SECTION NO 1 SANS 1200A PRELIMINARY AND GENERAL (Applicable to the whole of the Works) SANS1200A.8.3 FIXED CHARGE ITEMS 1 SANS 1200A.8.3.1 Contractual requirements. SUM 1 2,500.00 SANS 1200A.8.3.2 Establishment of Facilities on the Site 2 SANS 1200A.8.3.2.2j Plant. SUM 1 12,500.00 3 Allow the sum of $ 2 000 for hiring of SUM 1 0.00 standby generator, including transporting to site, working on site, diesel fuel and removing from site at contract completion. 4 SANS 1200A.8.3.3 Other fixed charge obligations. SUM 1 500.00 5 SANS 1200A.8.3.3 Allow the sum of $ for purchase SUM 1 1,250.00 and delivery to site, of sundry site equipment. 6 SANS 1200A.8.3.3 Allow the sum of $ for the SUM 1 1,875.00 fabrication, delivery and erection in the required position on site, of ALL labelling, informational and safety signage, etc., complete, all as instructed by the ABB Project Manager 7 SANS 1200A.8.3.3 Allow the sum of $ for purchase, SUM 1 1,563.00 delivery and erection in suitable position on site, of portable weather station 8 SABS 1200A.8.3.4 Removal of site establishment. SUM 1 1,500.00 Balance c/f $ 19,188.00 Page 1 Preliminaries Tanga Cement Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 19,188.00 9 SABS 1200A.8.4 TIME RELATED ITEMS SABS 1200A.8.4.1 Contractual requirements. MTHS 8 1,000.00 8,000.00 SABS 1200A.8.4.2 Operation and Maintenance of Facilities on 8 500.00 4,000.00 Site, for Duration of Construction (unless otherwise stated) SABS 1200A.8.4.2.1 Facilities for Engineer & Contractor: 10 SABS 1200A.8.4.2.1a Furnished offices. Office accommodation for personnel shall MTHS 8 500.00 4,000.00 be able to accommodate SIX (6) persons comfortably and shall have separate boardroom, kitchenette and toilet facilities. This sum is to include for all loose furniture and fittings, electric lighting, power outlets. drawing rack, 2 no. office desks and 4 no. office chairs. overall size of 3m wide x 6m long 11 SABS 1200A.8.4.2.1c Name boards. MTHS 8 0.00 0.00 12 SABS 1200A.8.4.2.1d Survey assistants and materials. MTHS 8 938.00 7,504.00 13 SABS 1200A.8.4.2.2a Workshop, Lab and Storage sheds. MTHS 8 400.00 3,200.00 14 SABS 1200A.8.4.2.2e Ablution and latrine facilities (chemical portable MTHS 8 500.00 4,000.00 toilets to be well maintained / serviced for the entire duration of the contract). 15 SABS 1200A.8.4.2.2f Tools and equipment. MTHS 8 100.00 800.00 16 SABS 1200A.8.4.2.2g Water supplies 2500 L Tank MTHS 8 220.00 1,760.00 available from beginning of contract and for entire duration of the contract). 17 SABS 1200A.8.4.2.2i Access to the site. MTHS 8 500.00 4,000.00 18 The Contractor is to note that all Security MTHS 8 Included and Access Control requirements must be in accordance with and conform to 'National Keypoint Standards.' 19 SABS 1200A.8.4.2.2j Plant. MTHS 8 0.00 20 SABS 1200A.8.4.3 Supervision for duration of construction. MTHS 8 1,000.00 8,000.00 Balance c/f $ 64,452.00 Page 2 Preliminaries Tanga Cement Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 64,452.00 21 SABS 1200A.8.4.4 Company and head office overhead costs MTHS 8 500.00 4,000.00 for duration of construction. 22 SABS 1200A.8.4.5 Other time related obligations. MTHS 8 0.00 23 SABS 1200A.8.4.5 The Contractor is to take cognizance of the MTHS 8 0.00 Included Environmental Management Programme Act, a copy of which is attached hereto and forms part of the contract documents. The Contractor is to allow a lump-sum price which he deems sufficient to enable him to meet any costs he will encounter in the application of the various clauses in the Environmental Management Programme, for the entire duration of the contract. 24 SABS 1200A.8.4.5 The Contractor is to allow for compliance MTHS 8 200.00 1,600.00 with ALL CURRENT ABB Health and Safety requirements, procedures and legislation (OHSACT), which includes the employment of registered safety officer/s, as well as the procurement and use on site, of ALL necessary PPE wear. 25 SABS 1200A.8.4.5 Provision for 24 hour site security, comprising MTHS 8 2,150.00 17,200.00 2 armed night-duty and 2 armed day-duty guards.
TOTAL - carried forward to FINAL SUMMARY 87,252.00 Page 3 Preliminaries Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT SECTION NO 2 CIVIL WORKS Notes (As Applicable to the ENTIRE measured Bills of Quantities, namely Section No. 2, Bill No.'s 1 to 15 inclusive, Sections 3 to 10 inclusive) : 1. 'Section No. 2 : Civil Works' have been measured according to the SABS 1200 System for Measuring Civil Works as published by the SABS. All quantities are provisional and subject to remeasurement during the project. 2. For pricing purposes all items are to be read in conjunction with the tender drawings. No additional compensation will be made for any information shown on the drawings but not mentioned in the Bills of Quantities - the drawings take precedence over the Bills of Quantities 3. All 'Imported Material' for earthworks will be obtained either from a commercial source, as selected by the contractor and shall be regarded as freehaul. 4. All surplus excavated material is to be disposed of at a registered, designated dumping site, as selected by the Contractor, which cost is to include for all sundry charges, royalties, etc. 5. All cut and fill materials will be regarded as freehaul, ie. haulage, loading and offloading of material shall be included in the rates submitted by the Contractor - NO additional compensation whatsoever shall be entertained, or additional monies paid in this regard.
Balance c/f $ 0.00 Page 8 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 0.00 SECTION 2 : BILL NO. 1 BULK EARTHWORKS, LANDSCAPING, ETC. SABS 1200D. EARTHWORKS SABS 1200D.8.3.1 Site Preparation: 1 SABS 1200D.8.3.1.1 Clear and strip 100mm site, including in confined m 2 2,911 1.65 4,803.15 areas to . 2 SABS 1200D.8.3.1.2 Remove topsoil to a nominal depth of 100mm, m 3 291 8.54 2,485.99 stockpile and maintain. and compact to a minimum of 90% Mod. AASHTO maximum density, including working in confined areas. SABS 1200D.8.3.2 Bulk excavation: Supplementary Notes (Pertaining ONLY to Bulk Excavations) : 1. Freehaul distance, in the case of Bulk m 3 291 28.30 8,238.13 Excavations to form the required terrace levels, is to be regarded as NOT more than 3000m from the place of excavation. 2. Limited Overhaul, in the case of Bulk Excavations to form the required terrace levels, is to be regarded as between 3000m and 8000m from the place of excavation. 4 SABS 1200D.8.3.2a Cut to spoil for reduced levels in terracing, m 3 500 9.40 4,700.00 not exceeding 2m deep from existing natural ground level, and dispose to a site provided by the Contractor 5 SABS 1200D.8.3.2b Extra over for: SABS 1200D.8.3.2b.1 Intermediate excavation. m 3 240 17.00 4,080.00 SABS 1200D.8.3.2b.2 Hard rock excavation, including blasting and m 3 131 149.40 19,570.65 breaking down of all rock material to rocks / 6 stones of manageable size Balance c/f $ 43,877.93 Page 9 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 43,877.93 7 SABS 1200D.8.3.4a Importing materials from Commercial sources and placing in: Imported suitable earth fill material to form m 3 150 34.90 5,235.00 150mm (average) thick wearing course, compacted to a minimum of 93% Mod. AASHTO maximum density @ +/- 2% 8 Optimum Moisture Content (OMC), including tieing / benching into existing in-situ material / embankment / terrace. 9 Imported suitable G7 / G8 earth fill material m 3 150 41.72 6,258.00 to form terrace, including compacting in 150mm thick layers to a minimum of 95% Mod. AASHTO maximum density @ +/- 2% Optimum Moisture Content (OMC), including tieing / benching into existing in-situ material / embankment / terrace. SABS 1200D.8.3.6 Overhaul: 10 SABS 1200D.8.3.6a Limited overhaul, exceeding 3000m but not m 3 15 28.30 424.50 exceeding 8000m from place of excavation. 11 SABS 1200D.8.3.6b Long overhaul, exceeding 8000m from place m 3 .km 2 35.38 53.07 of excavation. SABS 1200D.8.3.14 Testing and taking of samples: 12 Modified AASHTO density test (Provisional). No 3 120.00 360.00 13 Dynamic cone Penetrometer testing No 4 140.60 562.40 TOTAL - carried forward to section SUMMARY $ 56,770.90 Page 10 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT SECTION 2 : BILL NO. 2 CIVIL WORKS ACCESS AND TERRACE ROADS THE FOLLOWING IN 5M WIDE CONCRETE SABS 1200D. EARTHWORKS SABS 1200D.8.3.1 Site Preparation: 1 SABS 1200D.8.3.1.2 Remove topsoil to a nominal depth of 100mm, m 2 205 1.28 262.40 stockpile and maintain. SABS 1200D.8.3.14 Testing and taking of samples: 2 Modified AASHTO density test (Provisional). No 2 120.00 240.00 3 Dynamic cone Penetrometer testing No 1 140.60 140.60 (Provisional). SABS 1200DM. EARTHWORKS [ROADS, SUBGRADE] SABS 1200DM.8.3.3 Treatment of Road Bed: 4 SABS 1200DM.8.3.3a.1 Roadbed preparation and compaction of m 3 21 34.90 715.45 material to a depth of 100mm and minimum of 90% Mod. AASHTO maximum density. SABS 1200DM.8.3.5 Construct the selected layer 1 course, with material from commercial sources : 5 Selected G7 material supplied by the m 3 21 41.72 855.26 contractor in one 150mm layer and spread, level, water and compact to not less than 93% of the modified AASHTO maximum density and trim to grades. Balance c/f $ 2,213.71 Page 14 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 2,213.71 SABS 1200DM.8.3.7 Cut to spoil or stockpile from: 6 SABS 1200DM.8.3.7a Soft excavation for reduced levels, including m 3 21 28.30 594.30 working in confined areas. SABS 1200ME. SUBBASE SABS 1200ME.8.3.3 Construct the sub-base course / shoulders with material from commercial sources: 7 150mm Thick subbase course constructed m 3 31 41.72 1,282.89 using G7 material imported from commercial sources, stabilized with OPC (5% by volume) (stabilization and cement measured elsewhere) compacted to a minimum of 98% Mod. AASHTO maximum density. SABS 1200MF. BASE SABS 1200MF.8.3.3 Construct base with material from commercial sources: 8 SABS 1200MF.8.3.3b 150mm Thick base course constructed using m 3 31 41.72 1,293.32 G5 material imported from commercial sources and compacted to a minimum of 95% Mod. AASHTO maximum density. 9 SABS 1200G. REINFORCED CONCRETE 10 SABS 1200G.8.4.2 Blinding layer in 15MPa/ 19mm concrete: 50mm Minimum thick. m 3 10 146.88 1,505.52 11 SABS 1200G.8.4.3 Strength concrete, 25MPa/19mm with m 3 41 146.88 6,022.08 SABS 1200G.8.2 FORMWORK 12 SABS 1200G.8.2.2 Smooth formwork to : Sides of walls m 2 41 15.63 640.83 13 SABS 1200G.8.2.4 Special off-form : Form rounded edge to 3mm radius along m 82 7.80 639.60 exposed top edge of concrete wall. 14 SABS 1200G.8.2.6 Box out holes / form voids : Box out to form circular hole to suit 160mm No 12 8.20 98.40 diameter pvc pipes 15 SABS 1200G.8.3 REINFORCEMENT 16 SABS 1200G.8.3.2 Mesh Reinforcement : High tensile welded mesh reference 311 to m 2 205 8.89 1,822.45 apron slab and walls. 17 SABS 1200G.8.4.4a Wood floated finish to falls or slope, m 2 205 5.15 1,055.75 including to confined areas. Balance c/f $ 17,168.85 Page 15 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 17,168.85 18 SABS 1200G.8.5 JOINTS 12mm Thick expansion joint not exceeding m 41 9.89 405.49 300mm high or wide consisting of joint filler, raking out of joint filler 15mm deep on exposed surfaces and fill with polysulphide sealant and bond breaker. 