V- 30/ 40

VER:IM-V051800
NO:P20ABEV34A

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CONTENT
PAGES
PREFACE, INTRODUCTION, COPYRIGHT....................................... I, II, III
1. SAFETY PRECAUTIONS
1-1 SAFETY RULES............................................................................................... 1-1
1-2 GENERAL SAFETY INSTRUCTIONS............................................................ 1-3
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY......................................... 1-5
1-4 DANGER AREAS............................................................................................. 1-9
2. MACHINE FEATURE
2-1 NOMENCLATURE .......................................................................................... 2-1
2-2 MACHINE OUTLINE DIMENSION...................................... 2-3
2-3 SPECIFICATION............................................................................................... 2-7
3. TRANSPORTATION
3-1 PRECAUTION................................................................................................... 3-1
3-2 TRANSPORTATION DRAWING................................................. 3-2
3-3 TRANSPORTATION-FLOOR DRAWING....................................................... 3-4
4. INSTALLATION
4-1 PRECAUTION.................................................................................................. 4-1
4-2 ENVIRONMENTAL REQUIREMENT............................................................ 4-1
4-3 THE PROCEDURE OF INSTALLATION MACHINE .................................... 4-3
5. KEY PARTS FEATURES
5-1 PNEUMATIC SYSTEM ................................................................................. 5-1
5-1-1 FRL UNIT .................................. 5-1
5-1-2 TECHNICAL DATA AND OUTLINE DIMENSION.................................. 5-2
5-1-3 THE SETTING METHOD OF FRL UNIT .................................................. 5-3
5-1-4 THE LOOP SKETCH OF PNEUMATIC SYSTEM................................. 5-4
5-1-5 THE ROUTE SKETCH OF PNEUMATIC SYSTEM............................... 5-5
5-2 COOLANT SYSTEM ..................................................................................... 5-7
5-2-1 OUTLINE DIMENSION OF COOLANT PUMP......................................... 5-7
5-2-2 TECHNICAL DATA.................................................................................... 5-7
5-2-3 POSITION OF TERMINAL BOX................................................................ 5-7
5-2-4 PIPE WORK................................................................................................. 5-7
5-2-5 ELECTRICAL CONNECTION.................................................................... 5-8
5-2-6 PHASE OF THE PUMP............................................................................... 5-8
5-2-7 TROUBLESHOOTING................................................................................ 5-8

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5-3 SPINDLE OIL COOLER SYSTEM ..................................................... 5-9
5-3-1 OUTLINE DIMENSION.............................................................................. 5-9
5-3-2 CIRCUIT DIAGRAM................................................................................... 5-9
5-3-3 WIRE CONNECTION.................................................................................. 5-10
5-3-4 GENERAL CAUTION................................................................................. 5-10
5-3-5 MAINTENANCE.......................................................................................... 5-11
5-3-6 TROUBLESHOOTING................................................................................ 5-12
5-4 LUBRICATION SYSTEM ............................................................................. 5-13
5-4-1 OUTLINE DIMENSION............................................................................... 5-13
5-4-2 FULL UP LUBRICATION OIL ................................................................... 5-13
5-4-3 THE LUBRICATION SYSTEM SKETCHES OF AXES ............................. 5-15
5-4-4 THE LUBRICATION SYSTEM SKETCHES OF AXES............................. 5-16
5-5 HEAT EXCHANGER SYSTEM .................................................................... 5-17
5-5-1 OUTLINE DIMENSION OF HEAT EXCHANGER.................................... 5-17
5-5-2 GENERAL CAUTION................................................................................. 5-17
5-5-3 SPECIFICATION AND TECHNICAL DATA.. 5-17
5-5-4 BASIC MAINTENANCE.. 5-18
6 OPERATION
6-1 MISCELLANEOUS FUNCTION (M FUNCTION/M CODE) ......................... 6-1
6-2 SPECIFYING THE SPINDLE SPEED (S FUNCTION/S CODE) ................ 6-1
6-3 TOOL NUMBER CODE (T FUNCTION/T CODE) ......................................... 6-1
6-4 SPECIFYING THE FEED RATE (F FUNCTION) ........................................... 6-1
6-5 PREPARATORY FUNCTION (G FUNCTION) .............................................. 6-2
6-6 PROGRAM ...................................................................................................... 6-2
6-7 COORDINATION SYSTEM ............................................................................ 6-3
6-8 MDI KEYBOARD & PANEL ....................................................................... 6-5
6-9 MDI KEYBOARD FUNCTIONS ..................................................................... 6-7
6-10 FUNCTIONAL BUTTONS DESCRIPTION................................................... 6-9
6-11 FUNCTION OPERATION.......................................................................... 6-16
7 CLEAN AND MAINTENANCE
7-1 DAILY MAINTENANCE................................................................................. 7-1
7-2 WEEKLY MAINTENCE................................................................................... 7-2
7-3 SEMIANNUAL MAINTENANCE.................................................................... 7-2
7-4 ANNUAL MAINTENANCE............................................................................. 7-3
7-5 ENVIRONMENTAL CLAIMS.......................................................................... 7-3
7-6 OUR GOAL....................................................................................................... 7-3
7-7 WASTE TREATMENT..................................................................................... 7-4
APPENDEXI-M CODEAPPENDEX II-G CODE -Caution: Spindle Operation
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- I -

PREFACE
Thank you for purchasing the CNC MACHINE TOOL CENTER. We at
Leadwell are confident your purchase will greatly expand your work
capacity and efficiency. This issue has been prepared to assist you on
ordering replacement, servicing parts, technical problem for the type of
V-40. Due to constant improvement in design, you may find slight
variations from the machine delivered to you. This merely indicates that
equipment improvements have been made to better meet your
requirements. If you have any question on your machine or this
publication, please contact your Leadwell dealer or local agent.
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- II -

