SZ Series

Confidential
Chapter 1. Disassembly & Assembly Guide
1.MS-1-D.1
1-3. Disassembly & Assembly
- Main Section -
MS-1 Main Section Disassembly
SZ Series
Confidential
Battery Pack, Dummy Card (EXP), Dummy Card (PC)
1)
1.MS-1-D.2
While Release Lever is slid in the left, remove the Battery Pack.
2)
Slide the Lock Lever to the UNLOCK side.
Release Lever
Lock Lever
Battery Pack
Hook the finger on the Dummy Card (EXP) and remove it.
3)
Push the Eject Lever once, and the Eject Lever pops up. Push
the Eject Lever once again, and remove the Dummy Card (PC).
Eject Lever
4)
Dummy Card (EXP)
Dummy Card (PC)
SZ Series
Confidential
WAN Antenna (Element Unit)
1)
1.MS-1-D.2(a)
WAN Model
Remove the WAN Antenna (Element Unit).
WAN Antenna (Element Unit)
4
[MA]
SZ Series
Confidential
Heatsink
1)
1.MS-1-D.3
2)
3)
Remove the four screws.
While disengaging the detent (three places), remove the Cover (CPU).
Cover (CPU)
Remove the two screws.
Screw:B2
A
4)
Raise the Heatsink in the direction of the arrow1, and remove the Heatsink
while removing the A portion diagonally upward (arrow2).
1
2
Screw:B2
Heatsink
SZ Series
Confidential
Cover (Memory)
1)
1.MS-1-D.4
Remove the two screws, and remove the Cover (Memory)
while disengaging the detent (two places).
Screw:B2
Remove the eight screws.
Screw: Red-B8 / Blue-B2
2)
Cover (Memory)
Detent
SZ Series
Confidential
Keyboard
1) 2)
1.MS-1-D.5
3)
Disengage the detent (two places), and release the Keyboard.
* Disengage the detent by pushing it by using a bamboo spatula.
Slide the Keyboard in the direction of the arrow 1 to release the detent
(five places), and turn it toward you and put it on the Plamrest.
1
2
Slide the lock lever in the direction of the arrow to release the lock,
disconnect the FPC, and then remove the Keyboard.
Keyboard
Keyboard
Keyboard
FPC
4)
Peel off the Sheet (MG KB5).
Sheet (MG KB5)
FPC
SZ Series
Confidential
Palmrest
1) 2)
1.MS-1-D.6
3)
Raise the lock lever to release the lock, and disconnect the FFC (two places). Remove the three screws.
Disengage the detent (six places) by sliding the Palmrest in the
direction of the arrow1, and remove the Palmrest vertically upward.
Palmrest
1
2
Screw:B1
FFC
SZ Series
Confidential
HDD
1) 2)
1.MS-1-D.7
Remove the three screws.
HDD
Screw:B2
3)
Peel off the Tape (Common) and Filament Tape.
FPC
Disconnect the FPC, and remove the HDD while taking out it from
under the convex portion (one place).
* When disconnecting the FPC, be sure to remove it from the
direction of the arrow 1.
Convex
Connector
H
D
D
1
3
[ADD]
HDD
Tape (Common)
Filament Tape
WAN Model
4
[MA]
SZ Series
Confidential
Parts of the HDD
1)
1.MS-1-D.8
Remove the four screws, and then the Bracket (two places). Peel off the Sheet from backside of the HDD.
3) 4)
Disconnect the FPC.
2)
Bracket
Sheet
FPC
Peel off the Filament Tape.
Filament Tape
Screw:B10
H
D
D
HDD
HDD
H
D
D
SZ Series
Confidential
Hood (Keyboard)
1)
1.MS-1-D.9
Turn up the Hood (Keyboard) from the front and disengage the
detent (eight places).
Detent
Detent
While disengaging the detent (two places) respectively, remove the
Button (WLAN) (two places).
2)
Button (WLAN)
SZ Series
Confidential
SWX-214 Board
1) 2)
1.MS-1-D.10
Peel off the Tape (Harness). Disconnect the Harness.
4)
Disconnect the Harness.
3)
Remove the one screw, and then the SWX Board.
Tape (Harness) Harness
Harness
SWX Board
SWX Board
Screw:B5
SZ Series
Confidential
IFX-437 Board
3)
1.MS-1-D.11
Pull out the FFC in the direction of the arrow.