19 SABS 1200LC. CABLE DUCTS 20 SABS 1200LC.8.2.2 Excavation in all materials for trenches, backfill and compact to minimum 90% Mod. AASHTO maximum density, including disposing of surplus and unsuitable material off site: 21 SABS 1200LC.8.2.2a For set of 3 each 4 x 160mm diameter pipes, m 3 2 8.54 13.12 exceeding 1m and not exceeding 2m deep. 22 SABS 1200LC.8.2.5 Supply, lay, joint, bed and prove duct with nominal 2mm diameter draw wires, including blocking off ends: For set of 3 each 4 x 160mm diameter pipes, m 15 6.77 101.55 laid according to Manager's requirement 23 SABS 1200LC.8.2.6 Imported bedding material, where ordered: SABS 1200MM.8.2.5 Additional item 24 Construct V-Drain with concrete as per drawing m 71 0.00 Depth 600mm , 600mm top, 450mm bottom 100mm thick concrete Balance c/f $ 17,689.01 Page 16 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 17,689.01 25 Sleeve Pipes , 160mm dia. Pvc no 8 0.00 26 SABS 1200MM.8.3 Road Signs : 27 SABS 1200MM.8.3.1 Signs with painted faces and galvanized background, constructed from 1,6mm thick sheet steel: 28 SABS 1200MM.8.3.1a.1 Up to 2m2 m 2 4 33.65 134.60 SABS 1200MM.8.3.2 Provision and application of Retro reflective material: 29 SABS 1200MM.8.3.2a Engineering grade m 2 4 26.80 107.20 SABS 1200MM.8.3.3 Sign Supports: 30 SABS 1200MM.8.3.3b Galvanized steel tubing 76mm diameter. kg 22 2.34 51.48 31 SABS 1200MM.8.3.4 Excavating, backfilling and concreting for m 3 1 15.94 15.94 sign supports SABS 1200D. EARTHWORKS ( ACCESS ROADS ) SABS 1200D.8.3.1 Site Preparation: 18 SABS 1200D.8.3.1.2 Remove topsoil to a nominal depth of 150mm, m 2 2500 1.28 3,200.00 stockpile and maintain (Provisional). TOTAL - carried forward to section SUMMARY $ 21,198.23 Page 17 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT SECTION NO 2 CIVIL WORKS SECTION 2 : BILL NO. 3 BASE FOUNDATIONS THE FOLLOWING IN BASE FOUNDATIONS SABS 1200D. EARTHWORKS SABS 1200D.8.3.3 Restricted Excavation: 1 SABS 1200D.8.3.3a Excavate for bases in all materials and m3 112 8.54 957.50 dispose to a site provided by the Contractor (excludes over-excavation) 2 Extra over excavation in soft material for m3 11 9.40 105.39 battering trench sides / shoring for depths greater than 1,0m SABS 1200D.8.3.3b Extra over for: 3 SABS 1200D.8.3.3b.1 Intermediate excavation. m3 12 17.00 209.66 4 SABS 1200D.8.3.3b.2 Hard rock excavation. m3 1 99.90 99.90 5 SABS 1200D.8.3.3b.3 Boulder excavation Class A. m3 1 149.40 149.40 SABS 1200D.8.3.9 Backfilling: 6 Backfilling in restricted areas around base, m3 26 8.75 227.62 stub column and to battered slopes, with selected fill material from commercial sources in 150mm thick layers, stabilized with 3% (by volume) Ordinary Portland Cement, including mechanical modification and compacting to 95% Mod. AASHTO maximum density SABS 1200D.8.3.14 Testing and taking of samples: 7 Modified AASHTO density test (Provisional). No 5 120.00 600.00 8 Dynamic cone Penetrometer testing No 5 140.60 703.00 (Provisional). Balance c/f $ 3,052.48 Page 32 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 3,052.48 SABS 1200DB. EARTHWORKS (PIPE TRENCHES) SABS 1200DB.8.3.4 PARTICULAR ITEMS SABS 1200DB.8.3.4b Temporary Works : Control Water Inflow from low water table, during excavations: 9 SABS 1200DB.8.3.4b.1 Provide equipment. SUM 1 200.00 200.00 10 SABS 1200DB.8.3.4b.2 Operate and maintain. Days 1 20.00 20.00 11 SABS 1200DB.8.3.4b.3 Remove equipment Sum 1 10.00 10.00 SABS 1200G. CONCRETE (STRUCTURAL) SABS 1200G.8.2 FORMWORK SABS 1200G.8.2.1 Rough: 12 Sides of base, stub columns. m2 222 15.63 3,473.00 SABS 1200G.8.2.2 Smooth: 13 Sides of base, stub columns. m2 25 15.63 385.75 SABS 1200G.8.2.4 Special off-form: 14 Form 25 x 25mm chamfer along top edge m 202 3.53 712.00 of exposed stub column. SABS 1200G.8.2.5 Narrow widths: 15 Not exceeding 300mm high or wide m 3 1.05 3.15 (Provisional). SABS 1200G.8.3 REINFORCEMENT SABS 1200G.8.3.1 Steel reinforcement bars: 16 All diameter bars (Provisional). t 4 1,875.00 7,931.25 SABS 1200G.8.4 CONCRETE SABS 1200G.8.4.2 Blinding layer in 15MPa/ 19mm concrete: 17 50mm Minimum thick. m3 6 146.88 854.84 Balance c/f $ 16,642.48 Page 33 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 16,642.48 SABS 1200G.8.4.3 Strength concrete, 30MPa/19mm with 'Pro-Struct 539' integral waterproofer added at the rate of 1,5 litres per 50kg cement in: 19 Bases and stub columns. m3 80 200.00 16,057.60 SABS 1200G.8.4.4 Unformed surface finishes: 20 SABS 1200G.8.4.4a Wood floated finish to top surface of bases, m2 72 5.15 373.23 including working in confined areas. SABS 1200G.8.7 GROUTING SABS 1200G.8.7a Under bases: 21 Non-shrink, non-metallic, free-flowing m3 1 225.00 225.00 35MPa grouting under base plates SABS 1200G.8.8 HOLDING DOWN BOLTS AND MISCELLANEOUS 22 Provide and install Grade 4.8 M20 x 460mm No 156 2.58 402.48 long galvanized mild steel bolt with 75mm length threaded at exposed end and fitted with suitable nut and washer, and with 70 x 70 x 12mm thick anchor plate welded on at other end, bolt cast 350mm deep into concrete stub column base in exact position 23 Provide and install Grade 4.8 M20 x 460mm No 156 2.58 402.48 long galvanized mild steel bolt with 75mm length threaded at exposed end and fitted with suitable nut and washer, and with 70 x 70 x 12mm thick anchor plate welded on at other end, bolt cast 350mm deep into concrete stub column base in exact position 24 Provide and install Grade 4.8 M24 x 460mm No 40 2.58 103.20 long galvanized mild steel bolt with 75mm length threaded at exposed end and fitted with suitable nut and washer, and with 80 x 80 x 14mm thick anchor plate welded on at other end, bolt cast 350mm deep into concrete stub column base in exact position Balance c/f $ 34,206.46 Page 34 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 34,206.46 25 Provide and install Grade 4.8 M36 x 460mm No 48 2.58 123.84 long galvanized mild steel bolt with 75mm length threaded at exposed end and fitted with suitable nut and washer, and with 350 x 120 x 16mm thick anchor plate welded on at other end, bolt cast 350mm deep into concrete stub column base in exact position SUNDRIES One layer of 250 micron 'Plastall Gundle USB Green' waterproof sheeting sealed at laps with 'Gunplas Pressure Sensitive Tape': 26 Under blinding. m2 10 2.43 24.30 TOTAL - carried forward to section SUMMARY $ 34,354.60 Page 35 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT SECTION NO 2 CIVIL WORKS SECTION 2 : BILL NO. 4 DRAINAGE THE FOLLOWING IN SUBSOIL DRAINS SABS 1200DB. EARTHWORKS (PIPE TRENCHES) SABS 1200DB.8.3.2a Excavate in all materials for trenches and use for backfill, compact and dispose of surplus material: 1 Depth not exceeding 1m deep (sub-soil m 3 63 8.54 534.95 drains) 2 Depth not exceeding 1m deep (pipe trench) m 3 13 8.54 109.91
3 Depth exceeding 1m and not exceeding 2m m 3 63 8.54 534.95 deep (sub-soil drains) 4 Depth exceeding 1m and not exceeding 2m m 3 0 8.54 0.00 deep (pipe trench) SABS 1200DB.8.3.2b Extra over pipe trench excavations for: 5 SABS 1200DB.8.3.2b.1 Intermediate excavation m 3 23 17.00 385.10 SABS 1200DB.8.3.4 PARTICULAR ITEMS SABS 1200DB.8.3.4b Temporary Works : Control Water Inflow from low water table, during excavations: 7 SABS 1200DB.8.3.4b.1 Provide equipment. SUM 1 200.00 200.00 8 SABS 1200DB.8.3.4b.2 Operate and maintain. Days 5 20.00 100.00 SABS 1200LB. BEDDING (PIPES) SABS 1200LB.8.2.1 Provision of bedding from excavations: 9 SABS 1200LB.8.2.1b Selected fill material (Blanket) (pipe trench) m 3 17 41.72 696.19 Balance c/f $ 2,561.09 Page 42 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 2,561.09 SABS 1200LB.8.2.2 Provision of bedding from commercial sources: 10 Selected G5 granular material (Cradle) m 3 28 41.72 1,179.01 stabilized with 3% (by volume) Ordinary Portland Cement, including mechanical modification and compacting to 95% Mod. AASHTO maximum density (sub-soil drain). 11 Selected stone material with aggregate size m 3 15 41.72 625.80 50 to 75mm nominal diameter (Blanket) SABS 1200LD. CONCRETE PIPE SABS 1200LD.8.2.1 Supply, handle and lay Class 50D spigot and socket concrete pipes complete with rubber ring joints on Class B bedding: Supply, handle and lay Class 50D Intelocking joints concrete pipes complete on Class B bedding: 13 450mm Diameter pipe. m 27 75.00 1,987.50 14 Supply, handle and lay Class 50D Intelocking joints concrete pipes complete on Class B bedding: 15 600mm Diameter pipe. m 44 87.50 3,806.25 Manholes: Brick manhole size 940 x 940mm internally, as detailed on complete with concrete slab over, step irons, concrete benching and base, excavations, backfilling, carting away of surplus excavated material, etc., SABS 558 Type 4 medium duty manhole cover and frame : 17 Manhole with inlets for 2 no. x 160mm uPVC pipes No 1 281.25 281.25 and 1 no. x 450mm concrete pipes (elsewhere measured), depth to invert exceeding 1m and not exceeding 1,5m deep. Balance c/f $ 10,440.90 Page 43 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 10,440.90 THE FOLLOWING IN CONCRETE HEADWALL SABS 1200D. EARTHWORKS SABS 1200D.8.3.1 Site preparation: 21 SABS 1200D.8.3.1.1 Clear and strip site in confined areas. m 2 3 1.65 5.35 22 SABS 1200D.8.3.1.2 Remove topsoil to a nominal depth of 150mm, m 2 3 8.54 27.67 stockpile and maintain. 23 SABS 1200D.8.3.1.2a Rip excavated surface to a nominal depth of m 2 3 8.75 26.25 150mm and compact to a minimum of 90% Mod. AASHTO maximum density. SABS 1200D.8.3.2 Bulk excavation: 24 SABS 1200D.8.3.2a Excavate for reduced levels in all materials, m 3 0.5 8.54 4.15 to form recess for 'stilling basin' and dispose. SABS 1200D.8.3.2b Extra over for : 25 SABS 1200D.8.3.2b.1 Intermediate excavation. m 3 0.2 17.00 4.13 SABS 1200D.8.3.3 Restricted excavation: 26 SABS 1200D.8.3.3a Excavate for reduced levels to form recess m 3 0.3 8.54 2.33 for headwall and drainage outlet, including for footing at front of apron slab, and dispose to a site provided by the Contractor. Balance c/f $ 10,510.78 Page 44 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 10,510.78 SABS 1200D.8.3.3b Extra over for : 27 SABS 1200D.8.3.3b.1 Intermediate excavation. m 3 0.1 17.00 1.70 SABS 1200D.8.3.9 Backfilling: 28 Backfilling in restricted areas behind concrete m 3 0.1 8.75 0.88 headwalls, etc., with material from commercial sources, in layers of 150mm thick, compacted to a minimum of 90% Mod. AASHTO maximum density. SABS 1200D.8.3.15 Supply and lay weedkiller: 29 Supply and lay approved weedkiller in strict m2 3 7.65 24.79 accordance with the Manufacturer's instructions. SABS 1200G. CONCRETE (STRUCTURAL) SABS 1200G.8.2 FORMWORK SABS 1200G.8.2.1 Rough formwork to : 30 Sides of walls. m2 4 15.63 55.33 SABS 1200G.8.2.2 Smooth formwork to : 31 Sides of walls m2 4.04 15.63 55.33 SABS 1200G.8.2.4 Special off-form : 32 Form rounded edge to 3mm radius along m 1 3.55 3.55 exposed top edge of concrete wall. SABS 1200G.8.2.5 Narrow widths : 33 Not exceeding 300mm high or wide. m 1 1.05 0.63 34 Not exceeding 300mm high or wide, to m 2 3.21 7.38 approximately 30 degree batter or slope. SABS 1200G.8.2.6 Box out holes / form voids : 35 Box out to form circular hole to suit No 2 4.56 9.12 300mm diameter precast concrete pipe (elsewhere measured) in 200mm thick concrete wall. Balance c/f 10,669.48 Page 45 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f 10,669.48 36 Box out to form circular hole to suit No 2 4.56 9.12 450mm diameter precast concrete pipe (elsewhere measured) in 200mm thick concrete wall. SABS 1200G.8.3 REINFORCEMENT SABS 1200G.8.3.2 Mesh Reinforcement : 37 High tensile welded mesh reference 311 m 2 4.04 8.89 23.81 to apron slab and walls. SABS 1200G.8.4 CONCRETE SABS 1200G.8.4.2 Blinding layer in 15MPa/ 19mm concrete: 38 50mm Minimum thick. m 3 0.2 146.88 23.79 SABS 1200G.8.4.3 Strength concrete 25MPa/19mm in : 39 Apron slab, walls, splitter blocks and m 3 3 200.00 535.60 thickening for footing, etc. SABS 1200G.8.4.4 Unformed surface finish : 40 SABS 1200G.8.4.4a Wood floated finish to falls or slope, m 2 1 2.18 1.50 including to confined areas. TOTAL - carried forward to section SUMMARY R 11,263.30 Page 46 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT SECTION NO 2 CIVIL WORKS SECTION 2 : BILL NO. 5 TRANSFORMER PLINTHS THE FOLLOWING IN TRANSFORMER SABS 1200D. EARTHWORKS SABS 1200D.8.3.3 Restricted excavation in all materials and dispose to a site provided by the Contractor: 3 SABS 1200D.8.3.3a Strip footings. m3 15 8.54 128.34 4 SABS 1200D.8.3.3a Cable trenches. m3 6 8.54 52.73 5 SABS 1200D.8.3.3a Sumps. m3 1 8.75 7.28 SABS 1200D.8.3.3b Extra over for: 6 SABS 1200D.8.3.3b.1 Intermediate excavation. m3 2 17.00 37.46 SABS 1200D.8.3.4 Importation of materials from commercial sources: 10 SABS 1200D.8.3.4a Selected fill material compacted in 150mm m3 15 28.30 425.94 thick layers under surface beds, slabs, etc., stabilized with 3% (by volume) Ordinary Portland Cement, including mechanical modification and compacting to 95% Mod. AASHTO maximum density SABS 1200D.8.3.9 Backfilling: 11 Backfilling in restricted areas to strip m3 15 41.72 627.92 footings (elsewhere measured) with selected fill material from commercial sources in 150mm thick layers, compacted to a minimum of 93% Mod. AASHTO maximum density. SABS 1200D.8.3.14 Testing and taking of samples: 12 Modified AASHTO density test (Provisional). No 2 120.00 240.00 13 Dynamic cone Penetrometer testing No 2 140.60 281.20 (Provisional). Balance c/f $ 1,800.88 Page 72 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 1,800.88 SABS 1200G. CONCRETE [STRUCTURAL] SABS 1200G.8.2 FORMWORK SABS 1200G.8.2.1 Rough formwork to: 14 Trench walls. m 3 24 15.36 373.06 SABS 1200G.8.2.2 Smooth formwork to: 16 Plinths and platforms. m 2 96 15.63 1,500.48 18 Trench walls. m 2 3 15.63 50.02 SABS 1200G.8.2.4 Sump walls. 