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CENTRIFUGAL COMPRESSORS FOR GENERAL PLANT SERVICES

JUNE 1992

PAGE 1 OF 29

EGE 15-B-4 1992

TABLE OF CONTENTS 1. Scope 2. References 3. General 4. Modifications to API Standard 617

1. SCOPE This Guide covers the basic requirements for centrifugal compressors for continuous processes and similar services. 2. REFERENCES The following publications form a part of this Guide. Unless otherwise specified herein, use the latest edition.
Mobil Engineering Guides Equipment EGE 00-B-5 EGE 00-B-20 EGE 00-B-21 EGE 00-C-4 EGE 15-D-4 EGE 15-B-7 EGE 15-B-8 EGE 15-B-9 EGE 15-D-9 EGE 15-B-11 EGE 15-B-13 EGE 15-B-16 EGE 15-B-19 EGE 16-B-22 EGE 32-B-11 EGE 33-B-9 EGE 33-B-10 Equipment Sound Levels Pressure Casting Inspection Pressure-Containing Equipment Welding and Weld Inspection Equipment Purchases General Engineering Requirements Centrifugal Compressor Data Sheet (a and b) General-Purpose Steam Turbines Special-Purpose Steam Turbines Lube and Seal Oil Systems Oil System Data Sheet (a and b) Special-Purpose Gear Units Special-Purpose Couplings for General Refinery Services Aeroderivative and Small Gas Turbines for General Plant Services (to be issued in 1992) Type H Industrial Combustion Gas Turbines for General Refinery Services Piping Process Equipment Instrumentation Alarms and Protective Systems Electrical Induction Motors Electrical Synchronous Motors

API (American Petroleum Institute) Standards Std 614 Std 617 Std 670 Std 678 Lubrication, Shaft-Sealing, and Control-Oil Systems for Special-Purpose Applications Centrifugal Compressors for General Refinery Service Vibration, Axial-Position, and Bearing-Temperature Monitoring Systems Accelerometer-Based Vibration Monitoring System

ASME (American Society of Mechanical Engineers) Code PTC 10 Performance Test Code: Compressors and Exhausters

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ASTM (American Society for Testing and Materials) Standard A574 Alloy Steel Socket-Head Cap Screws

NACE (National Association of Corrosion Engineers) Publication MR0175 Material Requirement: Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment

SSPC (Steel Structures Painting Council) Specification SP10 Near-White Blast Cleaning

3. GENERAL 3.1 3.2 Compressors shall conform to API Standard 617 except as modified in Section 4 of this Guide. The vendors shall comply with the requirements of EGE 00-C-4.

3.3 The vendor shall furnish the compressor, driver, gears, and auxiliaries in accordance with the requirements of this Guide, EGE 15-D-4 (a or b), and the project specifications. 3.4 In case of conflict between API Standard 617, this Guide, EGE 15-D-4, the data sheet, and project specification shall govern. 3.5 All equipment covered by this Guide shall meet the applicable sound levels established in EGE 00-B-5.

4. MODIFICATIONS TO API STANDARD 617 The following items are amendments to API Standard 617. The section and paragraph numbers refer to those given in that standard. SECTION 2 - BASIC DESIGN

Paragraph 2.1.4 (Substitution)


Maximum allowable working pressure Test pressure Fouling factor on water side 689 kPa gage 1.04 MPa gage 0.525m CK/kW
2

(100 psig) (150 psig) (0.003 ft CF/Btu)


2

The velocity in the exchanger tubes shall be at least 1.2 m/s (4 ft/s) and no more than 1.8 m/s (6 ft/s).

Paragraph 2.1.8, First Sentence (Substitution)


The compressor, driver, and all auxiliary equipment shall be suitable for outdoor installation, where they will be exposed to a refinery atmosphere and the full range of ambient and unusual environmental conditions specified on the data sheet.

Paragraph 2.1.9 (Substitution)


EGE 00-B-5 establishes applicable sound levels. Refer to Paragraph 3.5 in Section 3, "General," of this Guide.

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EGE 15-B-4 1992

Paragraph 2.1.11 (Substitution)


Equipment shall be designed to operate without damage to 110 percent of trip speed for variable speed drivers or to 115 percent of operating speed for constant speed electric motor drivers.

Paragraph 2.1.16 (Substitution)


The compressors shall be suitable for operation on air or an inert gas at full speed. Seal consideration, equipment modifications, and precautions shall be mutually agreed to by Mobil and the vendor.

Paragraph 2.1.18 (Addition)


Machined flats shall be provided at the bearing housings, near the shaft centerline elevation, and on each side of the compressor for mounting optical alignment instruments. The area shall be of adequate size to allow optical targets in the X, Y, and Z planes.

Paragraph 2.2.3 (Addition)


The vendor shall also state in the proposal the casing maximum allowable working pressure. This pressure, at the maximum operating suction pressure, shall always exceed the maximum casing discharge pressure at surge conditions (see definitions in Paragraph 1.4) by 10 percent or 172 kPa gage (25 psig), whichever is greater. For variable speed drives the pressure at surge shall be calculated at maximum continuous speed.

Paragraph 2.2.9 (Addition)


O-rings or ring grooves machined into the flange facing of an axial split casing joint are not an acceptable design. The surface finish on the casing/head sealing surface shall not exceed 125 rms for radial split casings.

Paragraph 2.2.15.5 (New Paragraph)


Inner casing bolting shall be positively prevented from being ingested by the compressor. The use of wire or locking tabs require Mobil review and approval.

Paragraph 2.3.3, Second Sentence (Substitution)


Labyrinths may be stationary or rotating and shall be easily replaceable.

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EGE 15-B-4 1992

Paragraph 2.4.3.2 (Addition)


Individual casing and/or stage drains shall terminate with a flanged valve at the edge of the baseplate. Liquid injection and buffer gas connections shall each be manifolded to a single inlet, with provision for maintaining the correct pressure levels at each casing connection point. See Sketch 1 for the required equipment if a buffer gas or liquid injection system is specified on the data sheets.

Paragraph 2.4.3.5 (Addition)


Threaded connections are acceptable in cast iron equipment and connection adjacent to instrument.

Paragraph 2.6.2 (Substitution)


Couplings and shaft ends to be in accordance with EGE 15-B-13.

Paragraph 2.6.5 (Addition & Last Sentence Modification)


The area "seen" by both the axial and radial probes shall be protected during manufacture and assembly to prevent surface damage that could affect probe readout. Change the last sentence to read "... whichever is less" from "... whichever is greater."

Paragraph 2.6.7 (Substitution)


Impellers shall be of the closed construction type consisting of disc, vanes, and cover. Impellers may be fabricated by welding, milling, or the electroerosion process. Riveted impeller construction is not acceptable. Backward-lean impellers are preferred for all applications. Impellers not meeting these requirements shall be identified in the vendor proposal. Cut-back impeller vanes are not acceptable. Use of cast impeller designs requires specific Mobil approval. The head developed by any individual compressor stage (consisting of an impeller, diffuser, and return channel) handling gases with molecular weights higher than 39 shall not exceed 3040 m (10,000 ft). For other molecular weight gases, the head developed per stage shall not exceed 4255 m (14,000 ft). Heads per stage developed in excess of the values noted above require Mobil approval.

Paragraph 2.6.8, First Sentence (Modification)


Welded impellers shall be fabricated with forged components.

Paragraph 2.6.14 (Addition)


Compressor designs utilizing back-to-back impeller arrangements shall be equipped with a dummy balance piston when discharge pressures exceed 13.8 MPa gage (2000 psig). The compressor vendor shall define the pressure profile on the back side of the final impeller of each section and determine if shunt holes are required for the correct flow profile. The pressure profile shall be determined for all specified operating points and the most severe operating condition affecting rotor stability.

Paragraph 2.6.15, Last Sentence (Substitution)


The vendor shall provide a locally mounted differential pressure gage (with a bleeder valve) and orifice to measure balance drum leakage flow.

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Paragraph 2.6.16.1 (Addition)


Drawings will be clearly marked to indicate normal running position of the rotor in the thrust bearing. Drawings shall clearly indicate if operating conditions or increased balance drum clearance (up to two times normal) reverse the running position.

Paragraph 2.7.1.2 (Substitution)


Radial bearings shall be provided with two dual-element bearing metal temperature devices installed in the high-temperature zone of the bearing. Thrust bearings shall be provided with four dual-element bearing metal temperature measuring devices, located at the maximum temperature location of the shoe. Two of these devices shall be installed in the active faces (shoes) and two in the inactive faces (shoes) of the thrust bearing. The indicating device shall be furnished by the compressor vendor and shall be installed in the local panel furnished by the vendor. The indicator shall incorporate a high-temperature alarm with an adjustable set point for each channel and shall have a manual selector switch for individual channel readout.

Paragraph 2.7.1.3 (New Paragraph)


The maximum allowable temperature of the bearing metal on the test stand shall be limited to 105C (221F).

Paragraph 2.7.2.1 (Addition)


Elliptical (lemon bore) bearings are not acceptable.

Paragraph 2.7.4.5 (Addition)


Separate bearing housings shall be provided and shall be arranged so that the lube oil does not come in contact with the process gas. Steel bearing housings shall be supplied when steel casings are specified.

Paragraph 2.7.4.8 (New Paragraph)


The bearing housing shall be drilled and tapped in the vertical/horizontal/axial directions for casing acceleration measurement.

Paragraph 2.8.2 (Addition)


All seals shall be of the cartridge design for ease of installation and removal in the field.

Paragraph 2.8.3.5 (Modification)


The second seal in the tandem set shall be designed for full sealing pressure and temperature and is only to be used as an emergency backup to allow an orderly shutdown if the primary seal fails.

Paragraph 2.8.3.5.1 (New Paragraph)


The seal cartridge shall be designed in such a way that fragments resulting from failures of the rotating seal face at full speed will be retained within the cartridge with no consequential damage to the compressor seal housing.

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EGE 15-B-4 1992

Paragraph 2.8.3.5.2 (New Paragraph)


When specified, a dual-element metal temperature measuring device shall be provided in the stationary seal face of both the primary and secondary seals.

Paragraph 2.8.4 (Addition)


The inward leakage of seal oil contaminated by process gas shall not exceed the following amounts:
Combined Lube/Seal System 95 L/d (25 US gal) 19 L/d (5 US gal)

Seal Type Bushing Mechanical contact

Separate Seal System 190 L/d (50 US gal) 38 L/d (10 US gal)

Drain pots and associated piping shall be designed and constructed to allow onstream cleaning of individual float traps without permitting seal oil to enter the process stream. It is preferred that the drain pot sight glass be calibrated to allow easy monitoring of the contaminated seal oil flow.

