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1
23.02.10 AS PER MECON COMMENTS DATED 12.11.09 S.H. S.B.
D
NO.
DATE REMARKSBY APPD.
D
REVISION
-
4>
ROURKELA STEEL PLANT, ROURKELA, ORISSA
f-- 4.2 MTPA CRUDE STEEL EXPANSION
SAIL- RSP
OBBP & BASE BLENDING FACILITIES - PKG 090
~
CONSULTANT:
~~
C
C
' ;;i"
MEeON LIMITED
CONTRACTOR:
CONSORTIUM OF HEC & SPCL
@)
LEADER:
t--
I HEAVY ENGINEERING CORPORATION LTD. RANCHI
-
51=1
WDI1lER:
SHAPOORJI PALLONJI & co. LTD (EPC DIVN KOLKATA)
B
~
TITLE :
B
S.H..
DESIGN
UPS CAPACITY CALCULATION
DRAWN
K.B. '\l')
/
"--
CHKD
R.N.B.$- SCALE : N.T-S. ,- RSP DRAWING NO .
REV
f"'<:'~~'-"
S.BOS~
PROJECT DRAWING NO.
REV
APPROVED
HECjSPCL-090-05-BE-04050 2
HEC/SPCL DRAWING NO.
REV
A
DATE
22.09.09
RSP-HECjSPCL-01-29-05-BE-04050
SH 1 OF 11 2
A
CATEGORY OF DRG.
AP~ I INFORMATION I REFERENCE I RECORD
CONSTRUCTION
1
I
2 I 3 1
4
I 5I 6
I'--
I
UPS POWER
TOTAL
SL.NO.
DESCRIPTIONOF EQUIPMENT / CONSUMERS LOCATION QTY.
CONSUMPTION IN
CONSUMPTION
VA (APPROX.) -
REMARKS
UNIT WISE
IN VA
I
<
A
UPS-1 LOCATION: CENTRAL CONTROL ROOM (CCR) BUILDING
A1
CENTRAL CONTROL ROOM BUILDING
For Load details. Refer Rockwell Data Sheet I
Cataloguealready submitted
AU
MAIN AUTOMATION ROOM
A1.1.1
OHP REDUNDANT PLC
(PANEL: PLC-01)
CPU RACK 1& 2:
Controllers
2 10.0 19.9
Blackplane Power:1200 mA at 5.1V; 14mA at 24V;
Dissioation 3.5W = 10VA
- Controlnet Module 1756CN2R
2 13.3. 26.6
Blackplane Power:1300 mAat 5.1V; 3mA at 24V;
Dissipation 6.6W = 13.3VA
- Ethernet Module 1756EN2T
2 10.3 20.5
Blackplane Power: 1000 mAat 5.1V; 3mA at 24V;
Dissipation 5.1W = 10.3VA
- Redundant Module 1756RM
2 18.0 36.0
Blackplane Power:1200 mAat 5.1V; 120mA at
24V; 4mA at 1.2V;Dissioation 9W - 18VA
- CN to Mu~imode FO Adaptor Module RPA
2 41.6 83.2
Module Power:1600 mA at 5V; 700mA at 24V;
Dissipation 16.8W - 41.6VA
- CN to Mu~imode FO Module RPFM
2 5.7 11.3
Module Power:570 mA at 5V; Dissipation 2.8W =
5.7VA
RUO Rack:
- Processor 1756L61 for GSM Modem
1 10.0 10.0
Blackplane Power:1200 mA at 5.1V; 14mA at 24V;
Dissipation 3.5W - 10VA
- Ethernet Module 1756EN2T
2 10.3 20.5
Blackplane Power:1000 mA at 5.1V; 3mA at 24V;
Dissination 5.1W -10.3VA
- DH RIIO Communication Module
1756DHR10 for Interface with existing DH+
1 9.2 9.2
Blackplane Power:850 mA at 5.1V; 17mA at 24V;
Netork
.
Dissipation 4.5W = 9.2VA
- Digital Input Module 17561832
2 4.6 9.2
Blackplane Power:15 mAat 5.1V; 2mA at 24V;
Dissipation 4.5W = 4.6VA
- Digital Output Module 17560832
2 6.4 12.8
Blackplane Power:300 mAat 5.1V; 2mA at 24V;
MAIN
Dissination 4.8W = 6.4VA
- Interposing OEN Relays for Output
AUTOMATION
64
0.9 57.6
32 Relays/Output Card @ 0.9VA
- Analog Input Module 17561F16
ROOM
Blackplane Power:150 mAat 5.1V; 65mA at 24V;
2
6.2 12.5
Dissipation 3.9W = 6.2VA
- Processor 1756L61 for Modbus connectivity
1 10.0 10.0
Blackplane Power:1200 mAat 5.1V; 14mA at 24V;
Dissipation 3.5W = 1OVA
- Module NETAIC
1 2.9 2.9 Module Power:120 mA at 24V; = 2.9VA
-GSM Modem
1 3.4 3.4 Module Power:140 mA at 24V; = 3.4VA
A1.1.2
BMP REDUNDANT PLC
(PANEL: PLC-02)
CPU RACK 1& 2:
- Processor 1756L63
2 10.0 19.9
Blackplane Power: 1200 mA at 5.1V; 14mA at 24V;
Dissipation 3.5W = 10VA
- Controlnet Module 1756CN2R
2 13.3 26.6
Blackplane Power:1300 mA at 5.1V; 3mA at 24V;
Dissipation 6.6W = 13.3VA
- Ethernet Module 1756EN2T
2 10.3 20.5
Blackplane Power:1000 mAat 5.1V; 3mA at 24V;
Dissipation 5.1W -10.3VA
- Redundant Module 1756RM
2 18.0 36.0
Blackplane Power:1200 mA at 5.1V; 120mA at
24V; 4mA at 1.2V;Dissipation 9W = 18VA
- CN to Multimode FO Adaptor Module RPA
2 41.6 83.2
Module Power:1600 mA at 5V; 700mA at 24V;
Dissipation 16.8W = 41.6VA
- CN to Multimode FO Module RPFM
2 5.7 11.3
Module Power:570 mA at 5V; Dissipation 2.8W =
5.7VA
- Ethernet Switch (Managed) (ES-01 & 02)
2
54.0 108.0
Considered Maximum VA (4.5 A at 12 V=54
@54W
VA/Unit) as per manufacturer
A1.1.3
12 Nos. RTU Modules at CCR for 12 NosYard
12
Considered Maximum VA (50VA/Unit) as per
Machines (by METSO)
50.0
600.0
manufacturer
Project: RSP-4.2 MTPA CRUDE STEEL EXPANSION
Consultant: MECON Ltd.