BRIEF INTRODUCTION OF LEADWELL
Founded in 1980, Leadwell CNC Machines Mfg., Corp., is now the
largest CNC machine tool maker in Taiwan. Leadwell is constantly
searching for perfection by upgrading the performance, product quality
and reliability of its products which range from CNC Vertical /Horizontal
Machining Centers, Turning Centers, Plastic Injection Molding Machines,
Grinders, Tapping/Drilling Machines to Laser Cutting Machines, 5-face
Machining Centers and Flexible Manufacturing Systems (FMS).
In 1993 Leadwell received the Outstanding Product Award --SYMBOL
OF EXCELLENCE and its quality passed ISO recognition. Hence,
Leadwell products are recognized as highly reliable. In October, 1997
Leadwell has received the National Quality Award by the Executive Yuan,
R.O.C. We have developed our products total quality management with
outstanding result. J anuary of 1999, the grate month, Leadwell passed a
certification of ISO-14001 from the Bureau of Commodity Inspection
And Quarantine (BCIQ) Ministry of Economic Affairs Taiwan.
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- III -

CHANGES AND COPYING
Leadwell reserves the right to make any change or modification to this
manual without giving previous notice and without incurring any
obligation. You may not reproduce or transmit in any form or by any
means without the written permission of Leadwell.
Copyright 2005 LEADWELL CNC Machines Mfg., Corp. All rights
reserved.


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1-1

1 SAFETY PRECAUTIONS
This machine is provided with a number of safety devices to protect personnel
and equipment from injury and damage. Operators should not, however, rely
solely upon these safety devices but should operate the machine after fully
understanding what special precautions to take by reading the following
statements thoroughly.
1-1 SAFETY RULES
However, safe operation cannot be ensured if operators use a CNC
Machine Center improperly or do not follow safety rules properly.
Failure to comply with these rules may result in death, injury, or
damage to the machine and/or products. In addition to the safety
information in this manual, common sense tells us there are many
"Don'ts" when operating a machine. Unless an operation is specifically
stated in this instruction manual, consider that operation a "Don't".
1-1-1 The basic conditions given below must always be strictly followed.
Only qualified personnel are permitted to maintain and/or operate this
machine.
Read the instruction manual thoroughly and make sure the contents are
completely understood in order to operate a machine efficiently and safely.
Always keep this safety paragraph and the instruction manual at a
designated place near the machine so that they can be easily accessed
whenever required.
Use safety shoes which are not damaged by oil, safety goggles with side
covers, safety clothes and other safety protection.
Keys must be kept by a senior qualified person.
Be sure there are no articles around the machine.
Turn off the power source before leaving, checking and daily work.
All persons concerned with operation and maintenance of this machine
must be aware of the emergency stop buttons and switches' location,
functions and operation.
In the event of power failure, turn off the main circuit breaker
immediately.
Use the recommended hydraulic oils, lubricants and grease or acceptable
equivalents.
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1-2

Replacement fuses should have the proper current ratings.
Protect the NC unit, operating panel, electric control panel, etc., from
shocks, since this could cause a failure or malfunction.
Do not change parameters, volumes and other electrical settings
unnecessarily. If such changes are unavoidable, record the values prior the
change so that they can be returned to their original settings if necessary.
Do not soil, scratch or remove the caution plate. Should it become illegible
or be missing, order another caution plate from the supplier.
Whenever operating a forklift truck, over-crane similar equipment, special
care should be taken to prevent collisions and damage to surroundings.






























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1-3

1-2 GENERAL SAFETY INSTRUCTIONS
1-2-1 CAUTIONS OF OPERATING MACHINE:
Only well-trained personnel may operate this machine.
Always wear helmet, protecting glasses, safety shoes and other protecting equipment as
required while operating this machine.
Do not wear loose clothing or jewelry that can be caught by moving parts of machine.
Do not touch the chip and blade tip of the cutter with naked hands or the moving parts
with gloves.
During operating, do not take the chip away or touch the rotating portion parts with
naked hands and other tools.
When performing heavy-duty machining, carefulley prevent chips from being
accumulated since hot chips can catch fire.
Do not touch any switches with wet fingers.
Always remember the position of the emergency stop button, so that you can press the
button immediately if accident occurred.
Never operate the machine, unless everything is completely set down.
Do not use fuses other than those are specified.
Pay attention to the high voltage devices and keep away from them as possible as you
can.
When the machine is operating, do not put your hands into the rotating and moving
objects.
Stop the machine before adjusting the position of coolant nozzle or disposing the chips.
Always turn off the power before performing maintenance or inspection.
Cables, cords or electric wires whose insulation is damaged can produce current leaks
and electric shocks. Before using, please check their condition.
Do not operate switches with gloves. This could cause malfunctions, damage, etc..
Do not cut the kind of material which are easy to cause fire on this machine, such as
magnesium, magnesian ally or other material with lower melting point.
During automatic operating, never open the machine door occasionally.
During the time of worming, do not touch or operate the machine parts.
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1-4

