Beruflich Dokumente
Kultur Dokumente
Super-H
Pressure Balanced Plug Valve
Contents
Range and Index
page 3
Introduction
pages 4 - 5
Design Features
pages 6 - 8
A Major Advance
page 9
pages 10 - 11
pages 12 - 30
Materials
pages 31 - 32
Super-H Torque
page 33
Sealants
pages 34 - 36
Accessories
page 37
Regular Pattern
Short Pattern
Venturi Pattern
Valves not shown in the table will be considered against specific requirements.
mm
inches
15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 750 900
1/2
1 11/2 2
10
12
3/4
ANSI 150
ANSI 150
ANSI 300
q
26
30
36
20 & 21
x
s
x
ANSI 1500
26
27
x
28
API 2000
30
API 3000
30
API 5000
30
1 11/2 2
mm
1/2
3/4
inches
ANSI 2500
22 & 23
25
s
x
18 & 19
24
ANSI 900
ANSI 1500
15
16
ANSI 900
14
17
ANSI 600
ANSI 800
No.
12
24
20
ANSI 300
ANSI 600
s
x
18
13
ANSI 150
ANSI 300
16
s
s
ANSI 150
14
Page
10
12
29
14
16
18
20
24
26
30
36
15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 750 900
Super-H
Fig. No.
Super-H
Fig. No.
GG 23
HVG233
HW 94
HRW944
GG 33
HVG333
HW 153
HRWA33
HW 33
HSW333
HW 154
HRWA44
HW 63
HRW633
GG 153
HVGA33
HW 64
HRW644
HW 253
HRWB33
HG 63
HRG633
HW 254
HRWB44
GG 63
HVG633
HC 65
HRWC55
HW 89
HRW899
HC 95
HRWD55
HW 93
HRW933
HC 155
HRWE55
Assured sealing to atmosphere - even in an emergency, Super-H has a system for injecting stem
packing compound.
Certainty of sealing down the line - even with damaged metal seats, sealant injection will be effective.
Blowout-proof stem.
Metal-to-Metal seats of large area that are fully protected when line fluid is flowing.
Double D stem drive ensures wrench indicates open and closed positions.
Standards
The requirements for steel valves for refinery use are defined in API 599. BS 5353 is based on API 599, and plug
valves to these two standards are interchangeable in all respects if the appropriate pattern is selected and steel
plugs are used. Steel pipeline valves are covered by API 6D for which there is no direct British equivalent.
However, BS 5353 is a more stringent specification, so that valves complying with it will also meet API 6D. API
6D permits iron plugs; BS 5353 permits iron plugs only by agreement between purchaser and supplier.
Therefore, it is British practice to manufacture the valves to BS 5353 except for the substitution of iron plugs.
Super-H valves meet the requirements of BS5353, API 599, API 6D and ANSI B16.34. Valves made in materials
to meet API 6A are also available.
BS 2080
BS EN 12266-1
BS 6755 Pt 2
BS 5353
ANS B16.10
ANSI B16.34
API 6A
API 6D
API 599
API 6FA
NACE MR0175
ISO 9001
Patterns
Super-H valves are available in Regular, Short or Venturi Pattern. These terms are defined in BS 5353,
API 6D and API 599. The different patterns vary as regards end-to-end dimension and port area for a given size
of valve.
Regular Pattern valves have the largest port area. Short Pattern valves have a reduced port area as a
consequence of their compact face-to-face dimensions which are identical to those for wedge gate valves.
Venturi Pattern valves have a reduced port area and a flow path approximating a venturi shape to aid pressure
recovery. Face-to-face and end-to-end dimensions conform to ANSI B16.10 and BS 2080.
Figure Numbering
A familiarity with our figure number system is not necessary when specifying or ordering our valves. Providing a
full description of the valve is given, our Sales Office will translate this into a figure number. A full description of
the valve would begin with Super-H Pressure Balanced Valve, and would then go on to give size, pressure
rating, flanging details etc.
We give an example below in order to illustrate a typical figure number, but if a fuller explanation is required
please request Standards Sheet 0028-4001.
R-REGULAR
S-SHORT
V-VENTURI
PATTERN
SUPER-H
2-ANSI 150
3-ANSI 300
6-ANSI 600
4 5 0
OPERATION
G = GEAR UNIT PROVIDED
N = BARE STEM
W = WRENCH OPERATED
Wrench not provided
L = WRENCH PROVIDED
2 3 3
C-STEEL WCB
B-ALLOY STEEL (API 6A)
Z-STEEL BGC/GBEC9
PLUG MATERIAL
N-SG (NODULAR) IRON
C-CASE HARDENED CARBON STEEL
J-CARBON STEEL,.003" ENP
CARBON STEEL
A
B
WEATHERSEAL
THRUST WASHER
Class 150/300/600
Class 900
Class 1500
Class 2500
API 3000 & 2000
API 5000
GRAPHITE FIRESEAL
WEATHERSEAL
A
B
GRAPHITE FIRESEAL
WEATHERSEAL
Threaded Cover*
A Major Advance
Plug Balancing
All Super-H valves are protected against the possibility of
seizure due to taper locking. Taper locking is caused by an
imbalance of forces acting on the plug due to line pressure
finding its way into the lower (wider) part of the plug chamber.
As shown by the arrows in Fig. 1, the resultant force tends to
push the plug upwards, jamming it in its tapered bore. The plug
can remain locked even when line pressure is subsequently
reduced.
In an attempt to combat taper locking, conventional valves
utilise the pressure of the plug sealant, acting on the upper face
of the plug, to react against the upwards force. This reduces, but
does not eliminate, the possibility of taper locking - and requires
regular sealant injection to maintain valve freedom.
Fig. 1
Pressure Balancing
Fig. 2
Fig. 3
Fig. 4
Super LoMu
For over twenty years we have been treating the plugs of our
valves with a PTFE based anti-friction agent which we call
'LoMu'. This effective treatment was further developed to
provide greatly improved wear resistance. It ensures reduced
friction, low consistent torque and resistance to seizure. This
improved treatment, which we call 'Super LoMu', is still based
on PTFE but has other components which account for its
extreme durability. The photograph shows the difference after
20,000 cycles between LoMu, the previous best plug treatment,
compared with the new Super LoMu treatment.
