Beruflich Dokumente
Kultur Dokumente
JUNE 1992
PAGE 1 OF 29
1. SCOPE This Guide covers the basic requirements for centrifugal compressors for continuous processes and similar services. 2. REFERENCES The following publications form a part of this Guide. Unless otherwise specified herein, use the latest edition.
Mobil Engineering Guides Equipment EGE 00-B-5 EGE 00-B-20 EGE 00-B-21 EGE 00-C-4 EGE 15-D-4 EGE 15-B-7 EGE 15-B-8 EGE 15-B-9 EGE 15-D-9 EGE 15-B-11 EGE 15-B-13 EGE 15-B-16 EGE 15-B-19 EGE 16-B-22 EGE 32-B-11 EGE 33-B-9 EGE 33-B-10 Equipment Sound Levels Pressure Casting Inspection Pressure-Containing Equipment Welding and Weld Inspection Equipment Purchases General Engineering Requirements Centrifugal Compressor Data Sheet (a and b) General-Purpose Steam Turbines Special-Purpose Steam Turbines Lube and Seal Oil Systems Oil System Data Sheet (a and b) Special-Purpose Gear Units Special-Purpose Couplings for General Refinery Services Aeroderivative and Small Gas Turbines for General Plant Services (to be issued in 1992) Type H Industrial Combustion Gas Turbines for General Refinery Services Piping Process Equipment Instrumentation Alarms and Protective Systems Electrical Induction Motors Electrical Synchronous Motors
API (American Petroleum Institute) Standards Std 614 Std 617 Std 670 Std 678 Lubrication, Shaft-Sealing, and Control-Oil Systems for Special-Purpose Applications Centrifugal Compressors for General Refinery Service Vibration, Axial-Position, and Bearing-Temperature Monitoring Systems Accelerometer-Based Vibration Monitoring System
ASME (American Society of Mechanical Engineers) Code PTC 10 Performance Test Code: Compressors and Exhausters
ASTM (American Society for Testing and Materials) Standard A574 Alloy Steel Socket-Head Cap Screws
NACE (National Association of Corrosion Engineers) Publication MR0175 Material Requirement: Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment
SSPC (Steel Structures Painting Council) Specification SP10 Near-White Blast Cleaning
3. GENERAL 3.1 3.2 Compressors shall conform to API Standard 617 except as modified in Section 4 of this Guide. The vendors shall comply with the requirements of EGE 00-C-4.
3.3 The vendor shall furnish the compressor, driver, gears, and auxiliaries in accordance with the requirements of this Guide, EGE 15-D-4 (a or b), and the project specifications. 3.4 In case of conflict between API Standard 617, this Guide, EGE 15-D-4, the data sheet, and project specification shall govern. 3.5 All equipment covered by this Guide shall meet the applicable sound levels established in EGE 00-B-5.
4. MODIFICATIONS TO API STANDARD 617 The following items are amendments to API Standard 617. The section and paragraph numbers refer to those given in that standard. SECTION 2 - BASIC DESIGN
The velocity in the exchanger tubes shall be at least 1.2 m/s (4 ft/s) and no more than 1.8 m/s (6 ft/s).
Separate Seal System 190 L/d (50 US gal) 38 L/d (10 US gal)
Drain pots and associated piping shall be designed and constructed to allow onstream cleaning of individual float traps without permitting seal oil to enter the process stream. It is preferred that the drain pot sight glass be calibrated to allow easy monitoring of the contaminated seal oil flow.
(b) Fifteen percent below any operating speed and 20 percent above the maximum continuous speed for flexible shaft rotor systems. If the critical speed as calculated falls within the specified operating speed range or fails to meet the separation margin requirements, the unit shall be redesigned to meet specified requirements.
12,000 Nmc
% 0.25 12,000
Nmc
Where:
Nmc = maximum continuous speed, in revolutions per minute. At any speed greater than the maximum continuous speed, up to and including the trip speed of the driver, the vibration shall not exceed 150 percent of the maximum value recorded at the maximum continuous speed.
Paragraph 2.11.4.1
Materials test and inspection, when specified, shall comply with the requirements in EGE 00-B-21.
(b) For extraction steam turbines, it shall be the power capability, at 100 percent rpm, at the intersection of maximum throttle flow and maximum exhaust flow lines defined on the performance map. (c) For motor drivers, it shall be based on the appropriate starting torque requirements or motor nameplate rating, whichever is greater. (d) For gas turbine drives, it is 110 percent of the driver ISO rated horsepower at 100 percent speed.
(e) For multicompressor casing units, it shall be the maximum torque requirement for that casing (110 percent of maximum operating horsepower at 100 percent rpm).
One shall be used as a signal ground bus and the other as an equipment ground bus. Instrument cases shall not be grounded through the housing.