Paragraph 2.8.8 (Substitution)


Compressors with subatmospheric pressure at the shaft seal ends shall be supplied with equipment to pressurize the seals with process gas at a pressure higher than atmospheric. The equipment, including a differential pressure controller, control valve, low differential pressure alarm, and low-flow alarm to each seal, shall be provided by the compressor vendor. See Sketch 1 for a system schematic.

Paragraph 2.8.9 (New Paragraph)


If dry gas seals are specified on the data sheet, tandem seals shall be provided. The operating conditions shall not exceed the seal vendor experience in any of the following criteria: Rotational or face PVC (seal pressure times velocity) speeds, linear speed, or maximum seal pressure and temperature, for the seal offered. The maximum suggested seal pressure range should not exceed 8.3 to 9.7 MPa gage (1200 to 1400 psig).

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EGE 15-B-4 1992

Paragraph 2.8.10 (New Paragraph)


A seal buffer and purge gas system shall be provided as shown in Sketch 2. All piping shall be 304L stainless steel, NPS minimum, rated for the same pressure as the casing maximum working pressure. Seal buffer gas shall be filtered to 5 microns.

Paragraph 2.9.2.4, Item (e) (Modification)


The maps specified by this paragraph are required.

Paragraph 2.9.2.5 (Modification)


The separation margin of encroachment, or SM (see Figure 8), from all lateral (includes rigid-shaft and bending) modes shall be at least: (a) Twenty percent over the maximum continuous speed for rigid shaft rotor systems.

(b) Fifteen percent below any operating speed and 20 percent above the maximum continuous speed for flexible shaft rotor systems. If the critical speed as calculated falls within the specified operating speed range or fails to meet the separation margin requirements, the unit shall be redesigned to meet specified requirements.

Paragraph 2.9.4.5 (Purchasers Choice)


A torsional vibration analysis shall be completed for the complete coupled train for all compressor applications.

Paragraph 2.9.4.6, Last Sentence (Substitution)


The maximum acceptable amplification factor, defined as transient torsional natural frequency torque divided by rated motor torque, shall be 4.0 when passing through any torsional natural frequency. This shall be accomplished without the use of a torsionally soft coupling. The coupling used shall be designed for an amplification factor of 6.0.

Paragraph 2.9.5.2 (Addition)


Dynamic balance of the rotor assembly shall be checked after mounting the coupling hub.

Paragraph 2.9.5.5 (Substitution)


During the shop test of the machine, assembled with the balanced rotor, operating at its maximum continuous speed or at any other speed within the specified operating speed range, the peak-to-peak amplitude of unfiltered vibration in any plane, measured on the shaft adjacent and relative to each radial bearing, shall not exceed the following value or 25 m (1.0 mil), whichever is less. Allowable test level = double amplitude including runout test level = (mil) vibration + runout =

12,000 Nmc

% 0.25 12,000
Nmc

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Where:
Nmc = maximum continuous speed, in revolutions per minute. At any speed greater than the maximum continuous speed, up to and including the trip speed of the driver, the vibration shall not exceed 150 percent of the maximum value recorded at the maximum continuous speed.

Paragraph 2.9.5.7 (Substitution)


If the vendor can demonstrate that electrical or mechanical runout is present, a maximum of 25 percent of the test level calculated from Equation No. 5 or 6.4 m (0.25 mil), whichever is less, may be vectorially subtracted from the vibration signal measured during the factory test.

Paragraph 2.10.5 (Substitution)


Pressurized oil systems shall be in accordance with EGE 15-B-9.

Paragraph 2.11.1.4 (Substitution)


Materials, tests, and inspection procedure shall be in accordance with EGE 00-B-20 and EGE 00-B-21.

Paragraph 2.11.1.5 (Addition)


Casing material shall be the same throughout its length, from suction to discharge, and shall be selected on the basis of the most severe operating conditions specified in EGE 15-D-4.

Paragraph 2.11.1.7 (Substitution)


All materials shall meet the requirements of NACE MR0175 if H2S is present in the gas. Materials (including alloy steel socket-head screws in accordance with ASTM A574) having a yield stress in excess of 620 MPa (90,000 psi) or a hardness in excess of Rockwell C22 shall not be used for components exposed to hydrogen sulfide, even in trace quantities. Components that are fabricated by welding shall be stress relieved if required, so that both the welds and the heat-affected zones meet the yield strength and hardness requirements when H2S is present in the gas stream.

Paragraph 2.11.2.4 (Addition)


Castings for pressure containing parts shall comply with Quality Level 2 as defined in EGE 00-B-20 and shall meet the requirements of that Guide.

Paragraph 2.11.2.9.3 (Addition)


All full-penetration welds should have the root pass back-gouged to sound metal and back-welded. If back-gouging is not possible, the tungsten inert gas (TIG) process shall be used for the root pass. The back-gouged area and the final cap pass shall be magnetic-particle inspected. Major weld repairs shall be subject to Mobil approval.

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EGE 15-B-4 1992

Paragraph 2.11.2.12 (New Paragraph)


Shop drawings of fabricated casings, fabrication procedures, weld details, and welding procedures shall be submitted for Mobil review at the post order coordination meeting approximately six weeks after release of the order.

Paragraph 2.11.4.1
Materials test and inspection, when specified, shall comply with the requirements in EGE 00-B-21.

Paragraph 2.12.3 (Addition)


Serial numbers also shall be integrally cast or stamped on the casing.

Paragraph 2.12.4 (New Paragraph)


Rotor element identification shall be stamped on the shaft. Preferably, this identification shall appear on the face of the coupling end of the shaft. SECTION 3 ACCESSORIES

Paragraph 3.1.4 (Addition)


Steam turbine drivers shall be in accordance with the following: (a) Main drivers: EGE 15-B-8. (b) Auxiliary drivers: EGE 15-B-7.

Paragraph 3.1.5 (Addition)


Main and auxiliary induction motor drivers shall be in accordance with EGE 33-B-9. Synchronous motors shall be in accordance with EGE 33-B-10.

Paragraph 3.1.6 (Addition)


Gas turbine driver shall conform to EGE 15-B-16 or EGE 15-B-19 as appropriate.

Paragraph 3.1.7 (Substitution)


Speed increasers and reducers shall be in accordance with EGE 15-B-11.

Paragraph 3.2.2, First Sentence (Substitution)


Couplings and guards shall conform to EGE 15-B-13. The shaft size and coupling selection shall be based on maximum torque requirements, as follows: (a) For noncondensing steam turbine drivers, it is normally 110 percent horsepower at 100 percent rpm.

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(b) For extraction steam turbines, it shall be the power capability, at 100 percent rpm, at the intersection of maximum throttle flow and maximum exhaust flow lines defined on the performance map. (c) For motor drivers, it shall be based on the appropriate starting torque requirements or motor nameplate rating, whichever is greater. (d) For gas turbine drives, it is 110 percent of the driver ISO rated horsepower at 100 percent speed.

(e) For multicompressor casing units, it shall be the maximum torque requirement for that casing (110 percent of maximum operating horsepower at 100 percent rpm).

Paragraph 3.2.2 (Addition)


The minimum coupling spacer length shall be 457 mm (18 in.). The compressor vendor shall provide a nonlubricated coupling selection for each application.

Paragraph 3.3.1 (Purchasers Choice)


The compressor, driver, and gears shall be mounted on a continuous fabricated steel baseplate.

Paragraph 3.3.1.2.10 (Purchasers Choice)


All centrifugal compressor units shall be epoxy grouted. The vendor shall precoat all the grouting surfaces of the baseplates with a catalyzed epoxy primer applied to degreased and rust-free metal. The purchaser will specify the primer and the method of application.

Paragraph 3.3.2.2 (Purchasers Choice)


The requirements of this paragraph shall be provided.

Paragraph 3.3.2.6 (Substitution)


Decking of 5 mm (3/16 in.) minimum thickness shall be provided on the top of the baseplate to cover all walk and work areas.

Paragraph 3.3.2.9 (New Paragraph)


Axial and side horizontal and vertical jackscrews shall be provided for all equipment in the compressor train. Vertical jackscrews shall bear against a recessed surface on the baseplate equipment support pad.

Paragraph 3.4.3.1 (Substitution)


The vendor shall provide a freestanding, weather-protected, enclosed local control panel (NEMA 4X enclosure, minimum) with weatherhood (front and back) and illumination. The electrical portion of the panel shall be isolated and suitable for pressurizing to 12 mm ( in.) wg, minimum. All instruments required by the compressor vendor are subject to Mobil approval. Pneumatic instruments shall have a block-and-bleed valve within the panel. All instrument connections shall terminate in conveniently located bulkhead fittings and terminal blocks. No terminal blocks shall be located in the wireways. The terminal shall be a straight-through compression type with shrouded screws (dead front) and center tapping for test purposes. Terminal blocks or connections or both shall be single level (not tiered). The local panel shall contain a minimum of two 6 mm by 25 mm ( in. by 1 in.) bare, panel-length, soft-copper, solid-bar ground buses.

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EGE 15-B-4 1992

One shall be used as a signal ground bus and the other as an equipment ground bus. Instrument cases shall not be grounded through the housing.

Paragraph 3.4.3.3 (New Paragraph)


The vendor shall provide sufficient cooling in the panel for the electronic instruments. Under no circumstances shall the internal temperature of the panel exceed 49C (120F). The panel shall be provided with muffin-type fans for internal air circulation. To minimize the effect of low temperatures on electronic instrument and display devices, heating and warm air flow over the electronic display surface shall be provided whenever the minimum temperature is less than 0C (32F).

Paragraph 3.4.3.4 (New Paragraph)


The vendor shall provide separate safety controls. Separate switches and annunciator points shall be provided for alarm and shutdown functions. These indicator lights and alarms shall be mounted on the vendor-provided instrument panel. Additional contacts shall be provided to permit remote annunciation of one or all of the alarm and shutdown functions. A backlighted annunciator shall be furnished by the vendor and shall include 25 percent spare annunciator points. A lamp test button shall be provided to check all annunciator points. All shutdown devices shall be arranged to permit bypassing them by a single interlock switch. An audible alarm shall sound and an alarm light shall show on the local panel when the system is bypassed. The separate safety controls shall be as listed in Table 3 of this Guide.

Paragraph 3.4.3.5 (New Paragraph)


All parts in contact with the process fluid, lube oil, or seal oil shall be stainless steel. Stainless steel tubing and fittings shall be used within the confines of the panel.

Paragraph 3.4.3.6 (New Paragraph)


All controllers, pressure gages, thermometers, pressure switches, control valves, etc., furnished by the compressor vendor shall be subject to Mobil approval. Such devices shall be securely supported to eliminate vibration; undue force on piping; and damage during shipment, storage, operation, and maintenance.

