10.5
10.5
12.5/1
15/1
14.5
14.5
14.5
9.67
9.67
9.75
9.75
9.75
9.75
10.25
12.75
15.0
14.5
14.5
14.5
14.5
14.67 14.67
12.25 12.75
14.67
20/1
20
19.5
20
20
19.5
19.5
19.5
19.5
20
19.5
19.5
20.,5
25/1
25
25
25
25
25
25
25
24.5
24.5
24.5
24.5
25.5
24.5
24.5 24.67
30/1
30
30
30
30
30
30
30
30
30
30
29.5
29.5
29.5
30.5
35/1
35
35
35
35.5
40/1
40
40
40
40
40
40
40
40
40
40
40
40
40
40.5
40
50/1
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60/1
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
70/1
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
13
Direction of rotation
14
Nominal
Ratio
Nominal
Input
Nominal
Output
Speed
r.p.m.
100/1
750
1000
1500
7.50
10.0
15.0
0.12
0.15
0.21
103.98
97.90
89.37
0.29
0.36
0.43
223.67
210.91
172.65
0.46
0.52
0.56
369.84
321.77
23.40
0.53
0.65
0.87
481.67
454.20
413.00
0.80
0.94
1.06
735.75
670.02
509.14
150/1
750
1000
1500
5.00
6.67
10.0
0.11
0.14
0.18
111.83
105.95
97.22
0.18
0.23
0.30
199.14
189.33
173.64
0.30
0.37
0.50
316.86
300.18
266.83
0.44
0.54
0.73
539.55
511.10
467.94
0.67
0.82
1.03
837.77
792.65
690.62
200/1
750
1000
1500
3.75
5.00
7.50
0.08
0.10
0.14
96.33
91.72
84.85
0.12
0.17
0.23
177.56
168.73
155.98
0.21
0.26
0.36
274.68
260.94
241.32
0.30
0.38
0.51
466.95
443.41
409.08
0.47
0.58
0.78
730.84
693.57
638.63
300/1
750
1000
1500
2.50
3.33
5.00
0.07
0.09
0.12
122.62
117.72
109.87
0.15
0.18
0.26
267.81
256.04
238.38
0.24
0.30
0.41
442.43
422.81
393.38
0.27
0.33
0.46
576.83
551.32
513.06
0.41
0.51
0.56
887.80
842.68
626.86
400/1
750
1000
1500
1,88
2.50
3.75
0.07
0.09
0.12
135.38
135.38
135.38
0.09
0.10
0.12
173.64
160.88
143.22
0.18
0.21
0.30
406.13
390.44
367.87
0.21
0.26
0.32
560.15
518.95
435.56
0.21
0.26
0.32
525.81
487.56
409.08
600/1
750
1000
1500
1,25
2.67
2,50
0.06
0.07
0.10
135.38
135.38
135.38
0.09
0.10
0.12
230.53
214.84
190.31
0.12
0.17
0.24
434.58
418.89
394.36
0.18
0.24
0.32
653.34
653.34
574.86
0.21
0.26
0.32
739.67
687.68
577.81
750/1
750
1000
1500
1.00
1.33
2.00
0.04
0.04
0.07
101.04
96.43
90.45
0.06
0.07
0.10
178.54
170.69
159.90
0.09
0.11
0.15
283.51
271.74
253.10
0.12
0.15
0.21
495.40
472.84
440.47
0.18
0.23
0.30
742.62
708.28
659.23
1000/1
750
1000
1500
0.75
1.00
1.50
0.04
0.05
0.08
135.38
135.38
135.38
0.08
0.10
0.12
296.26
285.47
259.96
0.11
0.14
0.18
489.52
470.88
442.43
0.14
0.18
0.24
654.33
654.33
654.33
0.21
0.26
0.32
1059.00
990.81
839.73
1200/1
750
1000
1500
0.63
0,83
1.25
0.04
0.05
0.07
135.38
135.38
135.38
0.07
0.08
0.11