Pull out the FFC vertically and disconnect it.
2) 1)
Remove the one screw, and then the IFX Board.
IFX Board
FFC
IFX Board
Screw:B5
FFC
TPM Model
SZ Series
Confidential
Reserve Battery
1)
1.MS-1-D.12
Disconnect the Harness, and remove the Reserve Battery.
* The adhesive tape is attached on the bottom of it.
Reserve Battery
Harness
SZ Series
Confidential
Wireless LAN Card
1) 2)
1.MS-1-D.13
Peel off the Sheet (Paste Cable) (five places).
*Camera Model --- Six places
Other --- Five places
Wireless LAN Card
1
1
Move the tab (two places) in the direction of the arrow 1 to release the
lock, and pull out the Wireless LAN Card diagonally upward (arrow2).
2
Wireless LAN Card
Coaxial Cable
3)
Disconnect the coaxial cable (two places).
* Pull out it vertically.
Camera Model
1
[COR]
1
[CHG]
SZ Series
Confidential
IFX-442 Board
1)
1.MS-1-D.14
2)
Remove the screw, and remove the IFX Board while releasing it from
the Escutcheon (L).
IFX Board
Escutcheon (L)
Coaxial Cable
Disconnect the coaxial cable.
* Pull out it vertically.
Screw:B5
Bluetooth Model
SZ Series
Confidential
LCD -1
1)
3)
1.MS-1-D.15
Remove the one screw.
* It secures the Lug Terminal.
Disconnect the Harness (LCD).
2)
4)
Lug Terminal
Harness (LCD)
Screw:B13
Camera Model
Disconnect the Harness (Microphone).
Harness (Microphone)
Peel off the Sheet (Paste Cable).
3
[ADD]
Sheet (Paste Cable) Harness (LCD)
SZ Series
Confidential
LCD -2
5)
1.MS-1-D.16
Screw:B8
Remove the four screws, and then the LCD.
LCD
6)
Harness (Camera)
Disconnect the Harness (Camera).
Camera Model
Camera Model
Peel off the Tape (Harness).
Tape (Harness)
7)
SZ Series
Confidential
Cap (Hinge), Speaker (R)
1.MS-1-D.17
1) 2)
Disconnect the Harness, and remove the Speaker (R).
Harness
Speaker (R)
Cap (Hinge)
No WAN Model
5
[ADD]
Remove the Cap (Hinge) .
*WAN Model --- One place
No WAN Model --- Two places
SZ Series
Confidential
Bluetooth Module
1.MS-1-D.18
1) 2)
Remove the Bluetooth Module.
Disconnect the coaxial cable.
* Pull out it vertically.
Coaxial Cable
Bluetooth Module
Bluetooth Model
Connector
Bluetooth Module
3) 4)
Peel off the Tape (Harness).
Tape (Harness)
Peel off the Sheet (Paste Cable).
8
[CHG]
Sheet (Paste Cable)
SZ Series
Confidential
ANL-66 Board -1
1)
1.MS-1-D.19
2)
Remove the two screws. Raise the lock lever to release the lock, and disconnect the FPC.
3)
FPC
4)
Screw:B2
Disconnect the FFC.
*A: Pull out it vertically upward.
B: Pull out it in the direction of the arrow.
A
B
FFC
Disconnect the Harness, and release it from the notch.
Notch
Harness
SZ Series
Confidential
ANL-66 Board -2
5)
1.MS-1-D.20
6)
Remove the ANL Board. Remove the Speaker (L).
Speaker (L)
ANL Board
SZ Series
Confidential
Chassis (MG)
1)
1.MS-1-D.21
2)
Remove the eight screws.
Remove the Chassis (MG).
Chassis (MG)
3)
Disconnect the FPC vertically upward.
FPC
Screw: Red-B8 / Blue-B9
SZ Series
Confidential
Parts of the Chassis (MG)
1.MS-1-D.22
1) 2)
Remove the two screws, and disconnect the FPC.
* The adhesive tape is attached on the bottom of it.
FPC
Adhesive Tape
Screw:B4
Remove the two screws, and then the Connector (EX Card).
Connector (EX Card)
Screw:B5
8
[CHG]
SZ Series
Confidential
Optical Disc Drive
1) 2)
1.MS-1-D.23
Remove the one screw. Remove the Optical Disc Drive while disconnecting the connector.