Paragraph 3.4.4.1.1 (Addition)


The instrumentation listed in Tables 1 and 2 of this Guide shall be provided in addition to that required by EGE 15-B-9. Separate electronic transmitters shall be provided for instrument functions that require monitoring at a remote readout location. Specific instrument details shall also be specified on EGE 15-D-9.

Paragraph 3.4.4.1.3 (New Paragraph)


All instruments shall be mounted on instrument stanchions or gage boards. Their location shall be reviewed and approved by Mobil. Locally mounted instruments (on equipment or piping) are not acceptable except for temperature gages.

Paragraph 3.4.4.1.4 (New Paragraph)


The type of safety control logic shall be specified on the compressor data sheet. When programmable logic controllers (PLCs) are required, they shall be redundant systems as specified on the data sheet and shall be provided for all compressor shutdown functions. If a PLC system is specified, pre-shutdown alarms and automatic remedial action may be initiated from this system. Separate shutdown and alarm controls need not be provided. EGE 32-B-11 shall be used as a guide for the system.

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TABLE 1 PRESSURE GAGE REQUIREMENTS Locally Mounted Compressor Train Oil Consoles X X X X Local Panel Remote Readout

Function Lube oil pump discharge (each pump) Lube oil filter differential Lube oil supply Seal oil pump discharge (each pump) Seal oil filter differential Seal oil supply (each level) Seal oil differential (each level) Seal oil level overhead seal tank Reference gas Buffer gas differential Steam turbine gland Governor control oil Main steam inlet First-stage steam Steam chest Exhaust steam Extraction steam First stage after extraction Compressor suction (each section) Compressor discharge (each section) Seal drain trap

X X X X

X X X X X X X

X X X X X X X X X X X X X

X X

X X X X

TABLE 2 TEMPERATURE GAGE REQUIREMENTS Locally Mounted Compressor Train X X X X X X X X X X X X X X X X X X Oil Consoles Local Panel Remote Readout

Function Lube oil discharge from each compressor journal bearing drain Driver journal bearing (each) drain Gear journal bearing (each) drain Compressor thrust bearing drain Driver thrust bearing drain Gear thrust bearing drain Lube oil cooler inlet and outlet (oil) Seal oil cooler inlet and outlet (oil) Compressor suction (each section) Compressor discharge (each section) Steam turbine inlet and exhaust Extraction steam Seal drain (atmospheric) Sour seal drain Motor winding

X X X

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EGE 15-B-4 1992

TABLE 3 SEPARATE SAFETY CONTROLS Function 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Lube or seal oil pressure Lube oil pressure Seal oil differential pressure Oil cooler outlet temperature Oil cooler outlet temperature Overhead seal oil tank level Overhead seal oil tank level Overhead seal oil tank level Lube and seal oil pressures Oil filter differential pressure Lube or seal oil standby pump Lube or seal oil reservoir level Thrust bearing shoe temperature Shaft lateral vibration Shaft axial movement Discharge temperature Buffer gas differential pressure Panel purge pressure Status Low Low, low Low High Low High Low Low, low Normal High Running Low High High High High Low Low Trip X X Alarm X X X X X X X X X X X X X X X X Additional Function Start standby pump.

Start standby pump. Actuate permissive start.

Paragraph 3.4.4.1.5 (New Paragraph)


The compressor data sheet shall indicate the extent of the vendors supply, an independent total system or only local components of a plantwide integrated system. When only local components are to be supplied by the vendor, his scope of supply shall include the following: (a) (b) (c) Components located on the compressor/driver skid. Components associated with the lube and control oil and sealing systems. Components located in the local control panel.

Paragraph 3.4.4.5 (Substitution)


Each pressure gage shall be of the bourdon tube type, with polypropylene/glass fiber reinforced case (or approved equivalent) with a 110 mm (4 in.) dial, AISI Type 316 stainless steel tubing with stainless steel tip and sockets, 13 mm ( in.) bottom connection, and 25 mm (1 in.) neoprene blowout plug in back of the case. The air receiver type pressure gages shall be installed in the local panel for all process streams specified in Paragraph 3.4.4.11 of this Guide. Gage ranges shall preferably be selected so that the normal operating pressure is at the middle of the gage's range. In no case, however, shall the maximum reading on the dial be less than the applicable relief valve setting plus 10 percent to account for relief valve accumulation.

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Paragraph 3.4.5.1.1 (Addition)


Alarm and shutdown switches shall be suitable for operation on both alternating current (AC) and direct current (DC) supplies. Shutdown and shutdown alarm features shall be combined within the same housing by means of double-pole, double-throw switches. Separate safety controls shall be provided as required by EGE 15-B-9, and also as specified on the data sheets.

Paragraph 3.4.5.1.2 (Substitution)


Contacts on switches shall open to alarm or trip. The alarm system shall be a failsafe type, with field alarm and trip circuits that are closed and energized when the process is normal. The "normal" condition shall be construed as the compressor operating condition. AC and DC circuits shall be clearly labeled, connected to separate terminal blocks, and isolated from each other. All shutdown switches shall function directly, not through relays. Shutdown systems shall not be subservient to the alarm system and shall meet the requirements of EGE 32-B-11. Relays may be used to annunciate the shutdown function. All external power for shutdown devices that require a power source for operation shall be supplied from the same source as that of the shutdown circuit.

Paragraph 3.4.7
Vibration and temperature equipment shall be supplied in accordance with API Std 670 and API Std 678.

Paragraph 3.4.7.6 (New Paragraph)


The compressor vendor shall assume complete responsibility for ensuring that the probe size, lead cable, signal conditioners, and readout equipment are compatible with the driver as well as the driven equipment. The vibration and axial position monitors for all compressor train components shall be supplied by the compressor vendor, demonstrated by being used to monitor vibration during shop tests, and shall be installed in the local freestanding panel in accordance with substitute Paragraph 3.4.3.1 of this Guide. Specific equipment selection shall be subject to Mobil approval.

Paragraph 3.4.7.7 (New Paragraph)


All vibration probe pigtails shall be 1 m (3 ft) in length. Interconnecting cable between the probe and position detector shall be 4 m (12 ft) in length.

Paragraph 3.5.1.1 (Addition)


Piping shall be in accordance with EGE 16-B-22.

Paragraph 3.5.1.4 (Addition)


The on-base piping design and layout shall be completed without the use of flexible hose sections.

Paragraph 3.5.1.5 (Substitution)


All oil system piping mounted on the compressor unit and baseplate shall be in accordance with EGE 15-B-9.

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EGE 15-B-4 1992

Paragraph 3.5.2 (Modification)


Instrument piping shall be in accordance with EGE 15-B-9. SECTION 4 INSPECTION AND TESTING

Paragraph 4.1.2 (Substitution)


Auxiliary equipment such as drivers and gears shall be tested in accordance with the applicable API standard, as modified by the specific Mobil Engineering Guide.

Paragraph 4.1.3 (Purchasers Choice)


The purchaser shall participate in the test program to the following extent:
Function Hydrostatic test Impeller overspeed Final rotor balance & check Mechanical running test Gas leakage test Performance test Optional tests Witness X X X X X X As specified on EGE 15-D-4 Observe

Paragraph 4.1.5.1 (New Paragraph)


A witnessed test requires that the vendor successfully operate the unit in accordance with all mechanical test guidelines prior to request for Mobil witness, except where Mobil specifically requires witnessing of the initial compressor run.

Paragraph 4.2.1 (Addition)


This information shall be presented to the Mobil witness for review at the time of the witnessed mechanical running test.

Paragraph 4.2.2 (Substitution)


Pressure containing parts may be painted with a thin prime coat prior to hydrotest.

Paragraph 4.2.3 (Addition)


Inspection shall be in accordance with EGE 00-B-20 or EGE 00-B-21.

Paragraph 4.2.5 (Substitution)


Any portion of the oil system furnished shall meet the requirements of EGE 15-B-9 and API Std 614.

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PAGE 18 OF 29 JUNE 1992

Paragraph 4.2.7 (Substitution)


The vendor shall submit impeller overspeed certification, impeller heat treatment procedures, hardness data, rotor electrical and mechanical runout data, mill test reports on all principal components (that is, all parts of the rotating assembly in contact with the gas stream), and vessel fabrication and stress relief charts. Variation shall be in accordance with EGE 00-B-21. Copies of test data and reports shall be submitted to Mobil on conclusion of the tests. Mobil reserves the right to witness dimensional checks on impellers before and after overspeed tests.

Paragraph 4.2.8 (Substitution)


The Mobil representative shall have full access to the vendors quality assurance/quality control program for review. The program shall contain the information required in Table 4, as a minimum.

Paragraph 4.3.2.1 (Addition)


The hydrostatic test shall also include piping, tubing, and any hydrocarbon-containing part. Paragraph 4.3.3, First Sentence (Substitution) Each impeller shall be subjected to the following overspeed test for a minimum duration of one minute: (a) Motor-driven compressors: 115 percent of the synchronous compressor running speed. (b) Variable-speed compressors: 115 percent of trip speed.

Paragraph 4.3.4.1.9 (Addition)


Casing acceleration vibration data shall be obtained from the bearing housings in three directions to act as baseline data for field running.

Paragraph 4.3.4.1.11 (New Paragraph)


Thrust bearing metal temperature detectors shall be checked and temperature recorded at half-hour intervals.

Paragraph 4.3.4.2.2 (Substitution)


The unit shall be run at maximum continuous speed for two hours. The unit shall then be run at the following speeds for five minutes:
Constant speed (motor drivers) Variable speed drivers = 110% of synchronous speed = 110% of trip speed

Paragraph 4.3.4.2.2 (Substitution)


The unit shall be run at maximum continuous speed for two hours. The unit shall then be run at the following speeds for five minutes:
Constant speed (motor drivers) Variable speed drivers = 110% of synchronous speed = 110% of trip speed

MOBIL ENGINEERING GUIDE


JUNE 1992 PAGE 19 OF 29

EGE 15-B-4 1992

TABLE 4 QUALITY ASSURANCE REQUIREMENTS COMPRESSORS O V X X X X W1 W2 Function

X X X X X X X X X X X X X

X X X X

X X

X X X X X X

Nozzles (> 2 in.) Chemical/mechanical properties Fit up Weld maps and procedures 100% UT on all welds Case and Heads Forging and Plate Chemical/mechanical properties Fit up Weld maps and procedures Charpy test at site minimum temperature 100% UT on material at mill Fabrication Chemical/mechanical properties on weld rod Weld fit up Weld maps and procedures 10% UT or 10% RT butt welds after heat treat Hardness properties, two checks on wetted surface long seam and two on wetted surface girth seam H2S services only (Parent metal, HAZ, weld) Machined 10% MT (AC yoke) on all machined surfaces Helium leak test Hydrostatic test Barrel/Diaphragms Forging/Plate or casting Chemical/mechanical properties Weld maps and procedures Fabrication after heat treating Hardness properties, two checks H2S services only (Parent metal, HAZ, weld) Machined 10% MT (AC yoke) on machined surfaces Impellers Forging/plate Chemical/mechanical properties Weld maps and procedures Fabrication after heat treating Hardness properties, two checks on each heat of impellers (coupons from the parent metal treated in the same manner are acceptable) H2S services only (Parent metal, HAZ, weld) Machined Balance Overspeed tested Dimensional check (I.D.) 100% MT on the entire impeller 100% visual on all welds

LEGEND: V = Vendor certified prior to final inspection. O = Contractor or Mobil inspector to observe. W1 = Contractor inspector to witness. W2 = Mobil and contractor specialist to witness.