272.72
262.91
248.19
0.10
0.12
0.15
437.52
420.85
396.32
0.12
0.15
0.21
654.33
654.33
654.33
0.20
0.24
0.32
1128.00
1128.00
981.00
2000/1
750
1000
1500
0.38
0.50
0.75
0.01
0.03
0.04
114.78
110.85
105.95
0.04
0.05
0.07
205.03
197.18
186.39
0.05
0.07
0.10
327.65
315.88
298.22
0.07
0.10
0.12
572.90
552.30
519.93
0.11
0.12
0.18
864.26
831.89
781.86
2800/1
750
1000
1500
0.27
0.36
0.54
0.01
0.01
0.04
101.04
97.90
92.90
0.03
0.04
0.05
176.58
170.69
161.86
0.04
0.05
0.07
287.43
277.62
261.93
0.06
0.07
0.10
480.69
464.01
437.52
0.08
0.10
0.14
746.54
719.07
676.89
162
200
Output
Input
Input
Torque
KW
KW
Nm
237
287
337
Output
Output
Output
Input
Input
Input
Torque
Torque
Torque
KW
KW
KW
Nm
Nm
Nm
Nominal ratios listed are a typical selection of commonly used ratios from the overall range. Details of other ratios available on request.
Output
Torque
Nm
Direction of rotation
SIZE OF UNIT
Nominal
Input
Speed
r.p.m.
Nominal
Output
Speed
r.p.m.
150/1
750
1000
1500
5.00
6.66
10.0
0.83
1.07
1.42
972.17
931.95
883.88
1,53
1.94
2.53
1805
1736
15.99
2,24
2.76
3.65
2864
2737
2531
3.15
3.95
5.15
4061
3894
3482
4.29
5.44
7.17
5709
5572
5013
300/1
750
1000
1500
2.50
3.33
5.00
0.65
0.82
1.04
1157
1108
1000
1.00
1.31
1.77
2001
1913
1717
1.45
1.71
2.31
3345
3159
2874
2.01
2.39
3.21
4512
4238
3924
2.83
3.43
4.55
6779
6386
5758
500/1
750
1000
1500
1.50
2.00
3.00
0.46
0.57
0.74
1255
1206
1128
0.74
0.97
1.28
2236
2236
2080
1.04
1.24
1.71
3345
3345
3227
1.42
1.79
2.39
5140
4885
4512
1.64
2.16
3.13
6210
6210
6210
1000/1
750
1000
1500
0.75
1.00
1.50
0.30
0.36
0.48
1275
1236
1177
0.46
0.57
0.74
2197
2138
2030
0.65
0.74
1.06
3453
3384
3335
0.89
1.12
1.64
5140
5140
5140
1.12
1.42
201
6779
6779
6661
2000/1
750
1000
1500
0.38
0.50
0.75
0.19
0.24
0.32
1275
1236
1206
0.33
0.41
0.54
2246
2168
2109
0.35
0.45
0.61
3119
3119
3119
0.55
0.67
0.97
5199
5199
5199
0.74
0.97
1.27
7112
7112
7112
3000/1
750
1000
1500
0.25
0.33
0.50
0.12
0.15
0.21
1089
1089
1089
0.24
0.30
0.39
2374
2286
2109
0.27
0.36
0.48
2864
2864
2864
0.46
0.56
0.74
5307
5307
5307
0.59
0.74
1.04
7455
7455
7112
Nominal
Ratio
400
500
Output
Input
Input
Torque
KW
KW
Nm
600
700
800
Output
Output
Output
Input
Input
Input
Torque
Torque
Torque
KW
KW
KW
Nm
Nm
Nm
Output
Torque
Nm
Nominal ratios listed are a typical selection of commonly used ratios from the overall range.
Details of other ratios available on request.
15
Direction of rotation
Nominal
Input
Speed
r.p.m.
Nominal
Output
Speed
r.p.m.