TABLE 1 PRESSURE GAGE REQUIREMENTS Locally Mounted Compressor Train Oil Consoles X X X X Local Panel Remote Readout
Function Lube oil pump discharge (each pump) Lube oil filter differential Lube oil supply Seal oil pump discharge (each pump) Seal oil filter differential Seal oil supply (each level) Seal oil differential (each level) Seal oil level overhead seal tank Reference gas Buffer gas differential Steam turbine gland Governor control oil Main steam inlet First-stage steam Steam chest Exhaust steam Extraction steam First stage after extraction Compressor suction (each section) Compressor discharge (each section) Seal drain trap
X X X X
X X X X X X X
X X X X X X X X X X X X X
X X
X X X X
TABLE 2 TEMPERATURE GAGE REQUIREMENTS Locally Mounted Compressor Train X X X X X X X X X X X X X X X X X X Oil Consoles Local Panel Remote Readout
Function Lube oil discharge from each compressor journal bearing drain Driver journal bearing (each) drain Gear journal bearing (each) drain Compressor thrust bearing drain Driver thrust bearing drain Gear thrust bearing drain Lube oil cooler inlet and outlet (oil) Seal oil cooler inlet and outlet (oil) Compressor suction (each section) Compressor discharge (each section) Steam turbine inlet and exhaust Extraction steam Seal drain (atmospheric) Sour seal drain Motor winding
X X X
TABLE 3 SEPARATE SAFETY CONTROLS Function 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Lube or seal oil pressure Lube oil pressure Seal oil differential pressure Oil cooler outlet temperature Oil cooler outlet temperature Overhead seal oil tank level Overhead seal oil tank level Overhead seal oil tank level Lube and seal oil pressures Oil filter differential pressure Lube or seal oil standby pump Lube or seal oil reservoir level Thrust bearing shoe temperature Shaft lateral vibration Shaft axial movement Discharge temperature Buffer gas differential pressure Panel purge pressure Status Low Low, low Low High Low High Low Low, low Normal High Running Low High High High High Low Low Trip X X Alarm X X X X X X X X X X X X X X X X Additional Function Start standby pump.
Paragraph 3.4.7
Vibration and temperature equipment shall be supplied in accordance with API Std 670 and API Std 678.
X X X X X X X X X X X X X
X X X X
X X
X X X X X X
Nozzles (> 2 in.) Chemical/mechanical properties Fit up Weld maps and procedures 100% UT on all welds Case and Heads Forging and Plate Chemical/mechanical properties Fit up Weld maps and procedures Charpy test at site minimum temperature 100% UT on material at mill Fabrication Chemical/mechanical properties on weld rod Weld fit up Weld maps and procedures 10% UT or 10% RT butt welds after heat treat Hardness properties, two checks on wetted surface long seam and two on wetted surface girth seam H2S services only (Parent metal, HAZ, weld) Machined 10% MT (AC yoke) on all machined surfaces Helium leak test Hydrostatic test Barrel/Diaphragms Forging/Plate or casting Chemical/mechanical properties Weld maps and procedures Fabrication after heat treating Hardness properties, two checks H2S services only (Parent metal, HAZ, weld) Machined 10% MT (AC yoke) on machined surfaces Impellers Forging/plate Chemical/mechanical properties Weld maps and procedures Fabrication after heat treating Hardness properties, two checks on each heat of impellers (coupons from the parent metal treated in the same manner are acceptable) H2S services only (Parent metal, HAZ, weld) Machined Balance Overspeed tested Dimensional check (I.D.) 100% MT on the entire impeller 100% visual on all welds
LEGEND: V = Vendor certified prior to final inspection. O = Contractor or Mobil inspector to observe. W1 = Contractor inspector to witness. W2 = Mobil and contractor specialist to witness.
X X X X X
X X
X X X X X X X X X X X X X X
Shaft Forging Chemical/mechanical properties Machine final Balance Dimensional check 100% MT (AC yoke) on the shaft Bolts/nuts Chemical/mechanical properties Rotors Unit and spare assembled E/M runout Balance Complete Assembly Fit up dimension check Impeller O.D. to diffuser Labyrinth to casing Bearing radial clearance Bearing axial clearance Balance drum radial clearance After assembly Vibration probe calibration voltages Instrumentation check (prior to test) Mechanical test run (spare and unit) Performance test run Bearing inspection after test After Installation on the Baseplate Preliminary alignment check Final inspection Preservation Blocking Spare parts packaging
LEGEND: V = Vendor certified prior to final inspection. O = Contractor or Mobil inspector to observe. W1 = Contractor inspector to witness. W2 = Mobil and contractor specialist to witness. NOTE: 1. 2. All vendor-certified documentation shall be available to the inspector during the inspections. NDT maps are required for all Ut, MT, and RT inspections.
The unfiltered shaft vibration readings before and after the speed excursion shall be compared. A change in unfiltered levels in excess of 10 percent is not acceptable and will require correction and retest.
5 points including surge and overload at 100 percent speed. 2 additional points at 105 percent and 75 percent speed to define the surge line slope. 3 additional points at 85 percent speed to confirm the suitability of using the fan laws for off speeds. (b)
5 points including surge and overload at 100 percent speed. 2 additional points to define the surge line slope. 3 additional points (throttled). Note if inlet guide vanes are provided; two prewhirl points and one counterwhirl point shall be obtained.
4.3.7
4.3.7.1 Tests of dry gas seals at seal manufacturers shop shall be performed with a mixture of inert gas and air that approximates the characteristics of the process gas. The test gas flow will be heated to the 60 C to 66C (140F to 150F) temperature range. 4.3.7.2 Static tests: Test the seal at 50, 75, 100, 125, 100, 75, and 50 percent of the design sealing pressure. Allow conditions to stabilize for five minutes at each pressure level and record the seal leakage rate, the pressure level in each cavity between seal sections, and the shaft torque. 4.3.7.3 Dynamic tests: Operate the seal at maximum continuous rated speed and pressures of 50, 75, 100, 125, 100, 75, and 50 percent of design sealing pressure. Allow the conditions to stabilize for 15 minutes at each pressure level and record the seal leakage rate, the pressure level in each cavity between seals, and the power consumption. Vibration measurement shall be used on the test stand to confirm that the seal has been adequately balanced. Details of procedure are to be agreed on at the time of order placement. 4.3.7.4 Return the seal to 100 percent sealing pressure and 100 percent speed for a period of 15 minutes. Perform a simulated emergency shutdown with immediate blowdown to verify that the seal will hold the settling out pressure and that no O-ring damage will result. 4.3.7.5 Disassemble each seal cartridge and inspect for abnormal wear patterns. Perform a detailed analysis of the seal face to verify that the components are mating properly under operating pressure. If the parts are not mating properly, it will be necessary to recontour the carbon ring and repeat all of the above static and dynamic test steps. Paragraph 4.4.1 (Substitution)
Each unit shall be suitably prepared for the type and mode of shipment specified. The preparation shall be suitable for outdoor storage of at least 12 months from the time of shipment, and shall be done in a manner requiring no disassembly prior to operation (except for bearing and seal inspections).