19 Form 25 x 25mm chamfer along exposed m 48 2.00 96.00 top edges of concrete. SABS 1200G.8.2.5 Narrow widths: 20 Not exceeding 300mm high or wide. m 98 2.00 195.20 SABS 1200G.8.2.6 Box out holes / Form voids: 21 Form 500 x 500 x 450mm deep pocket in No 2 18.75 37.50 top surface of concrete surface bed for removeable fence post (elsewhere measured). 22 Form hole 300mm diameter through 100 No 2 2.80 5.60 to 150mm concrete wall for precast concrete pipe (elsewhere measured). SABS 1200G.8.3 REINFORCEMENT 27 Type reference 245 to plinth and surface m 2 352 8.89 3,129.28 beds. SABS 1200G.8.4 CONCRETE SABS 1200G.8.4.2 Blinding layer in 15MPa/19mm concrete: 30 50mm Minimum thick. m 3 1 0.00 0.00 SABS 1200G.8.4.3 Strength concrete 25MPa/19mm in: Balance c/f $ 7,188.02 Page 73 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 7,188.02 32 Surface beds. m3 1 200.00 160.00 33 Bottom and sides of trenches sumps m3 20 200.00 3,985.76 34 Transformer plinth m3 35 200.00 7,040.00 35 Benching to sump. m3 1 200.00 200.00 SABS 1200G.8.4.3 Strength concrete 30MPa/19mm in: 36 Off-loading platform. m3 34 212.50 7,140.00 SABS 1200G.8.4.4 Unformed surface finishes: 37 SABS 1200G.8.4.4a Wood floated finish, including in confined m2 176 2.18 383.68 areas. SABS 1200G.8.5 JOINTS 40 'Construction joint' through 600mm thick m 32 15.16 485.12 concrete including dowels, saw-cut, bond-breaker, silicone sealant, etc., complete, all as detailed on drawing 0.54/390 sheet 38a1. Sundries: 41 Junction box foundation complete No 2 1,200.00 2,400.00 including all excavations, backfilling, concrete, holding down bolts, etc. 42 Plug box foundation complete as per detail No 2 1,200.00 2,400.00 including all excavations, backfilling, concrete, holding down bolts, etc. Screeds: 43 Cement mortar 1:3 screed average 30mm m2 36 9.81 352.53 thick, to falls. Balance c/f $ 31,735.11 Page 74 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 31,735.11 SABS 1200H. FLOORING, COMPLETE AND INSTALLED WITH FRAMES 49 Oil separation Sump, including all No 2 2,500.00 5,000.00 backfilling, concrete, brickwork, covers, drainpipes, etc., complete. BRICKWORK Face brickwork of face bricks (14MPa nominal compressive strength delivered to site) and add for taking delivery, laying, bedding and pointing, storage, waste and profit: 50 Face brick Bundwall 230mm wide with m2 24 20.31 487.44 maximum height 500mm high with roller course on top of wall, including facing and pointing both sides. 51 Straight joint through bund wall 230mm No 2 3.00 6.00 wide x 375mm high. Balance c/f $ 37,228.55 Page 75 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 37,228.55 52 Slot 450x450mm through 230mm wide No 2 15.00 30.00 brick bundwall 53 Leave or form hole through 230mm brick No 2 15.00 30.00 bund wall for 300mm concrete pipe (elsewhere measured) SABS 1200LC. CABLE DUCTS SABS 1200LC.8.2.2 Excavation in all materials for trenches, backfill and compact to a minimum of 93% Mod. AASHTO maximum density, including disposing of surplus and unsuitable material off site: 54 SABS 1200LC.8.2.2a For set of 2 no. x 160mm diameter uPVC m3 1 8.54 9.59 pipes, not exceeding 1m deep. SABS 1200LC.8.2.5 Supply, lay, joint, bed and prove duct with nominal 2mm diameter draw wires, including blocking off ends: 55 Set of 2 no. x 160mm diameter Class 16 m 10 26.88 268.80 uPVC pipes laid according to Engineer's requirements. SABS 1200LC.8.2.6 Imported bedding material, where ordered: THE FOLLOWING IN STAINLESS STEEL FIRE BARRIER AROUND TRANSFORMER PLINTH SABS 1200D. EARTHWORKS SABS 1200D.8.3.1 Site preparation: 56 SABS 1200D.8.3.1a Trim, pre-wet and compact in-situ material m 2 8 8.75 70.00 excavated material to 100% Mod. AASHTO maximum density, including working in confined areas. SABS 1200D.8.3.3 Restricted Excavation: 57 SABS 1200D.8.3.3a Excavate for bases in all materials and m 3 10 8.54 85.40 dispose to a registered spoil site, provided by the Contractor Balance c/f $ 37,722.34 Page 76 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 37,722.34 58 Excavate for bases in all materials and m3 3 8.54 25.62 stockpile / set aside for later re-use (includes over-excavation under bases) 59 Extra over excavation in soft material for m3 2 8.54 17.08 battering trench sides / shoring for depths greater than 1,0m (Provisional) SABS 1200D.8.3.3b Extra over for: 60 SABS 1200D.8.3.3b.1 Intermediate excavation. m3 2 17.00 34.00 61 SABS 1200D.8.3.3b.2 Hard rock excavation. m3 1 99.90 99.90 SABS 1200D.8.3.9 Backfilling: 62 Backfilling to excavations, to receive concrete m3 8 28.30 226.40 bases (elsewhere measured), using selected previously stockpiled / set aside material, compacted in 150mm thick layers, stabilized with 15% (by volume) Ordinary Portland Cement, including mechanical modification and compacting to 100% Mod. AASHTO maximum density 63 Backfilling to excavations, to receive concrete m3 1 28.30 28.30 bases (elsewhere measured), using selected fill material from commercial sources, compacted in 150mm thick layers, stabilized with 3% (by volume) Ordinary Portland Cement, including mechanical modification and compacting to 93% Mod. AASHTO maximum density 64 Backfilling in restricted areas around base, m3 3 28.30 84.90 stub column and to battered slopes, using selected previously stockpiled / set aside material, compacted in 150mm thick layers, to 100% Mod. AASHTO maximum density. SABS 1200G. CONCRETE (STRUCTURAL) SABS 1200G.8.2 FORMWORK SABS 1200G.8.2.1 Rough: 65 Sides of base, stub columns. m 2 16 15.63 250.08 SABS 1200G.8.2.2 Smooth: 66 Sides of base, stub columns. m 2 16 15.63 250.08 Balance c/f $ 38,738.70 Page 77 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 38,738.70 SABS 1200G.8.2.4 Special off-form: 67 Form 20 x 20mm chamfer along exposed m 19 2.00 38.00 top edges of concrete stub column, etc. SABS 1200G.8.3 REINFORCEMENT SABS 1200G.8.3.1 Mild steel reinforcement bars: 68 8mm Diameter. kg 20 1.88 37.60 SABS 1200G.8.3.1 High Tensile steel reinforcement bars: 69 10mm Diameter. kg 0 1.88 0.00 70 12mm Diameter. kg 25 1.88 47.00 71 25mm Diameter. kg 0 1.88 0.00 SABS 1200G.8.4 CONCRETE SABS 1200G.8.4.2 Blinding layer in 15MPa/ 19mm concrete: 72 50mm Minimum thick. m3 0.38 146.78 55.78 SABS 1200G.8.4.3 Strength concrete 30MPa/19mm in: 73 Bases and stub columns. m3 10 212.50 2,125.00 SABS 1200G.8.4.4 Unformed surface finishes: 74 SABS 1200G.8.4.4a Wood floated finish to top surface of bases, m2 30 2.18 65.40 including working in confined areas. SABS 1200G.8.7 GROUTING SABS 1200G.8.7a Under bases: 75 Non-shrink, non-metallic, free-flowing 35MPa m3 5 225.00 1,125.00 grouting under base plates. SABS 1200G.8.7b Holding Down bolts: 76 Non-shrink grouting in holding bolt m3 5 225.00 1,125.00 pockets. Balance c/f $ 43,357.48 Page 78 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 43,357.48 SABS 1200G.8.8 HOLDING DOWN BOLTS AND MISCELLANEOUS 77 Provide and install Grade 4.8 M24 x 460mm kg 30 5.16 154.80 long galvanized mild steel bolt with 75mm length threaded at exposed end and fitted with suitable nut and washer, and with 80 x 80 x 14mm thick anchor plate welded on at other end, bolt cast 350mm deep into concrete stub column base in exact position (In no. 24) (refer drawing 0.54/4169 rev.6) SABS 1200HB. CLADDING AND SHEETING SABS 1200HB.8.2.2 Stainless steel firewalls: 78 Supply, deliver and install 6m high stainless m 8.350 0.00 0.00 steel fire wall, including hot-dipped galvanized mild steel support posts, IBR profile sheeting, fixing brackets, purlins, cleats, bolts, etc., complete, including offsets or changes in direction along length (In no. 5 'Module A' type panels, measured along straight length) (foundation bases elsewhere measured) 79 Supply, deliver and install 'Module B' type No 2 0.00 0.00 stainless steel fire wall at unprotected end of wall, comprising IBR profile sheeting, suitably fixed to stainless steel post (post elsewhere measured) (refer drawing THE FOLLOWING IN FIRE EQUIPMENT KIOSKS SABS 1200D. EARTHWORKS SABS 1200D.8.3.1 Site preparation: 80 SABS 1200D.8.3.1.2a Rip excavated surface to a nominal m2 2.250 8.75 19.69 depth of 150mm and compact to a minimum of 93% Mod. AASHTO maximum density. Balance c/f $ 43,531.97 Page 79 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 43,531.97 SABS 1200D.8.3.3 Restricted excavation in all materials and dispose to a site provided by the Contractor: 81 SABS 1200D.8.3.3a Reduced levels under floors. m3 1.35 8.54 11.53 SABS 1200G. CONCRETE [STRUCTURAL] SABS 1200G.8.2 FORMWORK SABS 1200G.8.2.4 Special off-form: 82 Form 25 x 25mm chamfer along exposed m 27 2.00 54.00 top edges of concrete. SABS 1200G.8.2.5 Narrow widths: 83 Not exceeding 300mm high or wide. m 10 2.00 20.00 SABS 1200G.8.3 REINFORCEMENT SABS 1200G.8.3.2 High tensile welded mesh: 84 Type reference 395 to surface bed. m2 2 8.89 20.00 SABS 1200G.8.4 CONCRETE SABS 1200G.8.4.2 Blinding layer in 15MPa/19mm concrete: 85 50mm Minimum thick. m3 1.35 146.78 198.15 SABS 1200G.8.4.3 Strength concrete 25MPa/19mm in: 86 Surface bed. m3 1.35 200.00 270.00 SABS 1200G.8.4.4 Unformed surface finishes: 87 SABS 1200G.8.4.4a Wood floated finish to top of surface m2 2.250 2.18 4.91 bed, including in confined areas. Balance c/f $ 44,110.56 Page 80 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 44,110.56 SABS 1200G.8.5 JOINTS 88 20mm Thick 'Flexcell' or equal approved m 10 15.16 151.60 joint filler not exceeding 300mm high, including raking out to a depth of 16mm and fill with 10mm thick layer 'Pressfit' neoprene seal, including bond breaker, BRICKWORK Face brickwork of face bricks (14MPa nominal compressive strength) (PC Allowance of R3,800.00 excluding VAT per thousand bricks, supplied and delivered to site) and add for taking delivery, laying, bedding and pointing, storage, waste and profit: 89 Face brick wall 230mm wide, including m2 8 20.31 162.48 facing and pointing with recessed joints both sides. 