Screw:B2
Connector
SZ Series
Confidential
IFX-435 Board -1
1)
1.MS-1-D.24
Peel off the Sheet (USB Upper).
Sheet (USB Upper)
Peel off the Sheet (ODD).
3) 4)
Sheet (ODD)
2)
4
[MA]
WAN Model
Peel off the Tape (Harness).
Tape (Harness)
4) 4
[MA]
WAN Model
FFC
Lock Lever
Raise the lock lever to release the lock, and remove the FFC coming
from the WWAN Unit.
SZ Series
Confidential
IFX-435 Board -2
1.MS-1-D.25
5)
Harness
Turn over the IFX Board, and disconnect the Harness.
IFX Board
7)
FPC
Raise the lock lever to release the lock, and disconnect the FPC.
6)
Remove the two screws.
Screw:B5
SZ Series
Confidential
Parts of the IFX-435 Board
1)
1.MS-1-D.26
Pull out the FPC in the direction of the arrow.
FPC
IFX Board
SZ Series
Confidential
DDC-5 Board
1.MS-1-D.27
1)
Disconnect the connector, and remove the DDC Board while pulling it
out from under the convex portion.
DDC Board
Connector
Convex
Brighter_LED Model
SZ Series
Confidential
1)
1.MS-1-D.28
Cover (BATT)
2)
Remove the two screws. While disengaging the detent (two places), remove the Cover (BATT).
Cover (BATT)
Screw:B2
SZ Series
Confidential
1.MS-1-D.29
Mother Board -1
Pull out the FPC (two places) vertically.
FPC
3) 4)
Peel off the Busteraid (CPU Upper).
Peel off the Tape (Harness).
[ADD]
3
Tape (Harness)
2)
3
[ADD]
Busteraid(CPU Upper)
WAN & EU Area Model
4
[MA]
WAN & EU Area (Except SZ1HRP, SZ1XRP )Model
4
[COR]
1)
WAN Model
4
Peel off the Sheet (FPC EMI).
Sheet (FPC EMI)
[MA]
SZ Series
Confidential
Mother Board -2
1.MS-1-D.30
5)
Remove the Mother Board.
Mother Board
Harness
Remove the one screw, and disconnect the Harness.
* The screw secures the lug terminal.
Screw:B5
7)
6)
8)
FPC FPC
Lock Lever
B A
Disconnect the FPC (two places).
*A : Pull out it in the direction of the arrow.
B : Raise the lock lever to release the lock, and disconnect the FPC.
Remove the six screws.
Screw:B2
11 [ADD]
SZ Series
Confidential
WWAN Unit -1
1.MS-1-D.30(a)
1) 2)
3) 4)
4
[MA]
WAN Model
Peel off the Filament Tape.
Disconnect the FFC vertically, and peel off the A portion
from the Adhesive Tape.
Disconnect the coaxial cable coming from the WAN Antenna (Base Unit).
* Disconnect the coaxial cable vertically.
Filament Tape
FFC
A
FFC
Adhesive Tape (W)
WAN Antenna (Base Unit)
Coaxial Cable
WWAN Unit
Screw: Red-B5 / Blue-B17
Remove the three screws and the WWAN Unit.
SZ Series
Confidential
WWAN Unit -2
1.MS-1-D.30(b)
5)
4
[MA]
WAN Model
Peel off the Adhesive Tape.
Adhesive Tape (W)
WWAN Unit
SZ Series
Confidential
FPC, Card (Modem)
1.MS-1-D.31
Remove the two screws, and then the FPC. Pull out the FPC vertically upward, and disconnect it.
1) 2)
3)
Remove the two screws, and then the Card (Modem).
FPC
FPC
Card (Modem)
4)
Turn over the Card (Modem), and disconnect the Harness.
Harness
Card (Modem)
Screw:B8
Screw:B5
SZ Series
Confidential
Parts of the Card (Modem)
1.MS-1-D.32
1)
Disconnect the FPC.
FPC
Card (Modem)
Connector
SZ Series
Confidential
CNX-349 Board
1.MS-1-D.33
Remove the two screws.
While removing the connector portion from the Escutcheon (R),
remove the CNX Board.
CNX Board Connector
Escutcheon (R)
2)
3)
Raise the lock lever to release the lock, and disconnect the FPC.
4)
Lock Lever
FPC
CNX Board
Screw:B5
1)
Peel off the Filament Tape (two places) and the Shield Tape (C).