Fire Tested
Before the advent of Super-H little work had been done to prove
the fire resistance of metal-to-metal seating valves, since the
national standards which existed all related to soft seated valves
like ball valves. SAV have designed into Super-H certain
features which improve the behaviour of the valve when
subjected to a fire - not only a standard defined fire but also the
varying temperatures and durations likely in a real plant fire. The
sealing is metal-to-metal, the diaphragm seating is metal-tometal or graphite and the stem has a graphite seal. Additionally,
Super LoMu will ensure operability even after exposure to fire
test conditions. Super-H will meet all published fire test
standards worldwide, including BS 6755 Pt 2 and API 6FA.
Sour Services
Valves suitable for use on services in which hydrogen sulphide stress corrosion cracking is a hazard, are a
frequent requirement. These services are defined as sour services within the meaning of the NACE
Standard MR0175 which is the internationally accepted authority for defining these services, and for
specifying acceptable materials of construction which will be resistant to stress corrosion cracking.
We have many years of experience in producing valves to meet these requirements. A completely special
valve is not required as the Super-H can be upgraded by changing minor components and carrying out
additional checks (e.g. hardness, chemical composition) on the major components. Major components
comply with the NACE specification as standard.
In this type of hazardous duty, material certification and traceability are of paramount importance. We have
already installed the systems to operate this procedure as it is, for us, a normal part of our quality
assurance programme for all steel valves, including Super-H, whether or not they are required for
hazardous or severely demanding services.
10
Pressure Testing
Test Pressures
VALVE RATING
Maximum C.W.P.
bar
lbf/in
bar
lbf/in
bar
lbf/in
CLASS 150
PN 20
19.5
285
29.5
427.5
21.5
313.5
CLASS 300
PN 50
51
740
76.5
1110
56
814
CLASS 600
PN 100
102
1480
153.2
2220
112
1628
CLASS 800
138
2000
207
3000
152
2200
CLASS 900
PN 150
153
2220
230
3330
168
2442
CLASS 1500
PN 250
256
3705
383
5558
281
4076
CLASS 2500
PN 420
425
6170
638
9255
468
6787
API 2000
138
2000
276
4000
138
2000
API 3000
207
3000
414
6000
207
3000
API 5000
345
5000
690
10000
345
5000
Class 800 pressures are taken from BS 5353, API pressures are taken from API 6A, all other pressures
are taken from ANSI 16.34. The test pressures from ANSI 16.34 are those relevant to Carbon Steel ASTM
A 216 Gr WCB.
There may not be exact equivalence between pressure in bar and in lbf/in due to rounding (1 bar = 105 Pa).
Each relevant standard defines the minimum length of time for which each test pressure is to be maintained
and also the testing operations sequence.
Duration of hydrostatic tests in minutes (minimum)
VALVE SIZE
BS EN 12266-1
API 6D
SHELL TEST
SEAT TEST
SHELL TEST
SEAT TEST *
[40 mm
[1"
50 mm
65-100 mm
2 - 4"
150 mm and
200 mm
250 mm
10"
300 mm and
450 mm
12 - 18"
15
500 mm
m20"
30
*API 6D also requires a 5.5 bar (80 lbf/in) air test on the seat for the same duration.
These durations will be adhered to unless a different specification is required against a particular order.
Hydrostatic tests of long duration require that the valve be given special attention to facilitate pipeline
testing. Plug sealant should be injected before the start of the test, after the test has finished and at any
time during the test that there is a sign of leakage.
11
J
K
D
E
C
B
H1
H2
E
C
S
C
H1
50
(2")
B
Face-to-face RF
Flange diameter
CL to top of stem
CL to bottom of
body / cap
Handwheel diameter
H1
H2
J
K
K
L
O
R
S
T
U
80
(3")
100
(4")
150
(6")
200
(8")
250
(10")
300
(12")
178
7
152
6
19.1
0.75
178
7
118
4.63
56
2.2
95
3.74
19
0.75
25
0.98
32
1.26
27
1.06
92.1
3.63
495
19.5
19
42
B4
203
8
191
7.5
23.8
0.94
219
8.63
161
6.34
85
3.35
106
4.17
25.3
1
26
1.02
34
1.34
35
1.38
127
5
685
27
33
73
B5S
229
9
229
9
23.8
0.94
235
9.25
179
7.05
93
3.66
133
5.24
25.3
1
26
1.02
34
1.34
35
1.38
157
6.19
685
27
52
115
B5S
267