90 Face brick lining 110mm wide to top of m 8 20.31 162.48 220mm brick wall (elsewhere measured), including facing and pointing with recessed joints. BRICKWORK SUNDRIES Brickwork reinforcement: 91 150mm Wide reinforcement built in m 2 31.88 71.73 horizontally Prestressed fabricated lintels: 92 100 x 70mm Lintels laid side by side, in m2 2 22.82 38.50 lengths not exceeding 3m Balance c/f $ 44,697.34 Page 81 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 44,697.34 Joint sealants: 93 Polysulphide sealing compound including m 2 5.47 10.94 backing cord, bond breaker, primer, etc. FIRE APPLIANCES 94 50kg Dry chemical fire extinguisher, No 3 134.38 403.14 mounted on and including wheeled 'carry cart.' Soak away pit: Soak away pit size 2.00 x 2.00m on plan complete including all No 2 2,500.00 5,000.00 necessary excavations, backfilling, stone, carting away of excavated material, etc., executed complete. TOTAL - carried forward to section SUMMARY $ 50,111.42 Page 82 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT SECTION NO 2 CIVIL WORKS SECTION 2 : BILL NO. 6 YARDWORKS THE FOLLOWING IN YARDWORKS SABS 1200D. EARTHWORKS SABS 1200D.8.3.1 Site preparation: 1 SABS 1200D.8.3.1.2a Rip in-situ material (terraces) to a nominal m 2 0 8.75 0.00 depth of 150mm and compact to a minimum of 95% Mod. AASHTO maximum density, including working in confined areas and supplying suitable imported fill material to make up levels (around bases, cable trenches, etc.). 2 Soil poisening to be sprayed over terraces m 2 1877 4.56 8,559.12 3 SABS 1200D.8.3.4a Supply and spread 26,5mm nominal diameter m2 1877 8.10 15,203.70 yardstone from commercial sources, in 100mm thick layer and lightly compact to set levels. SABS 1200MK. KERBING AND CHANNELING SABS 1200MK.8.2.1 Precast concrete barrier kerb to SABS 927 Fig. 5 complete with 15MPa/19mm in-situ concrete haunching at joints, both sides: 5 Kerbs laid straight (edge of terrace). m 41 15.82 648.62 Balance c/f $ 24,411.44 Page 95 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 24,411.44 SABS 1200P. Supply, deliver and lay copper earth mat, equipment earthing, earth straps, including excavation in all material, risk of collapse, bedding, backfill, compaction and testing at depths up to (See Earth Mat Specifications). All flat copper to be 50 x 3mm in accordance with BS 1432, pickled and annealed (1.35kg/m) and 10mm diameter copper in accordance with BS 1433 annealed black copper (0.701kg/m): 6 Main earth mat round copper bar m 2000 7 Copper Earth Tails 50x3mm Flatbar m 900 8 Exoweld Joint 10 to 10 No 235 9 Exoweld Joint 10 to 50x3 Flat Copper No 130 SABS 1200D. MISCELLANEOUS WORK (EARTHWORKS) SABS 1200D.8.3.3 Extra over all excavations for excavation in: 10 SABS 1200D.8.3.3b.1 Intermediate material. m3 1 0.00 TOTAL - carried forward to section SUMMARY $ 24,411.44 Page 96 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 97 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 98 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 99 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 100 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 101 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 102 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 103 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 104 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 105 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 106 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 107 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 108 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 109 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 110 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 111 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 112 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 113 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 114 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 115 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 116 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 117 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 118 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 119 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 120 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 121 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 122 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 123 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 124 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 125 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 126 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 127 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Page 128 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT SECTION NO 2 CIVIL WORKS SECTION 2 - BILL NO. 7 CABLE TRENCHES, DUCTS, JUNCTIONS SABS 1200P. ELECTRICAL INSTALLATION THE FOLLOWING IN CABLE TRENCHES, DUCTS & JUNCTIONS Construct complete unit as specified and including excavation in all material, working space, risk of collapse, regular dewatering, concrete, formwork, reinforcement, imported backfill and disposal. Cable trenches and junctions complete with concrete covers must be fitted, marked for positions and placed next to trenches for later installation by others. 1 Single trench (600mm wide) m 160 232.13 37,140.80 3 Single to single (600mm wide) junction No 4 232.13 928.52 5 Entrance to junction box No 2 232.13 464.26 Sundries: 6 Single cable (600mm) trench bend No 3 232.13 696.39 7 Single to single junction No 1 232.13 232.13 8 One trench entrance to control building, No 2 3,135.88 6,271.76 including manhole, racking, submersible pump, excavation, backfilling, brickwork, Balance c/f $ 45,733.86 Page 97 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 45,733.86 THE FOLLOWING IN CABLE TRENCH RAMPS SABS 1200D. EARTHWORKS SABS 1200D.8.3.1 Site preparation: 9 SABS 1200D.8.3.1a Trim, pre-wet and compact in-situ material m2 43 8.75 378.00 excavated material to 93% Mod. AASHTO maximum density, including working in confined areas. SABS 1200D.8.3.3 Restricted excavation in all materials and dispose to a site provided by the Contractor: 10 SABS 1200D.8.3.3a Reduced levels under ramps. m3 17 8.75 151.20 SABS 1200D.8.3.3b Extra over for: 11 SABS 1200D.8.3.3b.1 Intermediate excavation. m3 2 17.00 29.38 SABS 1200D.8.3.4 Importation of materials from commercial sources: 12 SABS 1200D.8.3.4a Selected fill material in 150mm layers under m3 108 41.72 4,505.76 ramps, compacted to a minimum of 95% Mod. AASHTO maximum density. SABS 1200DM.8.3.7 Cut to spoil or stockpile from: 13 SABS 1200DM.8.3.7a Soft excavation for reduced levels, including m3 108 8.54 922.32 working in confined areas. SABS 1200G. CONCRETE STRUCTURAL SABS 1200G.8.2 FORMWORK SABS 1200G.8.2.1 Rough formwork to: 14 Sides and ends of ramps. m2 31 15.63 480.62 Balance c/f $ 97,935.00 Page 98 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 97,935.00 SABS 1200G.8.2.4 Special off-form: 15 Form 20 x 20mm chamfer along top edge m 24 2.00 48.00 of exposed concrete ramp, including to slight falls. SABS 1200G.8.2.5 Narrow widths: 16 Not exceeding 300mm high or wide. m 24 2.00 48.00 SABS 1200G.8.3 REINFORCEMENT SABS 1200G.8.3.2 High tensile welded mesh: 17 Type reference 245 to ramps. m2 79 8.89 704.09 SABS 1200G.8.4 CONCRETE SABS 1200G.8.4.2 Blinding layer in 15MPa/19mm concrete: 18 50mm Minimum thick. m3 2 146.88 317.26 SABS 1200G.8.4.3 Strength concrete, 25MPa/19mm with 'Pro-Struct 539' integral waterproofer added at the rate of 1,5 litres per 50kg cement in: 19 Cable trench ramp. m3 23 200.00 4,658.40 20 SABS 1200G.8.4.4 Unformed surface finishes: 21 SABS 1200G.8.4.4a Wood floated finish to falls. m2 36 2.18 78.48 SABS 1200H. STRUCTURAL STEELWORK SABS 1200H.8.3.1 The following in Grade 300W hot-dipped galvanised mild steel, welded and/or bolted together: 22 SABS 1200H.8.3.1.2 50 x 50 x 6mm Galvanised angle section as kg 107 5.16 553.56 trench cover support, with and including 50 x 3mm thick x 150mm long, split and fanged lugs welded on at 300mm centres along length and cast into concrete. Balance c/f $ 202,277.79 Page 99 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 202,277.79 23 SABS 1200H.8.3.2 Delivery to site: 24 SABS 1200H.8.3.2.1 Delivery of normal loads of steelwork to kg 107 2.00 214.56 site. 25 SABS 1200H.8.3.3 Off-loading and erection of steel on site: SABS 1200H.8.3.3 Angle sections. kg 107 0.50 53.64 SUNDRIES 26 Cast in-situ concrete cover, size 300mm No 52 57.58 2,994.16 wide x 740mm long x 100mm thick overall, including smooth formwork to sides and soffit, all necessary reinforcement and 'vastrap' pattern to top surface of concrete cover, all in accordance with Drawing TOTAL - carried forward to section SUMMARY $ 205,540.15 Page 100 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT SECTION NO 2 CIVIL WORKS SECTION 2 : BILL NO.8 LIGHT MASTS AND FOUNDATIONS SABS 1200D. EARTHWORKS SABS 1200D.8.3.3 Restricted Excavation: 1 SABS 1200D.8.3.3a Excavate for bases in all materials and m3 4 8.54 30.13 dispose to a site provided by the Contractor (excludes over-excavation) SABS 1200D.8.3.3b Extra over for: 2 SABS 1200D.8.3.3b.1 Intermediate excavation. m3 1 17.00 17.00 SABS 1200D.8.3.9 Backfilling: 3 Backfilling in restricted areas around base, m3 1 8.75 8.75 stub column and to battered slopes, with selected fill material from commercial sources in 150mm thick layers, stabilized 10% (by volume) Ordinary Portland Cement, including mechanical modification and compacting to 95% Mod. AASHTO maximum density. Balance c/f $ 55.88 Page 102 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 55.88 SABS 1200DB. EARTHWORKS (PIPE TRENCHES) SABS 1200DB.8.3.4 PARTICULAR ITEMS SABS 1200DB.8.3.4b Temporary Works : Control Water Inflow from low water table, during excavations: 4 SABS 1200DB.8.3.4b.1 Provide equipment. SUM 1 200.00 200.00 5 SABS 1200DB.8.3.4b.2 Operate and maintain. Days 5 20.00 100.00 6 SABS 1200DB.8.3.4b.3 Remove equipment. SUM 1 10.00 10.00 SABS 1200G. CONCRETE (STRUCTURAL) SABS 1200G.8.2 FORMWORK SABS 1200G.8.2.2 Smooth: 7 Sides of bases, stub columns. m2 11 15.63 175.06 SABS 1200G.8.2.4 Special off-form: 8 Form 20 x 20mm chamfer along top edge m 6 2.00 11.20 of exposed stub column. SABS 1200G.8.3 REINFORCEMENT SABS 1200G.8.3.1 Mild steel reinforcement bars: 9 10mm Diameter. kg 13 1.88 25.34 SABS 1200G.8.3.1 High Tensile steel reinforcement bars: 10 16mm Diameter. kg 28 1.88 53.24 SABS 1200G.8.4 CONCRETE SABS 1200G.8.4.2 Blinding layer in 15MPa/19mm concrete: 11 50mm Minimum thick. m3 1 146.88 146.88 SABS 1200G.8.4.3 Strength concrete, 30MPa/19mm with 'Pro-Struct 539' integral waterproofer added at the rate of 1,5 litres per 50kg cement in: 12 Bases and stub columns. m3 4 200.00 784.00 Balance c/f $ 1,561.60 Page 103 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 1,561.60 SABS 1200G.8.4.4 Unformed surface finishes: 13 SABS 1200G.8.4.4a Wood floated finish to top surface of bases, m2 4 2.18 8.55 including working in confined areas. SABS 1200G.8.7 GROUTING SABS 1200G.8.7a Under bases: 14 Non-shrink, non-metallic, free-flowing m3 1 225.00 225.00 35MPa grouting under base plates SABS 1200G.8.8 HOLDING DOWN BOLTS AND MISCELLANEOUS 15 Provide and install Grade 4.8 M24 x 1000mm kg 33 5.16 168.32 long galvanised mild steel bolt with 120mm length threaded at exposed end and fitted with suitable nut and washer, and with 120 x 120 x 14mm thick anchor plate welded on at other end, bolt cast into concrete stub column base in exact position Cable sleeves: 16 50mm Diameter x 700mm long uPVC No 4 12.50 50.00 sleeve cast in exact position in concrete stub column. One layer of 250 micron 'Plastall Gundle USB Green' waterproof sheeting sealed at laps with 'Gunplas Pressure Sensitive Tape': 17 Under blinding. m2 4 2.43 9.53 Balance c/f $ 2,022.99 Page 104 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 2,022.99 SABS 1200H. STRUCTURAL STEELWORK SABS 1200H.8.3.1.2 Supply and fabrication of steelwork in 24m high lighting masts 18 Galvanized mild steel sections in landing, t 1.63 0.00 0.00 bolted together. 