150/1
750
1000
1500
300/1
Nominal
Ratio
SIZE OF UNIT
1000
1200
1400
Input
KW
Output
Torque
Nm
Input
KW
Output
Torque
Nm
Input
KW
Output
Torque
Nm
Input
KW
Output
Torque
Nm
5.00
6.66
10.0
7.46
8.95
11.19
10055
1378
8191
10.44
12.68
16.41
15931
14921
12998
13.4
17.16
23.12
19659
18874
17403
23.87
30.58
41.03
38426
36728
33903
750
1000
1500
2.50
3.33
5.00
4.32
5.44
7.01
10791
10281
9211
5.52
6.93
8.95
14803
14126
12939
9.70
11.93
15.66
25427
24074
21238
15.66
20.14
26.85
42948
41251
37288
500/1
750
1000
1500
1.50
2,00
3.00
2.91
3.58
4.85
11870
11242
10055
3.58
4.69
6.86
14401
14401
14401
5.15
6.79
9.70
21474
21474
21474
9.70
12.68
17.90
40682
40682
40682
1000/1
750
1000
1500
0.75
1.00
1.50
1.64
2.16
3.13
10173
10173
10173
2.76
3.50
4.84
19433
19041
18080
3.80
4.55
6.64
25535
25535
25535
6.12
7.46
11.19
45773
45773
45773
2000/1
750
1000
1500
0.38
0.50
0.75
0.82
1.04
1.56
11634
11634
11634
1.56
2.01
2.90
19208
19208
19208
2.24
2.83
4.10
27124
27124
27124
3.88
5.15
7.46
50286
50286
50286
3000/1
750
1000
1500
0.25
0.33
0.50
0.74
0.97
1.42
11075
11075
1075
1.11
1.49
2.16
17403
17403
17403
1.56
2.01
2.91
25761
25761
25761
2.61
3.36
4.70
46332
46332
46332
Nominal ratios listed are a typical selection of commonly used ratios from the overall range.
Details of other ratios available on request.
16
1700
SIZE OF UNIT
Nominal Nominal
400
500
600
700
800
1000
1200
1400
Output
Nominal Input
Speed
Speed
Ratio
Output
Output
Output
Output
Output
Output
Output
Output
r.p.m.
r.p.m. Input Torque Input Torque Input Torque Input Torque Input Torque Input Torque Input Torque Input Torque
KW
Nm
KW
Nm
KW
Nm
KW
Nm
KW
KW
Nm
Nm
KW
Nm
KW
Nm
80/1
750
1000
1500
9.38
12.50
18.75
1.21 903.7
1.48 847.2
1.92 746.7
2.14
2.62
3.19
1683
1570
1299
3.32
4.06
5.27
2628
2530
2236
4.37
5.34
6.73
3524
3321
2903
100/1
750
1000
1500
1.52
1.93
2.59
1423
1378
1265
2.46
3.17
4.04
2440
2304
2033
3.74
4.77
6.39
3750
3682
3344
5.00 5083
6.26 4857
8.13 4292
5.33
6.86
9.51
5648 7.87
5535 10.26
5219 13.35
120/1
750
1000
1500
6.25
8.33
12.05
0.89 903.7
1.07 847.2
1.41 756.8
1.36
1.92
2.46
1649
1559
1389
2.36
2.97
3.86
2598
2485
2259
3.18
4.01
5.25
3660
3502
3140
4.03 4744
5.07 4518
6.79 4157
4.77
6.04
8.35
5648 6.86
5535 8.59
5219 11.11
160/1
750
1000
1500
4.69
6.25
9.36
0.72 915.0
0.89 869.8
1.17 790.7
1.20
1.48
1.92
1525
1446
1310
1.98
2.43
3.15
2711
2575
2327
2.65
3.29
4.37
3841
3660
3344
3.39 4970
4.21 4801
5.78 4383
3.88
4.96
6.79
5648
5535
5219
5.63
6.94
9.06
200/1
750
1000
1500
3.75
5.00
7.50
0.55 790.7
0.68 756.8
0.89 689.1
0.98
1.21
1.56
1468
1401
1276
1.53
1.95
2.53
2553
2429
2214
2.20
2.74
3.67
3795
3660
3366
3.03 5253
3.77 5027
4.92 4575
3.17
4.03
5.44
5648
5535
5219
4.68
5.80