10.5
279
11
25.4
1
220
8.66
209
8.23
102
4
130
5.12
28.5
1.12
34
1.34
42
1.65
41
1.61
216
8.5
913
35.9
80
176
B7
292
11.5
343
13.5
28.6
1.12
370
14.6
264
10.4
560
21.2
145
5.70
270
10.6
243
9.6
86
3.39
601
23.6
158
348
-
330
13
406
16
30.2
1.19
550
21.6
311
12.2
578
22.8
145
5.70
324
12.8
324
12.8
133
5.24
660
25.9
245
540
-
356
14
483
19
31.8
1.25
480
18.2
359
14.1
660
25
195
7.70
381
15
335
13.2
138
5.43
751
29.6
350
772
-
12
15-50mm (-2")
15-50mm (-2")
15-50mm (-2")
15
(")
A
E
F
End-to-end
screwed / SWE
CL to top of
stem / injector
CL to bottom of
body / cap
H1
H2
J
K
K
Stem diameter
CL to end of
fitted wrench
ZA
Depth of socket
Weight (approx)
Wrench Number
kg
lb
20
(")
25
(1")
40
(1")
50
(2")
89
3.5
104
4.09
76
3
31
1.22
68
2.68
13
0.51
19
0.75
24
0.94
19
0.75
230
9.06
21.7
0.86
9.53
0.38
2.5
6
B8
133
5.24
127
5
97
3.82
36
1.42
76
3
17
0.67
24
0.94
29
1.14
22.2
0.87
318
12.5
27.1
1.07
12.7
0.5
6.8
15
B9
133
5.24
127
5
97
3.82
36
1.42
76
3
17
0.67
24
0.94
29
1.14
22.2
0.87
318
12.5
33.8
1.33
12.7
0.5
6.8
15
B9
229
9
174
6.85
126
4.96
63
2.48
106
4.17
25.3
1
26
1.02
34
1.34
35
1.38
685
27
48.6
1.91
13
0.51
22
49
B5S
229
9
174
6.85
126
4.96
63
2.48
106
4.17
25.3
1
26
1.02
34
1.34
35
1.38
685
27
61.1
2.41
16
0.63
24.5
54
B5S
13
J
K
T
H1
S
G
H1
H2
50
(2")
B
Face-to-face RF
Flange diameter
CL to top of stem
CL to bottom of
body / cap
Handwheel diameter
H1
H2
J
K
K
L
O
R
S
T
U
80
(3")
100
(4")
150
(6")
200
(8")
250
(10")
300
(12")
203
8
152
6
19.1
0.75
178
7
118
4.63
56
2.2
95
3.74
19
0.75
25
0.98
32
1.26
27
1.06
92.1
3.63
495
19.5
22
48
B4
241
9.5
191
7.5
23.8
0.94
219
8.63
161
6.34
85
3.35
106
4.17
25.3
1
26
1.02
34
1.34
35
1.38
127
5
685
27
38
84
B5S
305
12
229
9
23.8
0.94
235
9.25
179
7.05
93
3.66
133
5.24
25.3
1
26
1.02
34
1.34
35
1.38
157
6.19
685
27
60
132
B5S
394
15.5
279
11
25.4
1
457
18
343
13.5
28.6
1.12
533
21
406
16
30.2
1.19
610
24
483
19
31.8
1.25
270
10.6
324
12.8
381
15
182
400
-
282
620
-
403
887
-
14
28.5
1.12
34
1.34
42
1.65
41
1.61
216
8.5
913
35.9
92
202
B7
H1
C O
F
D
S
250
(10")
B
Face-to-face RF
Flange diameter
D
F
Handwheel diameter
H1
O
R
S
T
Raised face
diameter RF
CL to face of
handwheel
CL valve to
CL operating spindle
CL to top of
handwheel
kg
Weight (approx)
lb
300
(12")
350
(14")
400
(16")
450
(18")
500
(20")
600
(24")
750
(30")
900
(36")
533
21
406
16
30.2
1.19
351
13.8
660
26
173
6.8
324
12.8
268
10.6
137
5.4
738
29.1
350
771
610
24
483
19
31.8
1.25
392
15.4
787
31
222
8.75
381
15
437
17.2
195
7.68
837
33
475
1047
686
27
533
21
34.9
1.38
375
14.8
814
32
284
11.2
413
16.3
415
16.3
137
5.4
845
33.3
670
1477
762
30
597
23.5
36.5
1.44
392
15.4
814
32
265
10.4
470
18.5
365
14.4
137
5.4
825
32.5
785
1731
864
34
635
25
39.7
1.56
416
16.4
560
22
295
11.6
533
21
445
17.5
53.5
2.1
765
30.1
885
1951
914
36
698
27.5
42.9
1.69
467
18.4
508
20
318
12.5
584
23
435
17.1
60
2.4
785
30.8
966
2130
1067
42
813
32
47.6
1.87
516
20.3
508
20
376
14.8
692
27.3
435
17.1
60
2.4
800
31.5
1856
4092
1295
51
984*
38.75*
74.7*
2.94*
1600
63
1168*
46*
90.4*
3.56*
Refer
to
SAV
for
dimensions
Refer
to
SAV
for
dimensions
857
33.75
Refer
to
SAV
for
dimensions
Refer
to
SAV
for
dimensions
15
H1
C O
F
D
S
150
(6")
B
Face-to-face RF
Flange diameter
D
F
Handwheel diameter
H1
O
R
S
T
Raised face
diameter RF
CL to face of
handwheel
CL valve to
CL operating spindle
CL to top of
handwheel
kg
Weight (approx)
lb
200
(8")
250
(10")
300
(12")
403
15.9
318
12.5
36.5
1.44
222
8.9
559
22
137
5.4
216
8.5
244
9.6
111
4.4
578
22.8
178
392
502
19.8
381
15
41.3
1.63
302
11.9
559
22
162
6.4
270
10.6
244
9.6
111
4.4
624
24.6
276
609
568
22.4
445
17.5
47.6
1.88
351
13.8
660
26
173
6.8
324
12.8
268
10.6
137
5.4
738
29.1
356
784
711
28
521
20.5
50.8
2
360
14.2
508
20
206
8.1
381
15
358
14.1
60
2.4
651
25.6
508
1120
16
J
K
D
E
C
H1
H2
F
B
40
(1")
B
Face-to-face RF
Flange diameter
CL to top of stem
CL to bottom of
body / cap
H1
H2
J
K
K
L
O
U
kg
lb
50
(2")
80
(3")
100
(4")
191
7.5
156
6.13
20.6
0.81
169
6.65
106
4.17
52
2.05
104
4.09
19
0.75
25
0.98
32
1.26
22
0.87
73
2.88
495
19.5
16
35
B4
216
8.5
165
6.5
22.2
0.88
178
7
118
4.63
56
2.2
105
4.13
19
0.75
25
0.98
32
1.26
27
1.06
92.1
3.63