4.4.6.1
(a)
Design of the container shall be as follows: Container shall be designed for vertical storage and horizontal transportation.
(b) Adequate provisions shall be made for handling in horizontal (lifting eyes and fork truck pallets) and vertical (lifting eyes only) modes.
(c) Container design shall provide adequate stability in vertical and horizontal positions to prevent inadvertent tipping and/or rolling. (d) Rotor assembly shall be rigidly secured in support frame within container to ensure full restraint during handling, or any mishandling, of container. (e) Each container shall be sized to match rotor being contained. Rotor supports shall be sized and spaced as required for each individual rotor. (f) In the vertical mode, the rotor shall be supported by being suspended from the top end.
(g) The container will normally maintain an atmosphere of nitrogen (or other inert gas) at a pressure of 125 to 250 mm (5 to 10 in.) wg. (h) Each container shall be equipped with two nitrogen bottles secured externally.
(i) The nitrogen bottles will be piped together with the appropriate isolating and reducing valves to ensure nitrogen to the container at the correct pressure. (j) Each container shall be equipped with: (1) (2) (3) Pressure gage. Alarm switch to alarm on low pressure. Relief valve to prevent overpressurizing.
4.4.6.2
(a) (b) (c) (d) (e) (f) (g)
The construction shall be as follows: Container shall be of welded steel construction. Container shall be horizontally split with a bolted flange and O-ring seal. Internal supports shall be sized and spaced as required for each individual rotor. Axial and radial supports shall be provided. Rotor shall be secured in a canvas/nylon harness to allow rotor to be removed safely and easily. Container shall be fabricated from commercial grade carbon steel pipe and plate. Walls shall be carbon steel plate, not less than 3 mm (
c in.) thick.
(h) Axial and radial support shall be accomplished by placing rigid urethane support collars at designated locations on the shaft. (i) The containers surface shall be prepared internally and externally to near-white blast clean (SSPC SP10). (j) The ext erior shall be primed with Valspar MZ-4 (13-F-4) epoxy rich primer [50 m (2 mil) minimum] and topcoated with Val-Chem Hi-Build 09-F-3B epoxy paint [125 m (5 mil) minimum].
(k) The interior shall be primed with one coat of Valspar Hi-Build 78-D-7 tank lining epoxy and finish coated with one coat of Valspar Hi-Build 78-W-3 tank lining epoxy. (l) The internal lining shall be tested for defects with a low-voltage holiday detector such as the Tinker Rasor Model M-1. Defects shall be repaired and retested to yield a defect-free lining. (m)A certificate verifying satisfactory inspection of the internal lining shall be furnished.
(f) A certification paper verifying the results of pressure test and final inspection shall be furnished for each container. (g) Each container shall be identified by an engraved or type-stamped stainless steel label.
(h) This label shall be fastened to the container, using noncorrosive screws or rivets, at a point where good access is provided. (i) The following information shall be furnished on the label: Project number. Equipment number. Item description. Serial numbers. Order number. Date of packaging. SECTION 5 VENDOR'S DATA
factors (Z1/Z2), and inlet capacity. In case of any discrepancies, the vendor shall indicate his values on the data sheet, identifying them as such, and use them to calculate performance.
TABLE 5 ADDITIONAL PROPOSAL INFORMATION Description Coupling sizing data: Power at 110 percent speed, kW (hp) Aerodynamic power, kW (hp) Maximum operation torque, NCm (lbfCft) Continuous torque rating, NCm (lbfCft) Peak transient torque rating, NCm (lbfCft) Half weight, kg (lb) Overhung moment, NCm (lbfCft) Inertia, kgCm (lbCin.) Size Maximum slip torque, NCm (lbfCft) Maximum axial load, N (lbf) Shaft: Size at coupling, mm (in.) NEMA taper Diameter under impeller, divided by bearing span Operating stress, MPa (psi) Maximum allowable stress, MPa (psi) Material yield stress, MPa (psi) Maximum power at maximum allowable stress, kW (hp) Journal bearing: Loading, actual/allowable, kPa (psi) Size, mm (in.) Bearing type Min./max. clearance, mm (in.) Thrust load: Normal aerodynamic, N (lbf) Maximum aerodynamic at surge, N (lbf) Balance piston compensation load, N (lbf), norm./max. Thrust Bearing: Area, cm (in.) Normal pressure, kPa (psi) Maximum pressure, kPa (psi) Rated pressure, kPa (psi) Compressor capacity, max. available volume, m/s (cfm) Same operating conditions Impeller changeout Complete aerodynamic changeout Impeller: Material yield stress (max./min.), MPa (psi) Stress at trip speed, MPa (psi) Stress at max. continuous speed, MPa (psi) Spin speed (required per Guide/vendor, max. allowable), rpm Seal power loss, kW (hp) Bearing power loss, kW (hp) Balance piston power loss, kW (hp) Data
CASING EXPERIENCE Model Location No. Impellers Inlet Flow Discharge Pressure Suction Pressure Molecular Weight Speed Power Nozzle Size Suction/Discharge Years in Service IMPELLER EXPERIENCE STAGE Job Number Impeller Designation Inlet Flow Speed Outside Diameter Q/ND^3 Tip Width Head Machine No. Diffuser Type Gas MW Performance Tested? ROTOR EXPERIENCE Job Number Location Rated Speed Length Diameter @ Midspan L/D Weight First Critical (Test) Second Critical Type Seals Type Bearings Discharge Gas Density Subsync. Vibration Noted First Critical/OP Speed
APPENDIX G DRY GAS SEAL APPLICATION G-1. The use of dry gas seals must be evaluated on an individual application basis. Applications where dry gas seals should be considered are as follows: (a) When seal oil contamination of the process stream must be absolutely prevented for process reasons. (b) When gas entrained in seal oil cannot be readily removed and oil viscosity is severely reduced. G-2. To evaluate the application of dry gas seals, the following should be considered: (a) The need for a filtered, dry source of buffer gas both while the compressor is stationary and while it is running. This gas is needed at pressures 345 to 517 kPa gage (50 to 75 psig) higher than sealing pressures. (b) The cost of spare dry gas seal assemblies.