7.44
240/1
750
1000
1500
3.13
4.17
6.25
0.41 677.8
0.55 711.6
0.72 655.2
0.84
0.97
1.26
1468
1310
1209
1.24
1.54
1.97
2270
2169
1920
1.83
2.15
2.65
3569
3231
2790
2.55 5027
3.16 4801
4.14 4383
2.77
3.50
4.81
5648
5535
5219
4.03
5.07
6.53
Output Torque
For Standard
Shafts
Normal
Overload
960.2
1920
1355
2711
2203
4405
2937
5874
3841
7681
5648
11296
8811
17622
15815
31629
SIZE OF UNIT
Nominal
Ratio
400
500
600
700
800
1000
1200
1400
80/1
100/1
120/1
160/1
200/1
240/1
78.00
100.00
120.00
160.00
200.00
240.00
78.00
98.00
120.00
160.00
200.00
240.00
81.25
99.53
121.88
162.50
203.13
243.75
81.44
102.32
125.29
167.06
208.82
250.59
81.44
102.32
123.20
167.06
208.82
250.59
85.42
106.25
122.92
166.67
208.33
250,00
81.96
102.08
122.92
166.70
208.33
250.00
79.72
99.29
123.61
162.11
202.63
243.16
If the ACTUAL output torque required exceeds the figure shown in bold type at the foot of the table consideration should be
given to the use of additional keys etc. in the output shaft. **Ratios, Inputs Speeds and Output Speeds are nominal. Exact
equivalent standard ratios are listed below.
Direction of rotation
17
Premium speed reducers are fitted with taper roller bearings of generous proportions which in addition to
accommodating normal loads imposed by the worm gears, have an ample margin for taking overhung loads. In cases
where external loads are applied in excess of this margin, wider taper roller bearings and wheel shafts of high tensile
material can be fitted without any alteration to standard units. Whenever a sprocket, gear, sheave or pulley is
mounted on the output shaft, a calculation should be made to determine the overhung load in Newtons on the shaft,
using the formula :
P = KW x 9.550,000 x K
NxR
Where, P = equivalent overhung load in Newtons
KW = power carried by shaft in Kilo Watts
N = r.p.m, of the shaft
R = pitch radius of sprocket, pinion, sheave or pulley in mm
K = factor
Overhung Member
K Factor
1.00
Spur Pinion
1.25
V-belt Sheave
1.50
2.00
The calculated equivalent overhung load should be compared with the permissible values given in the table. These
tabulated values are based on an input speed of 1500 rpm, with the unit transmitting full rated power and the direction
of overhung load in the most unfavourable direction. Hence they can sometimes be increased for lesser input speed,
or if the power transmitted is less than the rated capacity of the gear unit, or if the load is applied nearer to the gear
unit case, or if the direction of load is more favourable. In any event the sprocket, gear etc., should be positioned as
close as possible to the gear unit case in order to reduce bearing loads and shaft stresses and to prolong life.