1-2-2 ROUTINE INSPECTIONS:
Check pressure gauges for proper reading
Check motors and other parts for abnormal noises.
Check the motor lubrication, sliding parts for evidence of proper lubrication.
Check safety covers and safety devices for proper operation.
Before the first time to use, each sliding parts must be freshly lubricated after unpacking
or keeping the machine idle for a period. For the lubricant and so on, keep the lubricating
oil pump working until oil oozes out from wiper. Contact our service station or agents in
connection with what procedure should be taken since it depends on the type of machine.
Clean the tank so that any abnormalities can be found easily.
Make sure that the gauges for hydraulic pressure, air pressure, lubricating oil pressure
indicated the correct values.
Make sure that lubricating oil and hydraulic oil are properly supplied to the correct
places.
Oil reserviors should be filled to indicated levels. Check and fill it up, if necessary.
Check the coolant level on the tank, and fill it with coolant, if necessary.
All parts and waste oils should be removed by the operator and placed far enough away
from the machine set.
1-2-3 WARM UP AND PREPARATION:
The power cable from the factory feeder switch to the machine main circuit breaker must
check if there is a sufficient sectional area to handle the electric power usage.
Warm up the machine, especially the spindle and feed shaft by running them for ten to
twenty minutes with about half or one-third the maximum speed in the automatic
operation mode.
Wire ropes or slings should be strong enough to handle the loads and should conform to
the mandatory provisions.
Tools should conform to the machine specifications, dimensions and type.
After installing a tool, make a trial run.
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1-5

1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY
1-3-1 WARNING SIGNS AND LABELS:


There are several specific safety signs and labels on your machine. These signs and labels
are attached to the machine at easy-to-see locations.
DANGER: Indicated an imminently hazardous situation, which if not avoided, could result
in death or serious injury.
WARNING: Indicated a potentially hazardous situation, which if not avoided, could result in
death or serious injury.
CAUTION: Indicated a potentially hazardous situation, which if not avoided, might result
moderate danger to the machine and death or serious injury.
LABELS: Indicated some special purpose or production examined by Q.C. DEP..
Make sure that you can read all warning and instruction labels. Clean or replace these
labels if you can not read clearly. By using a cloth, water and soap clean surface of them.
Do not use solvent, gasoline or unknown solution. You must replace new labels if they are
broke, missing or can not be recognized. In addition to the information given on safety
labels, there is a variety of other cautionary information which must be observed by
operators during machine installation, operating and maintenance. Read all safety-related
information carefully.
Failure to observe the danger of caution information can lead operators a serious injury or
damage to the machine. Always observe this information during machine installation,
operation and maintenance.
Those warning and sign labels as shown as following pages.


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1-6
1-3-2 WARNING SIGNS AND LABELS:
(Drum type ATC)
3.Temperature rise less than 20C
idled over 72hrs
(Max.speed=100%rpm)
Spindle speed
(2) Check list of spindle warming up procedure.
Please give close attention to the dynamic balancing requirement of tooling
(1) Only run the spindle with correct tool loaded.Never run the spindle without tool.
B.To ensure smooth running and prolonged life of the spindle,Please warm up to the
A.Please check cylinder oil level regularly.(specification R32)
before running at high speed.
recommended procedure below.
Spindle has been
Daily running
Situation
30%
2.60%
1.30%
CAUTION
1.Any noise
2.Any abnormal vibration
3.Temperature rise less than 20C
2.Any abnormal vibration
1.Any noise
Check item
(Minute)
Time
(O)
15
15
15
(X)
environment should be less than 20C.
temperature about 5C,keep on warming up according to the list above.
If speed exceeds 8000rpm, the dynamical balance of the tool must below 2.5u.
If not resolvable abnormal situations happen during operation,please contact with agents.
The definition of 20C is that the temperature difference between spindle and
decrease the speed to 1000rpm;after the temperature is higher than environmental
Please notice every step of the process, if the temperature rise exceeds 20C,please
Spindle has been
idled over two weeks
4.80%
3.65%
2.50%
1.25%
5.100%
1.Any noise
2.Any abnormal vibration
3.Temperature rise less than 20C
15
15
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15
15


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1-7
1-3-3 WARNING SIGNS AND LABELS:



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1-8
1-3-4 WARNING SIGNS AND LABELS:


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1-9
1-4 DANGER AREAS
1-4-1 THE AREA WITH MOVING PARTS:
When no safety guarding, the inside of machine is an extremely dangerous
area due to High-speed spindles rotation, tool X, Y and Z axes movements,
tool magazine rotation, tool arm rotation, swin arm of pallet rotation and
quill motions. In addition to chips and coolant are constantly bouncing
and splashing in a wet, very hot environment. In electric controlling
cabinet, it is touched, can produce current leak and electric shock without
protection or insulation acrylics. So we had not stuck labels on the
cabinet but also warning statements in the instruction manual. (Refer to
the following drawings)



All areas inside the body cover are Danger area.


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1-10
1-4-1 COMPONENTS HIGH VOLTAGE:


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2-1
2 MACHINE FEATURE:
2-1 NOMENCLATURE:
V-30


ITEM DESCRIPTION
1 COLUMN UNIT
2 SPINDLE HEADSTOCK UNIT
3 SPINDLE UNIT
4 TABLE UNIT
5 SADDLE UNIT
6 BASE UNIT
7 DUAL COIL TYPE CHIP CONVEYOR
8 SHEET METAL ENCLOSURE GUARDS UNIT
9 OPERATION CABINET UNIT
10 THREE AXES TRANSMISSION UNIT & TELESCOPIC COVERS
11 POWER CABINET UNIT
12 COOLANT TANK UNIT