495
19.5
21
46
B4
283
11.1
210
8.25
28.6
1.13
219
8.63
143
5.63
85
3.35
116
4.57
25.3
1
26
1.02
34
1.34
35
1.38
127
5
685
27
38
84
B5S
305
12
254
10
31.8
1.25
235
9.25
165
6.5
93
3.66
133
5.24
25.3
1
26
1.02
34
1.34
35
1.38
157
6.19
685
27
60
132
B5S
17
D
E
H1
C
O
F H2
C
D
S
O
H1
R
F
G
150
(6")
B
Face-to-face RF
Flange diameter
CL to top of stem
CL to bottom of
body / cap
Handwheel diameter
H1
H2
J
K
K
L
O
R
S
T
U
150
(6")
200
(8")
250
(10")
300
(12")
403
15.9
318
12.5
36.5
1.44
362
14.3
187
7.36
102
4.02
102
4.02
28.5
1.12
42
1.65
34
1.34
41
1.61
216
8.5
913
35.9
101
223
B7
403
15.9
318
12.5
36.5
1.44
187
7.36
578
22.8
102
4.02
216
8.5
308
12.1
104
4.09
509
20
121
267
-
419
16.5
381
15
41.3
1.63
248
9.76
578
22.8
127
5.0
270
10.6
308
12.1
105
4.13
579
22.8
192
423
-
457
18
445
17.5
47.6
1.88
300
11.8
578
22.8
190.5
7.5
324
12.8
308
12.1
105
4.13
614
24.2
281
619
-
502
19.8
521
20.5
50.8
2
392
15.4
787
31
222
8.75
381
15
437
17.2
195
7.68
837
33
508
1120
-
18
H1
C O
F
D
S
350
(14")
B
Face-to-face RF
Flange diameter
D
F
Handwheel diameter
H1
O
R
S
T
Raised face
diameter RF
CL to face of
handwheel
CL valve to
CL operating spindle
CL to top of
handwheel
kg
Weight (approx)
lb
400
(16")
450
(18")
500
(20")
600
(24")
750
(30")
900
(36")
762
30
584
23
54
2.13
378
14.9
660
26
283
11.1
413
16.3
465
18.3
60
2.4
755
29.7
796
1755
838
33
648
25.5
57.2
2.25
392
15.4
560
22
263
10.4
470
18.5
445
17.5
53.5
2.1
720
28.3
902
1989
914
36
711
28
60.3
2.38
416
16.4
560
22
279
11
533
21
445
17.5
53.5
2.1
765
30.1
1097
2418
991
39
775
30.5
63.5
2.5
470
18.5
814
32
321
12.6
584
23
500
19.7
53.5
2.1
940
37
1576
3474
1143
45
914
36
69.9
2.75
525
20.7
814
32
376
14.8
692
27.3
500
19.7
53.5
2.1
970
38.2
2060
4530
1397
55
1092
43
92
3.62
1727
68
1270
50
104.6
4.12
Refer
to
SAV
for
dimensions
Refer
to
SAV
for
dimensions
857
33.75
1022.4
40.25
Refer
to
SAV
for
dimensions
Refer
to
SAV
for
dimensions
19
15-50mm (-2")
40 & 50mm (1 & 2")
15-50mm (-2")
40 & 50mm (1 & 2")
15-50mm (-2")
40 & 50mm (1 & 2")
HRW655CC
HRW655CN
HRW666CC
HRW666CN
HRW699CC
HRW699CN
15-50mm (-2")
40 & 50mm (1 & 2")
50mm (2")
50mm (2")
15-50mm (-2")
40 & 50mm (1 & 2")
K
E
H1
J
H2
H1
H1
F
H2
H2
15
(")
A
B
End-to-end
screwed & SWE
End-to-end
butt weld valves
Face-to-face RF
Face-to-face RJ
Flange diameter
D
D
CL to top of stem
CL to bottom of
body / cap
H1
H2
J
K
K
L
O
O
U
Z
ZA
kg
lb
20
(")
25
(1")
40
(1")
40
(1")
50
(2")
50
(2")
89
3.5
165
6.5
164
6.46
95.3
3.75
20.6
0.81
19.9
0.78
104
4.09
76
3
31
1.22
68
2.68
13
0.51
19
0.75
24
0.94
19
0.75
34.9
1.37
92.1
2.01
261
10.3
21.7
0.86
9.53
0.38
2.5 / 5.3
6 / 12
B8
133
5.24
190
7.48
190
7.48
117
4.63
22.3
0.88
22.3
0.88
127
5
97
3.82
41.5
1.63
76
3
17
0.67
24
0.94
29
1.14
22.2
0.87
42.9
1.69
127
2.52
261
10.3
27.1
1.07
12.7
0.5
6.8 / 9.0
15 / 20
B9
133
5.24
216
8.5
216
8.5
124
4.88
23.9
0.94
23.9
0.94
127
5
97
3.82
41.5
1.63
76
3
17
0.67
24
0.94
29
1.14
22.2
0.87
50.8
2
157
2.76
261
10.3
33.8
1.33
12.7
0.5
6.8 / 10
15 / 22
B9
229
9
176
6.93
116
4.57
56
2.2
105
4.13
19
0.75
25
0.98
32
1.26
27
1.06
216
495
19.5
48.6
1.92
12.7
0.5
22
49
B4
241
9.5
241
9.5
156
6.13
28.6
1.13
28.6
1.13
169
6.65
106
4.17
52
2.04
104
4.09
19
0.75
25
0.98
32
1.26
27
1.06
73
2.87
270
3.56
495
19.5
61.1
2.41
15.9
0.63
19.5
43
B4
229
9
292
11.5
176
6.93
116
4.57
56
2.2
105
4.13
19
0.75
25
0.98
32
1.26
27
1.06
92
3.62
324
4.25
495
19.5
21 / 24.5
46 / 54
B4
292
11.5
295
11.6
165
6.5
31.8
1.25
33.3
1.31
157
6.2
106
4.2
65
2.6
90
3.5
19
0.75
25
0.98
32
1.26
27
1.06
92
3.62
381
4.25
495
19.5
21.3
47
B4
20
HRW666CN
HRG633CC
HRG655CC
HRG666CN
H2
80
(3")
End-to-end
butt weld valves
Face-to-face RF
Face-to-face RJ
Flange diameter
D
D
CL to top of stem
CL to bottom of
body / cap
Handwheel diameter
H1
H2
J
K
K
L
O
O
R
S
T
U
100
(4")
150
(6")
200
(8")
356
14
356
14
359
14.1
210
8.25
38.2
1.50
39.7
1.56
217
8.54
143
5.63
85
3.35
116
4.57
25.3
1
26
1.02
34
1.34
35
1.38
127
5
146
5.75
685
27
41 / 46
90 / 101
B5S
432
17
432
17
435
17.1
273
10.75
44.5
1.75
46.0
1.81
232
9.13
165
6.5
93
3.66
133
5.24
25.3
1
26
1.02
34
1.34
35
1.38
157
6.18
175
6.89
915
36
51 / 85
112 / 187
B5L
559
22
559
22
562
22.1
356
14
54.0