(c) The inability to field service the seal assembly (i.e., it must be returned to the manufacturer and serviced). (d) The need for inert gas purge to prevent process gas from escaping to the atmosphere. (e) The need for an environmentally acceptable dry fixed pressure venting location for the primary seal gas bleed off. Most plant flare systems would not be considered acceptable. (f) Seal and compressor vendor operation experience with dry gas seals at equivalent pressures, surface speeds, and rotor system dynamics.
PROPOSAL
PURCHASE
INQUIRY NO. AS BUILT DATE REVISION UNIT SERIAL NO. NO. REQUIRED DRIVER
MODEL BY PURCHASER
BY MANUFACTURER
OPERATING CONDITIONS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 (ALL DATA ON PER UNIT BASIS) NORMAL RATED A OTHER CONDITIONS (3.1.2) B C D
F F F F F F F F G G G G G G G G G G G F G
Gas Handled (Also See Page 2) nm /h (1.013 bar & 0C Dry) Weight Flow, kg/h (Wet) (Dry) Pressure, (bar) (kPa abs) Temperature, C Relative Humidity, % Molecular Weight, M Cp/Cv (K1 or Kavg) Compressibility (Z1 or Zavg) Inlet Volume, m /h (Wet) (Dry) Pressure, (bar) (kPa abs) Temperature, C Cp/Cv (K2 or Kavg) Compressibility (Z2 or Zavg) bhp Required (All Losses Included) Speed, rpm Estimated Surge, m /h (at Speed Above) Polytropic Head, NCm/kg Polytropic Efficiency, % Guarantee Point Performance Curve No.
3 3 3
INLET CONDITIONS
DISCHARGE CONDITIONS
PROCESS CONTROL 26 Method: Suction Throttling 27 28 29 Signal: 30 31 REMARKS 33 34 35 36 37 From To Source (3.4.2.1) (bar)(kPa abs) (bar)(kPa abs)
F F
F F
Discharge Blowoff To
Type: Range
Electronic
32 Antisurge Bypass:
MA Manual
F F
Pneumatic Automatic
Other
(barg)(kPag)
None
MOL%
OTHER CONDITIONS NORMAL MW 28.966 32.000 28.016 18.016 28.010 44.010 34.076 2.016 16.042 28.052 30.068 42.078 44.094 58.120 58.120 72.146 72.146 (2.11.1.7) RATED A B C D REMARKS (2.11.1.3 & 2.11.1.8)
3 Air 4 Oxygen 5 Nitrogen 6 Water Vapor 7 Carbon Monoxide 8 Carbon Dioxide 9 Hydrogen Sulfide 10 Hydrogen 11 Methane 12 Ethylene 13 Ethane 14 Propylene 15 Propane 16 iso Butane 17 n Butane 18 iso Pentane 19 n Pentane 20 Hexane Plus 21 22 23 Total 24 Avg Mol Wt LOCATION 25 26 27 28 29
F F F F F F F
F F F
Cl
F F F F F
F F
Div bar abs WET BULB
Gr
Acoustic Housing:
Yes
No
APPLICABLE SPECIFICATIONS API Std 617 Barometer Vendor Having Unit Responsibility (2.9.1.7)
Range of Ambient Temp, C: DRY BULB Site Rated Normal Max. Min.
F F F
Dust
F
Export
Other
Other (2.11.1.8)
F F
Domestic
F F
Outdoor Storage More Than 6 Months (4.4.1) Spare Rotor Assembly Packaged for (4.4.3.10)
Horizontal Storage
Vertical Storage
MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET EGE 15-D-4a 1992
Page 3 of 6 SI (METRIC) UNITS CONSTRUCTION FEATURES SPEEDS Max. Cont Max. Tip Speeds: Type (Open, Enclosed, etc.) rpm Trip rpm m/s @ Rated Speed m/s @ Max. Cont Speed Type Fabrication Material Max. Yield Strength, N Brinnel Hardness: Max. Smallest Tip Internal Width, mm Mode Mode Mode Mode Max. Mach No. @ Impeller Eye Max. Impeller Head @ Rated Speed, NCm/kg
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 54 55 56
G G F
Min.