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2-2
V-40


ITEM DESCRIPTION
1 AUTOMATIC TOOL CHANGER UNIT
2 BASE UNIT
3 SADDLE UNIT
4 TABLE UNIT
5 SPINDLE HEADSTOCK UNIT
6 SPINDLE UNIT
7 SHEET METAL ENCLOSURE GUARDS UNIT
8 OPERATION CABINET UNIT
9 THREE AXES TRANSMISSION UNIT & TELESCOPIC COVERS
10 COLUMN AND BALANCE WEIGHT UNIT
11 POWER CABINET UNIT
12 COOLANT TANK UNIT

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2-3
2-2 MACHINE OUTLINE DIMENSION:


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2-4


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2-5
MACHINE OUTLINE DIMENSION (OPTION)



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2-6




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2-7

2-3 SPECIFICATION OF MACHINE:
V-30
Capacity
X-axis travel mm(in)
760(30)
Y-axis travel mm(in)
410(16)
Z-axis travel mm(in)
410 (16)
Distance from table(pallet) top to spindle end mm(in)
130-540(5.1-21.3)
Distance from column front to spindle center mm(in)
438(17)
Table
Size of working surface mm(in)xmm(in)
890x400(35x15.7)
Permissible mass of workpiece kg(lb)
300(660)
Table working surface configuratin mm(in)
18Tx125x3
Height from floor to table top mm(in)
830(32.6)
Spindle
Spindle speeds min
-1 8000
Number of spindle speed ranges
1
Spindle nose(nominal size,NO.)
7/24 Taper,NO40
Spindle bearing inner diameter mm(in)
70 (2.75)
Ratios
1:1
Max. spindle torque N
.
M(ft
.
lbf) 95.5(70.4)
Transmission H.T.D Belt
Tool clamping force Kg(lb) 800 (1760)
Feedrate
Rapid traverse m/min(IPM)
20/20/15(66/66/50)
Feedrate m/min(IPM)
5(16.6)
Jog feedrate mm/min(IPM)
1260(49.6)
A.T.C Drum type Arm type
Tool shank(nominal size,NO.) BT-40
Retention knob(nominal size,NO.)
MAS-P40T-IJIS-B-6339
Tool storage capacity
20 24
Max. tool diameter(with adjacent tools) mm(in)
95(3.7) 80(3.15)
Max. tool diameter(without adjacent tools) mm(in)
150(5.9) 110(4.3)
Max. tool mass kg(lb) 7(15.4) 7(15.4)
Max. tool length mm(in) 250(9.8) 250(9.8)
Tool change timetool to tool sec
7.5 3
Tool change timechip to chip sec
13 10
Tool selection
Random
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2-8

A.P.C
Number of pallets
---
Method of pallet change
---
Pallet changing time sec
---
MAG drive method
---
Motors FANUC Motor type
Spindle motor30min/cont KW(HP) 7.5(10) p12/8000i
X-axis feed motor KW(HP) 1.2(1.6) c8/2000i
Const torque Nm 8
Thrust force Kgf 410
Ball screw mm 36xP10x1248L
Goo-G G 0.23
Y-axis feed motor KW(HP) 1.2(1.6) c8/2000i
Const torque Nm 8
Thrust force Kgf 410
Ball screw mm 40xP10x888L
Goo-G G 0.23
Z-axis feed motor KW(HP) 1.8(2.4) c12/2000i
Const torque Nm 12
Thrust force Kgf 610
Ball screw mm 40xP10x1120L
Goo-G G 0.175
Hydraulic pump motor KW(HP)
---
Lubricant pump motor W
4
Coolant pump motor KW(HP)
50HZ-0.5(0.67) / 60HZ-0.76(1)
Guide way
X guide way LG24-35-1640L-2
Width mm(in) 334 (13.1)
Guide distance mm(in) 472 (18.5)
Y guide way LG24-35-1000L-2
Width mm(in) 694 (27.3)
Guide distance mm(in) 445.5 (17.5)
Z guide way LG24-35-1080L-2
Width mm(in) 434 (17)
Guide distance mm(in) 464 (18.2)
Power sources
Electrical power supply KVA 25
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2-9

Compressed air pressure Mpapsi 0.6(87)
Compressed air flow rate L/min 400
Capacity
Hydraulic oil tank L ---
Lubricant tank L 2
Coolant tank L 200/300 (OPT)
Machine size FANUC
Height of machine mm(in) 2430(95.6)
Floor space mmxmm(in) 2100(82.6)x2721(107)
Mass of machine Kg(lb) 4500(9000)
Miscellaneous
Positioning accuracy mm
0.01/FULL
Repeatability mm
+/-0.005
Cutting capacity

Milling c.c 210
Drilling mm 38
Tapping M30




















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2-10

2-3 SPECIFICATION OF MACHINE:
V-40
Capacity
X-axis travel mm(in)
1020(40.2)
Y-axis travel mm(in)
510(20.1)
Z-axis travel mm(in)
510 (20.1)
Distance from table(pallet) top to spindle end mm(in)
160-670(6.3-26.4)
Distance from column front to spindle center mm(in)
515(20)
Table
Size of working surface mm(in)xmm(in)
1200x510(4721x19.7)
Permissible mass of workpiece kg(lb)
500(1100)
Table working surface configuratin mm(in)
18Tx100x5
Height from floor to table top mm(in)
830(32.6)
Spindle
Spindle speeds min
-1 8000
Number of spindle speed ranges
1
Spindle nose(nominal size,NO.)
7/24 Taper,NO40
Spindle bearing inner diameter mm(in)
70 (2.75)
Ratios
1:1
Max. spindle torque N
.
M(ft
.
lbf) 114.6(84.5)
Transmission H.T.D Belt
Tool clamping force Kg(lb) 850 (1870)
Feedrate
Rapid traverse m/min(IPM)
20/20/15(66/66/50)
Feedrate m/min(IPM)
5(16.6)
Jog feedrate mm/min(IPM)
1260(49.6)
A.T.C Drum type Arm type
Tool shank(nominal size,NO.) BT-40
Retention knob(nominal size,NO.)
MAS-P40T-IJIS-B-6339
Tool storage capacity
20 24
Max. tool diameter(with adjacent tools) mm(in)
95(3.7) 80(3.15)
Max. tool diameter(without adjacent tools) mm(in)
150(5.9) 110(4.3)
Max. tool mass kg(lb) 7(15.4) 7(15.4)
Max. tool length mm(in) 250(9.8) 250(9.8)
Tool change timetool to tool sec
7.5 3
Tool change timechip to chip sec
13 10
Tool selection
Random
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2-11