Title : UPS Capacity Calculation
Drawing No. : RSP-HEC/SPCL-01-29-0S-BE-040S0
HEC/SPCL Drawing No.: HEC/SPCL-090-0S-BE-0404S0, REV.-2, SHEET 2 OF 11
UPS POWER
TOTAL
SL.NO.
DESCRIPTIONOF EQUIPMENT / CONSUMERS LOCATION QTY.
CONSUMPTION IN
CONSUMPTION
REMARKS
VA (APPROX.) -
INVA UNIT WISE

AU
CENTRAL CONTROL ROOM
Al.2.1
HMI Server - 1 & 2 with consols ( 22" TFT Flat
2
450.0 900.0
Considered Maximum VA (450VNUnit) as per
Colour Monitors) (HM-S 01 & HM-S 02)
manufacturer
Al.2.2
Desk top Engg. Station - 1 with 22" TFT Flat
1
450.0 450.0
Considered MaximumVA (450VNUnit) as per
Colour Monito~ IEOS-01)
manufacturer
Al.2.3
Domain Controller (DC-01)
1 400.0 400.0
Considered MaximumVA (400VNUnit) as per
manufacturer
Al.2.4
Operator Station (HMI) 1 - 4 with 22" TFT Flat
4
450.0 1800.0
Considered MaximumVA (450VNUnit) as per
Colour Monitors (OWS-01, 02, 03, 04)
manufacturer
Al.2.5
Ethernet Switch (Managed) (ES-03, 04, 05 &
4
54.0 216.0
Considered MaximumVA (4.5 A at 12 V=54
06)@54W
CENTRAL
VNUnit) as per manufacturer
CONTROL ROOM
Al.2.6
MIS Server (MI-S 01 & 02) - with consols
2
450.0 900.0
Considered MaximumVA (450VNUnit) as per
( 22" TFT Flat Colour Monitors)
manufacturer
Al.2.7
63" LCD / Plasma Monitor 1 620.0 620.0
Considered MaximumVA [560 W (620VNUnit)] as
per manufacturer
Al.2.8
Laser jet A3/A4 Colour Printer (PR-01)
1 580.0 580.0
Considered MaximumVA (580NUnit) as per
manufacturer
Al.2.9
Laser jet A4 BIW Printer (PR-02)
1 350.0 350.0
Considered MaximumVA (350NUnit) as per
.
manufacturer
Al.l.4
FDA Panel 1
0.0 0.0 Dedicated UPS by FDA supplier
Total UPS Power Reauirement for UPS load in CCR Area:
7467.1
A2
LTSS-21 BUILDING
A2.1
AUTOMATION
A2.1.1
PANEL: RIIO-09 1st. Floor
- Controlnet Bridge Module 1756CNBR
1 10.5 10.5
Blackplane Power:970 mA at 5.1V; 17mA at 24V;
Dissioation 5.14W = 10.5VA
- Digital Input Module 17561B32
4 4.6 18.498
Blackplane Power:15 mA at 5.1V; 2mA at 24V;
Dissipation 4.5W = 4.6VA
- Digital Output Module 17560B32
1 6.4 6.4
Blackplane Power:300 mA at 5.1V; 2mA at 24V;
Dissipation 4.8W = 6.4VA
- Interposing OEN Relays for Output
32 o.g 28.8 32 Relays/Output Card @ 0.9VA
- Processor 1756L61 for Modbus connectivity
1 10.0 10.0
Blackplane Power:1200 mA at 5.1V; 14mA at 24V;
Dissipation 3.5W = 10VA
- Module NETAIC
1 2.9 2.9 Module Power:120 mA at 24V; = 2.9VA
- CN to Muitimode FO Adaptor Module RPA
2 41.6 83.2
Module Power:1600 mAat 5V; 700mA at 24V;
Dissipation l6.8W = 4l.6VA
- CN to Multimode FO Module RPFM
2 5.7 11.3
Module Power:570 mAat 5V; Dissipation 2.8W =
5.7VA
A2.2
Transfonner Winding Temperature Indicator for
Gr.Floor
2 50.0 100.0 Considered MaximumVA as per manufacturer
1000 KVA Transfonner
A2.3
PCC -21 1st. Floor
- Compact Logix Processor / Modbus
Blackplane Power:680 mA at 5V; 40mA at24V;
Converter (1769 L35CR Module) for linkage
1 8.7 8.7
Dissipation 4.36W = 8.7VA
with PCC
- Module NETAIC
1 2.9 2.9 Module Power:120 mAat 24V; = 2.9VA
- Intelligent Relays /Releases in Circuit
14
20.0 280.0
Considered MaximumVA as per manufacturer
Breakers (Total14 Nos)
(Intelligent Relays in circuit breakers @20VA)
Project: RSP-4.2 MTPA CRUDE STEEL EXPANSION
Consultant: MECON Ltd.