LATERAL CRITICAL SPEEDS (DAMPED) First Critical rpm Second Critical rpm Third Critical rpm Fourth Critical rpm
Train Lateral Analysis Required (2.9.2.3) Undamped Stiffness Map Required (2.9.2.4e) Train Torsional Analysis Required (Turbine Driven Train) (2.9.4.5) TORSIONAL CRITICAL SPEEDS First Critical Second Critical Third Critical Fourth Critical
SHAFT Material Diam @ Impellers, mm Shaft End: Tapered Max. Yield Strength, bar Shaft Hardness (BNH) (Rc) Stress at Coupling, bar
G G G F G
G G G
Area
mm
VIBRATION Allowable Test Level (pk-to-pk) ROTATION, VIEWED FROM DRIVEN END
mm
Matl Matl
F F F F
MATERIALS INSPECTION REQUIREMENTS (4.2.3) Special Charpy Testing (2.11.3) Radiography Required for Magnetic Particle Required for Liquid Penetrant Required for
CASING Model Casing Split Material Thickness, mm Max. Working Press. Max. Design Press. Test Press., barg: Helium Max. Oper Temp Max. Casing Capacity, m /h
3
F G G
Yes
No barg
F F F F F F F F G G G
SHAFT SEALS Seal Type (2.8.3) Settling Out Pressure, barg Special Operation (2.8.1) Supplemental Device Required for Contact Seals (2.8.3.2) Type Buffer Gas System Required (2.8.7) Type Buffer Gas Buffer Gas Control System Schematic by Vendor Pressurizing Gas for Subatmospheric Seals (2.8.8) Type Seal Inner Oil Leakage Guar, m /day/seal Buffer Gas Required for:
3
Air Run-in
Diameters
BEARING HOUSING CONSTRUCTION Type (Separate, Integral) Material Separation Seal, Type Material
Split Split
G G G G G G G G G G G G
INLET
EXHAUST
THRUST
Type Manufacturer Length, mm Shaft Diam, mm Unit Load (Act./Allow.), bar Base Material Babbit Thickness, mm No. Pads Load: Between/On Pad Pivot: Center/Offset, %
G G G G G G G G
ACTIVE
INACTIVE
Type Manufacturer Unit Loading, Max. bar Unit Load, Ult bar Area, mm No. Pads Pivot: Center/Offset, % Pad Base Material Flooded Integral
2
F F
F F
Directed Replaceable
VIBRATION DETECTORS
F F
See Attached API 670 Data Sheet Thermistors Type Pos Temp Coeff Purch Neg Temp Coeff Mfr
F F F F F F F F F F
F F F F F
See Attached API 670 Data Sheet Type Mfr No. at Each Shaft Bearing Oscillator-Detectors Supplied by
Model
Total No.
Resistance Temp Detectors Resistance Matl Selector Switch & Indicator by:
G
Purch Every Other Pad
Location-Journal Bearing No. Each Pad Other Location-Thrust Bearing No. Other No. (Inact) Other Monitor Supplied by (3.4.7.3) Each Pad Each Pad
F F F G F
Mfr
G G
Model
Enclosure Model
F
Set @
Alarm
Set @
mm
mm sec
Time Delay
per Brg
per Brg
F F F F
Oscillator-Demodulator Supplied by
F F G F
Enclosure
G G
F
Set @
Alarm C
G G F
F F F G F
Mfr
G F G G
Model
Enclosure Model
F
Set @
Alarm
Set @
mm
mm sec
Time Delay
G
SIZE
G
FACING
F
POSITION (2.4.2.1)
F G
37 Inlet 38 Discharge 39 40 41 42 43 44 45 46
MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET EGE 15-D-4a 1992
Page 5 of 6 SI (METRIC) UNITS CONSTRUCTION FEATURES (CONTD) OTHER CONNECTIONS NO. SIZE TYPE
1 2 SERVICE 3 Lube Oil Inlet 4 Lube Oil Outlet 5 Seal Oil Inlet 6 Seal Oil Outlet 7 Casing Drains 8 Stage Drains 9 Vents 10 Cooling Water 11 Pressure 12 Temperature 13 Purge for: 14 15 16 17 18 19 20 21 22 23 24 25 26 Brg Housing
ALLOWABLE PIPING FORCES AND MOMENTS INLET DISCHARGE FORCE MOMT N NCm FORCE MOMT FORCE MOMT N NCm N NCm
AXIAL VERTICAL HORIZ 90 FORCE MOMT N AXIAL VERTICAL HORIZ 90 NCm FORCE MOMT FORCE MOMT N NCm N NCm
F F F
Individual Stage Drains Required (2.4.3.2) Valved & Blinded Valved & Blinded & Manifold
F F F F F F F F F F G F
ACCESSORIES
ACCELEROMETER (3.4.7.4) See Attached API 678 Data Sheet Type Mfr Location
G G G
Monitor Supplied by (3.4.7.5) Location Mfr Scale Range Shutdown Enclosure Model
F
Set @
Alarm:
Set @
mm/s
mm/s
Time Delay
sec
COUPLINGS AND GUARDS 27 NOTE: See Rotating Elements Shaft Ends 28 See Attached API 671 Data Sheet 29 Coupling Furnished by 30 Manufacturer 31 Coupling Guard Furnished by 32 Type: Type Model
33 Coupling Details: 34 35 36 37
Fully Enclosed
Semi-open
Size, mm
G G G G
mm kg mm kg
F F F
Lubricating Requirements:
Nonlube
Grease
kg or m /h
Other
MOUNTING PLATES 38 39 40 41 42 43 44 45 46 48 49
F F F F F F G
Driver
Gear
Column Mounting (3.3.2.3) Subsoleplates Reqd (3.3.2.5) Stainless Steel Shim Thickness Primer for Epoxy Grout Reqd (3.3.1.2.10) Type mm
G F F G F F
Soleplates: Furnished by Thickness Subsoleplates Reqd (3.3.3.2) Leveling (Chock) Blocks Reqd mm
Gear
Compressor
47 REMARKS
MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET EGE 15-D-4a 1992