19 Galvanized mild steel sections in ladder, t 0.03 0.00 0.00 bolted together. 20 4,5mm Thick expanded metal platform m2 4 0.00 0.00 flooring welded to sub-frame (elsewhere measured) SABS 1200H.8.3.2 Delivery to site: 21 SABS 1200H.8.3.2.1 Normal delivery of steelwork in landings and t 1.66 0.00 0.00 ladders SABS 1200H.8.3.3 Erection on site: 22 Offloading, stacking on site and erection of t 1.66 0.00 0.00 landing and ladder steelwork SABS 1200H.8.3.4 Erection bolts 23 Galvanized High Strength Friction Grip bolts kg 9.00 0.00 (Grade 4.8), including nut, hardened steel washer, load indicating washer where needed and sheradised: 24 24m High steel light mast complete, No 2 0.00 0.00 including fabrication, delivery to and erection on site in final position (bases and holding down bolts elsewhere measured) TOTAL - carried forward to section SUMMARY $ 2,022.99 Page 105 Civil Works Vuyani Substation PAY REFERENCEDESCRIPTION UNIT QTY RATE AMOUNT SECTION NO 2 CIVIL WORKS SECTION 2 : BILL NO. 9 SECURITY FENCING Note : All galvanized bolts to include for re-threading 1 Supply, deliver and install new 1.8 m high m 224 0.00 wire mesh 'safety fence' 2 Extra over 1.8m high galvanised wire mesh No 4 0.00 security with overhang, for 90 degree bend 3 Main automatic 3m x 1.8m gate with motor No 2 304.66 609.32 Pedestrian gate 0.6 x 1.8m high No 1 TOTAL - carried forward to section SUMMARY $ 609.32 Page 115 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT SECTION NO 2 CIVIL WORKS SECTION 2 : BILL NO. 10 WATER SUPPLY PIPING, INCLUDING (PROVISIONAL) SABS 1200DB. EARTHWORKS (PIPE TRENCHES) SABS 1200DB.8.3.2a Excavate in all materials for trenches and use for backfill, compact and dispose of surplus material: 1 Depth not exceeding 1m deep m3 15 8.54 129.12 SABS 1200DB.8.3.2b Extra over pipe excavation for: 2 SABS 1200DB.8.3.2b.1 Intermediate excavation. m3 2 17.00 25.70 SABS 1200DB.8.3.4 PARTICULAR ITEMS SABS 1200DB.8.3.4b Temporary Works : Control Water Inflow from low water table, during excavations: 3 SABS 1200DB.8.3.4b.1 Provide equipment. SUM 1 200.00 200.00 4 SABS 1200DB.8.3.4b.2 Operate and maintain. Days 5 20.00 100.00 5 SABS 1200DB.8.3.4b.3 Remove equipment. SUM 1 10.00 10.00 SABS 1200LB. BEDDING (PIPES) SABS 1200LB.8.2.2 Provision of bedding from commercial sources: 6 SABS 1200LB.8.2.2.1a Selected granular material (Cradle). m3 4 41.72 180.23 7 SABS 1200LB.8.2.2.1b Selected fill material (Blanket). m3 11 41.72 450.58 Balance c/f $ 1,095.64 Page 127 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 1,095.64 SABS 1200L. MEDIUM PRESSURE PIPELINES SABS 1200L.8.2.1 Supply, handle and lay Type IV, Class 6 HDPE water supply piping, including joints, fittings, etc.: 8 25mm Diameter pipe. m 40 2.50 100.00 9 50mm Diameter pipe. m 10 8.13 81.30 SABS 1200L.8.2.2 Extra over 8.2.1 for the supplying, laying and bedding of specials, complete with couplings: 10 25mm Bend No 6 11.72 70.32 11 25mm Tee piece No 8 15.63 125.04 12 50mm Bend No 4 23.44 93.76 13 50mm Tee piece No 2 31.25 62.50 SABS 1200L.8.2.3 Extra over 8.2.1 for supplying, fixing and bedding of valves: 14 25mm Diameter isolating valve. No 6 17.50 105.00 15 50mm Diameter isolating valve. No 6 49.22 295.32 Balance c/f $ 2,028.88 Page 128 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 2,028.88 SABS 1200LF. ERF CONNECTIONS (WATER) SABS 1200LF.8.2.1 Provide Erf connections complete: 16 Provide erf connection for 25mm diameter No 2 41.44 82.88 HDPE pipe including jointing, all fittings, etc., complete. 17 Provide erf connection for 50mm diameter No 2 90.83 181.66 HDPE pipe including jointing, all fittings, etc., complete. SABS 1200LF.8.2.6 Supply and install stop taps complete with special fittings: 18 20mm Chrome plated hose bibtap, complete No 3 20.13 60.39 with 20mm hose union, 1,0m long x 22mm diameter galvanized mild steel standpipe, jointing to Class 6 HDPE pipe (elsewhere measured), etc., complete. SABS 1200LF.8.2.8 Markings or marker posts: 19 1,0m High precast concrete marker pole, No 2 31.25 62.50 painted yellow, fixed firmly into ground. Balance c/f $ 2,416.31 Page 129 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 2,416.31 THE FOLLOWING IN 2500 LITRE WATER STORAGE TANK PLACED ON 6m STAND WATER TANK 20 2500 Litre Polyethylene, barrel type, water No 1 906.25 906.25 storage tank , securely mounted in final position with copper straps and U-shaped holding down bolts Provide a 6m high steel water tank support stand No. 1 1,187.50 1,187.50 stand which is able to hold a 2500 litre polyethylene tank PUMPS IN-LINE BOOSTER PUMP 21 a) Supply and install a booster pump at the No 1 2,903.75 2,903.75 terrace headtank to pump b) Supply and install 50mm non-return valve between pump and headtank. The booster pump must be set at 4 bar, the pump must consist of Lowara stainless steel CM 70/34 and 25l hydro tube and 5 bar kit or other equal approved c) Supply and install suitable chamber with lid for pump (or use approved prefabricated fibre glass as for swimming pools) d) Supply and install 25mm non-return valve at the building. Pipe depth is 1m e) Supply and install 16A Mercury float switch suitably fixed at 500mm from bottom, to inside surface of water storage tank TOTAL - carried forward to section SUMMARY $ 7,413.81 Page 130 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT SECTION NO 2 CIVIL WORKS SECTION 2 : BILL NO. 11 SEWERS, INCLUDING SEPTIC TANK SABS 1200DB. EARTHWORKS (PIPE TRENCHES) SABS 1200DB.8.3.2a Excavate in all materials for trenches and use for backfill, compact and dispose of surplus material: 1 Depth not exceeding 1m deep m3 11 8.54 94.79 SABS 1200DB.8.3.2b Extra over pipe excavation for: 2 SABS 1200DB.8.3.2b.1 Intermediate excavation. m3 1 17.00 18.87 SABS 1200LB. BEDDING (PIPES) SABS 1200LB.8.2.2 Provision of bedding from commercial sources: 3 SABS 1200LB.8.2.2.1a Selected granular material. m3 2 41.72 100.13 4 SABS 1200LB.8.2.2.1b Selected fill material (Blanket). m3 4 41.72 150.19 SABS 1200LD. SEWERS SABS 1200LD. SEWERS SABS 1200LD.8.2.1 Supply, handle and lay uPVC slotted, flexible sewer and waste piping, including joints, fittings, etc.: 5 110mm Diameter pipe. m 40 5.00 200.00 6 Extra over 110mm diameter uPVC slotted No 8 5.86 46.88 pipe for 45 degree bend. 7 Extra over 110mm diameter uPVC slotted No 5 6.74 33.70 pipe for rodding eye, cast in and including mass concrete haunching / anchor block. Balance c/f $ 644.56 Page 139 Civil Works Vuyani Substation PAY REFERENCE DESCRIPTION UNIT QTY RATE AMOUNT Balance b/f $ 644.56 Sundries: SABS 1200LD.8.2.13 Septic tank complete with covers and frames, etc.: 8 Septic tank chamber, size1.5m No 1 2,500.00 2,500.00 long x 1.5m wide x 2m deep overall, inlets for 2 no. x 110mm diameter and outlet for 1 no. x 50mm diameter uPVC pipes (pipes elsewhere measured), including 500 litre , pumping chamber / chlorinator, blower, all associated electrical supply, excavations, bedding with selected imported material, backfilling and compacting with selected excavated material, carting away of surplus excavated material, etc., complete Manholes: SABS 1200LD.8.2.3 Brick manhole size 940 x 940mm internally, complete with concrete slab over, step irons, concrete benching and base, excavations, backfilling, carting away of surplus excavated material, etc., SABS 558 Type 4 medium duty manhole cover and frame: 9 Manhole with inlets for 2 no. x 110mm No 1 281.25 281.25 diameter uPVC pipes (pipes elsewhere measured), depth to invert not exceeding 1m. TOTAL - carried forward to section SUMMARY $ 3,425.81 Page 140 Civil Works Vuyani Substation SECTION NO 2 CIVIL WORKS SECTION SUMMARY Bill No. Description Page No. Amount 1 Bulk Earthworks, Landscaping, etc. 4 56,770.90 2 Access and Terrace Roads 7 21,198.23 3 Base Foundations to 132kV Yard 4 34,354.60 4 Drainage 6 11,263.30 5 Transformer Plinths (In No. 2) 2 50,111.42 6 Yardworks 2 24,411.44 7 Cable Trenches, Ducts, Junctions and Ramps 4 205,540.15 8 Light Masts and Foundations 4 2,022.99 9 Security Fencing and Walling, including Security Lighting 1 609.32 10 Water Supply Piping, including Storage Tank 4 7,413.81 11 Sewers, including Septic Tank 2 3,425.81 TOTAL - carried forward to FINAL SUMMARY R 417,121.97 Page 143 Summary : Civils Vuyani Substation DESCRIPTION UNIT QTY AMOUNT SECTION NO 3 BUILDING WORKS SECTION 3 : BILL NO. 1 CONTROL BUILDING (33 KV YARD) EARTHWORKS (PROVISIONAL) SUPPLEMENTARY PREAMBLES Descriptions of carting away of excavated material shall be deemed to include loading excavated material onto trucks directly from the excavations or, alternatively, from stock piles situated on the building site EXCAVATION, FILLING, ETC. Excavation in earth not exceeding 2m deep: 1 Reduced levels under floors m3 100 8.54 855.07 2 Trenches m3 106 8.54 907.12 Extra over trench and hole excavations in earth for excavation in: 3 Soft rock m3 21 8.54 176.22 4 Hard rock m3 0 9.40 0.00 Extra over all excavations for carting away to a disposal site complying with environmental regulations: 5 Surplus material from excavations and/or stock piles on site to m3 144 9.40 1,357.55 spoil area located by the contractor Risk of collapse of excavations: 6 Sides of trench and hole excavations not exceeding 1,5m deep m2 209 13.40 2,807.03 Keeping excavations free of water: 7 Keeping excavations free of water Item 1 50.00 50.00 Earth filling obtained from the excavations: 8 Under floors, steps, pavings, etc and well compacted in layers m3 80 20.38 1,632.44 not exceeding 150mm thick 9 Backfilling to trenches, holes, etc., and compacted in layers m3 60 8.75 525.00 not exceeding 150mm thick to 95% Mod AASHTO density Balance c/f 8,310.42 Page 144 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 8,310.42 Earth filling obtained from commercial sources: 10 Filling with approved material supplied and carted onto site m3 20 31.10 622.78 by the Contractor, under floors and well compacted in layers not exceeding 150mm thick Surface preparation: 11 Trim and level off surface of ground (excavated or filled under m2 165 34.90 5,758.50 this Contract) to receive concrete surface beds or filling, including excavating or filling, ripping and scarifying as necessary and compacting the whole area for a depth of 150mm to a density of at least 95% Mod . AASHTO maximum density (includes part areas to falls) Tests: 12 Modified AASHTO Density test on earth filling No 1 187.50 187.50 Soil insecticide: 13 Under floors, etc., including forming and poisoning shallow m2 165 5.32 877.80 furrows against foundation walls etc, filling in furrows and ramming. 