Title : UPS Capacity Calculation
Drawing No. : RSP-HEC/SPCL-01-29-05-BE-04050
HEC/SPCL Drawing No.: HEC/SPCL-090-05-BE-040450, REV.-2, SHEET 3 OF 11
UPS POWER
TOTAL
SL.NO.
DESCRIPTIONOF EQUIPMENT I CONSUMERS LOCATION QTY.
CONSUMPTION IN
CONSUMPTION
REMARKS
VA (APPROX.) - INVA UNIT WISE
.
A2.4
PROCESS MCCIMCC-211l
1st Floor
- CN to DN Converter Module 1788CN2DN
1 33.6 33.6 Module:500 mA at 24V; 900mA at24V; = 33.6VA
Intelligent Relays in Circuit Breakers (3 Nos.)
Considered MaximumVA as per manufacturer
and Intelligent Motor Controllers (6Nos.)
120.0
(Intelligent Relays in Circuit Breakers @ 20VA and
Intelligent Motor Controllers .@10VA)
A2.5
MCP-21/1 1st Floor
Intelligent Controller
1 10.0 10.0
Considered MaximumVA as per manufacturer
Intelliaent motor Controllers .ail1OVA\
A2.6
L515 Power to UB (LT55-21) 1st Floor 1 Lot 500.0500.0
For LSIS System at LTSS-21 Area
Total UPS Power Requirement for UPS load in LTSS-21 Area:
1226.7
I
I ~
Total UPS Power Requirement for UPS-110cated in Main OBBP Control Room
8693.8 ~
Provision for 60% spare capacity (as per
5216.3 ./
cl. 1.01.17, Paqe no.21 of 194 of GTS-031 TOTAL UPS Caoacitv
13910.1
SELECTED UPS KVA AS PER STANDARD RATING
15000.0 KVA
Project: RSP-4.2 MTPA CRUDE STEEL EXPANSION
Consultant: MECON Ltd.
Title : UPS Capacity Calculation
Drawing No. : RSP-HEC/SPCL-01-29-0S-BE-040S0
HEC/SPCL Drawing No.: HEC/SPCL-090-0S-BE-0404S0, REV.-2, SHEET 4 OF 11
UPS POWER
TOTAL
SL.NO.
DESCRIPTIONOF EQUIPMENT / CONSUMERS LOCATION QTY.
CONSUMPTION IN
CONSUMPTION
REMARKS
VA (APPROX.) -
IN VA UNIT WISE
i
B
UPS-2 LOCATION: LTSS17 BUILDING
B1
LTSS-17 BUILDING
~.
B1.1
AUTOMATION
B1.1.1
PANEL: RI/O-01 1st. Floor
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
Blackplane Power:970 mAat 5.1V; 17mA at 24V;
1)
Dissipation 5.14W = 10.5VA
- Digital Input Module 17561B32 (Rack-1)
14 4.664.743
Blackplane Power:15 mA at 5.1V; 2mA at24V;
-
Dissipation 4.5W = 4.6VA
- Control net Bridge Module 1756CNBR (Rack-
1
10.5 10.5
Blackplane ~70 mA at 5.1V: 17mA at24V:
2)
Dissipation 5.1.iW = 10.5VA
- Digital Input Module 17561B32 (Rack-2)
11 4.650.870
Blackplane Power:15 mA at 5.1V: 2mA at24V;
Dissipation 4.5W = 4.6VA
- Digital Output Module 17560B32 (Rack-2)
3 6.4 19.1
Blackplane Power:300 mA at 5.1V; 2mA at24V;
Dissipation 4.8W = 6.4VA
- Interposing OEN Relays for Output
96 0.9 86.4
32 Relays/Output Card @ O.9VA
- CN to Multimode FO Adaptor Module RPA
2 41.6 83.2
Module Power:1600 mA at 5V: 700mA at 24V;
Dissipation 16.8W = 41.6VA
- CN to Multimode FO Module RPFM
2 5.7 11.3
Module Power:570 mAat 5V; Dissipation 2.8W =
5.7VA
B1.1.2
PANEL: RI/O-02 1st. Floor
- Control net Bridge Module 1756CNBR (Rack-
1
10.5 10.5
Blackplane Power:970 mA at 5.1V; 17mA at 24V;
1)
.
Dissipation 5.14W = 10.5VA
- Digital Output Module 17560B32 (Rack-1)
3 6.4 19.1
Blackplane Power:300 mA at 5.1V; 2mA at24V;
Dissipation 4.8W = 6.4VA
- Interposing OEN Relays for Output
96 0.9 86.4 32 Relays/Output Card @ O.9VA
- Analog Input Module 17561F16 (Rack-1)
1 6.2 6.2
Blackplane Power:150 mA at 5.1V; 65mA at24V;
Dissipation 3.9W = 6.2VA
- HART Input Module 17561F8H (Rack-1)
10 8.8 87.8
Blackplane Power:300 mA at 5.1V; 135mA at24V;
Dissipation 4.01W = 8.8VA
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
Blackplane Power:970 mA at 5.1V; 17mA at 24V;
2)
Dissipation 5.14W = 10.5VA
- Processor 1756L61 for Modbus connectivity
1
10.0 10.0
Blackplane Power:1200 mA at 5.1V; 14mA at24V;
(Rack-2)
Dissipation 3.5W = 10VA
- Module NETAIC (Rack-2)
1 2.9 2.9 Module Power:120 mAat 24V; = 2.9VA
B1.2
Transformer Winding Temperature Indicator for
Gr.Floor
4 50.0 200.0
Considered Maximum VA as per manufacturer
2000 KVA Transfonner
B1.3
PCC -17 1st. Floor
- Compact Logix Processor I Modbus
Blackplane Power:680 mA at 5V; 40mA at24V; Converter (1769 L35CR Module) for linkage
1 8.7 8.7
Dissipation 4.36W = 8.7VA with PCC
- Module NETAIC
1 2.9 2.9 Module Power:120 mA at 24V; = 2.9VA
Intelligent Relays in Circuit Breakers (Total 29
29
20.0 580.0
Considered MaximumVA as per manufacturer
Nos.)
