Woodside General Learning Areas (6) 0453 DOORS AND HATCHES

0453 DOORS AND HATCHES

1 GENERAL
.1.1 AIMS
Responsibilities
General: Provide doors, frames, doorsets, security screen doors and fire doorsets as scheduled in
Selections.
.1. CROSS RE!ERENCES
Gene"#l
General: Conform to the General requirements worksection.
Associ#te$ %o"&sections
All sections of this specification are to be referred to as one document.
.1.3 INTER'RETATION
De(initions
General: For the purposes of this worksection the definitions given below apply.
- alanced construction: A construction of flush doors in which the facings on one side of the core
are essentially e!ual in thickness, grain direction, properties and arrangement to those on the other
side of the core. "t is such that uniformly distributed changes in moisture content will not cause
warpage.
- #oor frame: "ncludes $amb linings.
- #oorset: An assembly comprising a door or doors and supporting frame, guides and tracks
including the hardware and accessories necessary for operation.
. Fire%doorset: A doorset which retains its integrity, provides insulation and limits, if re!uired, the
transmittance of radiation in a fire.
. &moke%doorset: A doorset which restricts the passage of smoke.
- Flush door: A door leaf having two plane faces which entirely cover and conceal its structure. "t
includes doors with intermediate rail, cellular, blockboard and particleboard cores.
. &olid core door: A flush door with a solid core continuous between stiles and rails or edge strips
and fully bonded to the faces.
- 'oinery door: A door leaf having either stiles and rails, or stiles, rails and muntins, framed together.
A $oinery door may also incorporate gla(ing bars.
. )ouvred door: A $oinery door in which the panel spaces are filled in with louvre blades.
. Panelled door: A $oinery door with spaces filled in with panels including glass.
.1.4 INS'ECTION
Notice
"nspection: Give sufficient notice so that inspection may be made of the following:
- #oor frames in place before building in to masonry.
- #oor frames installed before fi*ing trim.
.1.5 S)*MISSIONS
Gene"#l
General: &ubmit + samples as follows:
- Colour range samples from prefinished production material ,e.g. anodised or organic coated
e*trusions and sheet-. .hen the colour selection has been made, submit / sets of samples
showing the colour range.
- #oor manufacturer0s standard hardware items.
- Finishes to prepared surfaces.
- 'oints made using proposed techni!ues.
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Woodside General Learning Areas (6) 0453 DOORS AND HATCHES
- &ections proposed to be used for frames, louvres and slats.
T+pe tests
General: &ubmit type%test certification complying with the following standards to verify conformance
with the Doo"sets pe"(o",#nce sc-e$.le:
- Fire and smoke doors: 5o A&678& 9:4/.9 and CA &pec C2.3.
- .eighted sound reduction inde* ,;w-: 5o A&678& 9+<=.9 or "&> <9<%9.
M#inten#nce $oc.,ent#tion
;ecommendations: &ubmit manufacturer0s published recommendations for service use.
'ROD)CTS
..1 !RAMES
Al.,ini., ("#,es
General: 5o be assembled from aluminium sections, including necessary accessories such as buffers,
pile strips, strike plates, fi*ing ties or brackets and cavity flashing, with suitable provision for fi*ing
specified hardware.
Ti,be" ("#,es
?ardwood: 5o A& +<:=.9.
- Grade: &elect.
&oftwood: 5o A& 3<1/.9.
- Grade: &elect.
'oints: 5o be as follows:
- @orticed head and through tenons.
- 5renched head:
. are faced tenons on $ambs.
. Full let%in $ambs.
Steel ("#,es
General: 5o be continuously welded from metallic%coated steel sheet sections, including necessary
accessories such as buffers, strike plates, spreaders, mortar guards, switch bo*es, fi*ing ties or
brackets, and cavity flashing with suitable provision for fi*ing hardware and electronic security
assemblies, and prefinished with a protective coating.
Finish: Grind the welds smooth, cold galvani(e the welded $oints and shop prime.
?ardware and accessories: Provide for fi*ing hardware including hinges and closers, using 3 mm
backplates and lugs. &crew fi* the hinges into tapped holes in the back plates.
ase metal thickness:
- General: A 9.9 mm.
- Fire rated doorsets: A 9.3 mm.
- &ecurity doorsets: A 9.= mm.
@etallic%coated steel sheet: 5o A& 92:<.
- @etallic%coating: 8inc%iron.
.. DOORS
St#n$#"$s
General: 5o A& +=11 and as follows:
- #ecorative laminated sheets: 5o A&678& +:+3.9.
- .et processed fibreboard ,including hardboard-: 5o A&678& 91/:.3
- #ry processed fibreboard ,including medium density fibreboard-: 5o A&678& 91/:.+
- Particleboard: 5o A&678& 91/:.9
- Plywood and blockboard for interior use: 5o A&678& ++<4.