A.P.C
Number of pallets
---
Method of pallet change
---
Pallet changing time sec
---
MAG drive method
---
Motors FANUC Motor type
Spindle motor30min/cont KW(HP) 9(11.7) p15/8000i
X-axis feed motor KW(HP) 1.2(1.6) c8/2000i
Const torque Nm 8
Thrust force Kgf 410
Ball screw mm 40xP12x1580L
Goo-G G 0.23
Y-axis feed motor KW(HP) 1.2(1.6) c8/2000i
Const torque Nm 8
Thrust force Kgf 410
Ball screw mm 40xP10x1248L
Goo-G G 0.23
Z-axis feed motor KW(HP) 1.8(2.4) c12/2000i
Const torque Nm 12
Thrust force Kgf 610
Ball screw mm 40xP10x1120L
Goo-G G 0.175
Hydraulic pump motor KW(HP)
---
Lubricant pump motor W
4
Coolant pump motor KW(HP)
50HZ-0.5(0.67) / 60HZ-0.76(1)
Guide way
X guide way LG24-35-2040L-2
Width mm(in) 409 (16.1)
Guide distance mm(in) 774 (30.4)
Y guide way LG24-35-1240L-2
Width mm(in) 928 (36.5)
Guide distance mm(in) 434 (17)
Z guide way LG24-35-1200L-2
Width mm(in) 434 (17)
Guide distance mm(in) 437 (17.2)
Power sources
Electrical power supply KVA 25
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2-12

Compressed air pressure Mpapsi 0.6(87)
Compressed air flow rate L/min 400
Capacity
Hydraulic oil tank L ---
Lubricant tank L 2
Coolant tank L 200/300 (OP)
Machine size FANUC
Height of machine mm(in) 2585(101)
Floor space mmxmm(in) 2990(117.7)x2929(115)
Mass of machine Kg(lb) 5400(11880)
Miscellaneous
Positioning accuracy mm
0.01/FULL
Repeatability mm
+/-0.005
Cutting capacity

Milling c.c 210
Drilling mm 38
Tapping M30





















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3-1

3. TRANSPORTATION:
3-1 PRECAUTION:
1. Only trained, qualified workers should operate forklift trucks, cranes or similar
equipments and apply slings.
2. The wires used to lift should be checked that they are strong enough for the weight of
machine center and in good condition. The dimensions of wire ropes specified in
manual. (Refer to drawings)
3. Be sure that the wires will not come into contact with any delicate parts of machine
center. Preotect machine by placing cloths or wooden blocks.
4. Before hoisting the machine, make sure all moving units are fixed in place.
5. Be careful and avoid the hoisting wires contacting with any piping, unit, parts,
electric cables.
6. Check around the site of machine and make it clean, proper to be installed, that is,
User may keep machine away from jolts during move or transport machine.
7. Always inspect slings, chains, hoists or other lifting devices prior to us and never
work on a component while it is hanging from a crane or other lifting mechanism.
8. The floor of machine located must be firm, in order to ensure vibration free and
secure fastening. Should the floor not be firm, a concrete foundation is recommended.
9. Keep the machines center of gravity at the center of the forks.
Refer to the next page drawings for hoisting.

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3-2
3-2. TRANSPOTATION DRAWING



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3-3




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3-4
3-3. TRANSPORATION-FLOOR DRAWING



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3-5


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4-1

4. INSTALLATION AND PREPARTION:
4-1 PRECATION:
1. Only trained, qualified workers should operate forklift trucks, cranes or similar equipment
and apply slings.
2. Use only wires of dimensions specified in the manual. They must be strong enough to
support the weight of the machine.
3. Before hoisting the machine, make sure that each of the units is fixed securely.
4. Be careful during remove the machine to proper site and install it.
5. Keep clean around the machine and floor.
6. be sure electrical cables and wire will not be damaged during installing machine.
7. After installation and clean, connect the wire to the power source and ensure the
requirement of power capacity is proper.
8. Before using, remove the anti-rusty oil by rags with paraffin or fueloil. Toluene
compounds must not be used.
4-2. ENVIRONMENTAL REQUIREMENT:
1. Where the machine avoid exposing to the direct sunlight and/or near to a heat source, etc..
Ambient temperature during operation should be 0 thru 40.
2. Avoid a location where the humidity is considerable fluctuating and/or it is highly humid,
normally 75 and below in relative humidity.
3. Avoid using the machine under such invironments as to be specially dustful and/or to have
a vaporous. organic corrosive gas highly concentrated.
4. Where there is no vibration source in the surroundings.
5. Flat and smooth ground without dust or other particles. The required bearing pressure of
the floor is at least 5000kg/.
6. The machine must be protected from electrical noise sources, such as electric welders and
an electric discharge machines.
7. Always ground machine independently, the ground resistance is 100 ohms or less and the
length of ground cable is as short as possible.
8. The sound pressure level at the operators position is under 85 dbA.
9. Foundation should be constructed of either, reinforced or non-reinforced concrete with
thickness and consistency compatible to industry standards for machine weight.
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4-2
4-3 THE PRECEDURE OF INSTALLATION MACHINE:
1. Position the machine after settling down the machine to the adequate place.
2. Put the foundation pads under the foundation bolts and according to the drawing of
foundation to position machine.