(Intelligent Relays in Circuit Breakers @ 20VA)
B1.4
PROCESS MCC(MCC-17) 1st. Floor
- CN to ON Converter Module 1788CN2DN for
1
33.6 33.6 Module:500 mAat 24V; 900mA at24V; = 33.6VA
linkage with MCC-17 and MCP17/1 to 17/5
Intelligent Relays in Circuit Breakers (3 Nos
Considered MaximumVA as per manufacturer
240.0
(Intelligent Relays in Circuit Breakers @ 20VA and
and Intelligent motor Controllers (18 Nos.)
Intelligent Motor Controllers .@10VA)
Project: RSP-4.2 MTPA CRUDE STEEL EXPANSION
Consultant: MECON Ltd.
Title : UPS Capacity Calculation
Drawing No. : RSP-HEC/SPCL-01-29-05-BE-04050
HEC/SPCL Drawing No.: HEC/SPCL-090-05-BE-040450, REV.2, SHEET 5 OF 11
-
UPS POWER
TOTAL CONSUMPTION IN SL.NO.
DESCRIPTION OF EQUIPMENT I CONSUMERS LOCATION QTY.
VA (APPROX.) -
CONSUMPTION
REMARKS
UNIT WISE
INVA
i 81.5
MCP-17/1 to MCP-17/5 1st. Floor
Intelligent Controller
5 10.0 50.0 Considered MaximumVA as per manufacturer
81.6
Load Cell based BLMS Panel (WIP-17I1)
Field
1 100.0 100.0
Considered MaximumVA as per manufacturer
(2 Controllers in one Panel)
(50VA per weighing system)
81.7
Wei!lhino Control Panel
One Control panel BWS-17/1 (Accomodates
1st. Floor
3 30.0 90.0
Refer SCHENCK Catalogue(30VA per Controller) ,
controllers BWS-1, 2 & 5)
Data sheet already submitted
81.8
LSIS Power to LJB (LTSS-17) 800.0
For LSIS System at LTSS-17 Area
81.9
SamDlina Svstem
81.9.1
Sampling System-1 SU-1 1200.0 As per data from Vendor
81.9.2
Sampling System-2 SU-2 1200.0
As per data from Vendor
82
PCH1 Room
Compact Logix Processor / Modbus Converter
Blackplane Power:680 mAat 5V; 40mA at24V;
(1769 L35CR Module) for linkage with
1 8.7 8.7
Compressors' Controllers
Dissipation 4.36W = 8.NA
- Module NETAIC
1 2.9 2.9 Module Power:120 mA at 24V; = 2.9VA
83
Ultrasonic Level Transmitter Panel at Track
HODDer
U~rasonic Level Transmitter Panel
As per manufacturer E&H - 23VA per Transmitter.
83.1
(L1P- 1 to L1P- 3)
Field
3 138.0 414.0 6 Transmitter per Panel (ReferData sheet I
.
Catalogue already submitted)
83.2
Ultrasonic Level Transmitter Panel
Field
1 69,0 69.0 Do
(L1P- 4)
84
WAGON TIPPLER CONTROL ROOM INear LTSS-171
Power Supplv from METSO UPS
84.1
Operator Station (HMI) with 22" TFT Flat Colou
1
450.0
Monitors
84.2
A4 Size DOT Matrix Printer (PR-03)
1 35.0
WT -6 Control
Refer Rockwell Data sheet I Catalogue already
Room
submitted
84.3
Printer Server 1 15.0
84.4
Ethernet Switch (Managed) (ES-07 & 08)
2
54.0
@54W
Considerinn load of WT-6
Total UPS Power Reauirement for UPS-2 located in LTSS-17 :
5569.8
Provision for 60% spare capacity (as per
3341.9
cl. 1.01.17, Page no.21 of 194 of GTS-03)
TOTAL UPS Caoacitv
8911.7
SELECTED UPS KVA AS PER STANDARD
10000.0
Project: RSP-4.2 MTPACRUDE STEEL EXPANSION
Consultant: MECON Ltd.
Title : UPS Capacity Calculation
Drawing No.: RSP-HEC/SPCL-01-29-05-BE-04050
HEC/SPCL Drawing No.: HEC/SPCL-090-05-BE-040450, REV.-2, SHEET 6 OF 11
UPS POWER
TOTAL
SL.NO.
DESCRIPTION OF EQUIPMENT I CONSUMERS LOCATION QTY.
CONSUMPTION I
N CONSUMPTION
VA (APPROX.)
REMARKS
UNIT WISE
- INVA
.'
C
UPS3 LOCATION: LTSS-18 BUILDING
Cl
LTSS-18 BUILDING
~.