2.13
55.6
2.19
248
9.75
578
22.8
146
5.75
216
8.5
241
9.49
324
12.8
133
5.25
568
22.4
168 / 254
370 / 560
-
660
26
660
26
664
26.1
419
16.5
62.0
2.44
63.6
2.5
298
11.8
788
31
193
7.6
270
10.6
302
11.9
437
17.2
195
7.68
745
29.3
284 / 406
626 / 896
-
21
D
S
H1
CO
H1
250
(10")
300
(12")
787
838
31
33
787
838
31
33
791
841
31.1
33.1
508
559
20
22
70.0
73
2.76
2.88
71.4
74.6
2.81
2.94
313
375
12.3
14.8
788
559
31
22
210
216
8.25
8.5
324
381
12.8
15
356
413
14
16.3
437
390
17.2
15.4
195
53.6
7.68
2.1
775
704
30.5
27.7
412 / 584
488 / 620
910 / 1290 1076 / 1367
-
H1
C O
F
D
S
150
(6")
B
End-to-end
butt weld valves
Face-to-face RF
Face-to-face RJ
Flange diameter
D
D
F
Handwheel diameter
H1
O
O
R
S
T
Raised face
diameter RF
Raised face
diameter RJ
CL to face of
handwheel
CL valve to
CL operating spindle
CL to top of
handwheel
kg
Weight (approx)
lb
200
(8")
250
(10")
300
(12")
559
22
559
22
562
22.1
356
14
54
2.13
55.6
2.19
187
7.36
578
22.8
117
4.6
216
8.5
241
9.5
308
12.1
104
4.09
515
20.3
150
330
660
26
660
26
664
26.1
419
16.5
62
2.44
63.6
2.5
247
9.72
578
22.8
127
5
270
10.6
306
12
308
12.1
104
4.09
580
22.8
304
670
787
31
787
31
791
31.1
508
20
70
2.75
71.4
2.81
306
12.0
788
31
208
8.19
324
12.8
355
14
437
17.2
195
7.7
742
29.2
437
965
838
33
838
33
841
33.1
559
22
73
2.88
74.6
2.94
335
13.2
788
31
222
8.74
381
15
413
16.3
437
17.2
195
7.7
773
30.4
435 / 616
958 / 1358
22
400-600mm (16-24")
350-500mm (14-20")
400-600mm (16-24")
H1
C O
F
D
S
350
(14")
B
End-to-end
butt weld valves
Face-to-face RF
Face-to-face RJ
Flange diameter
D
D
F
Handwheel diameter
H1
O
O
R
S
T
Raised face
diameter RF
Raised face
diameter RJ
CL to face of
handwheel
CL valve to
CL operating spindle
CL to top of
handwheel
kg
Weight (approx)
lb
400
(16")
450
(18")
500
(20")
600
(24")
650
(26")
750
(30")
900
(36")
889
35
889
35
892
35.1
603
23.8
76.2
3
77.8
3.06
375
14.8
814
32
246
9.69
413
16.3
457
18
500
19.7
53.5
2.1
825
32.5
864
1905
991
39
991
39
994
39.1
686
27
82.5
3.25
84.1
3.31
429
16.9
814
32
268
10.6
470
18.5
508
20
500
19.7
53.5
2.1
845
33.3
1168
2575
1092
43
1092
43
1095
43.1
743
29.3
89.0
3.5
90.5
3.56
464
18.3
814
32
296
11.7
533
21
575
22.6
500
19.7
53.5
2.1
900
35.4
1653
3644
1194
47
1194
47
1200
47.2
813
32
95.4
3.75
98.5
3.88
477
18.8
814
32
381
15
584
23
635
25
530
20.9
97
3.8
945
37.2
1850
4079
1397
55
1397
55
1407
55.4
940
37
108
4.25
112.7
4.44
496
19.5
660
26
432
17
692
27.2
749
29.5
585
23
237
9.3
870
34.3
2161
4764
1448
57
1448
57
1460
57.5
1016
40
114.3
4.5
120.8
4.75
496
19.5
660
26
432
17
749
29.5
810
31.9
585
23
237
9.3
870
34.3
1651
65
1651
65
1664
65.5
1130
44.5
120.6
4.75
127
5
2083
82
2083
82
2098
82.6
1314.5
51.75
130.3
5.13
138.2
5.44
Refer
to
SAV
for
dimensions
Refer
to
SAV
for
dimensions
857
33.75
917
36.1
1022.4
40.25
1092.2
43
Refer
to
SAV
for
dimensions
Refer
to
SAV
for
dimensions
23
15-50mm (-2")
40 & 50mm (1-2")
15-50mm (-2")
15
(")
A
E
F
End-to-end
screwed / SWE
CL to top of
stem / injector
CL to bottom of
body / cap
H1
H2
J
K
K
Stem diameter
CL to end of
fitted wrench
ZA
Depth of socket
Weight (approx)
Wrench Number
kg
lb
20
(")
25
(1")
40
(1")
50
(2")
89
3.5
104
4.09
76
3
31
1.22
68
2.68
13
0.51
19
0.75
24
0.94
19
0.75
261
10.3
21.7
0.86
9.53
0.38
2.5
6
B8
133
5.24
127
5
97
3.82
41.5
1.42
76
3
17
0.67
24
0.94
29
1.14
22.2
0.87
261
10.3
27.1
1.07
12.7
0.5
6.8
15
B9
133
5.24
127
5
97
3.82
41.5
1.42
76
3
17
0.67
24
0.94
29
1.14
22.2
0.87
261
10.3
33.8
1.33
12.7
0.5
6.8
15
B9
229
9
174
6.85
126
4.96
63
2.48
106
4.17
25.3
1
26
1.02
34
1.34
35
1.38
685
27
48.6
1.91
13
0.51
22
49
B5S
229
9
174
6.85
126
4.96
63
2.48
106
4.17
25.3
1
26
1.02
34
1.34
35
1.38
685
27
61.1
2.41
16
0.63
24.5
54
B5S
24
15-50mm (-2")
40 & 50mm (1 & 2")
80 & 100mm (3 & 4")
80 & 100mm (3 & 4")
15-50mm (-2")
40 & 50mm (1 & 2")
HRW955CC
HRW955CN
HRW999CC
HRW999CN
HRG933CC
HRG955CC
H2
Face-to-face RF
Face-to-face RJ
Flange diameter
CL to top of stem
CL to bottom of
body / cap
Handwheel diameter
H1
H2
K
K
L
O
O
R
S
T
U
D
S
15-50
(-2")
H1
CO
H1
80
(3")
100
(4")
150
(6")
200
(8")
250
(10")
300
(12")
381
15
384
15.1
241
9.5
44.5
1.75
46
1.81
217
8.54
156
6.14
93
3.66
119
4.69
28.5
1.12
34