MOBIL ENGINEERING GUIDE EGE 15-B-4 1992


PAGE 20 OF 29 JUNE 1992

TABLE 4 Contd O V W1 W2 Function

X X X X X

X X

X X X X X X X X X X X X X X

Shaft Forging Chemical/mechanical properties Machine final Balance Dimensional check 100% MT (AC yoke) on the shaft Bolts/nuts Chemical/mechanical properties Rotors Unit and spare assembled E/M runout Balance Complete Assembly Fit up dimension check Impeller O.D. to diffuser Labyrinth to casing Bearing radial clearance Bearing axial clearance Balance drum radial clearance After assembly Vibration probe calibration voltages Instrumentation check (prior to test) Mechanical test run (spare and unit) Performance test run Bearing inspection after test After Installation on the Baseplate Preliminary alignment check Final inspection Preservation Blocking Spare parts packaging

LEGEND: V = Vendor certified prior to final inspection. O = Contractor or Mobil inspector to observe. W1 = Contractor inspector to witness. W2 = Mobil and contractor specialist to witness. NOTE: 1. 2. All vendor-certified documentation shall be available to the inspector during the inspections. NDT maps are required for all Ut, MT, and RT inspections.

MOBIL ENGINEERING GUIDE


JUNE 1992 PAGE 21 OF 29

EGE 15-B-4 1992

The unfiltered shaft vibration readings before and after the speed excursion shall be compared. A change in unfiltered levels in excess of 10 percent is not acceptable and will require correction and retest.

Paragraph 4.3.4.2.3 (Substitution)


The speed shall be reduced to the maximum continuous speed and the equipment run for an additional two hours.

Paragraph 4.3.4.3.3 (Substitution)


Plots showing unfiltered and filtered vibration amplitude and phase angle versus speed for acceleration and deceleration shall be made before and after the four-hour run. The speed range covered by these plots shall be zero to specified driver trip speed. In addition, during the speed excursion (see Paragraph 4.3.4.2.2), the highest compressor unfiltered and filtered vibration and phase relationship shall be plotted for acceleration and deceleration. The speed range shall be from maximum continuous to maximum excursion speed.

Paragraph 4.3.4.3.5 (Modification)


When specified on EGE 15-D-4 or required by Paragraph 2.9.3, rotor insensitivity shall be demonstrated.

Paragraph 4.3.4.4.2 (Modification)


A mechanical retest is required if the compressor case is dismantled.

Paragraph 4.3.5.2 (Addition)


The gas leakage test shall be the last item of the test program, immediately prior to shipment. If a casing joint is disturbed after this test, the test shall be repeated.

Paragraph 4.3.6.1.1 (Substitution)


The compressor shall be performance tested in accordance with ASME PTC 10. The minimum number of required test points shall be as follows: (a)

Variable Speed Units

5 points including surge and overload at 100 percent speed. 2 additional points at 105 percent and 75 percent speed to define the surge line slope. 3 additional points at 85 percent speed to confirm the suitability of using the fan laws for off speeds. (b)

Constant Speed Units

5 points including surge and overload at 100 percent speed. 2 additional points to define the surge line slope. 3 additional points (throttled). Note if inlet guide vanes are provided; two prewhirl points and one counterwhirl point shall be obtained.

MOBIL ENGINEERING GUIDE EGE 15-B-4 1992


PAGE 22 OF 29 JUNE 1992

Paragraph 4.3.6.1.6 (New Paragraph)


The application of Reynolds number correction factors in the reduction of test data is not acceptable.

Paragraph 4.3.6.1.7 (New Paragraph)


The test gas shall be selected to allow the test speed to be within 10 percent of the compressor speed. The use of single-component gases for test requires Mobil approval. Actual test gas composition may vary from the calculated test gas composition by no more than 0.25 percent of any component. Under no circumstances shall the specific gravity of the actual test gas fluctuate more than a total of 0.25 percent over the entire test.

Paragraph 4.3.6.1.8 (New Paragraph)


Test speeds for compressors handling gases with a mole weight of 39 or greater, or gases with high density, shall be determined as follows. Overall equivalent test speeds shall be determined in accordance with ASME PTC 10 at the guarantee point, the overload point, and the surge point. If sufficient variation in test speed is occurring, the final test agenda may require that multiple test speeds be used to obtain the correct compressor curve shape.

Paragraph 4.3.6.1.9 (New Paragraph)


When compressor bodies arranged for tandem drive are performance tested, each compressor shall meet the individual guarantee performance point agreed to by Mobil and within the limits established in ASME PTC 10.

Paragraph 4.3.6.1.10 (New Paragraph)


Multicase compressor trains and compressor bodies with sideload nozzles shall meet the following performance guarantees within the limits established in ASME PTC 10 and agreed to by Mobil. (a) An overall guarantee of the power consumption of the total compressor train shall be furnished, as defined at the system driver coupling. (b) When gears are located between compressor bodies, two power guarantees shall be provided: the overall guarantee outlined in Item (a) and a guarantee of power transmitted from the gear. (c) Individual casing discharge or sideload pressure shall be within the tolerances specified on EGE 15-D-4 or +2 percent. These tolerances shall be noncumulative. (d) The guarantees above shall apply to the flow designated as "normal" on EGE 15-D-4, unless otherwise specified.

Paragraph 4.3.6.4 (Addition)


The compressor vendor shall subject the gear to a string test with the compressor bodies at a minimum load of at least 20 percent of the gear rating to demonstrate satisfactory performance. During the test, the vendor shall maintain a detailed log that includes data on vibration, oil flow, oil temperatures, oil pressures, and power losses.

MOBIL ENGINEERING GUIDE


JUNE 1992 PAGE 23 OF 29

EGE 15-B-4 1992

Paragraph 4.3.6.5 (Substitution)


If any specified operating condition shows an equivalent molecular weight of 10 or less, the helium test shall be performed as outlined in this API paragraph.

4.3.7

Dry Gas Seal Tests (New Section)

4.3.7.1 Tests of dry gas seals at seal manufacturers shop shall be performed with a mixture of inert gas and air that approximates the characteristics of the process gas. The test gas flow will be heated to the 60 C to 66C (140F to 150F) temperature range. 4.3.7.2 Static tests: Test the seal at 50, 75, 100, 125, 100, 75, and 50 percent of the design sealing pressure. Allow conditions to stabilize for five minutes at each pressure level and record the seal leakage rate, the pressure level in each cavity between seal sections, and the shaft torque. 4.3.7.3 Dynamic tests: Operate the seal at maximum continuous rated speed and pressures of 50, 75, 100, 125, 100, 75, and 50 percent of design sealing pressure. Allow the conditions to stabilize for 15 minutes at each pressure level and record the seal leakage rate, the pressure level in each cavity between seals, and the power consumption. Vibration measurement shall be used on the test stand to confirm that the seal has been adequately balanced. Details of procedure are to be agreed on at the time of order placement. 4.3.7.4 Return the seal to 100 percent sealing pressure and 100 percent speed for a period of 15 minutes. Perform a simulated emergency shutdown with immediate blowdown to verify that the seal will hold the settling out pressure and that no O-ring damage will result. 4.3.7.5 Disassemble each seal cartridge and inspect for abnormal wear patterns. Perform a detailed analysis of the seal face to verify that the components are mating properly under operating pressure. If the parts are not mating properly, it will be necessary to recontour the carbon ring and repeat all of the above static and dynamic test steps. Paragraph 4.4.1 (Substitution)
Each unit shall be suitably prepared for the type and mode of shipment specified. The preparation shall be suitable for outdoor storage of at least 12 months from the time of shipment, and shall be done in a manner requiring no disassembly prior to operation (except for bearing and seal inspections).

Paragraph 4.4.3.10 (Addition)


Spare rotor identification shall be stamped on the face of the coupling end of the shaft. The spare rotor and the installed rotor shall have unique identification numbers.

Paragraph 4.4.6 (New Paragraph)


When specified, a rotor container shall be manufactured in accordance with the following requirements.

4.4.6.1
(a)

Design of the container shall be as follows: Container shall be designed for vertical storage and horizontal transportation.

(b) Adequate provisions shall be made for handling in horizontal (lifting eyes and fork truck pallets) and vertical (lifting eyes only) modes.

MOBIL ENGINEERING GUIDE EGE 15-B-4 1992


PAGE 24 OF 29 JUNE 1992

(c) Container design shall provide adequate stability in vertical and horizontal positions to prevent inadvertent tipping and/or rolling. (d) Rotor assembly shall be rigidly secured in support frame within container to ensure full restraint during handling, or any mishandling, of container. (e) Each container shall be sized to match rotor being contained. Rotor supports shall be sized and spaced as required for each individual rotor. (f) In the vertical mode, the rotor shall be supported by being suspended from the top end.

(g) The container will normally maintain an atmosphere of nitrogen (or other inert gas) at a pressure of 125 to 250 mm (5 to 10 in.) wg. (h) Each container shall be equipped with two nitrogen bottles secured externally.

(i) The nitrogen bottles will be piped together with the appropriate isolating and reducing valves to ensure nitrogen to the container at the correct pressure. (j) Each container shall be equipped with: (1) (2) (3) Pressure gage. Alarm switch to alarm on low pressure. Relief valve to prevent overpressurizing.

4.4.6.2
(a) (b) (c) (d) (e) (f) (g)

The construction shall be as follows: Container shall be of welded steel construction. Container shall be horizontally split with a bolted flange and O-ring seal. Internal supports shall be sized and spaced as required for each individual rotor. Axial and radial supports shall be provided. Rotor shall be secured in a canvas/nylon harness to allow rotor to be removed safely and easily. Container shall be fabricated from commercial grade carbon steel pipe and plate. Walls shall be carbon steel plate, not less than 3 mm (

c in.) thick.

(h) Axial and radial support shall be accomplished by placing rigid urethane support collars at designated locations on the shaft. (i) The containers surface shall be prepared internally and externally to near-white blast clean (SSPC SP10). (j) The ext erior shall be primed with Valspar MZ-4 (13-F-4) epoxy rich primer [50 m (2 mil) minimum] and topcoated with Val-Chem Hi-Build 09-F-3B epoxy paint [125 m (5 mil) minimum].