Cl.l
AUTOMATION
Cl.l.l
PANEL: RIJO-03 1st Floor
- CN to Multimode FO Adaptor Module RPA
2 41.6 83.2
Module Power:1600 mA at5V: 700mA at 24V;
Dissipation 16.8W
41.6VA
- CN to Multimode FO Module RPFM
2 5.7 11.3
Module Power:570 mA at 5V; Dissipation 2.8W =
5.7VA
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
B1ackplanePower:970 mA at 5.1V; 17mA at 24V;
1)
Dissipation 5.14W - 10.5VA
- Digital Input Module 17561B32 (Rack-l)
14 4.664.743
B1ackplanePower:15 mAat5.1V; 2mA at24V;
Dissipation 4.5W
4.6VA
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
B1ackplanePower:970 mAat 5.1V; 17mA at 24V;
2)
Dissipation 5.14W 10.5VA
- Digital Input Module 17561B32 (Rack-2)
14 4.6 64.7
Blackplane Power:15 mA at5.1V; 2mA at24V;
Dissipation 4.5W
4.6VA
Cl.l.2
PANEL: RIJO-04 1st Floor
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
Blackplane Power:970 mAat5.1V; 17mA at 24V;
1)
Dissipation 5.14W 10.5VA
- Digital Input Module 17561B32 Rack-l)
7 4.6 32.4
Blackplane Power:15 mAat5.1V; 2mA at24V;
Dissipation 4.5W - 4.6VA
- Digital Output Module 17560B32 (Rack-l)
6 6.4 38.3
Blackplane Power:300 mAat 5.1V; 2mA at24V;
Dissipation 4.8W - 6.4VA
- Interposing OEN Relays for Output
192 0.9172.8 32 Relays/Output Card @ O.9VA
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
Blackplane Power:970 mAat 5.1V; 17mA at 24V;
2)
.
Dissipation 5.14W 10.5VA
- Analog Input Module 17561F16 (Rack-2)
4 6.2 24.9
Blackplane Power:150 mA at 5.1V; 65mA at24V;
Dissipation 3.9W = 6.2VA
- HART Input Module 17561F8H (Rack-2)
1 8.8 8.8
Blackplane Power:300 mA at 5.1V; 135mA at24V;
Dissipation 4.01W - 8.8VA
- 6 Points RTD Module 17561R61(Rack-2)
9 8.5 76.7
Blackplane Power:250 mAat5.1V; 125mA at24V;
Dissipation 4.25W - 8.5VA
CLL3
PANEL:RIJ0-05 1st Floor
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
Blackplane Power:970 mAat5.1V; 17mA at 24V;
1)
Dissipation 5.14W = 10.5VA
- 6 Points RTD Module 17561R61(Rack-l)
14 8.5 119.4
Blackplane Power:250 mAat5.1V; 125mA at24V;
Dissipation 4.25W - 8.5VA
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
Blackplane Power:970 mAat 5.1V; 17mA at 24V;
2)
Dissipation 5.14W -10,5VA
- Processor 1756L61 for Modbus connectivity
2
10.0 19.9
Blackplane Power:1200 mAat5.1V; 14mA at24V;
(Rack-2)
Dissipation 3.5W - 1OVA
- Module NETAIC
2 2.9 5.8 Module Power:120 mA at 24V; 2.9VA
Cl.2
Transformer Winding Temperature Indicatorfor
Gr. Floor
4 50.0 200.0
1000 KVA Transformer
Considered Maximum VA as per manufacturer
Cl.3
PCC-18 1st. Floor
- Compact Logix Processor I Modbus Converter (1769 L35CR Module) for linkage
1 8.7 8.7
Blackplane Power:680 mA at 5V; 40mA at24V;
with PCC
Dissipation 4.36W = VA
- Module NETAiC
1 2.9 2.9 Module Power:120 mA at 24V; 2.9VA
intelligent Relays in Circuit Breakers
(Total 21
21
20.0
Considered Maximum VA as per manufacturer
Nos.)
420.0
(Intelligent Relays in Circuit Breakers @ 20VA)
Cl.4
PROCESS MCC(MCC-18A) 1st. Floor
- CN to DN Converter Module 1788CN2DN
for linkage with MCC-18A and MCP18/1 to 18/3
3
33.6 100.8 Module:500 mA at 24V; 900mA at24V; = 33.6VA
Intelligent Relays in Circuit Breakers (3 Nos.
Considered Maximum VA as per manufacturer
and Intelligent Motor Controllers (74 Nos.)
800.0
(Intelligent Relays in Circuit Breakers @ 20VA and
Intelligent Motor Controllers .@10VA)
Project: RSP-4.2 MTPA CRUDE STEEL EXPANSION
Consultant: MECON Ltd.
Tille : UPS Capacity Calculation
Drawing No. : RSP-HEC/SPCL-01-29-05-BE-04050
HEC/SPCL Drawing No.: HEC/SPCL-090-05-BE-040450,REV.-2, SHEET 7 OF 11
UPS POWER
TOTAL
SloNO.
DESCRIPTIONOF EQUIPMENT I CONSUMERS LOCATION QTY.
CONSUMPTION IN
CONSUMPTION
REMARKS
VA (APPROX.) IN VA UNIT WISE
.
Cl.5
PROCESS MCCIMCC-18BI 1st. Floor
- CN to DN Converter Module 1788CN2DN
2
33.6 67.2 Module:500 mA at 24V; 900mA at 24V; = 33.6VA
for linkage with MCC-18B
Intelligent Relays in Circuit Breakers (3 Nos.
Considered MaximumVA as per manufacturer
and Intelligent Motor Controllers 47Nos.)