1.34
42
1.65
41
1.61
127
5
156
6.13
913
35.9
114
250
B7
457
18
460
18.1
292
11.5
50.8
2
52.4
2.06
232
9.13
170
6.69
105
4.13
133
5.24
28.5
1.12
34
1.34
42
1.65
41
1.61
157
6.19
181
7.13
913
35.9
125
276
B7
610
24
613
24.1
381
15
61.9
2.44
63.5
2.5
273
10.7
578
22.8
111
4.37
216
8.5
241
9.5
595
23.4
105
4.13
595
23.4
264
581
-
737
29
740
29.1
470
18.5
69.9
2.75
71.4
2.81
316
12.4
787
31
251
9.88
279
11
270
10.6
419
16.5
452
17.8
227
8.94
256
29.8
591
1300
-
838
33
841
33.1
546
21.5
76.2
3
77.8
3.06
395
15.6
787
31
102
4.02
324
12.8
362
14.3
437
17.2
227
8.94
775
30.5
662
1456
-
965
38
968
38.1
610
24
86
3.39
87.3
3.44
-
*
*
*
*
381
15
419
16.5
*
*
*
*
-
300-600mm (12-24")
400-600mm (16-24")
300-600mm (12-24")
400-600mm (16-24")
H1
C O
F
D
S
300
(12")
B
Face-to-face RF
Face-to-face RJ
Flange diameter
D
D
O
O
350
(14")
400
(16")
450
(18")
500
(20")
600
(24")
965
38
968
38.1
610
24
85.8
3.38
87.3
3.44
381
15
419
16.5
1029
40.5
1038
40.9
641
25.2
92.1
3.63
96.8
3.81
413
16.26
466.7
18.4
1130
44.5
1140
44.9
705
27.8
95.3
3.75
100
3.94
470
18.5
523.9
20.63
1219
48
1232
48.5
787
31
108
4.25
114.3
4.5
533
21
593.7
23.4
1321
52
1334
52.5
857
33.8
114.4
4.5
120.7
4.75
584
23
647.7
25.5
1549
61
1568
61.7
1041
41
146.1
5.75
155.6
6.13
692
27.2
771.5
30.4
26
15-50mm (-2")
40 & 50mm (1 & 2")
15-80mm (-3")
40-80mm (1 & 3")
15-50mm (-2")
40 & 50mm (1 & 2")
100 & 150mm (4 & 6")
100mm (4")
HRWA55CC
HRWA55CN
HRWA66CC
HRWA66CN
HRWA99CC
HRWA99CN
HRGA55CC
HRGA55CN
15-80mm (-3")
15-80mm (-3")
50mm (2")
50mm (2")
15-50mm (-2")
40 & 50mm (1 & 2")
100 & 150mm (4 & 6")
100mm (4")
H2
H1
CO
H1
D
S
15
(")
B
Face-to-face RF
Face-to-face RJ
Flange diameter
D
D
CL to top of stem
CL to bottom of
body / cap
Handwheel diameter
H1
H2
J
K
K
L
O
O
R
S
T
U
20
(")
25
(1")
40
(1")
50
(2")
80
(3")
100
(4")
150
(6")
216
8.5
216
8.5
121
4.76
28.6
1.13
28.6
1.13
104
4.09
76
3
31
1.22
68
2.68
13
0.51
19
0.75
24
0.94
19
0.75
35
1.38
60.3
2.37
261
10.3
4.5
10
B8
229
9
229
9
130
5.12
31.8
1.25
31.8
1.25
127
5
97
3.82
36
1.42
76
3
17
0.67
24
0.94
29
1.14
22.2
0.87
43
1.7
66.7
2.63
261
10.3
8.5
19
B9
254
10
254
10
149
5.87
35
1.38
35
1.38
127
5
97
3.82
36
1.42
76
3
17
0.67
24
0.94
29
1.14
22.2
0.87
51
2
71.4
2.81
261
10.3
13.5
30
B9
305
12
305
12
178
7
38
1.5
38
1.5
164
6.46
116
4.57
60
2.36
104
4.09
25.3
1
26
1.02
34
1.34
35
1.38
73
2.87
92
3.62
685
27
16
35
B5S
368
14.5
372
14.6
216
8.5
44.5
1.75
46
1.81
174
6.85
126
4.96
63
2.48
106
4.17
25.3
1
26
1.02
34
1.34
35
1.38
92
3.62
124
4.88
685
27
68
150
B5S
470
18.5
473
18.6
267
10.5
54
2.13
55.6
2.19
212
8.35
163
6.42
93
3.66
119
4.69
28.5
1.12
34
1.34
42
1.65
41
1.61
127
5
168
6.61
913
35.9
118
260
B7
546
21.5
549
21.6
311
12.2
60.3
2.38
61.9
2.44
186
7.32
560
22
102
4.02
133
5.24
157
6.18
194
7.64
243
9.5
111
4.37
508
20
161
355
-
705
27.8
711
28
394
15.5
89.1
3.5
92.1
3.63
-
For details of screwed and socket weld end valves 15-50mm see Class 800 Regular Pattern
27
Refer
to
SAV
for
dimensions
216
8.5
248
9.76
Refer
to
SAV
for
dimensions
-
H1
C O
F
D
S
150
(6")
B
Face-to-face RF
Face-to-face RJ
Flange diameter
D
D
F
Handwheel diameter
H1
O
O
R
S
T
Raised face
diameter RF
Raised face
diameter RJ
CL to face of
handwheel
CL valve to
CL operating spindle
CL to top of
handwheel
kg
Weight (approx)
lb
200
(8")
250
(10")
300
(12")
350
(14")
400
(16")
450
(18")
705
27.8
711
28
394
15.5
89.1
3.5
92.1
3.63
211
8.3
813
32
121
4.75
216
8.5
248
9.76
365
14.4
13.7
5.4
653
25.7
257
567
832
32.8
841
33.1
483
19
98.4
3.87
103
4.06
272
10.7
813
32
172
6.8
270
10.6
318
12.5
500
19.7
60
2.4
720
28.3
521
1149
991
39
1000
39.4
584
23
114.3
4.5
119.1
4.69
1130
44.5
1146
45.1
673
26.5
130.2
4.5
135.1
5.32
1257
49.5
1276
50.2
749
29.5
139.8
5.13
144.3
5.68
1384
54.5
1407
55.4
826
32.5
152.5
5.5
163.6
6.44
1537
60.5
1559
61.4
914
36
168
6.63
179.4
7.07
324
12.75
372
14.6
381
15
438
17.2
413
16.3
489
19.2
470
18.5
546
21.5
533
21
613
24.1
28
15-50mm (-2")
15-100mm (-4")
15-50mm (-2")
15-100mm (-4")
HRWB66CC
HRWB99CC
HRGB33CC
HRGB55CC
K
E
H1
C O
H1
50mm (2")
15-50mm (-2")
150 & 200mm (6 & 8")
150 & 200mm (6 & 8")
H2
F
A
H2
15
(")
A
End-to-end
screwed valves
Face-to-face RF
Face-to-face RJ