MOBIL ENGINEERING GUIDE


JUNE 1992 PAGE 25 OF 29

EGE 15-B-4 1992

(k) The interior shall be primed with one coat of Valspar Hi-Build 78-D-7 tank lining epoxy and finish coated with one coat of Valspar Hi-Build 78-W-3 tank lining epoxy. (l) The internal lining shall be tested for defects with a low-voltage holiday detector such as the Tinker Rasor Model M-1. Defects shall be repaired and retested to yield a defect-free lining. (m)A certificate verifying satisfactory inspection of the internal lining shall be furnished.

4.4.6.3 The container shall be inspected and tested as follows:


(a) Prior to installation of the rotor, each container will be inspected to ensure full compliance with this specification. (b) (c) (d) (e) Inspection shall include an examination of all test certificates. The rotor container shall be pressure tested at 104 kPa gage (15 psig) for 24 hours. A successful pressure test shall indicate no pressure loss throughout the test. Functional tests shall be performed on: (1) (2) Pressure relief valve. Lower pressure alarm.

(f) A certification paper verifying the results of pressure test and final inspection shall be furnished for each container. (g) Each container shall be identified by an engraved or type-stamped stainless steel label.

(h) This label shall be fastened to the container, using noncorrosive screws or rivets, at a point where good access is provided. (i) The following information shall be furnished on the label: Project number. Equipment number. Item description. Serial numbers. Order number. Date of packaging. SECTION 5 VENDOR'S DATA

Paragraph 5.1 (Substitution)


The vendors proposal shall include the information listed in Items (a) through (z) below.

Item (b) (Substitution)


EGE 15-D-4, completed and attached to the inquiry. Proposals omitting the Mobil data sheet will not be considered. The vendor shall use the values of weight and flow and the gas analysis shown on the data sheet to verify Mobils calculation of molecular weight, ratio of specific heats (Cp/Cv), compressibility

MOBIL ENGINEERING GUIDE EGE 15-B-4 1992


PAGE 26 OF 29 JUNE 1992

factors (Z1/Z2), and inlet capacity. In case of any discrepancies, the vendor shall indicate his values on the data sheet, identifying them as such, and use them to calculate performance.

Item (c), First Sentence (Substitution)


Completed performance curves to fully define the envelope of operations, the specific guarantee point, and each operation condition listed on EGE 15-D-4.

Item (m) (Addition)


Unless specific exception, accompanied by a description of the proposed substitute, is recorded under the heading "Exceptions" in the vendors proposal, it shall be mutually understood that the proposal is based on equipment in strict compliance with the requirements of this Guide, EGE 15-D-4, API Standard 617, and the project specifications.

Item (y) (New Paragraph)


The additional proposal information listed in Tables 5 and 6 of this Guide.

Item (z) (New Paragraph)


The vendor shall describe how stage and casing drainage is achieved in barrel compressors.

Paragraph 5.2.1.3 (New Paragraph)


Unless agreed otherwise prior to order, the final proposed test procedure and sample test reports for any specified optional tests shall be submitted by the compressor vendor three months after receipt of order.

Paragraph 5.2.4.5 (Purchasers Choice)


Include the requirements of this paragraph.

Paragraph 5.2.5.2., Item (b) (Purchasers Choice)


Include the requirements of this paragraph.

Paragraph 5.2.5.8 (New Paragraph)


A curve, in kPa (psi), to show "pressure above suction pressure behind balance drum" versus "unit loading of the thrust bearing," using rated conditions as the curve basis. The curve shall extend from "pressure equal to suction pressure behind drum" to a pressure corresponding to 3.45 MPa (500 psi) unit loading on the thrust bearing. Data to be shown on the curve are balance drum outside diameter, effective balance drum area, and expected and maximum allowable pressure behind the drum.

Paragraph 5.2.7.3, Item (e, 1) (Addition)


NOTE: Clearances shall show "as built" clearance dimensions, as well as range of allowable clearance tolerances.

Paragraph 5.2.7.3, Item (e, 5) (Substitution)


Coupling installation procedures, which include interference fit, coupling draw if required, design calculated thermal growth of the shaft toward the coupling, and coupling vendor drawings.

MOBIL ENGINEERING GUIDE


JUNE 1992 PAGE 27 OF 29

EGE 15-B-4 1992

TABLE 5 ADDITIONAL PROPOSAL INFORMATION Description Coupling sizing data: Power at 110 percent speed, kW (hp) Aerodynamic power, kW (hp) Maximum operation torque, NCm (lbfCft) Continuous torque rating, NCm (lbfCft) Peak transient torque rating, NCm (lbfCft) Half weight, kg (lb) Overhung moment, NCm (lbfCft) Inertia, kgCm (lbCin.) Size Maximum slip torque, NCm (lbfCft) Maximum axial load, N (lbf) Shaft: Size at coupling, mm (in.) NEMA taper Diameter under impeller, divided by bearing span Operating stress, MPa (psi) Maximum allowable stress, MPa (psi) Material yield stress, MPa (psi) Maximum power at maximum allowable stress, kW (hp) Journal bearing: Loading, actual/allowable, kPa (psi) Size, mm (in.) Bearing type Min./max. clearance, mm (in.) Thrust load: Normal aerodynamic, N (lbf) Maximum aerodynamic at surge, N (lbf) Balance piston compensation load, N (lbf), norm./max. Thrust Bearing: Area, cm (in.) Normal pressure, kPa (psi) Maximum pressure, kPa (psi) Rated pressure, kPa (psi) Compressor capacity, max. available volume, m/s (cfm) Same operating conditions Impeller changeout Complete aerodynamic changeout Impeller: Material yield stress (max./min.), MPa (psi) Stress at trip speed, MPa (psi) Stress at max. continuous speed, MPa (psi) Spin speed (required per Guide/vendor, max. allowable), rpm Seal power loss, kW (hp) Bearing power loss, kW (hp) Balance piston power loss, kW (hp) Data

MOBIL ENGINEERING GUIDE EGE 15-B-4 1992


PAGE 28 OF 29 JUNE 1992

TABLE 6 VENDOR EXPERIENCE EVALUATION OFFERED REFERENCE 1 REFERENCE 2 REFERENCE 3 COMMENTS

CASING EXPERIENCE Model Location No. Impellers Inlet Flow Discharge Pressure Suction Pressure Molecular Weight Speed Power Nozzle Size Suction/Discharge Years in Service IMPELLER EXPERIENCE STAGE Job Number Impeller Designation Inlet Flow Speed Outside Diameter Q/ND^3 Tip Width Head Machine No. Diffuser Type Gas MW Performance Tested? ROTOR EXPERIENCE Job Number Location Rated Speed Length Diameter @ Midspan L/D Weight First Critical (Test) Second Critical Type Seals Type Bearings Discharge Gas Density Subsync. Vibration Noted First Critical/OP Speed

MOBIL ENGINEERING GUIDE


JUNE 1992 PAGE 29 OF 29

EGE 15-B-4 1992

APPENDIX G DRY GAS SEAL APPLICATION G-1. The use of dry gas seals must be evaluated on an individual application basis. Applications where dry gas seals should be considered are as follows: (a) When seal oil contamination of the process stream must be absolutely prevented for process reasons. (b) When gas entrained in seal oil cannot be readily removed and oil viscosity is severely reduced. G-2. To evaluate the application of dry gas seals, the following should be considered: (a) The need for a filtered, dry source of buffer gas both while the compressor is stationary and while it is running. This gas is needed at pressures 345 to 517 kPa gage (50 to 75 psig) higher than sealing pressures. (b) The cost of spare dry gas seal assemblies.

(c) The inability to field service the seal assembly (i.e., it must be returned to the manufacturer and serviced). (d) The need for inert gas purge to prevent process gas from escaping to the atmosphere. (e) The need for an environmentally acceptable dry fixed pressure venting location for the primary seal gas bleed off. Most plant flare systems would not be considered acceptable. (f) Seal and compressor vendor operation experience with dry gas seals at equivalent pressures, surface speeds, and rotor system dynamics.

MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET


SI (METRIC) UNITS ISSUE 1 2 APPROVED 3 4 ISSUE APPROVED JOB NO. P.O. NO. REQUISITION NO. ITEM NO. DATE

EGE 15-D-4a 1992


Page 1 of 6

APPLICABLE TO: FOR SITE SERVICE MANUFACTURER

PROPOSAL

PURCHASE

INQUIRY NO. AS BUILT DATE REVISION UNIT SERIAL NO. NO. REQUIRED DRIVER

NOTE: INFORMATION TO BE COMPLETED:

MODEL BY PURCHASER

BY MANUFACTURER

OPERATING CONDITIONS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 (ALL DATA ON PER UNIT BASIS) NORMAL RATED A OTHER CONDITIONS (3.1.2) B C D

F F F F F F F F G G G G G G G G G G G F G

Gas Handled (Also See Page 2) nm /h (1.013 bar & 0C Dry) Weight Flow, kg/h (Wet) (Dry) Pressure, (bar) (kPa abs) Temperature, C Relative Humidity, % Molecular Weight, M Cp/Cv (K1 or Kavg) Compressibility (Z1 or Zavg) Inlet Volume, m /h (Wet) (Dry) Pressure, (bar) (kPa abs) Temperature, C Cp/Cv (K2 or Kavg) Compressibility (Z2 or Zavg) bhp Required (All Losses Included) Speed, rpm Estimated Surge, m /h (at Speed Above) Polytropic Head, NCm/kg Polytropic Efficiency, % Guarantee Point Performance Curve No.
3 3 3

INLET CONDITIONS

DISCHARGE CONDITIONS

PROCESS CONTROL 26 Method: Suction Throttling 27 28 29 Signal: 30 31 REMARKS 33 34 35 36 37 From To Source (3.4.2.1) (bar)(kPa abs) (bar)(kPa abs)

F F

Variable Inlet Guide Vanes (3.4.2.3)

F F

Speed Variation From To % %

Discharge Blowoff To

Cooled Bypass From To

Type: Range

Electronic

32 Antisurge Bypass:

MA Manual

F F

Pneumatic Automatic

Other

(barg)(kPag)

None

MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET


SI (METRIC) UNITS OPERATING CONDITIONS (CONTD) 3.1.2 & 3.1.3) GAS ANALYSIS 1 2

EGE 15-D-4a 1992


Page 2 of 6

MOL%

OTHER CONDITIONS NORMAL MW 28.966 32.000 28.016 18.016 28.010 44.010 34.076 2.016 16.042 28.052 30.068 42.078 44.094 58.120 58.120 72.146 72.146 (2.11.1.7) RATED A B C D REMARKS (2.11.1.3 & 2.11.1.8)

3 Air 4 Oxygen 5 Nitrogen 6 Water Vapor 7 Carbon Monoxide 8 Carbon Dioxide 9 Hydrogen Sulfide 10 Hydrogen 11 Methane 12 Ethylene 13 Ethane 14 Propylene 15 Propane 16 iso Butane 17 n Butane 18 iso Pentane 19 n Pentane 20 Hexane Plus 21 22 23 Total 24 Avg Mol Wt LOCATION 25 26 27 28 29

F F F F F F F

Indoor Outdoor Grade

F F F

Heated Unheated Mezzanine

Electrical Area Class. (2.1.14) Winterization Reqd (2.1.8)

Cl

F F F F F

Under Roof Partial Sides

F F
Div bar abs WET BULB

NOISE SPECIFICATIONS (2.1.9) Applicable to Machine See Specification EGE 00-B-4

Applicable to Neighborhood See Specification

Gr

Tropicalization Reqd (3.4.6.6)

Acoustic Housing:

Yes

No

SITE DATA 30 31 32 33 34 35 36 Elevation m

APPLICABLE SPECIFICATIONS API Std 617 Barometer Vendor Having Unit Responsibility (2.9.1.7)

Range of Ambient Temp, C: DRY BULB Site Rated Normal Max. Min.