Page 6 of 6 SI (METRIC) UNITS UTILITIES UTILITY CONDITIONS HEATING C barg C barg C barg C barg C barg C barg
C C C C C C
TOTAL UTILITY CONSUMPTION Cooling Water Steam, Normal Steam, Max. Instrument Air Horsepower (Driver) Horsepower (Auxiliaries) Heaters Purge (Air or N2)
m /h kg/h kg/h 3 mm /h kW kW kW 3 mm /h
ELECTRICITY DRIVERS
HEATING
CONTROL
SHUTDOWN
MISCELLANEOUS
12 Voltage 13 Hertz 14 Phase 15 16 COOLING WATER 17 Temp: Inlet 18 Press.: Norm. 19 Min. Return 20 Water Source 21 22 INSTRUMENT AIR 23 Max. Press. 24 25 SHOP INSPECTION AND TESTS (4.1.5) 26 27 28 Shop Inspection 29 Cleanliness (4.2.6) 30 QC Program Review (4.2.8) 31 Hydrostatic 32 Impeller Overspeed 33 Mechanical Run 34 35 REQD WIT- OBSERNESSED VED barg Min. Press. barg C barg barg Max. Return Design Max. Allow. )P C barg bar
F F F
G F F F F F F F F F F G
Recommended Straight Run of Pipe Diameters Before Suction Vendor's Review & Comments on Purchaser's Piping & Foundation (2.1.13) Compressor to Be Suitable for Field Run-in on Air (2.1.16) Provision for Liquid Injection (2.1.10) Vendor's Review & Comments on Purchaser's Control Systems (3.4.1.1) Extent of Process Piping by Vendor (3.5.3.1) Shop Fitup of Vendor Process Piping (4.4.3.11) Welding Hardness Testing (4.2.7) Auxiliary Equipment Motors Explosionproof (3.1.8)
WEIGHTS, kg Compr Rotors: Compr Upper Case Sour Seal Oil Traps L.O. Console Overhead Seal Oil Tanks Max. for Maintenance (Identify) Total Shipping Weight S.O. Console Gear Compr Driver Driver Base Gear
Contract Probes Shop Probes 36 Vary Lube & Seal Oil Pressures 37 and Temperatures (4.3.4.2.5) 38 Polar Form Vibration Data (4.3.4.3.3) 39 Tape Record Vibration Data (4.3.4.3.6) 40 Tape Data to Purchaser (4.3.4.3.7) 41 Shaft End Seal Inspection (4.3.4.4.1) 42 Gas Leak Test Disch Press. (4.3.5.2) 43 Before After Mech Run 44 Performance Test (Gas)(Air) (4.3.6.1) 45 Complete Unit Test (4.3.6.2) 46 Torsional Vibration Meas (4.3.6.2) 47 Tandem Test (4.3.6.3) 48 Gear Test (4.3.6.4) 49 Helium Leak Test (4.3.6.5) 50 Sound Level Test (4.3.6.6) 51 Full Load/Speed/Press. Test (4.3.6.9) 52 Hydraulic Coupling Inspection (4.3.6.10) 53 Certified Copies of Test Data [5.2.5.2(b)] 54
G G
Contract Coupling
G G
F F F
F F F G
Idling Adaptor(s)
F F F F F F F F F F F F F F F F
SPACE REQUIREMENTS, m Complete Unit: L L.O. Console: L S.O. Console: L Sour Seal Oil Traps Overhead Seal Oil Tanks
W W W
H H H
F F F F F F F F F F F
F F F F F F F F F F F
SAFETY CONTROLS Control Logic: Relay PLC Vendor to Provide: Total System PLC: Interface Mfr Local Components Single Single Dual 2 Out of 3 2 of 3
PROPOSAL
PURCHASE
INQUIRY NO. AS BUILT DATE REVISION UNIT SERIAL NO. NO. REQUIRED DRIVER
MODEL BY PURCHASER
BY MANUFACTURER
OPERATING CONDITIONS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 (ALL DATA ON PER UNIT BASIS) NORMAL RATED A OTHER CONDITIONS (3.1.2) B C D
F F F F F F F F G G G G G G G G G G G F G
Gas Handled (Also See Page 2) Mmscfd/scfm (14.7 psia @ 60F Dry) Weight Flow, lb/min (Wet) (Dry) Pressure, psia Temperature, F Relative Humidity, % Molecular Weight, M Cp/Cv (K1 or Kavg) Compressibility (Z1 or Zavg) Inlet Volume, cfm (Wet) (Dry) Pressure, psia Temperature, F Cp/Cv (K2 or Kavg) Compressibility (Z2 or Zavg) bhp Required (All Losses Included) Speed, rpm Estimated Surge, icfm (at Speed Above) Polytropic Head, ftClbs/lb Polytropic Efficiency, % Guarantee Point Performance Curve No.
INLET CONDITIONS
DISCHARGE CONDITIONS
PROCESS CONTROL 26 Method: Suction Throttling 27 28 29 Signal: 30 31 REMARKS 33 34 35 36 37 From To Source (3.4.2.1) psia psia
F F
F F F
F F
Discharge Blowoff To
Type: Range
Electronic
Other
32 Antisurge Bypass:
MA Manual
None
OTHER CONDITIONS NORMAL MW 28.966 32.000 28.016 18.016 28.010 44.010 34.076 2.016 16.042 28.052 30.068 42.078 44.094 58.120 58.120 72.146 72.146 (2.11.1.7) RATED A B C D REMARKS (2.11.1.3 & 2.11.1.8)
3 Air 4 Oxygen 5 Nitrogen 6 Water Vapor 7 Carbon Monoxide 8 Carbon Dioxide 9 Hydrogen Sulfide 10 Hydrogen 11 Methane 12 Ethylene 13 Ethane 14 Propylene 15 Propane 16 iso Butane 17 n Butane 18 iso Pentane 19 n Pentane 20 Hexane Plus 21 22 23 Total 24 Avg Mol Wt LOCATION 25 26 27 28 29
F F F F F F F
F F F
Cl
F F F F F
F F
Div psia WET BULB
Gr
Acoustic Housing:
Yes
No
APPLICABLE SPECIFICATIONS API Std 617 Barometer Vendor Having Unit Responsibility (2.9.1.7)
Range of Ambient Temp, F: DRY BULB Site Rated Normal Max. Min.