RIGHT SIDE VIEW

FOUNDATION DRAWING NO.VW02001800

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4-3
3. Remove all the fixed blocks and screws:
a. Take away the fixed screws of counter balance in column.
b. Remove the fixed blocks between saddle and base.
c. Remove the fixed blocks between saddle and transmission bracket of Y-axis.
d. Remove the fixed block under ATC.
e. After power on, let headstock upward a little bit to remove the supported block under
spindle.
f. Use MPG and let spindle headstock downward a little bit, then take away the rod of
counter balance in column.
g. Put on the 2 parts on the machine for column.(Refer to the next page following drawing.)
Refer to the following drawings.

V-40 THE FIXBLOCKS OF MANCHINE

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4-4
Right side and left side each way put on a part.



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4-5
4. Install the accessaries:
a. Lock up the front telescopic cover of y-axis.
b. Mount on the front cover of table.
c. Lock up the left side cover of enclosure.
d. Mount the protecting cover on ATC.
e. Pipe coolant pump and coolant tank after settling down the coolant tank.
5. Replace the z-axis motor on transmission housing, if is removed:
a. Tighten the screw S1 on the coupling of z-axis.
b. Tighten the screw S2 on the motor side of z-axis. (Refer to the following drawing)
c. Make 3 axes return to home position after power on.
V-40 MOUNTING DRAWING OF Z AXIS MOTOR

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4-6
6. THE PROCEDURE OF ADJUSTING LEVEL :
1. Let three axes return to the home position.
2. Clean the table surface and put the levels gauge on just as the drawing shown.
3. Adjust the foundation bolts and nuts to make the foundation bolts locate within the slot of
pad.

4. Move X axis to 510mm and Y axis to -255mm . Adjust the foundation bolts and ensure the
bubbles of level gauges in the middle position or keep the deviation within 0.01 mm.
5. Move Y axis to the zero position and -510mm(for V-40) by adjusting the bolts and nuts to
make the difference between the two points within 0.01 mm(V1) /0.04 mm(V2).
6. After returning Y axis to -255mm, move X axis to zero position and1020mm. The
difference value between two points should be within 0.05 mm(V1)/0.04mm(V2).
7. Tighten the foundation bolts and nuts.

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4-7
7. Correct the drum type tool changing position:
a. Z axis returns to home position by manual.
b. Put a tool into spindle by the switch of clamp or unclamp and make sure the distance
between spindle nose and tool edge is within 0.6-0.8 mm.(As drawing shown)

c. Turn off the air source, then orientate spindle by M19.
d. Push the tool magazine toward spindle by hand and check if the tool key match with tool
keyway.
e. Reconnect the air source system.
f. Ensure the movement of tool magazine is smoothly by M21, M22 under manual mode.
g. Adjust the screws of the air cylinders located on top of tool magazine, if the movement is
stagnant.
h. If there is a distance along Z-axis between tool magazine and tool in spindle, adjust to
match with tool key of tool magazine by parameter no. 1850(Z) for 21MB/18MC,
FANUC.
i. If there is an offset between the changing tool pocket of tool magazine and tool key on
spindle, adjust by the orientation pad mounted on orientation wheel of spindle.
j. Make sure everything is smoothly, then from beginning to operate.

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4-8
7-1. Correct the arm type tool changing position:
a. Z axis returns to home position by manual.
b. Put a tool into spindle by the switch of the clamp or unclamp and make
sure the distance between spindle nose and tool edge is within 0.6-0.8
mm.(As drawing shown)

c. Then press the MPG button.
A
ARM
d. Press the button.
SPDL
ORIEN
e. Press the
DGONS
PARAM
f. (Look CRT) Press the button below the (PARAM).
g. (Look below PAGE) Press the button.(page down)

h. Press the button. MDI

i. Press the button. [When (PWO=0 (Can not change date), PWO=1 (can change date)] 1
j. Press the button.(showing 100 alarm) INPUT

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4-9
k. Press the button
DGONS
PARAM
l. (Looking CRT) Press the button below the (DGNOS)
l. press the button.
L
NO. Q
P
m. Press the buttons.(normal D0525 10000000) 2 5 5
n. Press the button. INPUT
o. Press the 1 0 1 1 0 0 0 0 bottons.
p. Press the INPUT buttons.(after finish change it back to D0525 10000000)
q. (Make sure the spindle nose higher than arms top) Press the MPG then press the
buttons.
r. (When you press the button the arm will be move, so take care of you fingers)
CYCLE
SP
s. Make sure the distance between spindle nose and arms top is within (BT type 5.90
0.05mm. (for CAT type is 3.30.05mm)
(If you want to arm to reverse, change the D0526 00100000 to D0526 00100001 then
press
the button .(before you press the cycle start button take care of your
fingers.)
t. Change the DGNOS D0525 10000000 and D0526 00100000 and PARAM PWO=0
BACK
u. Press the MDI M 6 buttons.(for test auto tool change)
CYCLE
START
/.#
EOB



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5-1
5. KEY PARTS FEATURES
5-1 PNEUMATIC SYSTEM :
5-1-1. FRL UNIT :