F F F

Governing Specification (If Different)

PAINTING Manufacturer's Std

37 UNUSUAL CONDITIONS 38 39 40 41 42 43 44 REMARKS 45 46 47 48 49 50

Dust

F
Export

Other

Fumes SHIPMENT (4.4.1)

Other (2.11.1.8)

F F

Domestic

F F

Export Boxing Reqd

Outdoor Storage More Than 6 Months (4.4.1) Spare Rotor Assembly Packaged for (4.4.3.10)

Horizontal Storage

Vertical Storage

MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET EGE 15-D-4a 1992
Page 3 of 6 SI (METRIC) UNITS CONSTRUCTION FEATURES SPEEDS Max. Cont Max. Tip Speeds: Type (Open, Enclosed, etc.) rpm Trip rpm m/s @ Rated Speed m/s @ Max. Cont Speed Type Fabrication Material Max. Yield Strength, N Brinnel Hardness: Max. Smallest Tip Internal Width, mm Mode Mode Mode Mode Max. Mach No. @ Impeller Eye Max. Impeller Head @ Rated Speed, NCm/kg

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 54 55 56

G G F

Min.

LATERAL CRITICAL SPEEDS (DAMPED) First Critical rpm Second Critical rpm Third Critical rpm Fourth Critical rpm

Train Lateral Analysis Required (2.9.2.3) Undamped Stiffness Map Required (2.9.2.4e) Train Torsional Analysis Required (Turbine Driven Train) (2.9.4.5) TORSIONAL CRITICAL SPEEDS First Critical Second Critical Third Critical Fourth Critical

SHAFT Material Diam @ Impellers, mm Shaft End: Tapered Max. Yield Strength, bar Shaft Hardness (BNH) (Rc) Stress at Coupling, bar

Diam @ Coupling, mm Degree of Angle

G G G F G

rpm rpm rpm rpm

G G G

BALANCE PISTON Material Fixation Method

Area

mm

VIBRATION Allowable Test Level (pk-to-pk) ROTATION, VIEWED FROM DRIVEN END

mm

SHAFT SLEEVES (2.8.2) At Interstg Close Clearance Points At Shaft Seals

Matl Matl

F F F F

MATERIALS INSPECTION REQUIREMENTS (4.2.3) Special Charpy Testing (2.11.3) Radiography Required for Magnetic Particle Required for Liquid Penetrant Required for

LABYRINTHS Interstage: Type Balance Piston: Type Material Material

CASING Model Casing Split Material Thickness, mm Max. Working Press. Max. Design Press. Test Press., barg: Helium Max. Oper Temp Max. Casing Capacity, m /h
3

Corr Allow., mm barg barg Hydro C; Min Oper Temp C

Max No. of Impellers for Casing

F G G

Radiograph Quality Casing Split Sealing

Yes

No barg

F F F F F F F F G G G

SHAFT SEALS Seal Type (2.8.3) Settling Out Pressure, barg Special Operation (2.8.1) Supplemental Device Required for Contact Seals (2.8.3.2) Type Buffer Gas System Required (2.8.7) Type Buffer Gas Buffer Gas Control System Schematic by Vendor Pressurizing Gas for Subatmospheric Seals (2.8.8) Type Seal Inner Oil Leakage Guar, m /day/seal Buffer Gas Required for:
3

System Relief Valve Set Pt (2.2.3) DIAPHRAGM Material IMPELLERS No.

Air Run-in

Other bar ) P bar ) P

Buffer Gas Flow (per Seal): Norm.: kg/min @ Max.: kg/min @

Diameters

No. Vanes Each Impeller

BEARING HOUSING CONSTRUCTION Type (Separate, Integral) Material Separation Seal, Type Material

Split Split

MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET


SI (METRIC) UNITS CONSTRUCTION FEATURES (CONTD) BEARINGS AND BEARING HOUSINGS RADIAL 1 2 3 4 5 6 7 8 9 10 11 12

EGE 15-D-4a 1992


Page 4 of 6

G G G G G G G G G G G G

INLET

EXHAUST

THRUST

Type Manufacturer Length, mm Shaft Diam, mm Unit Load (Act./Allow.), bar Base Material Babbit Thickness, mm No. Pads Load: Between/On Pad Pivot: Center/Offset, %

G G G G G G G G

ACTIVE

INACTIVE

Type Manufacturer Unit Loading, Max. bar Unit Load, Ult bar Area, mm No. Pads Pivot: Center/Offset, % Pad Base Material Flooded Integral
2

Lubrication: Thrust Collar: Material

F F

F F

Directed Replaceable

VIBRATION DETECTORS

13 BEARING TEMPERATURE DEVICES 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

F F

See Attached API 670 Data Sheet Thermistors Type Pos Temp Coeff Purch Neg Temp Coeff Mfr

F F F F F F F F F F

Temp Switch & Indicator by:

F F F F F

See Attached API 670 Data Sheet Type Mfr No. at Each Shaft Bearing Oscillator-Detectors Supplied by

Model

Total No.

Thermocouples Selector Switch & Indicator by: Purch Mfr

Resistance Temp Detectors Resistance Matl Selector Switch & Indicator by:

G
Purch Every Other Pad

Ohms Mfr per Brg

Location-Journal Bearing No. Each Pad Other Location-Thrust Bearing No. Other No. (Inact) Other Monitor Supplied by (3.4.7.3) Each Pad Each Pad

F F F G F

Mfr

Monitor Supplied by (3.4.7.2) Location Mfr Scale Range Shutdown

G G

Model

Enclosure Model

F
Set @

Alarm

Set @

mm

mm sec

Time Delay

AXIAL POSITION DETECTOR

Every Other Pad

per Brg

Every Other Pad

per Brg

F F F F

See Attached API 670 Data Sheet Type Mfr

Oscillator-Demodulator Supplied by

F F G F

Location Mfr Scale Range Shutdown

Enclosure

G G

F
Set @

Alarm C

G G F

Model Set @ Time Delay C sec

F F F G F

Mfr

Monitor Supplied by (3.4.7.2) Location Mfr Scale Range Shutdown

G F G G

Model No. Required

Model

Enclosure Model

F
Set @

Alarm

Set @

mm

mm sec

Time Delay

CASING CONNECTIONS 36 CONNECTION DESIGN APPROVAL REQD (2.11.2.11) 0

G
SIZE

G
FACING

F
POSITION (2.4.2.1)

F G

FLANGED OR STUDDED (2.4.2.1)

MATING FLG & GASKET BY VENDOR (2.4.2.3)

GAS VELOCITY m/s Rtd/Max. Allow.

37 Inlet 38 Discharge 39 40 41 42 43 44 45 46

MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET EGE 15-D-4a 1992
Page 5 of 6 SI (METRIC) UNITS CONSTRUCTION FEATURES (CONTD) OTHER CONNECTIONS NO. SIZE TYPE

1 2 SERVICE 3 Lube Oil Inlet 4 Lube Oil Outlet 5 Seal Oil Inlet 6 Seal Oil Outlet 7 Casing Drains 8 Stage Drains 9 Vents 10 Cooling Water 11 Pressure 12 Temperature 13 Purge for: 14 15 16 17 18 19 20 21 22 23 24 25 26 Brg Housing

ALLOWABLE PIPING FORCES AND MOMENTS INLET DISCHARGE FORCE MOMT N NCm FORCE MOMT FORCE MOMT N NCm N NCm

AXIAL VERTICAL HORIZ 90 FORCE MOMT N AXIAL VERTICAL HORIZ 90 NCm FORCE MOMT FORCE MOMT N NCm N NCm

Between Brg & Seal Buffer Gas Solvent Injection

F F F

Individual Stage Drains Required (2.4.3.2) Valved & Blinded Valved & Blinded & Manifold

F F F F F F F F F F G F
ACCESSORIES

ACCELEROMETER (3.4.7.4) See Attached API 678 Data Sheet Type Mfr Location

G G G

Model No. Required

Oscillator-Demodulators Supplied by Mfr Model

Monitor Supplied by (3.4.7.5) Location Mfr Scale Range Shutdown Enclosure Model

F
Set @

Alarm:

Set @

mm/s

mm/s

Time Delay

sec

COUPLINGS AND GUARDS 27 NOTE: See Rotating Elements Shaft Ends 28 See Attached API 671 Data Sheet 29 Coupling Furnished by 30 Manufacturer 31 Coupling Guard Furnished by 32 Type: Type Model

33 Coupling Details: 34 35 36 37

Fully Enclosed

Semi-open

No. of Vent Conn: Other

Size, mm

G G G G

Max. OD Hub Weight Spacer Length Spacer Weight

mm kg mm kg

F F F

Vendor Mount Half Coupling Idling Adapter/Soleplate Reqd (3.2.4)

Lubricating Requirements:

Nonlube

Quantity per Hub

Grease

Cont Oil Lube


3

kg or m /h

Other

MOUNTING PLATES 38 39 40 41 42 43 44 45 46 48 49

F F F F F F G

Baseplates: Furnished by (3.3.1.1) Compressor Only (3.3.2.8) Other Drip Trim

Driver

Gear

Leveling Pads (3.3.2.2)

Column Mounting (3.3.2.3) Subsoleplates Reqd (3.3.2.5) Stainless Steel Shim Thickness Primer for Epoxy Grout Reqd (3.3.1.2.10) Type mm

G F F G F F

Soleplates: Furnished by Thickness Subsoleplates Reqd (3.3.3.2) Leveling (Chock) Blocks Reqd mm

Stainless Steel Shim Thickness Driver

Gear

Compressor

Primer for Epoxy Grout Reqd (3.3.1.2.10) Type

47 REMARKS

MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET EGE 15-D-4a 1992
Page 6 of 6 SI (METRIC) UNITS UTILITIES UTILITY CONDITIONS HEATING C barg C barg C barg C barg C barg C barg

1 2 3 4 5 6 7 8 9 10 11 STEAM Inlet Min. Norm. Max. Exhaust Min. Norm. Max.

