Raw material is mainly sheet metal, Flat,

Angles, etc. in confirmation with IS

specification. Test certificate is taken from
supplier main source of supply is SAIL.
Marking is done using templates that are made
according to drawings available.
After marking, cutting to required Dies is done
by shearing on machines or by gas cutting.
All formed sheets & components are pressed on
power presses to form the shape according to
the given drawings.
All components are welded or riveted together
by MIG welding and hammers machines or by
gas welding
The specialists do inspection by different
gauges & equipments, for their quality and
consistency.
Finish product are delivered through trucks to
the stores of the firm.
PUNCHING OF COMPONENTS
All formed sheets & components are punched
on power presses to form the shape according to
the given drawings.
PHOSPHATING/PAINTING
All components are treated with chemical
solution for cleaning and then red oxide and
paint is been coated on the surface.
AGARWAL ENGINEERING WORK

PROCESS FLOW CHART
OF
BRACKET SIDE



PROCUREMENT OF RAW MATERIAL





MARKING




SHEET CUTTING




PRESSING COMPONENTS








WELDING OR RIVETTING









INSPECTION




DISPATCH

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AGARWAL ENGINEERING WORKS
QUALITY MANUAL

PROCUREMENT OF RAW MATERIAL
(1) Insure whether test certificate is received or not.
(2) Insure dimension of various section asre as per specification & Drawing.
(3) Cross mark (X) shall be put on any raw material if found defective.
(4) Visually check the roundness and cracks free nets of raw material.
MARKING
(1) Check whether all templates are as per drawing or not.
(2) Check the calibration of all th marking instruments.
CUTTING / DRILLING / PUNCHING
(1) Shear out material to requierdsize by shearing / gas cutting.
(2) Check Dimensionally the correction of the length and other sizes.
(3) Drilling shall be done on market position. Diameterof the holes shall be checked regularly.
(4) Check the correctness of tools used.
WELDING
(1) Various components are welded together.
(2) Check whether chipping to remove carbon is done properly or not.
(3) Check that ther should be no blow holes in welding.
(4) Mark out all defective material by (X).
(5) See that repairing of blow holes is done properly.
(6) Check Visually that they should be no pittering or carbon on Components.
QUALITY CONTROL ON INCOMING MATERIALAND BOUGHT OUT TEST
The basis raw material is steel.
(a) C.R.Sheet - 0.8 mm to 2.00 mm.
(b) H.R.Sheet - 3.15mm to 4.00 mm.
(c ) H.R.Plate - 5.00 mm to 8.00 mm.
(d) Round - 10.00 mm to 40.00 mm
(e) Angle - 6.00 mm to 16.00 mm
This material is generally purchased from M.S.Steel Authority of India Ltd. Who
issue test certificate for the above material as per IS 226, IS 513, IS 1079.

QUALITY CONTROL IN PROCESS:

1. Generally a batch of 250 t0 300 Nos. is processed for production during Process a stage
wise inspection is carriedout as per detail given below.

a. the process chart is available for every item manufactured.
b. The stage wise inspetion is carried out for critical dimension.
c. For critical dimesions gauges are provided stages wise.
d. At final stage the item is checked for fitment & other dimesion.

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QUALITY CONTROL ON FINISHED PRODUCTS:

1. The finished product is 100% checked visually for finish & workmanship.
2. The sampaling plan is drawn as per IS 2500-1993 for dimensional check.
For ecery lot record is maintained as per sampaling plan. The batch in
Identified i.e. months & year wise.

QUALITY CONTROL FACILITY AVAILABLE :

Measuring Instruments:
a. Micrometer - 9 to 50mm.
b. Verniers - 200mm
c. Height Vernier - 300mm
d. Surface Palte - 300 x 600.

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