- Plywood and blockboard for e*terior use: 5o A&678& ++<9.
- &easoned cypress pine: 5o A& 9194.
- 5imber B hardwood: 5o A& +<:=.9.
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Woodside General Learning Areas (6) 0453 DOORS AND HATCHES
- 5imber B softwood: 5o A& 3<1/.9.
Gene"#l
#oors: 5o be proprietary products manufactured for interior or e*terior applications and for the finish
re!uired.
!l.s- $oo"s
General: 5o be of balanced construction.
&olid core: &olid flush doors as follows:
- 7ominal thickness 3+mm
- @edium density fibreboard ,@#F- =mm thick glued and pressed to particle board core and
surrounded by 2/mm minimum select grade pinus framing.
- Gla(ing beads shall be Cbeaded in0 with beads finishing + mm proud of door face.
- D*ternal solid core doors to have / mm thick ?oop Pine premium !uality e*terior AC%A bond ply
facings glued and pressed to a ?@; particle board core, and surrounded by 2/mm minimum select
grade pinus framing
- "nternal solid core doors to have =mm thick medium density fibreboard ,@#F- glued and pressed to
particle board core, and surrounded by 2/mm minimum select grade pinus framing.
- Ddge strips minimum thickness 9+mm hardwood edge strips, mitred at corners, to perimeter of
door.
Acoustic #oor ,ACC- B rating of 2< &5C
- Glue = mm facing over 914 mm * 24 particle board outer frame and 944 mm * 24 mm particle
board central stile for support of @#F facings. Core to be filled with C5ontine 5&30 insulation
- Ddge strip minimum thickness 9+mm hardwood edge strips, mitred at corners, to perimeter of door.
- Gla(ing beads shall be Cbeaded in0 with beads finishing + mm proud of door face.
&moke doors: 5o be solid core A 42 mm thick.
Const".ction
- Cut outs: "f openings are re!uired in flush doors ,e.g. for louvres or gla(ing- make the cut outs not
closer than 9+4 mm to the edges of the doors. Provide a subframe of +/ mm minimum width
timber around openings for cut outs.
Adhesives:
- "nternal: 5o A&678& ++<4.
- D*ternal: 5o A&678& ++<9.
#oor thickness:
- General: 42 mm.
Ddge strips: Fi* to stiles. @inimum thickness 12 mm hardwood edge stripping to all edges, mitred at
corners. "ncrease overall thickness to E 19 mm to accommodate the full depth of the rebate in
rebated doors. Form rebates to suit standard rebated hardware. evel s!uare edged doors as
necessary to prevent binding between the leaves.
)ouvre grilles: Construct by inserting the louvre blades into a louvre frame, and fi* the frame into the
door.
Do.ble $oo"s
;ebated meeting stiles: Provide rebated meeting stiles or fi* e!uivalent metal C50 stop to one leaf
unless the doors are double acting.
..3 DOORSETS
D.ct -#tc-es
General: 5o be proprietary products comprising metal%faced doors side hung to steel door frames,
inclusive of the necessary hardware and accessories including hinges and lock and lugs or other
suitable means for installation.
!i"e/"esist#nt $oo"sets
&tandard: 5o A&678& 9:4/.9 and CA &pec C2.3.
!loo" -#tc-es
Frame: .eld from /4 * /4 * = mm angle, with two 34 mm cogged fi*ing lugs each side and shop
prime.
Covers: =./ mm che!uer plate, with 34 * 34 * = mm angle frame welded on all round and 2+ * = mm
diagonal stiffening flats. Cut, radius and grind off 944 * +/ mm lifting slots in each end of covers.
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Woodside General Learning Areas (6) 0453 DOORS AND HATCHES
Al.,ini., $oo"sets
5ype: Proprietary doorset system comprising an aluminium framed gla(ed door or doors, hung to or
otherwise supported by a fi*ed aluminium door frame, inclusive of the necessary hardware and
accessories.
Si$e -.n0 Doo"s
#escription: D*truded aluminium framed, fully gla(ed, side hung door fi*ed to and including e*truded
aluminium frames.
Fabrication1 Assemble doors using approved e*truded aluminium sections with stiles secured through
rails with continuous : mm dia. cadmium plated ms rods top and bottom, including spreader plates,
locating block spacers, washers and nuts each end.
?anging: ?ang on three ,2- 944 mm, full leafed type, nylon bushed, e*truded aluminium butt hinges
per door. Fi* hinges and lock strikes with stainless steel screws, tapped into concealed cadmium
plated ms plates of si(e e!ual to bearing surface of hinge leaf on interior of $amb and stile e*trusion.
;ecess all hardware flush with door and frame edges.