530.0
(Intelligent Relays in Circuit Breakers @ 20VA and
Intelligent Motor Controllers .@10VA) Cl.6
MCP 18/1 TO 18/3 1st. Floor
Intelligent Controller
3 10.0 30.0
Considered MaximumVA as per manufacturer
(Intelligent Motor Controller@10VA)
Cl.7
Load Cell based SLMS Panel (WIP-1811)
Field
1 200.0 200.0
Considered MaximumVA as per manufacturer
( 4 Controllers in one Panel)
(SOVAper weighing system)
Cl.8
Weiahina Control Panel
One Control panel BWS-18/1 (Accornodates
1st. Floor
1 120.0 120.0
Refer SCHENCK Catalogue (30VA per Controller) ,
controllers BWS-3, 4, 6 & 7)
Data sheet already submitted
Cl.9
LSIS Power to US (LTSS-18) 0.0
This is dedicated UPS due to difference in back up
ratings as per GTS.
C2
FLUX CRUSHING CONTROL ROOM
(Near LTSS-18)
C2.l
- Operator Station (HMI) with 22" TFT Flat
2
450.0 900.0
Considered MaximumVA (450VA/Unit) as per
Colour Monitors OWS-10 & 11
Control Room
manufacturer
C2.2
- Ethernet Switch (Managed) (ES-11 & 12)
2
54.0 108.0
Considered Maximum VA (4.5Aat12V=54
@54W
VA/Unit) as per manufacturer
C3
10 FINES CONTROL ROOM
(Near LTSS18)
.
C3.l
- Operator Station (HMI) with 22" TFT Flat
2
450.0 900.0
Considered Maximum VA (450VA/Unit) as per
Colour Monitors OWS-D5 & 06
manufacturer
Control Room
C3.2
- Ethernet Switch (Managed) (ES-D9 & 10)
2
54.0 108.0
Considered MaximumVA (4.5 A at 12 V=54
@54W
VA/Unit) as per manufacturer
Total UPS Power Reauirement for UPS-3located in LTSS-18:
5281.4
Provision for 60% spare capacity (as per
3168.9
cl. 1.01.17, Page no.21 of 194 of GTS-03)
TOTAL UPS Capacity
8450.3
SELECTED UPS KVA AS PER STANDARD
10000.0
Project: RSP-4.2 MTPA CRUDE STEEL EXPANSION
Consultant: MECON Ltd.
Title : UPS Capacity Calculation
Drawing No. : RSP-HEC/SPCL-01-2905-BE-04050
HEC/SPCL Drawing No.: HEC/SPCL-090-05-BE-040450, REV.2, SHEET 8 OF 11
UPS POWER
TOTAL
SL.NO.
DESCRIPTIONOF EQUIPMENT I CONSUMERS LOCATION QTY.
CONSUMPTION IN
CONSUMPTION
REMARKS
VA (APPROX.) -
IN VA UNIT WISE
,-
0
UPS-4 LOCATION: LTSS-19 BUILDING
01
LTSS-19 BUILDING
~.
01.1
AUTOMATION
01.1.1
PANEL: RI/O~6 1st. Floor
- CN to Multimode FO Adaptor Module RPA
2 41.6 83.2
Module Power:1600 mA at 5V; 700mA at 24V;
Dissioation 16.8W - 41.6VA
- CN to Multimode FO Module RPFRL
2 5.7 11.3
Module Power:570 mA at 5V; Dissipation 2.8W -
5.NA
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
B1ackplanePower:970 mA at 5.1V; 17mA at 24V;
1)
Dissipation 5.14W = 10.5VA
- Digital Input Module 17561B32 (Rack-1)
14 4.6 64.7
B1ackplanePower:15 mA at 5.1V; 2mA at24V;
DissiDation4.5W = 4.6VA
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
Blackplane Power:970 mA at 5.1V; 17mA at24V;
2)
Dissipation 5.14W = 10.5VA
- Digital Input Module 17561B32 (Rack-2)
14 4.6 64.7
B1ackplanePower:15 mAat 5.1V; 2mA at24V;
DissiDation4.5W = 4.6VA
01.1.2
PANEL: RI/O~7 1st. Floor
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
Blackplane Power:970 mA at 5.1V; 17mA at 24V;
1)
Dissipation 5.14W = 10.5VA
- Digital Input Module 17561B32 (Rack-l)
8 4.6 37.0
Blackplane Power:15 mA at 5.1V; 2mA at24V;
Dissipation 4.5W = 4.6VA
- Digital Output Module 17560B32 (Rack-1)
6 6.4 38.3
Blackplane Power:300 mA at 5.1V; 2mA at24V;
Dissipation 4.8W = 6.4VA
- Interposing OEN Relays for Output
192 0.9172.8 32 Relays/Output Card @ 0.9VA
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
Blackplane Power:970 mA at 5.1V; 17mA at 24V;
2)
Dissipation 5.14W = 10.5VA
.
- Digital Output Module 17560B32 (Rack-2)
5 6.4 31.9
Blackplane Power:300 mA at 5.1V; 2mA at24V;
Dissipation 4.8W = 6.4VA
- Interposing OEN Relays for Output
160 0.9144.0 32 Relays/Output Card @ 0.9VA
- Analog Input Module 17561F16 (Rack-2)
5 6.2 31.1
Blackplane Power:150 mA at 5.1V; 65mA at24V;
Dissipation 3.9W = 6.2VA
- HART Input Module 17561F8H (Rack-2)
2 8.8 17.6
Blackplane Power:300 mAat 5.1V; 135mA at24V;
Dissipation 4.01W = 8.8VA
- Analog Output Module 17560F8 (Rack-2)
2 10.7 21.5
Blackplane Power:150 mAat 5.1V; 210mA at24V;
Dissipation 4.92W = 10.NA
- Control net Bridge Module 1756CNBR (Rack-
1
10.5 10.5
Blackplane Power:970 mAat 5.1V; 17mA at 24V;
3)
Dissipation 5.14W = 10.5VA
- 6 Points RTD Module 17561R61(Rack-3)
2 8.5 17.1
Blackplane Power:250 mAat 5.1V; 125mA at24V;
Dissipation 4.25W = 8.5VA
- Processor 1756L61 for Modbus connectivity
3
10.0 29.9
Blackplane Power:1200 mAat 5.1V; 14mA at24V;
(Rack-3)
Dissipation 3.5W = 10VA
- Module NETAIC
3 2.9 8.6 Module Power:120 mAat 24V; = 2.9VA
01.2
Transformer Winding Temperature Indicator for
Gr. Floor
4 50.0 200.0 Considered Maximum VA as per manufacturer
1000 KVA Transformer
01.3
PCC-19 1st. Floor
- Compact Logix Processor / Modbus
Blackplane Power:680 mA at 5V; 40mA at24V;
Converter (1769 L35CR Module) for linkage
1 8.7 8.7
Dissipation 4.36W = 8.7VA with PCC-19
- Module NETAIC
1 2.9 2.9 Module Power:120 mAat 24V; = 2.9VA
Intelligent Relays in Circuit Breakers (Total 28
28
20.0 560.0
Considered Maximum VA as per manufacturer
Nos.)