F F F
Dust
F
Export
Other
Other (2.11.1.8)
F F
Domestic
F F
Outdoor Storage More Than 6 Months (4.4.1) Spare Rotor Assembly Packaged for (4.4.3.10)
Horizontal Storage
Vertical Storage
MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET EGE 15-D-4b 1992
Page 3 of 6 CUSTOMARY UNITS CONSTRUCTION FEATURES SPEEDS Max. Cont Max. Tip Speeds: Type (Open, Enclosed, etc.) rpm Trip rpm ft/s @ Rated Speed ft/s @ Max. Cont Speed Type Fabrication Material Max. Yield Strength, psi Brinnel Hardness: Max. Smallest Tip Internal Width, in. Mode Mode Mode Mode Max. Mach No. @ Impeller Eye Max. Impeller Head @ Rated Speed, ftClbs/lb
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 54 55 56
G G F
Min.
LATERAL CRITICAL SPEEDS (DAMPED) First Critical rpm Second Critical rpm Third Critical rpm Fourth Critical rpm
Train Lateral Analysis Required (2.9.2.3) Undamped Stiffness Map Required (2.9.2.4e) Train Torsional Analysis Required (Turbine Driven Train) (2.9.4.5) TORSIONAL CRITICAL SPEEDS First Critical Second Critical Third Critical Fourth Critical
SHAFT Material Diam @ Impellers, in. Shaft End: Tapered Max. Yield Strength, psi Shaft Hardness (BNH) (Rc) Stress at Coupling, psi
G G G F G
G G G
Area
in.
VIBRATION Allowable Test Level (pk-to-pk) ROTATION, VIEWED FROM DRIVEN END
mil
Matl Matl
F F F F
MATERIALS INSPECTION REQUIREMENTS (4.2.3) Special Charpy Testing (2.11.3) Radiography Required for Magnetic Particle Required for Liquid Penetrant Required for
CASING Model Casing Split Material Thickness, in. Max. Working Press. Max. Design Press. Test Press., psig: Helium Max. Oper Temp Max. Casing Capacity, icfm Max No. of Impellers for Casing Hydro F; Min Oper Temp F Corr Allow., in. psig psig
F G G
Yes
No psig
F F F F F F F F G G G
SHAFT SEALS Seal Type (2.8.3) Settling Out Pressure, psig Special Operation (2.8.1) Supplemental Device Required for Contact Seals (2.8.3.2) Type Buffer Gas System Required (2.8.7) Type Buffer Gas Buffer Gas Control System Schematic by Vendor Pressurizing Gas for Subatmospheric Seals (2.8.8) Type Seal Inner Oil Leakage Guar, US gal/day/seal Buffer Gas Required for:
Air Run-in
Diameters
BEARING HOUSING CONSTRUCTION Type (Separate, Integral) Material Separation Seal, Type Material
Split Split
G G G G G G G G G G G G
INLET
EXHAUST
THRUST
Type Manufacturer Length, in. Shaft Diam, in. Unit Load (Act./Allow.), psi Base Material Babbit Thickness, in. No. Pads Load: Between/On Pad Pivot: Center/Offset, %
G G G G G G G G
ACTIVE
INACTIVE
Type Manufacturer Unit Loading, Max. psi Unit Load, Ult psi Area, in.
2
F F
F F
Directed Replaceable
VIBRATION DETECTORS
F F
See Attached API 670 Data Sheet Thermistors Type Pos Temp Coeff Purch Neg Temp Coeff Mfr
F F F F F F F F F F
F F F F F
See Attached API 670 Data Sheet Type Mfr No. at Each Shaft Bearing Oscillator-Detectors Supplied by
Model
Total No.
Resistance Temp Detectors Resistance Matl Selector Switch & Indicator by:
G
Purch Every Other Pad
Location-Journal Bearing No. Each Pad Other Location-Thrust Bearing No. Other No. (Inact) Other Monitor Supplied by (3.4.7.3) Each Pad Each Pad
F F F G F
Mfr
G G
Model
Enclosure Model
F
Set @
Alarm
mil
mil sec
per Brg
per Brg
F F F F
Oscillator-Demodulator Supplied by
F F G F
Enclosure
G G
F
Set @
Alarm F
G G F
F F F G F
Mfr
G F G G
Model
Enclosure Model
F
Set @
Alarm
mil
mil sec
G
SIZE
G
FACING
F
POSITION (2.4.2.1)
F G
37 Inlet 38 Discharge 39 40 41 42 43 44 45 46
MOBIL ENGINEERING GUIDE CENTRIFUGAL COMPRESSOR DATA SHEET EGE 15-D-4b 1992
Page 5 of 6 CUSTOMARY UNITS CONSTRUCTION FEATURES (CONTD) OTHER CONNECTIONS NO. SIZE TYPE
1 2 SERVICE 3 Lube Oil Inlet 4 Lube Oil Outlet 5 Seal Oil Inlet 6 Seal Oil Outlet 7 Casing Drains 8 Stage Drains 9 Vents 10 Cooling Water 11 Pressure 12 Temperature 13 Purge for: 14 15 16 17 18 19 20 21 22 23 24 25 26 Brg Housing
ALLOWABLE PIPING FORCES AND MOMENTS INLET DISCHARGE FORCE MOMT lbf lbfCft FORCE MOMT FORCE MOMT lbf lbfCft lbf lbfCft
AXIAL VERTICAL HORIZ 90 FORCE MOMT lbf AXIAL VERTICAL HORIZ 90 lbfCft FORCE MOMT FORCE MOMT lbf lbfCft lbf lbfCft
F F F
Individual Stage Drains Required (2.4.3.2) Valved & Blinded Valved & Blinded & Manifold
F F F F F F F F F F G F
ACCESSORIES
ACCELEROMETER (3.4.7.4) See Attached API 678 Data Sheet Type Mfr Location
G G G
Monitor Supplied by (3.4.7.5) Location Mfr Scale Range Shutdown Enclosure Model
F
Set @
Alarm:
G
2
in./s
in./s
sec
COUPLINGS AND GUARDS 27 NOTE: See Rotating Elements Shaft Ends 28 See Attached API 671 Data Sheet 29 Coupling Furnished by 30 Manufacturer 31 Coupling Guard Furnished by 32 Type: Type Model
33 Coupling Details: 34 35 36 37
Fully Enclosed
Semi-open
Size, in.