DRIVERS barg barg barg barg barg barg

C C C C C C

TOTAL UTILITY CONSUMPTION Cooling Water Steam, Normal Steam, Max. Instrument Air Horsepower (Driver) Horsepower (Auxiliaries) Heaters Purge (Air or N2)

m /h kg/h kg/h 3 mm /h kW kW kW 3 mm /h

ELECTRICITY DRIVERS

HEATING

CONTROL

SHUTDOWN

MISCELLANEOUS

12 Voltage 13 Hertz 14 Phase 15 16 COOLING WATER 17 Temp: Inlet 18 Press.: Norm. 19 Min. Return 20 Water Source 21 22 INSTRUMENT AIR 23 Max. Press. 24 25 SHOP INSPECTION AND TESTS (4.1.5) 26 27 28 Shop Inspection 29 Cleanliness (4.2.6) 30 QC Program Review (4.2.8) 31 Hydrostatic 32 Impeller Overspeed 33 Mechanical Run 34 35 REQD WIT- OBSERNESSED VED barg Min. Press. barg C barg barg Max. Return Design Max. Allow. )P C barg bar

F F F

G F F F F F F F F F F G

Recommended Straight Run of Pipe Diameters Before Suction Vendor's Review & Comments on Purchaser's Piping & Foundation (2.1.13) Compressor to Be Suitable for Field Run-in on Air (2.1.16) Provision for Liquid Injection (2.1.10) Vendor's Review & Comments on Purchaser's Control Systems (3.4.1.1) Extent of Process Piping by Vendor (3.5.3.1) Shop Fitup of Vendor Process Piping (4.4.3.11) Welding Hardness Testing (4.2.7) Auxiliary Equipment Motors Explosionproof (3.1.8)

WEIGHTS, kg Compr Rotors: Compr Upper Case Sour Seal Oil Traps L.O. Console Overhead Seal Oil Tanks Max. for Maintenance (Identify) Total Shipping Weight S.O. Console Gear Compr Driver Driver Base Gear

Contract Probes Shop Probes 36 Vary Lube & Seal Oil Pressures 37 and Temperatures (4.3.4.2.5) 38 Polar Form Vibration Data (4.3.4.3.3) 39 Tape Record Vibration Data (4.3.4.3.6) 40 Tape Data to Purchaser (4.3.4.3.7) 41 Shaft End Seal Inspection (4.3.4.4.1) 42 Gas Leak Test Disch Press. (4.3.5.2) 43 Before After Mech Run 44 Performance Test (Gas)(Air) (4.3.6.1) 45 Complete Unit Test (4.3.6.2) 46 Torsional Vibration Meas (4.3.6.2) 47 Tandem Test (4.3.6.3) 48 Gear Test (4.3.6.4) 49 Helium Leak Test (4.3.6.5) 50 Sound Level Test (4.3.6.6) 51 Full Load/Speed/Press. Test (4.3.6.9) 52 Hydraulic Coupling Inspection (4.3.6.10) 53 Certified Copies of Test Data [5.2.5.2(b)] 54

G G

Contract Coupling

G G

F F F

F F F G

Idling Adaptor(s)

F F F F F F F F F F F F F F F F

SPACE REQUIREMENTS, m Complete Unit: L L.O. Console: L S.O. Console: L Sour Seal Oil Traps Overhead Seal Oil Tanks

W W W

H H H

F F F F F F F F F F F

F F F F F F F F F F F

SAFETY CONTROLS Control Logic: Relay PLC Vendor to Provide: Total System PLC: Interface Mfr Local Components Single Single Dual 2 Out of 3 2 of 3

MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET


CUSTOMARY UNITS ISSUE 1 2 APPROVED 3 4 ISSUE APPROVED JOB NO. P.O. NO. REQUISITION NO. ITEM NO. DATE

EGE 15-D-4b 1992


Page 1 of 6

APPLICABLE TO: FOR SITE SERVICE MANUFACTURER

PROPOSAL

PURCHASE

INQUIRY NO. AS BUILT DATE REVISION UNIT SERIAL NO. NO. REQUIRED DRIVER

NOTE: INFORMATION TO BE COMPLETED:

MODEL BY PURCHASER

BY MANUFACTURER

OPERATING CONDITIONS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 (ALL DATA ON PER UNIT BASIS) NORMAL RATED A OTHER CONDITIONS (3.1.2) B C D

F F F F F F F F G G G G G G G G G G G F G

Gas Handled (Also See Page 2) Mmscfd/scfm (14.7 psia @ 60F Dry) Weight Flow, lb/min (Wet) (Dry) Pressure, psia Temperature, F Relative Humidity, % Molecular Weight, M Cp/Cv (K1 or Kavg) Compressibility (Z1 or Zavg) Inlet Volume, cfm (Wet) (Dry) Pressure, psia Temperature, F Cp/Cv (K2 or Kavg) Compressibility (Z2 or Zavg) bhp Required (All Losses Included) Speed, rpm Estimated Surge, icfm (at Speed Above) Polytropic Head, ftClbs/lb Polytropic Efficiency, % Guarantee Point Performance Curve No.

INLET CONDITIONS

DISCHARGE CONDITIONS

PROCESS CONTROL 26 Method: Suction Throttling 27 28 29 Signal: 30 31 REMARKS 33 34 35 36 37 From To Source (3.4.2.1) psia psia

F F

F F F

Variable Inlet Guide Vanes (3.4.2.3)

F F

Speed Variation From To % %

Discharge Blowoff To

Cooled Bypass From To

Type: Range

Electronic

Pneumatic psig Automatic

Other

32 Antisurge Bypass:

MA Manual

None

MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET


CUSTOMARY UNITS OPERATING CONDITIONS (CONTD) 3.1.2 & 3.1.3) 1 2

EGE 15-D-4b 1992


Page 2 of 6

GAS ANALYSIS MOL%

OTHER CONDITIONS NORMAL MW 28.966 32.000 28.016 18.016 28.010 44.010 34.076 2.016 16.042 28.052 30.068 42.078 44.094 58.120 58.120 72.146 72.146 (2.11.1.7) RATED A B C D REMARKS (2.11.1.3 & 2.11.1.8)

3 Air 4 Oxygen 5 Nitrogen 6 Water Vapor 7 Carbon Monoxide 8 Carbon Dioxide 9 Hydrogen Sulfide 10 Hydrogen 11 Methane 12 Ethylene 13 Ethane 14 Propylene 15 Propane 16 iso Butane 17 n Butane 18 iso Pentane 19 n Pentane 20 Hexane Plus 21 22 23 Total 24 Avg Mol Wt LOCATION 25 26 27 28 29

F F F F F F F

Indoor Outdoor Grade

F F F

Heated Unheated Mezzanine

Electrical Area Class. (2.1.14) Winterization Reqd (2.1.8)

Cl

F F F F F

Under Roof Partial Sides

F F
Div psia WET BULB

NOISE SPECIFICATIONS (2.1.9) Applicable to Machine See Specification EGE 00-B-4

Applicable to Neighborhood See Specification

Gr

Tropicalization Reqd (3.4.6.6)

Acoustic Housing:

Yes

No

SITE DATA 30 31 32 33 34 35 36 Elevation ft

APPLICABLE SPECIFICATIONS API Std 617 Barometer Vendor Having Unit Responsibility (2.9.1.7)

Range of Ambient Temp, F: DRY BULB Site Rated Normal Max. Min.

F F F

Governing Specification (If Different)

PAINTING Manufacturer's Std

37 UNUSUAL CONDITIONS 38 39 40 41 42 43 44 REMARKS 45 46 47 48 49 50

Dust

F
Export

Other

Fumes SHIPMENT (4.4.1)

Other (2.11.1.8)

F F

Domestic

F F

Export Boxing Reqd

Outdoor Storage More Than 6 Months (4.4.1) Spare Rotor Assembly Packaged for (4.4.3.10)

Horizontal Storage

Vertical Storage

MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET EGE 15-D-4b 1992
Page 3 of 6 CUSTOMARY UNITS CONSTRUCTION FEATURES SPEEDS Max. Cont Max. Tip Speeds: Type (Open, Enclosed, etc.) rpm Trip rpm ft/s @ Rated Speed ft/s @ Max. Cont Speed Type Fabrication Material Max. Yield Strength, psi Brinnel Hardness: Max. Smallest Tip Internal Width, in. Mode Mode Mode Mode Max. Mach No. @ Impeller Eye Max. Impeller Head @ Rated Speed, ftClbs/lb

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 54 55 56

G G F

Min.

LATERAL CRITICAL SPEEDS (DAMPED) First Critical rpm Second Critical rpm Third Critical rpm Fourth Critical rpm

Train Lateral Analysis Required (2.9.2.3) Undamped Stiffness Map Required (2.9.2.4e) Train Torsional Analysis Required (Turbine Driven Train) (2.9.4.5) TORSIONAL CRITICAL SPEEDS First Critical Second Critical Third Critical Fourth Critical

SHAFT Material Diam @ Impellers, in. Shaft End: Tapered Max. Yield Strength, psi Shaft Hardness (BNH) (Rc) Stress at Coupling, psi

Diam @ Coupling, in. Degree of Angle

G G G F G

rpm rpm rpm rpm

G G G

BALANCE PISTON Material Fixation Method

Area

in.

VIBRATION Allowable Test Level (pk-to-pk) ROTATION, VIEWED FROM DRIVEN END

mil

SHAFT SLEEVES (2.8.2) At Interstg Close Clearance Points At Shaft Seals

Matl Matl

F F F F

MATERIALS INSPECTION REQUIREMENTS (4.2.3) Special Charpy Testing (2.11.3) Radiography Required for Magnetic Particle Required for Liquid Penetrant Required for

LABYRINTHS Interstage: Type Balance Piston: Type Material Material

CASING Model Casing Split Material Thickness, in. Max. Working Press. Max. Design Press. Test Press., psig: Helium Max. Oper Temp Max. Casing Capacity, icfm Max No. of Impellers for Casing Hydro F; Min Oper Temp F Corr Allow., in. psig psig

F G G

Radiograph Quality Casing Split Sealing

Yes

No psig

F F F F F F F F G G G

SHAFT SEALS Seal Type (2.8.3) Settling Out Pressure, psig Special Operation (2.8.1) Supplemental Device Required for Contact Seals (2.8.3.2) Type Buffer Gas System Required (2.8.7) Type Buffer Gas Buffer Gas Control System Schematic by Vendor Pressurizing Gas for Subatmospheric Seals (2.8.8) Type Seal Inner Oil Leakage Guar, US gal/day/seal Buffer Gas Required for:

System Relief Valve Set Pt (2.2.3) DIAPHRAGM Material IMPELLERS No.