Filter Regulator

Lubricator

NO. NAME
NO. NAME
1 Body
1 Body
2 Bonnet
2 Sight Dome
3 Valve Assembly
3 Filter Cup
4 Filter Element
4 Damper Guide
5 Baffle
5 Needle Valve
6 Diaphragm Assembly
6 Bowl
7 Deflector
7 O Ring
8 Bowl
8 Damper
9 Spring
10
11 O Ring(Valve)
12 MY seal
13 O Ring

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5-2

5-1-2. TECHNICAL DATA AND OUTLINE DIMENSION :
a. TECHNICAL DATA :
TYPE AC3010 FILTER REGULATOR LUBRICATOR
Max. operating pressure
9.9 kgf/c
Min. operating pressure
1 kgf/c
Regulating range
0.58.5 kgf/ c
Ambient and media temperature
560
Pressure gauge indicated
10 kgf/c
Filter rating
5 m
Filter bowl capacity 20 cm
3
Max. flow rate 1700 l/min
Lubricator bowl capacity 50 c m
3
Recommanded oil
ISO VG 32 (20)
Range of lubricator function
5 drops/min, P
IN
=5 kgf/ c, 40l/min

NOTE : 1. Polycarbonate bowls may be damaged and possibly fail if exposed to synthetic oils,
thinner solvents, trichlorethylene, kerosene or other aromatic hydrocarbons. When
used in above atmosphere, please use a metal bowl.
2. Unsuitable for flow is below 100 normal l/min.
3. The drain line should be 8 mm or more and overall line should be less than 5 M.
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5-3
b. OUTLINE DIMENSION :

5-1-3. THE SETTING METHOD OF FRL UNIT :
a. Check pressure supply before adjusting system pressure.
b. The adjustment knob is a locking type. Pull the knob upward from the bodyuntil an orange
band is visible. (Show on the drawing)

c. Adjust as necessary, that with watch of the pressure gauge and clockwise rotaton of the knob
results in a increasing pressure or counterclockwise turn will reduce the pressure.
d. Then push the knob back into locking position after adjusting.
e. Adjust oil droplet by turning a knob of needle valve, clockwise turn will increase oil capacity
and counterclockwise turn(fully open) will stop the oil droplet.

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5-4
5-1-4. THE LOOP SKETCH OF PNEUMATIC SYSTEM :




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5-5
5-1-5 THE ROUTE SKETCH OF PENUMATIC SYSTEM(STANDARD)




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5-6
5-1-6 OPTION FOR AUTOMATIC TOOL LENGTH MESUREMENT




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5-7
5-2 COOLANT SYSTEM:
5-2-1 OUTLINE DIMENTION OF COOLANT PUMP:


5-2-2 TECHNICAL DATA :
TYPE GRUNDFOS CH4-20
Max. operating pressure
10 bars (0 - +40)
6 bars (+41 - +90)
Min. inlet pressure
0.75 bar (20/ 50Hz)
0.68 bar (20/ 60Hz)
Liquid temperature range 0 - +90
Max. ambient temperature +55
5-2-3 POSITION OF TERMINAL BOX :
a. The terminal box can be changed to any one of 0, 90, 180. It is not allowed
to be changed by user or owner of this machine.
5-2-4 PIPEWORK :
a. The pipe should be fitted so that any tension caused by variations in
temperature does not affect the pump. A strainer is recommended in cases
where solids could enter the suction pipe and block the pump.
b. The pump suction port must be below the lowest coolant level, for the pump is
not self-priming.
c. If a hose is used as suction pipe, it must be non-collapsible and every joint of
the suction pipe should be completely tight.
d. The discharge pipe should be at least the same diameter as the discharge port of
the pump to minimize pressure drop, high flow velocities and noise.

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5-8

5-2-5 ELECTRICAL CONNECTIONS :
a. The electrical connections should be carried out in accordance with local
regulations.
b. The operating voltage and frequency are marked on the nameplate mounted
on pump.
c. The pump must be connected to an external on/off switch.
NOTE : Never make any connections in the pump terminal box unless the
electricity supply has been switched off.
5-2-6 PHASE OF THE PUMP :
a. Signal- phase motor (1x110/220V, 60Hz), do not incorprate motor protection
and must be connected to an approved motor starter. The other incorporate a
thermal overload switch and require no additional motor protection.
b. Three-Phases motor must be connected to a motor starter, the set nominal
current of which must correspond to the electrical data on the nameplate.
NOTE :
1. Do not start the pump at first time using until it has been filled with coolant.
2. Every connection are made as shown on the inside of the terminal box cover.
3. The pump should rotate counter0clockwise when viewed from the motor end
and arrows on the motor fans cover indicated the correct direction of
rotation.
4. To reverse the direction of rotation, switch off the power supply and
interchange any two of inputing supply wire.
5-2-7 TROUBLE SHOOTING :
FAULT CAUSE
Pump does not start. Supply failure.
Control circuit has cut out or is defective.
Motor is defective.
Pump is blocked by impurities.
Pump runs but gives no coolant. Pump is not filled with coolant.
Suction or discharge pipe is blocked by
impurities.
Leakage in suction pipe.
Foot or check valve is blocked.
Pump runs at reduced capacity. Wrong direction of rotation(three-phase).
Suction lift is too great.
Suction or discharge pipe is blocked.
Pump is blocked by impurities.
Foot or check valve is partly blocked.
Pumpstops during operation. Thermal overload switch in motor or external
motor protection cuts out.
Control circuit has cut out.