14 To bottoms and sides of trenches, etc. m2 310 5.32 1,647.82 SECTION 3 : BILL NO.1 CONCRETE, FORMWORK AND REINFORCEMENT SUPPLEMENTARY PREAMBLES Cost of tests The costs of making, storing and testing of concrete test cubes as required under clause 7 "Tests" of SABS 1200 G shall include the cost of providing cube moulds necessary for the purpose, for testing costs and for submitting reports on the tests to the architect. The testing shall be undertaken by an independent firm or institution nominated by the contractor to the approval of the architect. (Test cubes are measured separately) UNREINFORCED CONCRETE CAST AGAINST EXCAVATED SURFACES 10MPa/19mm concrete: 15 Blinding to ground beams and m3 6 146.88 928.28 Columns m3 17 200.00 3,422.00 Balance c/f 21,755.10 Page 145 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 21,755.10 REINFORCED CONCRETE 25MPa/19mm concrete: 16 Ramps m3 2 200.00 336.00 17 Raft slabs (ground beams elsewhere measured) m3 33 200.00 6,604.00 18 Ground beams to raft slabs m3 12 200.00 2,352.00 Columns m3 18 200.00 3,650.00 TEST BLOCKS 19 Making and testing 150 x 150 x 150mm concrete strength test No 3 31.25 93.75 cube (Provisional) ROUGH FORMWORK (DEGREE OF ACCURACY II) Rough formwork to sides and soffits: Beams m2 49 15.63 770.25 Columns m2 22 15.63 346.99 SMOOTH FORMWORK (DEGREE OF ACCURACY II) Smooth formwork to sides: 20 Column m2 96 15.63 1,496.73 21 Ring beam m2 49 15.63 770.25 REINFORCEMENT Reinforcement to structural concrete work: 22 All diameter bars t 4 1,875.00 7,500.00 Fabric reinforcement: 23 Type 395 fabric reinforcement in concrete surface beds, slabs, m2 165 8.89 1,466.85 etc. Balance c/f 47,141.91 Page 146 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 47,141.91 SECTION 3 : BILL NO.1 MASONRY ( Brickwork ) SUPPLEMENTARY PREAMBLES BRICKWORK Sizes in descriptions Where sizes in descriptions are given in brick units, "one brick" shall represent the length and "half brick" the width of a brick Pointing Descriptions of recessed pointing to fair face brickwork and face brickwork shall be deemed to include square recessed, hollow recessed, weathered pointing, etc FOUNDATIONS (PROVISIONAL) Brickwork of NFP bricks in class II mortar: 24 450mm solid brick wall m2 30 50.25 1,507.50 25 300mm Solid brick wall m2 20 33.50 670.00 SUPERSTRUCTURE Brickwork of NFP bricks in class II mortar: 26 150mm brick walls m2 327 16.75 5,472.39 BRICKWORK SUNDRIES Foam filler to firewall: 27 Seal joint between top of one brick wall and roof tiles with m 67 5.15 343.51 approved foam filler to prevent the escape of hydrogen gasses. Joint forming material in movement joints: 28 10mm Bitumen impregnated fibre board built in vertically m2 3 5.29 13.31 between brick skins Brickwork reinforcement: 29 150mm Wide reinforcement built in horizontally m 934 31.88 29,769.54 Prestressed fabricated lintels: 30 150 x 150mm Lintels in lengths not exceeding 3m m 38 34.22 1,300.36 Galvanised hoop iron cramps, ties, etc.: 31 30 x 1,6mm Roof tie 1,5m long with one end fixed to timber No 40 1.50 60.00 and other end built into brickwork SECTION 3 : BILL NO.1 WATERPROOFING DAMP-PROOFING OF WALLS AND FLOORS One layer of 375 micron "Plastall Gundle Brikgrip DPC" embossed damp proof course: 32 In walls m2 67 2.43 163.54 One layer of 250 micron "Plastall Gundle USB Green" waterproof sheeting sealed at laps with "Gunplas Pressure Sensitive Tape": 33 Under surface beds m2 165 2.43 400.95 Two coats Cemcrete Permastop waterproof slurry: 34 On internal brick walls m2 56 21.88 1,232.57 JOINT SEALANTS, ETC. Cold poured polyurethane sealing compound (15% movement) including bond breaker, primer, etc.: 35 10 x 15mm In expansion joints in floors including raking out m 15 2.90 43.94 expansion joint filler as necessary Balance c/f 88,119.51 Page 147 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 88,119.51 SECTION 3 : BILL NO. 1 ROOF COVERINGS, ETC. IBR Sheeting 0.6mm Thick IBR Polythene Roof Sheeting to include head and side wall flashing, closures, washers and screws. To be fixed and laid strictly in accordance with the manufacturer's specifications. Sheeting to be painted per clients required colour 36 Roof covering with not exceeding 50 degrees pitch m2 170 20.15 3,425.50 37 231 x 154mm fascia flashing. m 40 13.33 533.20 38 Ridge m 20 5.32 106.40 ROOF INSULATION "Sol-Thermo Loft International Roofmate H/D 250-40mm" insulation with aluminium foil to underside and plastic to top : 39 Insulation laid taut over rafters (at approximately 600mm m2 170 5.10 867.00 centres) and fixed concurrent with tiling battens, purlins, etc SECTION 3 : BILL NO. 1 CARPENTRY AND JOINERY SUPPLEMENTARY PREAMBLES Particle board: Particle board shall comply with the following specifications: a) SABS 1300 Particle board: exterior and flooring type b) SABS 1301 Particle board: interior type Joinery: Descriptions of frames shall be deemed to include frames, transomes, mullions, rails, etc Descriptions of hardwood joinery shall be deemed to include pelleting of bolt holes Fixing Items described as "nailed" shall be deemed to be fixed with hardened steel nails or shot pins to brickwork or concrete EAVES, VERGES, ETC "Everite FC77" pressed fibre-cement : 40 15 x 80 x 200mm Barge board fixed upside down m 31 4.50 138.24 Balance c/f 93,189.85 Page 148 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 93,189.85 KEY CABINET 41 Glazed timber framed and backed, key cabinet size 1400mm No 1 125.00 125.00 wide x 1000mm high x 100mm deep mounted to plastered brick wall, with top of cabinet fixed at 2m above finished floor level, including all ironmongery, etc., complete (refer drawing 0.54 / 1150 Sheet 31, rev. 3) SECTION 3 : BILL NO.1 CEILINGS, PARTITIONS AND ACCESS FLOORING CEILINGS, ETC. NAILED UP CEILINGS "Isotherm" polyester insulation : 42 50mm Insulation closely fitted and laid on top of brandering m2 14 5.10 71.20 between roof timbers etc 6,4mm Gypsum plasterboard with H-type pressed steel jointing strips : 43 Ceilings in 1200mm sheets including 38 x 38mm sawn m2 14 28.52 398.14 softwood brandering at 400mm centres 44 Extra over ceiling for 610 x 610mm trap door of 50 x 76mm No 2 28.52 57.04 wrought softwood rebated framing with one 38 x 38mm sawn softwood cross brander covered with ceiling board and fitted flush in opening 45 Extra over ceiling for 400 x 600mm opening for extract air No 1 28.52 28.52 diffuser (elsewhere measured), including 12 x 50mm timber bead all round fixed to 38 x 38mm framed framing Moulded cornices 46 75mm Gypsum coved cornice m 21 2.50 53.63 Balance c/f 93,923.37 Page 149 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 93,923.37 SUSPENDED CEILINGS Proprietary suspended ceilings Note: Electrical light fittings, diffusers, panels, etc generally are "lay in" units of the same dimensions as the suspension grid described and allowance must be made accordingly for their support inclusive of any flexibility insetting out that may be required (ceiling panels have not been deducted and pricing is to take cognizance thereof) 12.5mm "Donn Cyprex" BPB Gypsum Rhinoboard with white porcelain vinyl finish, 600 x 600mm lay-in suspended grid system, including main and cross tees, necessary hangers, grids, etc.: 47 Ceilings suspended not exceeding 1m below timber purlins m2 165 28.52 4,705.80 at 600mm centres Cornices to suspended ceilings : 48 "Donn SM25" recessed wall angle plugged m 164 6.00 985.20 ACCESS FLOORING Supply and install access floor system to system approval. Panels to be 600 x 600mm snap-on stringer system capable of supporting a design load of 7,2KN/m2. The panels are to be covered with high pressure 3,2mm laminate: 49 CONCRETE FLOOR 125mm thick m3 25 200.00 4,950.00 50 Extra over for 200 x 600mm purpose made aluminium louvres No 25 8.70 217.50 in access floor 51 Hole size 600 x 250 mm through access flooring No 3 78.13 234.39 Balance c/f 105,016.26 Page 150 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 105,016.26 SECTION 3 : BILL NO. 1 IRONMONGERY SUPPLEMENTARY PREAMBLES Finishes to ironmongery Where applicable finishes to ironmongery are indicated by suffixes in accordance with the following list: BS Satin bronze lacquered CH Chromium plated SC Satin chromium plated SE Silver enamelled GE Grey enamelled AS Anodised silver AB Anodised bronze PB Polished brass PL Polished and lacquered PT Epoxy coated SD Sanded HINGES, BOLTS, ETC. DOOR CLOSERS "Yale": 52 Standard duty overhead door closer No 3 78.13 234.39 Balance c/f 105,250.65 Page 151 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 105,250.65 SECTION 3 : BILL NO. 1 STRUCTURAL STEELWORK The Tenderer is to allow in the pricing of structural steelwork for all steelwork to be erected plumb and to include for ALL necessary steel packing pieces to achieve same. Steelwork to be hot dipped galvanized Grade 300W, as per the standard specification, complete with all the necessary cleats, brackets, gussets, packs, shop fasteners baseplates and the like, including cleaning of steelwork, shop priming and loading ready for dispatch to site and preparation of shop detail drawings: The following is applicable in respect of roof trusses: Trusses are at maximum 4000mm centres Roof covering is IBR roof sheeting. ROOFS, ETC . 53 Roof construction to double pitched roof No. 8 1,500.00 12,000.00 approximately 13.65 x 2.06m high overall at 4m centers, including top and bottom chords, permanent bracing, bolts, gussets and 38 x 38mm battens fixed over underlay (underlay elsewhere) SECTION 3 : BILL NO. 1 METALWORK SUPPLEMENTARY PREAMBLES Balance c/f 117,250.65 Page 152 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 117,250.65 54 PRESSED STEEL DOOR AND FRAME Door and frame manufactured from 2mm thick pre-galvanised No 2 506.00 1,012.00 mild steel sheet, 1490mm wide x 2800mm high overall including all ironmongery Door and frame manufactured from 2mm thick pre-galvanised No 7 262.35 1,836.45 mild steel sheet, 1090mm wide x 2090mm high overall including all ironmongery Door and frame manufactured from 2mm thick pre-galvanised No 2 228.13 456.26 mild steel sheet, 900mm wide x 2090mm high overall including all ironmongery STEEL WINDOWS 55 Aluminium windows with top hung opening sections and brown anodised finish, all as per AAAMSA specifications and: all glazing to be done according to the National Building Regulations - Part N: 56 Window W1 size 1200 x 1500mm high with 4mm clear float No 3 236.27 708.81 glass Window WF size 900 x 3700mm high with 4mm clear float No 3 437.10 1,311.30 glass Window V size 600 x 900mm high with 4mm obscure glass No 2 70.88 141.76 Balance c/f 122,717.23 Page 153 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 122,717.23 SECTION 3 : BILL NO. 1 PLASTERING 57 SCREEDS Screeds on concrete 1:4 Cement plaster screeds steel trowelled on concrete : 58 25mm Thick on floors and landings m2 263 9.81 2,580.03 INTERNAL PLASTER Cement plaster 1:5 wood floated on brickwork : 59 On walls m2 631 5.15 3,249.62 DIVIDING STRIPS, ETC. 60 50 x 3mm Flat section brass dividing strips between different m 3 2.04 6.67 floor finishes EXTERNAL PLASTER Cement plaster 1:5 wood floated on brickwork : 61 On walls m2 230 5.15 1,184.50 COVER STRIPS, ETC. 62 50 x 50 x 3mm Angle section cast into floor of cable trench to m 10 5.39 53.90 split cables. Balance c/f 129,791.95 Page 154 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 129,791.95 SECTION 3 : BILL NO. 1 TILING SUPPLEMENTARY PREAMBLES Descriptions Unless described as "fixed with adhesive to plaster (plaster elsewhere)" descriptions of tiling on brick or concrete walls, columns, etc shall be deemed to include 1:4 cement plaster backing and descriptions of tiling on concrete floors etc shall be deemed to include 1:3 plaster bedding FLOOR TILING 63 Smooth Floating Finish m2 165 15.63 2,578.95 63 SECTION 3 : BILL NO. 1 PLUMBING AND DRAINAGE (PROVISIONAL) SUPPLEMENTARY PREAMBLES uPVC pipes and fittings: Soil, waste and vent pipes and fittings shall be solvent weld jointed uPVC pressure pipes and fittings: Pipes for water supply shall be of the class stated Pipes of 40mm diameter and smaller shall be plain ended with solvent welded uPVC loose sockets and fittings Pipes of 50mm diameter and greater shall have sockets and spigots with push in type integral rubber ring joints. Bends shall be uPVC and all other fittings shall be cast iron, all with similar push-in type joints Copper pipes: Pipes shall be hard drawn and half-hard pipes of the class stated. Class 0 (thin walled hard drawn) pipes shall not be bent. Class 1 (thin walled half-hard), class 2 (half-hard) and class 