>verhead door closer: Provide similar reinforcement to frame and door as last described for fi*ing
overhead door closers.
"ncrease depth of top rail to accommodate closer.
&election and installation: A& +43<.
..4 ANCILLAR2 MATERIALS
T"i,s
5imber: &olid timber at least 9: mm thick, mitred at corners.
E3t".$e$ 0#s&ets #n$ se#ls
General: Provide seals to the Doo" se#l sc-e$.le.
@aterials: 5o be non cellular ,solid- elastopressive seals as follows:
- Fle*ible polyvinyl chloride ,PFC-: 5o & +/<9, 944G solids with high consistency, ultra%violet
stabilised.
- ;ubber products ,neoprene, ethylene propylene diene monomer ,DP#@- or silicone rubber-: 5o
& 3+//%9.
!l#s-in0s
General: 5o be corrosion resistant, compatible with the other materials in the installation, and coated
with a non%staining compound where necessary.
&tandard: 5o A&678& +:43.
4ointin0 ,#te"i#ls
General: 5o be compatible with each other and with the contact surfaces and non staining to finished
surfaces. #o not provide bituminous materials on absorbent surfaces.
N+lon b".s- se#ls
General: 5o be dense nylon bristles locked into galvani(ed steel strips and fi*ed in a groove in the
edge of the door or in purpose%made anodised aluminium holders fi*ed to the door with double sided
PFC foam tape.
'ile %e#t-e" st"ips
General: 5o be polypropylene or e!uivalent pile and backing, low friction silicone treated, ultra%violet
stabilised.
&tandard: 5o AA@A <496<4+.
5e#t-e" b#"s
General: Provide a weather bar under hinged e*ternal doors, locate under the centres of closed
doors.
5ype: ;efer to #>>; ?A;#.A;D &chedule
T-"es-ol$ st"ips6se#ls
)ocation: Provide a proprietary threshold strip6seal, complying with relevant disabled access codes,
under all hinged e*ternal doors. )ocate under the centres of closed doors or centred in the door frame
as applicable.
5ype: ;efer to #>>; ?A;#.A;D &C?D#H)D
@aterial: 7atural anodised aluminium.
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Woodside General Learning Areas (6) 0453 DOORS AND HATCHES
"nstallation: Fi* threshold to the concrete slab and door seal in accordance
with the manufacturer0s recommendations.
Doo" "elie( 0"illes
Provide door relief grilles to nominated doors, fitted to the manufacturer0s details.
Doo" "elie( 0"illes sc-e$.le
Grille Code
)ocation ;efer to #oor &chedule and @echanical &ervices drawings
Grille: type @etalfle* I"A?J grille
Grille: si(e ,face area- ;efer Dngineer0s #rawings
Grille: finish Powdercoat to match door colour. &ample to be submitted for
approval prior to fabrication.
;efer also to #>>; &C?D#H)D.
3 E7EC)TION
.3.1 !RAMES
Gene"#l
Frames: "nstall so that the frames are as follows:
- Plumb, level, straight and true.
- Ade!uately fi*ed or anchored to the building structure.
- .ill not carry any building loads, including loads caused by structural deflection or shortening.
Al.,ini., ("#,es
uilding in to masonry: &crew galvani(ed steel brackets twice to $ambs and build in.
Fi*ing to masonry openings: uild in seasoned timber plugs to masonry $oints or use proprietary
e*pansion anchors and screw twice through $ambs at each fi*ing.
Fi*ing to stud frame openings: &crew once to studs at each fi*ing.
!"#,e (i3in0
rackets: @etallic%coated steel:
- .idth: +/ mm.
- 5hickness: 9./ mm.
#epth of fi*ing for building into masonry:
- rackets: A +44 mm.
- D*pansion anchors: A /4 mm.
- Plugs: A /4 mm.
- ;ods: A =4 mm.
?eads of fasteners: Conceal where possible, otherwise sink the head below the surface and fill the
sinking flush with a material compatible with the surface finish.
'amb fi*ing centres: =44 mm.
4oints
General: @ake accurately fitted $oints so that no fasteners, pins, screws, adhesives and pressure
indentations are visible on e*posed surfaces.
Steel ("#,es
uilding in to masonry: Attach galvani(ed steel rods to $ambs, build in and grout up.
Fi*ing to masonry openings: uild in hairpin anchors and install locking bars, or use proprietary
e*pansion anchors and screw twice through $ambs at each fi*ing.
Fi*ing to stud frame openings: Attach galvani(ed steel brackets to $ambs and screw twice to studs at
each fi*ing.
Ti,be" ("#,es
uilding in to masonry: &crew galvani(ed steel brackets twice to $ambs and build in.
Fi*ing to masonry openings: uild in seasoned timber plugs to masonry $oints or use proprietary
e*pansion anchors and screw twice through $ambs at each fi*ing.