Flange diameter
D
D
CL to top of stem
CL to bottom of
body / cap
H1
H2
J
K
K
L
O
O
U
kg
lb
20
(")
25
40
50
(1") (1") (2")
89
133
133
3.5
5.24 5.24
264
273
308
10.4 10.7 12.1
264
273
308
10.4 10.7 12.1
133
140
159
5.24
5.5
6.26
36.6 38.1 41.3
1.44
1.5
1.63
36.6 38.1 41.3
1.44
1.5
1.63
104
127
127
2.2
3.35 3.66
76
97
97
3
3.82 3.82
31
41.5 41.5
1.22 1.63 1.63
68
76
76
2.68
3
3
13
17
17
0.51 0.67 0.67
19
24
24
0.75 0.94 0.94
24
29
29
0.94 1.14 1.14
19
22.2 22.2
0.75 0.87 0.87
35
43
51
1.38 1.69 2.01
65.1
73
82.6
2.56 2.87 3.25
230
318
318
9.06 12.5 12.5
2.5/13 6.8/18 17/22
5.5/29 15/40 37/49
B8
B9
B9
80
(3")
100
(4")
150
(6")
200
(8")
914
36
927
36.5
483
19
114.4
4.5
120.6
4.75
229
9.02
384
15.12
387
15.24
203
8
50.7
2
52.3
2.06
250
229
9.02
451
17.8
454
17.9
235
9.25
57.2
2.25
58.7
2.31
250
578
22.8
584
23
305
12
73.0
2.87
76.2
3
307
673
26.5
683
26.9
356
14
82.6
3.25
87.3
3.44
253
171
6.73
119
4.69
119
4.69
25.4
1.00
25
0.98
32
1.26
35
1.38
64
2.52
101.6
4
685
27
37/63
82/138
B5S
171
6.73
119
4.69
119
4.69
25.4
1.00
25
0.98
32
1.26
35
1.38
92.1
3.63
133
5.24
685
27
37/74
82/163
B5S
213
8.39
165
6.5
165
6.5
28.5
1.12
34
1.34
42
1.65
41
1.61
127
5
168
6.61
913
35.9
155
342
B7
233
9.17
165
6.5
165
6.5
28.5
1.12
34
1.34
42
1.65
41
1.61
157
6.18
203
8
913
35.9
230
507
B7
29
250 300
(10") (12")
Refer to
Serck Audco Valves for
dimensions
216
8.5
279
11
-
270
10.6
340
13.4
-
324
12.8
425
16.8
-
381
15
495
19.5
-
J
D
E
C
H1
H2
F
B
API 2000
API 3000
52
78
103
52
78
(21/16") (31/8") (41/16") (21/16") (31/8")
B
Face-to-face RJ
Flange diameter
CL to top of stem
CL to bottom of
body / cap
H1
H2
J
K
K
L
O
U
kg
lb
295
11.6
165
6.5
33.3
1.31
176
6.93
116
4.57
56
2.2
105
4.13
19
0.75
25
0.98
32
1.26
27
1.06
108
4.25
495
19.5
24.5
54
B4
359
14.1
210
8.25
39.7
1.56
217
8.54
143
5.63
85
3.35
116
4.57
25.3
1
26
1.02
34
1.34
35
1.38
146
5.75
685
27
46
101
B5S
435
17.1
273
10.7
46
1.81
232
9.13
165
6.5
93
3.66
133
5.24
25.3
1
26
1.02
34
1.34
35
1.38
175
6.89
685
27
85
187
B5S
30
372
14.6
216
8.5
46
1.81
174
6.85
126
4.96
63
2.48
106
4.17
25.3
1
26
1.02
34
1.34
35
1.38
124
4.88
685
27
38
84
B5S
384
15.1
241
9.5
46
1.81
217
8.54
156
6.14
93
3.66
119
4.69
28.5
1.12
34
1.34
42
1.65
41
1.61
156
6.13
913
35.9
85
187
B7
API 5000
103
52
78
103
(41/16") (21/16") (31/8") (41/16")
460
18.1
292
11.5
52.4
2.06
232
9.13
170
6.69
105
4.13
133
5.24
28.5
1.12
34
1.34
42
1.65
41
1.61
181
7.13
913
35.9
125
276
B7
372
14.6
216
8.5
46
1.81
174
6.85
126
4.96
63
2.48
106
4.17
25.3
1
26
1.02
34
1.34
35
1.38
124
4.88
685
27
38
84
B5S
473
18.6
267
10.5
55.6
2.19
212
8.35
163
6.42
93
3.66
119
4.69
28.5
1.12
34
1.34
42
1.65
41
1.61
168
6.61
913
35.9
86
190
B7
549
21.6
311
12.2
61.9
2.44
228
8.98
191
7.52
102
4.02
133
5.24
28.5
1.12
34
1.34
42
1.65
41
1.61
194
7.64
913
35.9
129
284
B7
Materials
Body Materials
SAV Specification
CARBON
STEEL
Used for
Comparable
Specifications
Form
BS 1504-161
Grade 480
CASTING
Bodies screwed
end - 1"
sizes
BS 1503164-490
FORGING
Plug Materials
SAV Specification
SG IRON
Comparable
Specifications
Form
ASTM A105 or
ASTM A216 Gr. WCB
BS 1503-164-490
BS 1504-161
FORGING/
CASTING
BS 970
Gr. 070 M20
CARBON
STEEL
Used for
- 1"
Case Hardened
NACE ENP 0.003"
ASTM A29
GR 1021
WROUGHT
BAR
1 - 36"
Class 600
ASTM A395
CASTING
31
Materials
Stem Materials
SAV Specification
Used for
ALLOY
STEEL
All classes
- 4"
Some larger sizes
CARBON
STEEL
ASTM A105
Max. Hardness Rc. 22
Most valves
6" and above
all Classes
STAINLESS
STEEL
Comparable Specifications
Corrosive services
or low
temperatures
AISI 4140
BS 1503-164-490
Cover Materials
SAV Specification
Used for
Comparable Specifications
Form
ASTM A105
CARBON
STEEL
ALLOY
STEEL
" - 1"
BS 1503-164-490
FORGING
1" and
above all
Classes
BS 1501-151
Gr. 430
PLATE
Some large
valves
AISI 140
FORGING
Bolting Materials
SAV Specification
Used for
ALLOY
STEEL
STUDS
All Classes
1" and larger
CARBON
STEEL
NUTS
All Classes
1" and larger
32
Comparable Specifications
Super-H Torque
The pressure balance and Super-LoMu features ensure that a Super-H valve always turns with the lowest
possible turning effort compatible with tight shut-off and service conditions.
