Introduction (10%) Group Description Product / Project Background Objective & Design Scope Milestone / Planning Chart Design and Analysis (75%) Concept Development [Sketching] (5%) Addresses the entire system (global picture) Shows how each component fits together Labels components to identify key features and provides description Shows approximate dimensions Provides realistic visualization Engineering Analysis Fundamental Analysis (10%) Power required are determine with proper justification and calculation Motor is been selected properly with proof and reasonable power Gear ratio is determine accordingly Gear Fundamental Analysis (10%) Module selection are reasonable Number of gear teeth are determine properly Diameter, torque and RPM are calculate properly Contact ratio analysis are also included Acting load at each gear are been calculated correctly Gear Failure Analysis (15%) Material selection has been discuss properly Determination of face width and Qv are reasonable Correct prosedure used to calculate AGMA bending and pitting stress Describe with details Used proper justification and assumption Bending and pitting safety factor are in acceptable range Shaft Analysis (15%) Correct resolve forces at the shaft free body diagram Calculate bending load with proper bending moment diagram Shaft material selection is also been discussed Include with proper stress concentration factor analysis Calculated minimum diameter required at each gear Fatigue and yield factors of safety are met Included with tolerances and fitting analysis at each shaft Bearing Analysis (5%) Bearing forces have been correct resolved Correct prosedures used to determine bearing load rating Suitable bearing size have been selected Housing Analysis (5%) All component are fit well and assemble properly Fitting analysis are also included at bearing support Sound engineering effort made to reduce overall weight Innovative design (clear and reasonable) BDA 30803 - DESIGN PROJECT REPORT - TOP 4 BEST REPORT SEM II 2011/2012 RATING COMPARISON Exaggerate Exaggerate Front Michanikos Front Michanikos PRO DESIGN Design Box Design Box PRO DESIGN 2.1 2.2 2 No. Evaluate Item 1 1.1 1.2 1.3 1.4 Detail Design - Project Drawing (10%) Show assemble component in 3D drawing with adequate clarity Use exploded views with BOM to show assemble of parts Provide adequate dimensioning and tolerances to build part properly Adheres to ANSI standard Arrange the drawing in systematic approach Fill all the information required in the drawing title block Conclusion and Recommendation (10%) Conclude on Project Understanding and Achievement Recommendation References (5%) Use proper format Well presented and organized Bonus Report Appearance Follow the format / Have table of contents Contents are organize well & report is binding properly Exaggerate Exaggerate Front Michanikos Design Box PRO DESIGN Exaggerate Front Michanikos Front Michanikos Front Michanikos Exaggerate Design Box Design Box PRO DESIGN 3 4 PRO DESIGN 5 2.3 Design Box PRO DESIGN