(Intelligent Relays in Circuit Breakers @ 20VA)
Project: RSP-4.2 MTPA CRUDE STEEL EXPANSION
Consultant: MECON Ltd.
Title : UPS Capacity Calculation
Drawing No. : RSP-HEC/SPCL~1-29-05-BE-04050
HEC/SPCL Drawing No. : HEC/SPCL~90-05-BE-040450, REV.-2, SHEET 9 OF 11
UPS POWER
TOTAL
SL.NO.
OESCRIPTIONOF EQUIPMENT 1 CONSUMERS LOCATION QTY.
CONSUMPTION IN
CONSUMPTION
VA (APPROX.) -
REMARKS
UNIT WISE
INVA

01.4
PROCESS MCCIMCC-19Al
1st. Floor
- CN to DN Converter Module 1788CN2DN for
1
linkage with MCC-19A
33.6
33.6 Module:500 mA at 24V; 900mA at24V; = 33.6VA
Intelligent Relays in Circuit Breakers (3 Nos
Considered Maximum VA as per manufacturer
and Intelligent Motor Controllers (22 Nos.)
280.0
(Intelligent Relays in Circuit Breakers @ 20VA and
01.5
PROCESS MCCIMCC-19Bl
Intelligent Motor Controllers .@10VA)
1st. Floor
- CN to DN Converter Module 1788CN2DN for
2
linkage with MCC-19B and MCP19/1 to 19/3
33.6
67.2 Module:500 mA at 24V; 900mA at24V; = 33.6VA
Intelligent Relays in Circuit Breakers (3 Nos.
Considered Maximum VA as per manufacturer
and Intelligent Motor Controllers 42Nos.)
390.0
(Intelligent Relays in Circuit Breakers @ 20VA and
I
Intelligent Motor Controllers .@10VA)
01.6
MCP-19/1 TO 19/3 1st. Floor I
Intelligent Controller
3 10.0
I
30.0
Considered Maximum VA as per manufacturer
I
(Intelligent Motor Controller@10VA)
01.7
Drive Controller for WVF for Weigh Feeders
1st. Floor
16 50.0 800.0
(WF 19/1 TO WF-19/16)
01.8
Load Cell based BLMS Panel
01.8.1
Load Cell based BLMS Panel( WIP-19/1)
Field
1 500.0 500.0
Considered MaximumVA as per manufacturer
(10 Controllers in one Panel)
(SOVAper weighing system)
01.8.2
Load Cell based BLMS Panel( WIP-19/2)
Field
1 450.0 450.0
(9 Controllers in one Panel)
Do
01.9
Weiahina Control Panel
01.9.1
Weighing Control Panel BWS-19/1
1st. Floor
1
Refer SCHENCK Catalogue (30VA per Controller)
(Accomodates controllers BWS-8, 9, & 10)
. 150.0
150.0
Data sheet already submitted
01.9.2
Weighing Control Panel BWS-19/2
1st. Floor
1 30.0
(Accomodates controllers BWS-11, 12, & 13)
30.0
Do
01.10
LSIS Power to LJB ILTSS-19) 500.0 For LSIS Svstem at LTSS-19 Area
02
PCH-2 Building
- Compact Logix Processor 1 Modbus
Converter (1769 L35CR Module) for linkage
1 8.7 8.7
Blackplane Power:680 mAat 5V; 40mA at24V;
with Comoressors' Controllers
Dissipation 4.36W = VA
- Module NETAIC
1 2.9 2.9 Module Power:120 mA at 24V; - 2.9VA
03
FFW PUMP HOUSE
- Compact Logix Processor 1 Modbus
Converter (1769 L35CR Module) for linkage
1 8.7 8.7
Blackplane Power:680 mAat 5V; 40mA at24V;
with FFW Pumo House
Dissipation 4.36W = VA
- Module NETAIC
1 2.9 2.9 Module Power:120 mA at 24V; = 2.9VA
04
PROPORTIONING BUILDING
(Near LTSS-19) CONTROL ROOM
04.1
Operator Station (HMI) with 22" TFT Flat Colour
2
450.0 900.0
Considered Maximum VA (450VA/Unit) as per
Monitors OWS-12 & 13
Control Room
manufacturer
04.2
A4 Size DOT Matrix Printer (PR-04)
1 35.0 35.0
Considered Maximum VA (35VA/Unit) as per
manufacturer
04.3
Printer Server 1 15.0 15.0
Considered Maximum VA (15VA/Unit) as per
manufacturer
04.4
Ethernet Switch (Managed) (ES-13 & 14)
2
54.0
Considered Maximum VA (4.5 A at 12 V=S4
11iil54W
108.0
VA/Unit) as per manufacturer
Total UPS Power Renuirement in LTSS-19 area:
5909.7
Project: RSP-4.2 MTPA CRUDE STEEL EXPANSION
Consultant: MECON Ltd.