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Woodside General Learning Areas (6) 0453 DOORS AND HATCHES
Fi*ing to stud frame openings: ack screw twice to $ambs at each fi*ing.
5e#t-e"p"oo(in0
Flashings and weatherings: "nstall flashings, weather bars, drips, storm moulds, caulking and pointing
to prevent water from penetrating the building between the door frame and the building structure
under the prevailing service conditions, including normal structural movement of the building.
!inis-in0
5rim: Provide mouldings, architraves, reveal linings, and other internal trim using materials and
finishes matching the door frames. "nstall to make neat and clean $unctions between the frame and
the ad$oining building surfaces.
.3. DOORS
'"i,in0
General: Prime timber door leaves on top and bottom edges before installation.
.3.3 DOORSETS
Sec."it+ sc"een $oo"sets
&tandard: 5o A& /434.
.3.4 COM'LETION
Ope"#tion
General: Dnsure moving parts operate freely and smoothly, without binding or sticking, at correct
tensions or operating forces and that they are lubricated where appropriate.
'"otection
5emporary coating: >n or before completion of the works, or before $oining up to other surfaces,
remove all traces of temporary coatings used as a means of protection.
4 SELECTIONS
.4.1 DOOR T2'ES SCHED)LE
!l.s- $oo"s const".ction sc-e$.le
#oor code !D1 !D
#oor type &olid core flush door Acoustic filled core flush internal
door % A Grade onding
#oor thickness ,mm- 3+mm 3+mm
&5C rating ;w 24 ;w 34
Core material @; Chipboard +/mm thick polyester insulation
of min. density 2+kg6m
2
Facing @#F @#F :mm thk
Panel
5ype:
92mm hardwood 5imber frame B mitred at
corners. Dnsure rails are
ade!uate to accept door
hardware
Ddge strips:
% 5hickness ,mm-
Fiewing panel where indicated on
drawings
92mm hardwood
Accessories ;efer to ?A;#.A;D schedule ;efer ?A;#.A;D schedule
Finish Painted Painted
7ote +44 high aluminium kickplates to
both sides where notedK surface
fi*ed using adhesive and
minimum 1 screws
Provide rebated stiles to all double
doors
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Woodside General Learning Areas (6) 0453 DOORS AND HATCHES
#oor code !D3
#oor type &olid core DL5D;7A) flush door
B )iet(ke &ecurity #oor 9
&!uareline or e!ual approved

#oor thickness ,mm- 34mm
&5C rating %
Core material %
Facing &teel
Panel
5ype:
%
Accessories ;efer to ?A;#.A;D schedule
Finish Colorbond B ;efer F"7"&?D&
&C?D#H)D

7ote &upply pre%hung in a )iet(ke or
similar approved . @etal door
frame to suit e*ternal stud
thickness of 9/4mm.
"nstall door and frame prior to
cladding.
.4. AL)MINI)M DOORSETS
Gene"#l
5ype: Proprietary doorset system comprising an aluminium framed gla(ed door or doors, hung to or
otherwise supported by a fi*ed aluminium door frame, inclusive of the necessary hardware and
accessories.
&election and installation: A& +43<.
Al.,ini., $oo"sets sc-e$.le
Doo"set co$e AL1
5ype: Full gla(ed ,gla(ing above mid rail 6 aluminium clad ply panel
below mid rail-
#oor sections:
-?eads
-&tiles profile
Capral +</ &eries with .ide &tiles to accommodate )ockwood
2/<4 series mortice lock to entire door frame 992./ L 3=
992./ L 3=
Finish 7atural anodised
Colour 7atural AA+/
Frame type Capral &eries 344 B +mm wall thickness min.
Gla(ing:
%Glass type
;efer Gla(ing &chedule
5hickness ,mm- ;efer Gla(ing &chedule
Gla(ing method #ry gasket to gla(ing pockets and beads
.4.3 *I!OLD DOORS
5ype: Aluminium track sliding door system inclusive of the necessary hardware and accessories.
Proprietary &ystem: Capral Artisan Gal(ed Commercial ifold
#oor si(e: to suit e!ual panels ma*. :44mm wide
#oor height: 5o suit +344h frame
&tack side: &tack each end
.4.4 IN 5ALL SLIDING DOORS
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Woodside General Learning Areas (6) 0453 DOORS AND HATCHES
5ype: Fully gla(ed Aluminium track sliding door system inclusive of the necessary hardware and
accessories and to suit solid F#/ track door.
5ype: Full gla(ed with mid rail
Proprietary "tem B ?ead 5rack: Cowdroy C>@GD0 &liding door track system
Frame Finish: Anodised aluminium
"nstallation: As per @anufacturer0s instructions
;efer to #>>; &C?D#H)D for si(e of #oors.

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