Air Run-in

Other psi ) P psi ) P

Buffer Gas Flow (per Seal): Norm.: lb/min @ Max.: lb/min @

Diameters

No. Vanes Each Impeller

BEARING HOUSING CONSTRUCTION Type (Separate, Integral) Material Separation Seal, Type Material

Split Split

MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET


CUSTOMARY UNITS CONSTRUCTION FEATURES (CONTD) BEARINGS AND BEARING HOUSINGS RADIAL 1 2 3 4 5 6 7 8 9 10 11 12

EGE 15-D-4b 1992


Page 4 of 6

G G G G G G G G G G G G

INLET

EXHAUST

THRUST

Type Manufacturer Length, in. Shaft Diam, in. Unit Load (Act./Allow.), psi Base Material Babbit Thickness, in. No. Pads Load: Between/On Pad Pivot: Center/Offset, %

G G G G G G G G

ACTIVE

INACTIVE

Type Manufacturer Unit Loading, Max. psi Unit Load, Ult psi Area, in.
2

No. Pads Pivot: Center/Offset, % Pad Base Material Flooded Integral

Lubrication: Thrust Collar: Material

F F

F F

Directed Replaceable

VIBRATION DETECTORS

13 BEARING TEMPERATURE DEVICES 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

F F

See Attached API 670 Data Sheet Thermistors Type Pos Temp Coeff Purch Neg Temp Coeff Mfr

F F F F F F F F F F

Temp Switch & Indicator by:

F F F F F

See Attached API 670 Data Sheet Type Mfr No. at Each Shaft Bearing Oscillator-Detectors Supplied by

Model

Total No.

Thermocouples Selector Switch & Indicator by: Purch Mfr

Resistance Temp Detectors Resistance Matl Selector Switch & Indicator by:

G
Purch Every Other Pad

Ohms Mfr per Brg

Location-Journal Bearing No. Each Pad Other Location-Thrust Bearing No. Other No. (Inact) Other Monitor Supplied by (3.4.7.3) Each Pad Each Pad

F F F G F

Mfr

Monitor Supplied by (3.4.7.2) Location Mfr Scale Range Shutdown

G G

Model

Enclosure Model

F
Set @

Alarm

mil

Set @ Time Delay

mil sec

AXIAL POSITION DETECTOR

Every Other Pad

per Brg

Every Other Pad

per Brg

F F F F

See Attached API 670 Data Sheet Type Mfr

Oscillator-Demodulator Supplied by

F F G F

Location Mfr Scale Range Shutdown

Enclosure

G G

F
Set @

Alarm F

G G F

Model Set @ Time Delay F sec

F F F G F

Mfr

Monitor Supplied by (3.4.7.2) Location Mfr Scale Range Shutdown

G F G G

Model No. Required

Model

Enclosure Model

F
Set @

Alarm

mil

Set @ Time Delay

mil sec

CASING CONNECTIONS 36 CONNECTION DESIGN APPROVAL REQD (2.11.2.11) 0

G
SIZE

G
FACING

F
POSITION (2.4.2.1)

F G

FLANGED OR STUDDED (2.4.2.1)

MATING FLG & GASKET BY VENDOR (2.4.2.3)

GAS VELOCITY ft/s Rtd/Max. Allow.

37 Inlet 38 Discharge 39 40 41 42 43 44 45 46

MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET EGE 15-D-4b 1992
Page 5 of 6 CUSTOMARY UNITS CONSTRUCTION FEATURES (CONTD) OTHER CONNECTIONS NO. SIZE TYPE

1 2 SERVICE 3 Lube Oil Inlet 4 Lube Oil Outlet 5 Seal Oil Inlet 6 Seal Oil Outlet 7 Casing Drains 8 Stage Drains 9 Vents 10 Cooling Water 11 Pressure 12 Temperature 13 Purge for: 14 15 16 17 18 19 20 21 22 23 24 25 26 Brg Housing

ALLOWABLE PIPING FORCES AND MOMENTS INLET DISCHARGE FORCE MOMT lbf lbfCft FORCE MOMT FORCE MOMT lbf lbfCft lbf lbfCft

AXIAL VERTICAL HORIZ 90 FORCE MOMT lbf AXIAL VERTICAL HORIZ 90 lbfCft FORCE MOMT FORCE MOMT lbf lbfCft lbf lbfCft

Between Brg & Seal Buffer Gas Solvent Injection

F F F

Individual Stage Drains Required (2.4.3.2) Valved & Blinded Valved & Blinded & Manifold

F F F F F F F F F F G F
ACCESSORIES

ACCELEROMETER (3.4.7.4) See Attached API 678 Data Sheet Type Mfr Location

G G G

Model No. Required

Oscillator-Demodulators Supplied by Mfr Model

Monitor Supplied by (3.4.7.5) Location Mfr Scale Range Shutdown Enclosure Model

F
Set @

Alarm:

G
2

in./s

Set @ Time Delay

in./s

sec

COUPLINGS AND GUARDS 27 NOTE: See Rotating Elements Shaft Ends 28 See Attached API 671 Data Sheet 29 Coupling Furnished by 30 Manufacturer 31 Coupling Guard Furnished by 32 Type: Type Model

33 Coupling Details: 34 35 36 37

Fully Enclosed

Semi-open

No. of Vent Conn: Other

Size, in.

G G G G

Max. OD Hub Weight Spacer Length Spacer Weight

in. lb in. lb

F F F

Vendor Mount Half Coupling Idling Adapter/Soleplate Reqd (3.2.4)

Lubricating Requirements:

Nonlube

Quantity per Hub

Grease

Cont Oil Lube

lb or US gpm

Other

38 39 40 41 42 43 44 45 46 48 49

F F F F F F G

MOUNTING PLATES Baseplates: Furnished by (3.3.1.1) Compressor Only (3.3.2.8) Other Drip Trim

Driver

Gear

Leveling Pads (3.3.2.2)

Column Mounting (3.3.2.3) Subsoleplates Reqd (3.3.2.5) Stainless Steel Shim Thickness Primer for Epoxy Grout Reqd (3.3.1.2.10) Type in.

G F F G F F

Soleplates: Furnished by Thickness Subsoleplates Reqd (3.3.3.2) Leveling (Chock) Blocks Reqd in.

Stainless Steel Shim Thickness Driver

Gear

Compressor

Primer for Epoxy Grout Reqd (3.3.1.2.10) Type

47 REMARKS

MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET

EGE 15-D-4b 1992


Page 6 of 6

1 2 3 4 5 6 7 8 9 10 11 STEAM Inlet Min. Norm. Max. Exhaust Min. Norm. Max.

DRIVERS psig psig psig psig psig psig

CUSTOMARY UNITS UTILITIES UTILITY CONDITIONS HEATING F psig F psig F psig F psig F psig F psig

F F F F F F

TOTAL UTILITY CONSUMPTION Cooling Water Steam, Normal Steam, Max. Instrument Air Horsepower (Driver) Horsepower (Auxiliaries) Heaters Purge (Air or N2)

US gpm lb/h lb/h scfm hp hp kW scfm

ELECTRICITY DRIVERS

HEATING

CONTROL

SHUTDOWN

MISCELLANEOUS

12 Voltage 13 Hertz 14 Phase 15 16 COOLING WATER 17 Temp: Inlet 18 Press.: Norm. 19 Min. Return 20 Water Source 21 22 INSTRUMENT AIR 23 Max. Press. 24 25 SHOP INSPECTION AND TESTS (4.1.5) 26 27 28 Shop Inspection 29 Cleanliness (4.2.6) 30 QC Program Review (4.2.8) 31 Hydrostatic 32 Impeller Overspeed 33 Mechanical Run 34 35 REQD WIT- OBSERNESSED VED psig Min. Press. psig F psig psig Max. Return Design Max. Allow. )P F psig psi

F F F

G F F F F F F F F F F G

Recommended Straight Run of Pipe Diameters Before Suction Vendor's Review & Comments on Purchaser's Piping & Foundation (2.1.13) Compressor to Be Suitable for Field Run-in on Air (2.1.16) Provision for Liquid Injection (2.1.10) Vendor's Review & Comments on Purchaser's Control Systems (3.4.1.1) Extent of Process Piping by Vendor (3.5.3.1) Shop Fitup of Vendor Process Piping (4.4.3.11) Welding Hardness Testing (4.2.7) Auxiliary Equipment Motors Explosionproof (3.1.8)

WEIGHTS, lb Compr Rotors: Compr Upper Case Sour Seal Oil Traps L.O. Console Overhead Seal Oil Tanks Max. for Maintenance (Identify) Total Shipping Weight S.O. Console Gear Compr Driver Driver Base Gear

Contract Probes Shop Probes 36 Vary Lube & Seal Oil Pressures 37 and Temperatures (4.3.4.2.5) 38 Polar Form Vibration Data (4.3.4.3.3) 39 Tape Record Vibration Data (4.3.4.3.6) 40 Tape Data to Purchaser (4.3.4.3.7) 41 Shaft End Seal Inspection (4.3.4.4.1) 42 Gas Leak Test Disch Press. (4.3.5.2) 43 Before After Mech Run 44 Performance Test (Gas)(Air) (4.3.6.1) 45 Complete Unit Test (4.3.6.2) 46 Torsional Vibration Meas (4.3.6.2) 47 Tandem Test (4.3.6.3) 48 Gear Test (4.3.6.4) 49 Helium Leak Test (4.3.6.5) 50 Sound Level Test (4.3.6.6) 51 Full Load/Speed/Press. Test (4.3.6.9) 52 Hydraulic Coupling Inspection (4.3.6.10) 53 Certified Copies of Test Data [5.2.5.2(b)] 54

G G

Contract Coupling

G G

F F F

F F F G

Idling Adaptor(s)

F F F F F F F F F F F F F F F F

SPACE REQUIREMENTS, ft & in. Complete Unit: L W L.O. Console: L W W S.O. Console: L Sour Seal Oil Traps Overhead Seal Oil Tanks

H H H

F F F F F F F F F F F

F F F F F F F F F F F

SAFETY CONTROLS Control Logic: Relay PLC Vendor to Provide: Total System PLC: Interface Mfr Local Components Single Single Dual 2 Out of 3 2 of 3

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