Figures given in the table are for normal maximum turning efforts at the valve stem. These can occur on
full differential pressure, operating from closed to open. The maximum turning effort can occur either at the
initial break, or at the port break (about 35 degrees from closed, where the port first breaks into the line).
Whether port or initial break torque is the higher figure depends on the particular valve design and service
conditions.
The figures quoted are based on actual test data. These conditions have been specifically chosen to give
a good approximation to a normally expected operating maximum. When sizing an actuator, a safety factor
of at least 30% should be added to the quoted figures to allow for variations in working conditions. We
would advise that any actuator sizing be checked with Serck Audco Valves.
Line pressure has a direct effect on turning effort - for example if the line pressure is reduced to zero, the
torque at the stem will be approximately 75% of the figures shown for full differential pressure. There are
many other factors which influence valve torque including the operating regime of the valve and the extent
of any erosive or corrosive damage.
Be very careful when selecting an actuator with a switch valve mechanism.
Torque (Nm)
Class 150
Size
Short
Class 300
Regular Venturi
Short
Class 600
CL800
Class 900
Class 1500
CL2500
Regular Venturi Regular Venturi Regular Regular Venturi Regular Venturi Regular
15 (")
47
54
54
54
20 (")
61
67
69
74
25 (1")
81
94
96
101
244
81
40 (1")
149
210
157
162
515
210
212
216
691
474
542
976
50 (2")
67
67
94
189
80 (3")
162
162
230
366
100 (4")
237
237
338
150 (6")
296
570
610
200 (8")
705
745
423
1080
677
677
1490
2400
2400
1090
6640
949
1360
1220
610
2030
1080
2710
3250
1650
1900
1220
2580
2030
4730
2510
2440
4070
2980
2200
4390
350 (14")
1900
3120
4070
400 (16")
2510
3800
5420
5400
450 (18")
2710
4610
6620
500 (20")
2850
5420
9450
8100
600 (24")
3660
6750
12150
650 (26")
750 (30")
900 (36")
33
Sealant Guns
Sealant guns are fitted with flexible hoses giving a hook-on connection to the combination sealant injector
on the valve.
Type 400-D
Hand operated hydraulic gun, fitted with a pressure gauge. This gun is
designed to take Size K sealant sticks. Effortless to operate and gives
positive indication of when valve has been fully charged. Further information
available on request.
Type ALG 4
This gun is designed to take pre-packed cartridges of soft grade sealant which
screw into the body of the gun and which can be removed either when empty
or when a change of sealant is necessary.
34
Suitability Tests
The table below summarises our general sealant recommendations. Further details for specific services
are contained in the Chemical Resistance Section of our catalogue.
Where there is any doubt as to the suitability of a particular sealant for a given service, tests should be
carried out in a new clean valve. Experience shows this is the only satisfactory way to conduct such tests.
Laboratory tests carried out by immersing a stick of sealant in a beaker of the line fluid have proved most
misleading. Where samples of fluids can be supplied, together with details of temperatures and pressure
rating involved, we can carry out tests in our own laboratories and give recommendations based upon the
results.
Temperature Range
The temperature range of each sealant is given in these tables but the sealant performance within the
given temperature range may vary with the particular fluid being handled.
Multi-Purpose Sealants
Temp. Range
C (F)
Min.
Max.
Recommended for
Do not
use on
Sealant
Form
Colour
731
H & K Sticks
Cartridges
Bulk
S.S. Bulk
Cream
-15 (0)
-20 (-5)
-25 (-13)
-30 (-22)
230 (450)
230 (450)
230 (450)
230 (450)
Strong acid
solutions,
hydrocarbons,
chlorinated
and aromatic
solvents.
733
H & K Sticks
Cartridges
Bulk
Cream
0 (32)
-10 (12)
-15 (0)
250 (480)
250 (480)
250 (480)
Strong
alkali and
high aromatic
and
chlorinated
solvents.
733LT
K Sticks
Cartridges
Bulk
Brown
-30 (-20)
-46 (-50)
150 (300)
100 (200)
As for 733
Specialised Sealants
A range of specialised sealants is also available for other applications - please contact Serck Audco for
recommendations.
35
35
35
150
240
1*
1*
Single - 170
Box of 12 - 2270
Single - 230
Box of 12 - 2760
* Note: Size H and K sticks are packed singly in cylindrical containers or in boxes of 12.
Gun Sealants
Type ALG4 - Pre-packed cartridge of soft grade sealant.
Type CL500 - K Stick.
Type ALG3 - H Stick.
Sealant can be purchased in bulk in larger containers. Bulk supplies available are:
Type of
Container
Can
Can
Pail
Drum
Drum
Net Weight
3 kg
5 kg
18 kg
80 kg
180 kg
40
24
24
36
Accessories
Extension Columns
Valves for above ground operation are available with
elevated gear unit mounting and vertical handwheel as
shown. Available in a range of spindle lengths. Extension
columns in other configurations are available on request.
Please contact Serck Audco Valves for more information.
Locking Devices
A simple range of locking and interlocking devices is available for most wrench operated flanged valves.
They enable the wrench to be locked in either the OPEN or SHUT position or, if desired, in both positions.
Please specify which is required when ordering.
Locking devices to prevent unauthorised operation of a valve can be fitted to most Audco valves. Similar
provisions can be made for gear operated valves.
37
Sizes: 15 to 600mm.
Sizes: 15 to 300mm.
Materials and Ratings: Cast Iron ANSI 125, Carbon Steel ANSI 150 and 300.
Pressures: Up to 50 bar.
Sizes: 50 to 600mm.
38
Sizes: 15 to 300mm.
q