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After the casing string has been designed to withstand the anticipated collapse and burst loads, it should be checked against the loads that will be
experienced during the installation, and against the loads experienced during cementation and pressure testing.
Such loads are calculated on the basis that the string is fixed (suspended) at surface but free to move at the shoe.
These loads should include:
1.
Self weight (in air) loads;
2.
Pressure (buoyancy) loads;
3.
Bending loads;
4.
Dynamic drag loads;
5.
Shock loads;
6.
Point loads;
7.
Static drag loads.
Temperature effects do not lead to additional stresses in the installation phase since the casing is free to move at the shoe.
Below a brief description of the origin of these loads is included.
1.
Self weight (in air) loads: The self weight load is the load imposed on the string by gravitational effects (sa). This load depends on the weight per
unit length of the string and the suspended vertical length below a point at the pipe axis.
2.
Pressure (buoyancy) loads: The pressure load, which results when casing is submerged in the drilling fluid, mud and/or cement, is generally referred
to as the buoyancy load (sa, sr, st). This load is the result of the integration of the hydrostatic pressure over the submerged internal, external and free-
end surface of the casing. It will depend on the density of the fluid(s) in which the casing is submerged, the presence of any applied surface
pressures, and the vertical depth of the casing. Typical examples are the dynamic pressure loads generated when circulating mud prior to a cement
job and during the actual cementation. The hydrostatic pressure load caused by the difference in fluid densities, acting on the sealing casing shoe
after the cementation, also falls in this category.
3.
Bending loads: Bending of the pipe through any curved portion of the hole will induce bending stresses in the pipe walls (sa). Such stresses will be
tensional in the outer or convex wall and compressional in the inner or concave wall. Bending is induced directly by the well path. The drilled well
trajectory may be intentional, as with a build-up or drop-off, but may equally be inadvertent due to changes in formation, dip, drilling assembly, or
applied drilling operation
4.
Dynamic drag loads: Dynamic drag loads are the result of sliding resistance between the casing and the borehole wall. The velocity profile at the
point of contact results in axial and tangential drag force components. Hence, drag loads may result in torsional (t) and axial stresses (sa). Drag loads
can vary considerably as a function of hole conditions, hole and casing geometry, and the mud system in use.
5.
Shock loads: When a casing that is being run into the hole is suddenly obstructed at a point somewhere along the casing, two shock waves will be
generated: an upward travelling compression wave above the contact point and a downward travelling tension wave below that point (sa). A similar
effect occurs when the casing is being pulled out-of-hole and it is suddenly stopped. Then the tension wave will travel upwards the compression
wave downwards. The origin of shock load can be found in for example the spider elevator early closing or the casing string hanging up on a ledge.
6.
Point loads: Point loads, in the installation phase, result usually from operational activities related to pressure testing (sa, sr, st). For example,
pressure testing using retrievable packers or directly after the cement displacement.
7.
Static drag loads: These drag loads, referring to the remaining stresses after casing movement, have an influence on the distribution of stresses
within the casing after it has stopped moving (s a). Evaluation of these loads requires a knowledge of the movement "history" of the casing.
Subsequent behaviour of the casing depends on the magnitude and direction of these "sliding resistance" loads.
The casing design should be checked against the combination of these loads that result when the string is moving, i.e. being run, and against the
combination that result when the string is stationary, i.e. landed off. The applicable loads during these dynamic and static phases can be determined
from the following table:
Load Dynamic Phase Static Phase
Self-weight (in air) load yes yes
Pressure (buoyancy) load yes yes
Bending load
yes yes
Dynamic drag load yes no
shock Load yes no
Point load no yes
Static drag no yes
The following criteria, together with the design parameters, should be used to generate the load conditions against which the capacity of the earlier
generated pressure vessel design should be checked.
1. Dynamic loads
The earlier generated casing string should be checked to confirm that it is capable of withstanding the sum of the loads (sa, sr, st) within the pipe wall
resulting from self weight, pressure (buoyancy), bending, drag or shock. Any rotational loads (t) which are experienced while running the casing to its
setting depth should also be checked. Pipe reciprocation/rotation during cementation is considered part of this phase and is subjected to the same check
criteria.
The individual loads should be established applying the following rules:
1.1 Self weight (in air) loads
Self weight loads should be calculated from the product of nominal unit weight and the vertical projection of the well trajectory.
1.2 Pressure (buoyancy) loads
Pressure (buoyancy) loads should be based on the lowest anticipated mud/cement pressure gradient and the vertical projection of the well trajectory.
1.3 Bending loads
Bending loads should be based on the planned rate of curvature for a well trajectory increased with an additional dogleg severity. This additional dogleg
severity value should be based on local Opco-specific experience.
In the absence of such knowledge an additional dogleg severity of 2/100 ft, above the planned value of rate of curvature for any point in the well
trajectory, should be used.
1.4 Dynamic drag loads
The incremental axial load, experienced over the self weight load plus the pressure (buoyancy) load and bending load, due to drag while both running
and pulling casing should be estimated. Additional rotation of casing strings introduces a torque load, the values of which should be estimated.
In the absence of local specific knowledge on friction coefficients to establish these loads the following empirical values should be used:
Mud type Open hole Cased hole
Water based mud with barytes 0.30 0.30
Water based mud with dolomite 0.30 0.25
Oil based mud with barytes 0.20 0.15
Brine or water 0.30 0.50