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Manufacturing Muesli Game

EXTENDED GAME
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Change Product Design
Modify BOM ( ZCS02)
In Material, enter the product
to redesign : $$-F##
Modify, delete or add
component, change quantities
1
2
3
4
5
Release Production
Coll. Conversion of Pld Orders (CO41)
Select orders
Click on Convert. Message
confrms the conversion.
If no planned order : Planned
order could not be selected
If conversion fails,
click on to see log
1
2
3
4
5
Change Price
Condition Maintenace: Change ( VK32)
Open prices folder and dbl
click on Price list
In Distribution channel,
enter DC 10 to 14
(optional)
In Material, enter product
code (optional)
Enter your prices
1
2
3
?
5
Forecast Sales
Create Planned Indep. Req. ( MD61)
Select Product group, then
enter: $$-F
Enter new forecasted
quantities in next month
The quantity corresponds to
the replenishment level
1
2
3
Calculate Requirements
MRP Run ( MD01)
Click another time
on continue
In the pop-up window, click
Creates new documents 4
1
2
?
Purchasing
Automatic Gen. of POs ( ME59N)
Purchase orders are created
If no open requisitions :
No suitable requisitions found.
6
Purchase Orders
Purchase Order Tracking ( ZME2N)
Shows purchase orders.
For each order, it shows
the issue date, the
expected arrival of the
products (Qtr and Day) and
when the vendor payment
will be made (Qtr and
Day).

Production Schedule
Production Schedule ( ZCOOIS)
Shows released
production orders, past
and future. For each order
the time released, started
and fnished (or to start
and fnish if incomplete).
Target Qty > Conf Qty
means still pending
1
2
?
Stock Levels
Current Material Overview ( MD07)
Inventory report ( ZMB52)
Stock level is displayed in
the Plant stock column
For more details, select
Material and click on stock
requirement list
Shows all stock levels
1
2
Production Cost
Product Cost Analysis(ZCK11)
RM cost per Prod. Order ( ZKSB1)
For each product it shows:
two product costs (variable
cost and cost including
fxed costs) and the price
for each DC.
Shows raw material cost
per production orde
Sales and Market Data
Sales Order Report (ZVA05)
Price Market report ( ZMARKET)
Summary sales report ( ZVC2)
Shows sales transactions:
time, sales revenues, boxes
sold and price per box.
Shows daily sales activity
Shows market sales for
lagging 5 days - revenues,
units, and average price
1
2
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4
Financial Statement
Financial Statements (F.01)
In company code, enter
your company number ($$)
Select ALV Tree control
(optional)
Net income corresponds to
the proft
Enter current date (F4)
Loan Repayment
Enter G/L account (FB50)
1
2 1
st
Line 2
nd
Line
Account 113101 113300
D/C Debit Credit
Amount ??? ???
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4
Enter current date (F4)
Increase Capacity
Enter G/L account (FB50)
1
st
Line 2
nd
Line
Account 11000 113300
D/C Debit Credit
Amount ??? ???
Enter current date (F4)
Setup Time Reduction
Enter G/L account (FB50)
1st Line 2nd Line
Account 478 000 113300
D/C Debit Credit
Amount ??? ???
Cost Center $$
3
4
Marketing Expense
Marketing Expense Planning (ZADS)
Enter the daily amount of
marketing for each product
and each area.
1
2
1
2
$$-F01 Nut - 1 kg
Wheat
Oat
Nuts
Box
Bag
min 20%
min 20%
min 20%
1
1
Wheat
Oat
Fruits* and nuts
Box
min 20%
min 20%
min 30%
1
$$-F06 Mixed - 1 kg
Change product design
15
3-5 Lead time (days)
Payment time (days)
Suppliers
14,400
21,120 Direct labor
Factory overhead
46,400 S, G & A
Fixed costs
(paid each 5 days)
15 days
3-5 days Lead time (days)
Payment time (days)
DC 10 DC 12 DC 14
0 0 0
20 10-15 5-10
Customers
General information
Additional storage costs
Production improvement
Wheat
Oat
Raisins
Box
Bag
min 20%
min 20%
min 20%
1
1
$$-F04 Raisin - 1 kg
Wheat
Oat
Strawberries
Box
Bag
min 20%
min 20%
min 20%
1
1
$$-F03 Strawberry - 1 kg
Wheat
Oat
Blueberries
Box
Bag
min 20%
min 20%
min 20%
1
1
$$-F02 Blueberry - 1 kg
Wheat
Oat
Box
Bag
min 20%
min 30%
1
1
$$-F05 Original - 1 kg
Packaging
(bags and boxes)
1 000 000 units
50/day for
each add.
100,000 units
Storage costs
(billed automatically)
Product type Current space
Cost for
additional
space
Finished product 250,000 boxes
200/day for
each add.
100,000 boxes
Raw materials 250,000 kg
350/day for
each add.
100,000 kg
Setup time options
Setup time (hours) Investment ()
12h00 -
10h00 62,500
8h00 167,000
5h20 500,000
4h00 1,000,000
Additional capacity above
21,000 boxes per day
Additional capacity Investment ()
1,000 250,000
2,000 500,000
3,000 750,000
4,000 1,000,000
9,000 2,250,000
Bag 1
*must contain all fruits