3 (heavy walled half-hard) pipes shall only be bent with benders with inner and outer formers. Fittings to copper waste, vent and anti-syphon pipes, capillary solder fittings and compression fittings shall be "Cobra Watertech" type. Capillary solder fittings shall comply with ISO 2016. Only compression fittings shall be used in walls or in ground Balance c/f 132,370.90 Page 155 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 132,370.90 DRAINAGE PIPING, ETC. Rigid PVC drainage pipes: 64 100mm Pipe (No excavation) m 5 5.00 25.00 65 100mm Pipes laid in and including trenches not exceeding m 10 7.50 75.00 1m deep Extra over rigid uPVC pipes for fittings: 66 100 mm Bend No 2 5.86 11.72 67 100 mm Bend with cleaning eye No 1 6.74 6.74 68 100 mm Junction No 1 5.86 5.86 69 100 mm Junction with cleaning eye No 1 6.74 6.74 70 Rigid PVC waste pipes: 71 38 mm Pipe m 10 3.50 35.00 72 50 mm Pipe m 7 4.00 28.00 73 100 mm Pipe m 12 5.00 60.00 74 Extra over rigid PVC waste pipes for fittings: 75 100 mm Pan connector No 2 5.00 10.00 76 38 mm Bend with cleaning eye No 3 1.88 5.64 77 50 mm Bend with cleaning eye No 2 2.50 5.00 78 100 mm Bend with cleaning eye No 2 6.74 13.48 79 50 mm Junction with cleaning eye No 1 2.50 2.50 80 100 mm Junction with cleaning eye No 1 6.74 6.74 81 100 mm Two-way vent valve No 2 6.74 13.48 Sundries: 82 Testing drainage pipe system Item 1 100.00 100.00 WATER SUPPLIES Megapipe: HDPE (high density polyethylene) Type 6 SABS : 83 25mm Pipes laid in and including trenches not exceeding 1m m 3 2.50 7.50 deep, including all fittings, etc. 84 75mm Pipes laid in and including trenches not exceeding 1m m 5 9.76 48.80 deep, including all fittings, etc. Balance c/f 132,838.10 Page 156 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 132,838.10 Pipe encasing : 85 Encase pipe in concrete including all necessary formwork m3 0.5 212.50 106.25 Sundries : 86 100mm PVC cleaning eye, including 300 mm x 300 mm cast No 1 125.00 125.00 iron cover and frame, laid in ground 87 Splay cut end to 38 mm PVC pipe No 1 5.00 5.00 88 Splay cut end to 50 mm PVC pipe No 1 5.00 5.00 89 Test water supply pipe system Item 1 100.00 100.00 GULLEYS, ETC. Precast concrete : 90 100 mm Gulley not exceeding 1,0 m deep to invert, fitted with a No 2 312.50 625.00 galvanised cast iron hinged grating, frame and P-trap, etc., complete SANITARY FITTINGS "Vaal" : 91 White vitreous china close coupled WC suite, complete with No 1 430.63 430.63 P-trap, 9 litre low level cistern and flushpipe and "Hart Celmac A" double flap heavy duty white plastic seat 455 x 290mm White vitreous china wash hand basin with 92 one taphole configuration, complete with waste, grid, plug and No 2 559.20 1,118.40 chain supported on a full universal floor mounted pedestal and "Cobra Stella" basin mixer TRAPS, ETC. 40 mm rubber P-trap 93 No 2 21.88 43.76 "Cobra" or other approved type : TAPS, ETC. Copper : 15 mm Service pipe 380mm girth with two brass cap nuts 94 No 8 8.98 71.84 Chromium-plated : "Cobra" (232/350) 15 mm angle regulating valve 95 No 1 13.66 13.66 15 mm "Star" No 138 underwall stopcock 96 No 1 21.88 21.88 15 mm "Star" No 136 stopcock 97 No 1 21.88 21.88 "Cobra" No 136 22 mm compression type underwall stoptap 98 No 1 21.88 21.88 15 mm "Star" No 166/041 sink mixer and swivel outlet 99 No 1 225.00 225.00 Balance c/f 135,773.28 Page 157 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 135,773.28 Brass : 25 mm Gate valve 100 No 1 23.75 23.75 50 mm Gate valve 101 No 1 46.72 46.72 Cobra" type : 12 mm No 507-21 hose bibtap without hose union, outlet 102 threaded No 4 11.88 47.52 103 FIRE SERVICE No 1 75.00 75.00 Approved Type : 104 9 kg Dry chemical fire extinguisher including 100mm x 450mm x 25mm polished hardwood back board with chamfered edges, fixed to brickwork No 3 134.38 403.14 SLEEVES PVC pipes : Pipes 160 mm diameter exceeding 4,5 m and not exceeding 105 5 m long, once bent using a long radius bend and laid below surface bed with both ends sealed with fill, on completion of No 1 284.38 284.38 cabling Pipes 160 mm diameter exceeding 8 m and not exceeding 8,5 m long, once bent using a long radius bend and laid below 106 surface bed with both ends sealed with fill, on completion of No 1 365.00 365.00 cabling SECTION 3 : BILL NO. 1 ELECTRICAL WORK BUDGETARY ALLOWANCE Provide the budgetary amount of $ 15 000 (Fifteen Thousand Dollars) for the Electrical Installation complete. 107 Item 1 15,000.00 15,000.00 Balance c/f 152,018.79 Page 158 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 152,018.79 SECTION 3 : BILL NO. 1 MECHANICAL WORK MECHANICAL WORK BUDGETARY ALLOWANCE Provide the budgetary amount of $ 5000 ( Five Thousand d Dollars) for the Air Conditioning / Mechanical 108 Ventilation Installation complete. Item 1 5,000.00 5,000.00 SECTION 3 : BILL NO. 1 PAINTWORK PAINTWORK, ETC., TO NEW WORK ON FLOATED PLASTER One coat alkali resistant primer and two coats "Dulux Wash 'n Wear" acrylic emulsion paint: On internal walls 109 On external walls m2 433 5.31 2,300.96 110 ON SMOOTH CONCRETE m2 230 5.31 1,221.30 One coat alkali resistant primer and two coats "Plascon Wall 'n All" paint: On concrete 111 ON PLASTERBOARD m2 17 5.31 88.41 One coat sealer and two coats "Dulux Wash 'n Wear" acrylic emulsion paint: On ceilings and cornices 112 ON FIBRE-CEMENT m2 347 5.31 1,840.45 One coat primer and two coats "Plascon Wall 'n All" acrylic paint: On fascias and barge boards 113 m2 15 5.31 79.65 Balance c/f 162,549.56 Page 159 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 162,549.56 ON METAL Spot priming defects in pre primed surfaces with zinc chromate primer and applying one undercoat and two coats "Dulux Silthane Silk" polyurethane enamel (colour Fawn) paint on steel: On doors and frames 114 One coat calcium plumbate primer, one undercoat and two m2 28 5.31 148.96 coats "Plascon Wall 'n All" alkyd enamel paint on galvanised steel: TOTAL - carried forward to FINAL SUMMARY 162,698.52 Page 160 Control Building (132kV) Vuyani Substation DESCRIPTION UNIT QTY AMOUNT SECTION NO 3 BUILDING WORKS SECTION 3 : BILL NO. 2 GUARD HOUSE (33kV YARD) EARTHWORKS (PROVISIONAL) SUPPLEMENTARY PREAMBLES Carting away of excavated material Descriptions of carting away of excavated material shall be deemed to include loading excavated material onto trucks directly from the excavations or, alternatively, from stock piles situated on the building site EXCAVATION, FILLING, ETC. Excavation in earth not exceeding 2m deep: 2 Trenches m3 17 8.54 141.52 Extra over trench and hole excavations in earth for excavation in: 3 Soft rock m3 2 8.54 14.15 4 Hard rock m3 1 9.40 7.79 Extra over all excavations for carting away to a disposal site complying with environmental regulations: 5 Surplus material from excavations and/or stock piles on site to m3 17 9.40 159.80 spoil area located by the contractor Earth filling obtained from the excavations: 8 Under floors, steps, pavings, etc and well compacted in layers m3 5 2.38 11.60 not exceeding 150mm thick Balance c/f 334.87 Page 270 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 334.87 Earth filling obtained from commercial sources: 9 Filling with approved material supplied and carted onto site by the Contractor, under floors and well compacted in layers m3 5 31.10 155.50 not exceeding 150mm thick Tests: 10 Modified AASHTO Density test on earth filling 1 187.50 187.50 Soil insecticide: 11 Under floors, etc., including forming and poisoning shallow m2 33 5.32 172.90 furrows against foundation walls etc, filling in furrows and ramming. 12 To bottoms and sides of trenches, etc. m2 53 5.32 283.29 SECTION 3 : BILL NO. 2 CONCRETE, FORMWORK AND REINFORCEMENT SUPPLEMENTARY PREAMBLES Cost of tests The costs of making, storing and testing of concrete test cubes as required under clause 7 "Tests" of SABS 1200 G shall include the cost of providing cube moulds necessary for the purpose, for testing costs and for submitting reports on the tests to the architect. The testing shall be undertaken by an independent firm or institution nominated by the contractor to the approval of the architect. (Test cubes are measured separately) UNREINFORCED CONCRETE CAST AGAINST EXCAVATED SURFACES 10MPa/19mm concrete: 13 Blinding to strip footings m3 1 146.88 183.60 REINFORCED CONCRETE 25MPa/19mm concrete: 14 Strip footings m3 6 200.00 1,250.00 Balance c/f 2,567.66 Page 271 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 2,567.66 15 Surface beds cast on waterproofing m3 4 200.00 750.00 REINFORCEMENT Fabric reinforcement: 16 Type 395 fabric reinforcement in concrete surface beds, slabs, m2 33 8.89 288.93 etc. SECTION3 : BILL NO. 2 MASONRY SUPPLEMENTARY PREAMBLES BRICKWORK Sizes in descriptions Where sizes in descriptions are given in brick units, "one brick" shall represent the length and "half brick" the width of a brick Pointing Descriptions of recessed pointing to fair face brickwork and face brickwork shall be deemed to include square recessed, hollow recessed, weathered pointing, etc FOUNDATIONS (PROVISIONAL) Brickwork of NFX bricks in class II mortar: 17 Half brick walls m2 3 16.75 42.71 18 One brick wall. m2 6 20.31 121.40 Balance c/f 3,770.69 Page 272 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 3,770.69 SUPERSTRUCTURE Brickwork of NFX bricks in class II mortar: 19 Half brick walls m2 34 16.75 564.73 20 One brick walls m2 83 20.31 1,695.03 BRICKWORK SUNDRIES Brickwork reinforcement: 21 75mm Wide reinforcement built in horizontally m 140 15.95 2,233.00 22 150mm Wide reinforcement built in horizontally m 322 31.88 10,265.36 Prestressed fabricated lintels: 23 100 x 70mm Lintels in lengths not exceeding 3m m 8 22.82 185.73 Galvanised hoop iron cramps, ties, etc.: 24 30 x 1,6mm Roof tie 1,5m long with one end fixed to timber No 7 1.50 9.75 and other end built into brickwork SECTION 3 : BILL NO.2 WATERPROOFING DAMP-PROOFING OF WALLS AND FLOORS One layer of 375 micron "Plastall Gundle Brikgrip DPC" embossed damp proof course: 25 In walls m2 6 2.43 14.97 One layer of 250 micron "Plastall Gundle USB Green" waterproof sheeting sealed at laps with "Gunplas Pressure Sensitive Tape": 26 Under surface beds m2 33 2.43 78.98 SECTION 3: BILL NO. 2 ROOF COVERINGS, ETC. IBR Sheeting 0.6mm Thick IBR Polythene Roof Sheeting to include head and side wall flashing, closures, washers and screws. To be fixed and laid strictly in accordance with the manufacturer's specifications. Sheeting to be painted per clients required colour 27 Roof covering with not exceeding 50 degrees pitch m2 25 20.15 503.75 Balance c/f 19,321.99 Page 273 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 19,321.99 SECTION 3 : BILL NO. 2 CARPENTRY AND JOINERY DOORS, ETC. Wrought meranti doors hung to timber frames (elsewhere measured): 28 44mm Framed ledged and braced batten door 813 x 2032mm No 3 5.32 15.96 high of 44 x 150mm top rail and stiles, 16 x 110mm middle ledge and braces and 22 x 220mm bottom ledge filled in one side with 19mm V-jointed one side boarding and covered on other side with 6mm plywood with sapele veneer let into and including rebates all round SHELVING TO SAFE ROOM Linvar Storage Systems: 31 Type "Linspace" single entry bay 1000 x 2200 x 500mm deep No 1 887.52 887.52 plugged to wall, complete with uprights, top and base, and 4 shelves (Order NSBAYSOPK1, Tel: 0800-011-0468) Balance c/f 20,225.47 Page 274 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 20,225.47 SECTION 3 : BILL NO. 2 IRONMONGERY SUPPLEMENTARY PREAMBLES LOCKS "Union" : 32 Oval double cylinder upright lock stainless steel with chrome No 2 93.75 187.50 cylinder L-2241-78SS/2x13PL with brass Protea handle for cylinder lock CB612-13-PL Weatherstrips : 33 Weatherguard sealing strip fixed