G G G G
in. lb in. lb
F F F
Lubricating Requirements:
Nonlube
Grease
lb or US gpm
Other
38 39 40 41 42 43 44 45 46 48 49
F F F F F F G
MOUNTING PLATES Baseplates: Furnished by (3.3.1.1) Compressor Only (3.3.2.8) Other Drip Trim
Driver
Gear
Column Mounting (3.3.2.3) Subsoleplates Reqd (3.3.2.5) Stainless Steel Shim Thickness Primer for Epoxy Grout Reqd (3.3.1.2.10) Type in.
G F F G F F
Soleplates: Furnished by Thickness Subsoleplates Reqd (3.3.3.2) Leveling (Chock) Blocks Reqd in.
Gear
Compressor
47 REMARKS
CUSTOMARY UNITS UTILITIES UTILITY CONDITIONS HEATING F psig F psig F psig F psig F psig F psig
F F F F F F
TOTAL UTILITY CONSUMPTION Cooling Water Steam, Normal Steam, Max. Instrument Air Horsepower (Driver) Horsepower (Auxiliaries) Heaters Purge (Air or N2)
ELECTRICITY DRIVERS
HEATING
CONTROL
SHUTDOWN
MISCELLANEOUS
12 Voltage 13 Hertz 14 Phase 15 16 COOLING WATER 17 Temp: Inlet 18 Press.: Norm. 19 Min. Return 20 Water Source 21 22 INSTRUMENT AIR 23 Max. Press. 24 25 SHOP INSPECTION AND TESTS (4.1.5) 26 27 28 Shop Inspection 29 Cleanliness (4.2.6) 30 QC Program Review (4.2.8) 31 Hydrostatic 32 Impeller Overspeed 33 Mechanical Run 34 35 REQD WIT- OBSERNESSED VED psig Min. Press. psig F psig psig Max. Return Design Max. Allow. )P F psig psi
F F F
G F F F F F F F F F F G
Recommended Straight Run of Pipe Diameters Before Suction Vendor's Review & Comments on Purchaser's Piping & Foundation (2.1.13) Compressor to Be Suitable for Field Run-in on Air (2.1.16) Provision for Liquid Injection (2.1.10) Vendor's Review & Comments on Purchaser's Control Systems (3.4.1.1) Extent of Process Piping by Vendor (3.5.3.1) Shop Fitup of Vendor Process Piping (4.4.3.11) Welding Hardness Testing (4.2.7) Auxiliary Equipment Motors Explosionproof (3.1.8)
WEIGHTS, lb Compr Rotors: Compr Upper Case Sour Seal Oil Traps L.O. Console Overhead Seal Oil Tanks Max. for Maintenance (Identify) Total Shipping Weight S.O. Console Gear Compr Driver Driver Base Gear
Contract Probes Shop Probes 36 Vary Lube & Seal Oil Pressures 37 and Temperatures (4.3.4.2.5) 38 Polar Form Vibration Data (4.3.4.3.3) 39 Tape Record Vibration Data (4.3.4.3.6) 40 Tape Data to Purchaser (4.3.4.3.7) 41 Shaft End Seal Inspection (4.3.4.4.1) 42 Gas Leak Test Disch Press. (4.3.5.2) 43 Before After Mech Run 44 Performance Test (Gas)(Air) (4.3.6.1) 45 Complete Unit Test (4.3.6.2) 46 Torsional Vibration Meas (4.3.6.2) 47 Tandem Test (4.3.6.3) 48 Gear Test (4.3.6.4) 49 Helium Leak Test (4.3.6.5) 50 Sound Level Test (4.3.6.6) 51 Full Load/Speed/Press. Test (4.3.6.9) 52 Hydraulic Coupling Inspection (4.3.6.10) 53 Certified Copies of Test Data [5.2.5.2(b)] 54
G G
Contract Coupling
G G
F F F
F F F G
Idling Adaptor(s)
F F F F F F F F F F F F F F F F
SPACE REQUIREMENTS, ft & in. Complete Unit: L W L.O. Console: L W W S.O. Console: L Sour Seal Oil Traps Overhead Seal Oil Tanks
H H H
F F F F F F F F F F F
F F F F F F F F F F F
SAFETY CONTROLS Control Logic: Relay PLC Vendor to Provide: Total System PLC: Interface Mfr Local Components Single Single Dual 2 Out of 3 2 of 3