18
Size
Unit
Type of
Distance bearing/
A (mm) Wheelshaft
Material
Nominal Ratio
5/1
7.5/1
10/1
12.5/1
15/1
20/1
25/1
30/1
35/1
40/1
50/1
60/1
70/1
112
62
Standard
801
1060
1070
1060
1060
1060
1070
1050
1000
935
162
75
Standard
2780
2750
2640
2530
2590
2440
2430
2510
2610
2720
2770
200
89
Standard
4400
4380
4180
4120
3900
3910
3960
4030
4150
4320
4430
237
105
Standard
5630
5610
5520
5290
4920
4940
5080
5210
5320
5480
5620
287
127
Standard
5030
4830
4640
3890
3990
3100
3170
3620
3890
4310
4790
337
151
Standard
9120
9520
9330
8720
8810
8370
8170
8470
8820
9020
9400
400
171
Standard
WTR +
HTS
11500
12800
11400
19700
11200
19600
11700
19900
11700
19900
11800
20000
500
197
Standard
WTR +
HTS
14500
20300
16600 17800
23200 25500
16900
29200
16700
29100
17300
29400
600
216
Standard
WTR +
HTS
15000
22000
18600 19400
26600 29400
16000
31300
17100
31900
17600
32200
700
235
Standard
WTR +
HTS
17400
21900
20800 24200
25800 29600
21500
42700
23300
43700
24600
44400
800
241
Standard
WTR +
HTS
17400
25000
21300 25700
29800 34900
25000
51000
23300
50200
23900
50500
26500
51800
1000
298
Standard
WTR +
HTS
19500
29900
24700 30100
36400 42800
29800
60000
29100
59700
28900
59600
25500
58000
1200
327
Standard
WTR +
HTS
24600
37000
32000
73900
34600
75100
25800
71400
1400
387
Standard
WTR +
HTS
41900
76100
1700
445
Standard
WTR +
HTS
58200
126000
19
Representative Offices : Lucknow : G-901, Halwasiya Utsav Enclave, Opposite HAL, Faizabad Road, Lucknow 226 016, India. Tel.: 91-522-4001344, Mobile : (0) 9793581144. Mohali : House No. 33, 1st Floor, Phase - XI, Sas
Nagar (Mohali), Punjab - 160 062, Tel.: 91-172-2230633, Mobile : (0) 9814640863. Jamshedpur : Flat No. 61 A, First
Floor, Rajendranagar Colony, Sakchi, Jamshedpur 831001, Jharkhand. Mobile : (0) 9771844408. Rourkela : A/72,
Sector - 13, Rourkela - 769009. Orissa. Mobile : (0) 9437122066. Jaipur : B-1A, Vivekanand Colony, Naya Kheda Near
Ambabari, Jaipur - 302012, Rajasthan. Mobile : (0) 9887720845. Coimbatore : Door no. 55, Rangsamy Layout,
Pellamedu, Coimbatore - 641004. Mobile : (0) 9894295769. Baroda : B 24, Deep Darshan 1 Society, Ataladra, Padra
Road, Baroda, Gujarat. Mobile : (0) 9375122012. Raipur : A-10, Shubham Vihar, Behind Anmol Super Market, New
Puraina, Mahavir Nagar, Raipur - 492 001 Chhatisgarh, Mobile : (0) 9826903132. Indore : C-6, Shreevardhan
Complex, 4, RNT Marg., Indore - 452001. Ph : 0731-2510943. Mobile : (0) 9302690943. Vishakhapattnam : Flat No.
101, Yadu Residency, Rednum Garden, Ramnagar, Vishakhapattnam-530002, Mobile : (0) 9866167594.
Branch Offices : Ahmedabad : Jaldarshan' Ashram Road, Navrangpura, Ahmedabad - 380 009, India. Tel.: 91-7926580428 / 0518 / 1856 / 1857 / 1861, Fax : 91-79-26587783. Bangalore : 16/3, Ali Asker Road, Off Cunningham
Road, Bangalore - 560 052, India. Tel.: 91-80-22262062, Fax : 91-80-22253472. Hyderabad : 6-2-47, A, C. Guards,
1st Floor, Hyderabad - 500 004, India. Tel.: 91-40-23314025, 23316446, 23390544, Fax : 91-40-23318557. Kochi :
39/5567, M. G. Road, Emakulam, Kochi - 682 015, India. Tel.: 91-484-2359661, 2359372, 2359190, Fax : 91 4842359589.
TRAXOL
G-32