to bottom of 813 mm wide No 2 62.50 125.00 single door Balance c/f 20,537.97 Page 275 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 20,537.97 SECTION 3 : BILL NO.2 STEELWORK SUPPLEMENTARY PREAMBLES Descriptions Descriptions of bolts shall be deemed to include nuts and washers Descriptions of expansion anchors and bolts and chemical anchors and bolts shall be deemed to include nuts, washers and mortices in brickwork or concrete Metalwork described as" holed for bolt(s)" shall be deemed to exclude the bolts unless otherwise described PRESSED ROOF TRUSSES ROOFS, ETC. The following is applicable in respect of roof trusses: Trusses are at maximum 3000mm centres Trusses: 35 Roof construction to double pitched roof No. 3 1,500.00 4,500.00 approximately 13.65 x 2.06m high overall at 4m centers, including top and bottom chords, permanent bracing, bolts, gussets and 38 x 38mm battens fixed over underlay (underlay elsewhere) PRESSED STEEL DOOR FRAME 1,6mm Rebated frames suitable for half walls 36 Frame for door 813 x 2032mm high No 2 156.25 312.50 SUNDRY GALVANIZED STEELWORK Balance c/f 25,350.47 Page 276 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 25,350.47 SECTION 3 : BILL NO. 2 PLASTERING SCREEDS Screeds on concrete 1:4 Cement plaster screeds steel trowelled on concrete : 40 25mm Thick on floors and landings m2 30 9.81 294.30 INTERNAL PLASTER Cement plaster 1:5 wood floated on brickwork : 41 On walls m2 125 5.15 645.65 EXTERNAL PLASTER Scratch woodfloat plaster bonded to wall with chickenmesh tightly spanned and fixed to wall: 42 30mm Thick on walls m2 77 9.81 757.82 DIVIDING STRIPS, ETC. 43 50 x 3mm Flat section brass dividing strips between different m 1 2.04 2.04 floor finishes Balance c/f 27,050.28 Page 277 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 27,050.28 SECTION 3 : BILL NO. 2 TILING SUPPLEMENTARY PREAMBLES Descriptions Unless described as "fixed with adhesive to plaster (plaster elsewhere)" descriptions of tiling on brick or concrete walls, columns, etc shall be deemed to include 1:4 cement plaster backing and descriptions of tiling on concrete floors etc shall be deemed to include 1:3 plaster bedding WALL TILING 200 x 200mm Group B sandstone/camel ceramic tiles fixed with adhesive to plaster (plaster elsewhere) : 44 On walls m2 2 24.88 49.76 FLOOR Smooth Float Floor 45 On floors and landings to falls m2 6 15.63 93.78 SECTION 3: BILL NO. 2 PLUMBING AND DRAINAGE (PROVISIONAL) SUPPLEMENTARY PREAMBLES uPVC pipes and fittings: Soil, waste and vent pipes and fittings shall be solvent weld jointed uPVC pressure pipes and fittings: Pipes for water supply shall be of the class stated Pipes of 40mm diameter and smaller shall be plain ended with solvent welded uPVC loose sockets and fittings Pipes of 50mm diameter and greater shall have sockets and spigots with push in type integral rubber ring joints. Bends shall be uPVC and all other fittings shall be cast iron, all with similar push-in type joints Copper pipes: Pipes shall be hard drawn and half-hard pipes of the class stated. Class 0 (thin walled hard drawn) pipes shall not be bent. Class 1 (thin walled half-hard), class 2 (half-hard) and class 3 (heavy walled half-hard) pipes shall only be bent with benders with inner and outer formers. Fittings to copper waste, vent and anti-syphon pipes, capillary solder fittings and compression fittings shall be "Cobra Watertech" type. Capillary solder fittings shall comply with ISO 2016. Only compression fittings shall be used in walls or in ground Balance c/f 27,193.82 Page 278 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 27,193.82 Exposed concrete surfaces Exposed surfaces of concrete stormwater channels, cover slabs, inspection eye marker slabs, gulley tops, cleaning eye tops, catchpits, inspection chambers, etc shall be finished smooth with plaster Excavations No claim for rock excavation will be entertained unless the contractor has timeously notified the quantity surveyor thereof prior to backfilling "Earth","Soft rock" and "hard rock" shall be as defined in "Earthworks" Laying, backfilling, bedding, etc. of pipes Pipes shall be laid and bedded and trenches shall be carefully backfilled in accordance with manufacturers' instructions Where no manufacturers' instructions exist pipes shall be laid in accordance with clauses 5.1 and 5.2 of each of the following: SABS 1200 L : Medium-pressure pipelines LD : Sewers LE : Stormwater drainage Pipe trenches etc shall be backfilled in accordance with clauses 3, 5.5, 5.6, 5.7 and 7 of SABS 1200 DB : Earthworks (Pipe trenches) Pipes shall be bedded in accordance with clauses 3.1 to 3.4.1, 5.1 to 5.3 and 7 of SABS 1200 LB : Bedding (Pipes). Unless otherwise described bedding of rigid pipes shall be class B bedding Flush pans Flush pans shall have straight or side outlets and "P" or "S" traps as necessary Balance c/f 27,193.82 Page 279 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 27,193.82 Stainless steelbasins, sinks, wash troughs, urinals, etc. Units shall have standard aprons on all exposed edges and tiling keys against walls where applicable Waste unions Descriptions of waste unions shall be deemed to include rubber or vulcanite plugs and chains fixed to fittings Balance c/f 27,193.82 Page 280 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 27,193.82 DRAINAGE PIPING, ETC. Rigid PVC drainage pipes: 55 100mm Pipe (No excavation) m 1 5.00 5.00 56 100mm Pipes laid in and including trenches not exceeding m 3 7.50 22.50 1m deep Extra over rigid uPVC pipes for fittings: 57 100 mm Bend No 3 5.86 17.58 58 100 mm Bend with cleaning eye No 1 6.74 6.74 59 100 mm Junction with cleaning eye No 1 6.74 6.74 Rigid PVC waste pipes: 60 38 mm Pipe m 5 3.50 17.50 61 50 mm Pipe m 4 4.00 16.00 62 100 mm Pipe m 5 5.00 25.00 Extra over rigid PVC waste pipes for fittings: 63 100 mm Pan connector No 3 5.00 15.00 64 38 mm Bend with cleaning eye No 4 1.88 7.52 65 50 mm Bend with cleaning eye No 2 2.50 5.00 66 100 mm Bend with cleaning eye No 1 6.74 6.74 67 50 mm Junction with cleaning eye No 1 2.50 2.50 68 100 mm Junction with cleaning eye No 1 6.74 6.74 69 100 mm Two-way vent valve No 1 6.74 6.74 Sundries: 71 Testing drainage pipe system Item 1 100.00 100.00 WATER SUPPLIES Megapipe: HDPE (high density polyethylene) Type 6 SABS : 72 25mm Pipes laid in and including trenches not exceeding 1m m 8 2.50 20.00 deep, including all fittings, etc. 73 50mm Pipes laid in and including trenches not exceeding 1m m 3 8.13 24.39 deep, including all fittings, etc. Sundries : 74 100mm PVC cleaning eye, including 300 mm x 300 mm cast No 1 125.00 125.00 iron cover and frame, laid in ground 75 Test water supply pipe system Item 1 100.00 100.00 SANITARY FITTINGS "Vaal" : 76 White vitreous china close coupled WC suite, complete with No 1 430.63 430.63 P-trap, 9 litre low level cistern and flushpipe and "Hart Celmac A" double flap heavy duty white plastic seat Balance c/f 28,161.14 Page 281 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 28,161.14 78 32mm x 38 mm "Cobra" (350) CP bottle trap No 1 93.75 93.75 TAPS, ETC. Copper : 79 15 mm Service pipe 380 mm girth with two brass cap nuts No 2 8.98 17.96 Chromium-plated : 80 "Cobra" (232/350) 15 mm angle regulating valve No 2 13.66 27.32 Brass : 81 25 mm Gate valve No 1 23.75 23.75 82 50 mm Gate valve No 1 46.72 46.72 Cobra" type : 83 50mm No 128 Stopcock No 1 21.88 21.88 HOLES Leave or form hole for not exceeding 100 mm pipe : 86 One brick wall No 1 2.00 2.00 FIRE SERVICE Approved Type : 87 9 kg Dry chemical fire extinguisher including 100mm x 450mm No 1 134.38 134.38 x 25mm polished hardwood back board with chamfered edges, fixed to brickwork SLEEVES uPVC pipes : 89 20mm Diameter uPVC conduit fixed to brickwork m 5 0.78 3.90 Balance c/f 28,532.80 Page 282 Access Control Building Vuyani Substation DESCRIPTION UNIT QTY AMOUNT Balance b/f 28,532.80 SECTION 3 : BILL NO. 2 PAINTWORK PAINTWORK, ETC., TO NEW WORK ON INTERNAL PLASTER One coat alkali resistant primer and two coats "Dulux Wash 'n Wear" acrylic emulsion paint: 91 On internal walls m2 90 5.31 476.10 ON EXTERNAL PLASTER On external walls m2 77 5.31 408.87 ON FIBRE-CEMENT One coat primer and two coats "Plascon Wall 'n All" acrylic paint: 92 On fascias and barge boards m2 7 5.31 34.52 ON METAL Spot priming defects in pre primed surfaces with zinc chromate primer and apply one undercoat and two finishing coats "Dulux Silthane Silk" polyurethane enamel (colour Fawn) paint on steel: 93 On security gates (both side measured flat) m2 2 5.31 8.71 On door frames m2 5 5.31 26.55 ON WOOD Two coats polyurethane varnish: 94 On doors m2 5 5.31 26.16 One coat wood primer and two coats "Plascon Velvaglo" paint: 95 On skirtings not exceeding 300mm girth, painted before fixing m 23 1.59 36.57 in position TOTAL - carried forward to FINAL SUMMARY 29,550.27 Page 283 Access Control Building Vuyani Substation DESCRIPTION UNIT RATE AMOUNT SECTION NO 3 BUILDING WORKS - EXTERNAL WORKS SECTION 3 : BILL NO. 3 PAVING SURROUNDING CONTROL BUILDINGS PRECAST CONCRETE 1 80mm Thick 25MPa precast concrete interlocking block paving m2 3 85.25 241.04 of 220 x 97mm grey paving blocks in herringbone pattern in accordance with SABS Spec.1058 and laid to falls on sand layer (elsewhere) with joints filled with sand and vibrated, including all straight cutting. 2 Extra for edge blocks m 3 6.82 23.73 TOTAL - carried forward to FINAL SUMMARY $ 264.78 Page 297 Parking and Paving SECTION NO 3 BUIDING WORK SECTION SUMMARY Bill No. Description Page No. Amount 1 Control Building 162,698.52 2 Guard House 29,550.27 3 Parking and Paving Surrounding Control Building 264.78 TOTAL - carried forward to FINAL SUMMARY R 192,513.57 DESCRIPTION UNIT RATE AMOUNT SECTION NO 5 ELECTRICAL CABLE SECTION 5 : BILL NO. 1 CONDUCTORS AND CABLES CONDUCTORS Stranded Conductors 1 38mm Diameter AAC m 550 0.00 Tubular 2 120mm Diameter Aluminium Alloy Tube m 125 0.00 CABLES Multicore cables 3 2 x 16mm m 20 0.00 4 4 x 4mm m 1120 0.00 5 7 x 2.5mm m 260 0.00 6 12 x 2.5mm m 770 0.00 7 19 x 2.5mm m 900 0.00 Power Cables 8 33kv copper XLPE Armoured cable m 3015 0.00 9 33kv copper XLPE Armoured cable m 30 0.00 10 6.6kv copper XLPE Armoured cable m 500 0.00 Clamps STP-38 No 33 K-4 No 26 TBBI 120/38 No 15 TBBT-120/C1-38 No 9 K-5 No 18 TBPT 120 No 15 TBFS 120 No 9 Balance c/f $ 0.00 Balance b/f $ 0.00 K-8 No 9 TBHXP/O-120/P No 9 TBEC/P-120 No 18 SUNDRIES Labels: 11 Substation Name Board 0.00 12 Phase Identification Labels No 24 0.00 13 Primary Equipment Identification Labels, eg. 132kV breaker, etc. No 30 0.00 14 Warning and Safety Signs, e.g. danger, no entry, etc No 4 15 5in1 Label Yard Lights: 16 400 WATT HPS Lights with fittings No 8 0.00 17 Marshalling Kiosks and Junction Boxes: 18 VT Junction Box No 3 0.00 19 CT Junction Box No 3 0.00 String Sets: 0.00 20 String set with pistol grips No 4 0.00 Other: 21 Roxtec cable sealing system for transformer bund wall 21 BTU No 1 0.00 22 AC Distribution Board No 1 0.00 23 DC Distribution Board No 1 0.00 TOTAL - carried forward to FINAL SUMMARY $ 0.00 SECTION NO 4 ELECTRICAL SECTION SUMMARY Bill No. Description Page No. Amount 1 Electrical cable and conductors 0.00 TOTAL - carried forward to FINAL SUMMARY R 0.00 Vuyani Substation FINAL SUMMARY Section Description Amount 1 Preliminary and General 87,252.00 2 Civil Works 417,121.97 3 Building Works 192,513.57 4 Electrical Conductors & Cables 0.00 Sub-Total 696,887.54 Value Added Tax (18%) 125,439.76 TOTAL TENDER PRICE (Including VAT) 822,327.30 Page 302 Final Summary
Mechanical Properties and Performance of Engineering Ceramics and Composites X: A Collection of Papers Presented at the 39th International Conference on Advanced Ceramics and Composites