Title : UPS Capacity Calculation
Drawing No.: RSP-HEC/SPCL-01-29-05-BE-04050
HEC/SPCL Drawing No.: HEC/SPCL-090-05-BE-040450. REV.-2, SHEET 10 OF 11
,
UPS POWER
TOTAL
SL.NO.
DESCRIPTIONOF EQUIPMENT/ CONSUMERS LOCATION QTY.
CONSUMPTION IN
CONSUMPTION
REMARKS
VA (APPROX.) -
INVA UNIT WISE
t
05
LTSS-20 BUILDING
05.1
AUTOMATION ~
05.1.1
PANEL: RI/O-08 1st. Floor
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
B1ackplanePower:970 mA at 5.1V; 17mA at 24V;
1)
Dissipation 5.14W = 10.5VA
- Digital Input Module 1756IB32 (Rack-I)
14 4.664.743
B1ackplanePower:15 mA at 5.1V; 2mA at24V;
Dissipation 4.5W = 4.6VA
- Controlnet Bridge Module 1756CNBR (Rack-
1
10.5 10.5
B1ackplanePower:970 mA at 5.1V; 17mA at24V;
2)
Dissipation 5.14W = 10.5VA
- Digital Input Module 17561B32 (Rack-2)
4 4.6 18.498
Blackplane Power:15 mA at 5.1V; 2mA at24V;
Dissipation 4.5W = 4.6VA
- Digital Output Module 17560B32 (Rack-2)
5 6.4 31.9
Blackplane Power:300 mA at 5.1V; 2mA at24V;
Dissipation 4.8W = 6.4VA
- Interposing OEN Relays for Ou1put
160 0.9144.0
32 Relays/Output Card @ O.9VA
- Processor 1756L61 for Modbus connectivity
1
10.0 10.0
Blackplane Power:1200 mA at 5.1V; 14mA at24V;
(Rack-3)
Dissipation 3.5W = 10VA
- Module NETAIC
1 2.9 2.9 Module Power:120 mA at 24V; = 2.9VA
05.2
Transfonmer Winding Temperature Indicator for
Gr.Floor
3 50.0 150.0 Considered Maximum VA as per manufacturer
1000 KVA Transformer
05.3
PCC-20 1st. Floor
- Compact Logix Processor / Modbus
Blackplane Power:680 mAat 5V; 40mA at24V;
Converter (1769 L35CR Module) for linkage
1 8.7 8.7
Dissipation 4.36W = 8.7VA with PCC-20
- Module NETAIC
1 2.9 2.9 Module Power:120 mA at 24V; = 2.9VA
Intelligent Relays in Circuit Breakers (Total 16
.
16
20.0 320.0
Considered Maximum VA as per manufacturer
Nos.)
(Intelligent Relays in Circuit Breakers @ 20VA)
05.4
PROCESS MCC(MCC-20A) 1st. Floor
- CN to DN Converter Module 1788CN2DN for
1
33.6 33.6 Module:500 mA at 24V; 900mA at24V; = 33.6VA
linkage with MCC-20A
Intelligent Relays in Circuit Breakers (3 Nos.
Considered MaximumVA as per manufacturer
370.0
(Intelligent Relays in Circuit Breakers @ 20VA and
and Intelligent Motor Controllers (31 Nos.)
Intelliaent Motor Controllers .((i)10VA)
05.5
PROCESS MCCIMCC-20BII 1st. Floor
- CN to DN Converter Module 1788CN2DN for
2
33.6 67.2 Moduie:500 mAat 24V; gOOmAat24V; = 33.6VA
linkage with MCC-20B
Intelligent Relays in Circuit Breakers (3 Nos.
Considered Maximum VA as per manufacturer
310.0
(Intelligent Relays in Circuit Breakers @ 20VA and
and Intelligent Motor Controllers (25 Nos.)
Intelligent Motor Controllers .@10VA)
05.6
Load Cell based BLMS Panel( WIP-20/1)
Field
1 200.0 200.0
Considered MaximumVA as per manufacturer
(4 Controllers in one Panel)
(50VA per weighing system)
05.7
LSIS Power to UB (LTSS-20) 500.0 For LSIS Svstemat LTSS-20 Area
06
COKE CRUSHING BUILDING
(Near LTSS-20 )
06.1
- Operator Station (HMI) with 22" TFT Flat
2
450.0 900.0
Considered MaximumVA (450VA/Unit) as per
Colour Monitors OWS-08 & 09
manufacturer
Control Room
06.2
- Ethemet Switch (Managed) (ES-15 & 16)
2
54.0 108.0
Considered MaximumVA (4.5 A at 12 V=54
@54W
VA/Unit) as per manufacturer
Total UPS Power Reauirement in LTSS-20 area:
3263.4
I
Total UPS Power Reauirement for UPS-4 located in LTSS-19:
9173.1
Provision for 60% spare capacity (as per
5503.8
cl.1.01.17, Page no.21 of 194 of GTS-03)
TOTAL UPS CaDacitv
14676.9
SELECTED UPS KVA AS PER STANDARD
15000.0
NOTE:
Project: RSP-4.2 MTPA CRUDE STEEL EXPANSION
Consultant: MECON Ltd.
Title : UPS Capacity Calculation
Drawing No. : RSP-HEC/SPCL-01-29-05-BE-04050
HEC/SPCL Drawing No.: HEC/SPCL-090-05-BE-040450, REV.-2, SHEET 11 OF 11
-