Filament Tape
Shield Tape (C)
9
[ADD]
SZ Series
Confidential
Escutcheon (R)
1.MS-1-D.34
1)
Cover (Modem)
Pull out the Cover (Modem). Remove the one screw.
2)
Remove the Escutcheon (R).
3)
Escutcheon (R)
Screw:B5
SZ Series
Confidential
WAN Antenna (Base Unit)
1.MS-1-D.34(a)
1) 2)
3)
WAN Model
Remove the WAN Antenna (Base Unit).
*The Adhesive Tape (Cover BATT) is attached on the bottom of it.
WAN Antenna (Base Unit)
Adhesive Tape (Cover BATT)
Escutcheon (R)
WAN Antenna (Base Unit)
Sub Plate (WAN Antenna)
Remove the Sub Plate (WAN Antenna) while disengaging the
detent (one place).
Detent
Disconnect the coaxial cable.
* Disconnect the coaxial cable vertically.
Coaxial Cable
WAN Antenna (Base Unit)
4
[MA]
SZ Series
Confidential
Harness (DC), Harness (RJ45/11), Cover (Modem)
1.MS-1-D.35
1)
Remove the Harness (DC) by lifting it up vertically.
2)
Harness (DC)
Remove the Harness (RJ45/11) by lifting it up vertically.
Harness (RJ45/11)
Cover (Modem)
Remove the Cover (Modem).
3) 4)
Sheet (DC)
Peel off the Sheet (DC).
4
[ADD]
SZ Series
Confidential
CNX-348 Board
1.MS-1-D.36
1) 2)
Peel off the Gasket, and remove the three screws. Remove the Bracket (Dock-L).
Bracket (Dock-L)
FPC
3)
Pull out the FPC vertically.
Remove the CNX Board while removing the connector portion from
the Escutcheon (L).
Connector
Escutcheon (L)
CNX Board
4)
Gasket
Screw: Red-B8 / Blue-B5
SZ Series
Confidential
Parts of the CNX-348 Board
1.MS-1-D.37
1) 2)
Remove the two screws. Remove the Bracket (VGA).
Screw:B6
CNX Board
Bracket (VGA)
SZ Series
Confidential
Escutcheon (L)
1.MS-1-D.38
1) 2)
Remove the one screw. Remove the Escutcheon (L).
Escutcheon (L)
Screw:B5
Peel off the Sheet (USB-F).
Sheet (USB-F)
3)
SZ Series
Confidential
PC Card Connector
1.MS-1-D.39
1) 2)
3)
Peel off the Sheet (PCMCIA).
Sheet (PCMCIA)
Remove the PC Card Connector while removing the A portion (two
places) from the convex portion (two places).
Screw:B5
A
PC Card Connector
Remove the screw.
Convex
SZ Series
Confidential
Parts of the PC Card Connector
1.MS-1-D.40
1)
Remove the FPC while disengaging the detent (two places).
FPC
PC Card Connector (Frame)
SZ Series
Confidential
Parts of the Housing (Bottom)
1.MS-1-D.41
1) 2)
Remove the five screws.
Bracket (OPT-R)
Bracket (OPT-L)
Remove the Bracket (two places).
Screw:B18
3)
Peel off the Sheet (Memory).
* The adhesive tape is attached on the bottom of it.
Sheet (Memory)
Adhesive Tape
4) 5
[ADD]
Remove the Sheet (USB).
Sheet (USB)
SZ Series
Confidential
Update History
[ADD]---Addition [DEL]---Deletion [CHG]---Change [COR]---Correction [MA]---Model Addition
Date Contents Version No.
2006.02.27
[CHG] Description (Page 13)
[COR] Attachment (Page 13)
1.10
1
2006.03.28 [ADD] Point (Page 7) / Attachment (Page 15, 29) 1.30
3
2006.04.13
[MA] Parts (Page 2(a), 7, 24, 29, 30(a), 30(b), 34(a))
[ADD] Attachment (Page 35)
[COR] Description (Page 29)
1.40
4
2006.04.26 [ADD] Logo of Model Specification (Page 17) / Parts (Page 41) 2.00
5
2006.07.06 [CHG] Attachment (Page 18) / Screw (Page 22) 2.30
8
2006.08.23 [ADD] Attachment (Page 33) 3.00
9
2006.10.04 [ADD] Screw (Page 30) 3.20 11