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5-9
5-3 SPINDLE OIL COOLER SYSTEM
5-3-1 OUTLINE DIMENSION:

TYPE CO-4PT
(L050250t20)
5-3-2 CIRCUIT DIAGRAM:



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5-10
5-3-3 WIRE CONNECTION:
1. Be sure R.S.T are in phase after turning on.
2. Check insulation of compressor and pump before running.
3. 23C temperature meter must set at 25.
4. Operation switch should be ON position.
5. When the negative phase relay is triggered, reconnect two of R.S.T three
lines of power wire.
5-3-4 GENERAL CAUTION:
1. The oil cooler is designed for reducing heat and cooling spindle of CNC
machinery. It can not be used out of the range as following illustration.


2. Oil cooler usse mineral hydraulic oil or lubrication oil and the viscosity is
22-32 Cst. Phosphoric ester, chlorinated, hydrocarbon type fluids, cutting oil,
grinding oil, medicine or corrosion liquids, gasoline, kerosene fuel and
water-soluble liquid can not use on this unit.
3. Do not fall it flat and strike it as moving and put it on a level and solid floor.
4. Locate the oil cooler at well ventilation place where is free from fire hazard
and from direct sunlight or heat.
5. Be sure the pressure of oil pump is set from 4 to 8 kg/cm
2
.
6. The pressure loss of outlet pipe should be below 3 kg/cm
2
.

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5-11
7. Be sure the installation place of oil cooler unit where exhausting and air
suction can be well performed. (Refer to the following sketches)


8. Fit a suction strainer to the suction end of oil piping which is of 100 to 150
mesh (10-15mm metal net), therefore, it will be free from damage of
compressor and drop of cooling capacity. Both suction and discharge pipes
outside must be designed that the size larger than the size of outlet and inlet of
oil cooler.
9. Before removing the air filter must wait for more 10 minutes after turning off
switch.
10. When the refrigerator once stops, wait for more 3 minutes. If not necessary,
do not ON-OFF of the refrigerator.
5-3-5 MAINTENANCE :
1. Be sure to turn off the main power switch when the oil cooler is checked or
maintained.
2. Do not brush or use polishing powder, acid, solvent, benzine and hot water to
clean the surface of case. It is necessary, clean with dry cloths and neutral
detergent.
3. Clean the suction strainer at the suction end of the oil cooler, oil pipes after
work.
4. Wash the air filter once a week.
5. Clean up the dirt on radiator of oil cooler with compressive air once half year.

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5-12

5-3-6 TROUBLE SHOOTING:
SITUATION CAUSE REMEDY
Main power turned on, but
the indicate lamp is not lit.
Negative phase relay is
triggered. Control circuit
protector is blown.
Reconnect the wiring.
Replace the fuse.
Pump runs but no oil flow
and lower oil circulation rate
of air.

J oint of oil piping is
loosened from suction side.
Check the joint of oil pipe
at suction side and tighten
the loose joint.
Suction strainer clogged. Clean the suction strainer.
Change the oil of oil tank if
the oil is contaminated.
The oil level in tank is too
low.
Trace and refill up oil.
undue pressure loss in oil
pipe cause actuation of
relief valve.
Enlarge the oil pipe
diameter or trim shortly the
piping.
Oil viscosity too high. Choose the appropriate oil.
Pump runs but the
refrigerator does not work.
Thermostat is OFF. Shift the thermostat setting
to the lower side until the
refrigerator starts.
Both pump and refrigerator
stop.
Control circuit protector
failed. Power failure.
Replace the fuse.
Check the power source.
Buzzer comes out while
refrigerator runs.
Air filter clogged.
Obstacle block the suction
or exhausting port.
Clean the air filter.
Remove the obstacle.
High pressure switch
actuated.
Thermostat is OFF.
Ambient temperature is too
high.
Move the machine to the
lower temperature or far
from heat source.
Compressor motor overload
relay actuated.
Compressor out of order. Replace the compreessor.
NOTE :
1. If alarm does not display, motor still runs but oil is not cool, please record the
situation and ask technical service or local agent right away.
2. Damage from cleaning air filter irregularly is not included quarantee period.
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5-13
5-4 LUBRICATION SYSTEM
5-4-1. OUTLINE DIMENSION:


5-4-2. FILL UP LUBRICATION OIL:
a. After opening the cap of oil inlet, fill up the clean fresh oil till to the top line
of high level.
b. The oil tank should always preserve clean lubricant.
c. In case of impurity remains in the oil tank, please take the oil away and wash
the tank, oil net immediately. Then refill up new oil or it will fail the oil
feeding.
d. Adjust oil discharge by taking off the plastic cup and three E type retainers
first.
e. Pull the rod up or down till the requirement volumn of discharge is up to the
scale on rod, then fix with the E type retainers.
f. It is necessary to refill up lubricant oil if oil level is below the lower line
during operating.
NOTE : 1. The oil quantity will reduce gradually under normal application.
2. Be careful whether the motor is running normally or abnormally, if not,
contact to the local agent or Leadwell service department.
3. The lubrication please use MOBIL VACTRA OIL NO.2 or SHELL
OIL T68 or ESSO FEBISK68 or another brand of equivalence oil.
PS: Normality each 1000 hours make to once protection.

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5-14

5-4-2-1 OIL RECOMMENDATION :
The following drawing is a plate of oil usage recommendation .
OIL USAGE RECOMMENDATION
BRAND
ITEM
MOBIL SHELL ESSO CASTROL
LUBRICATOR OF
PNEUMATIC
RARUS 424 CORENA S32 TERESSO 32 HYSPIN VG32
PERFECTO T32
AUTO LUBRICATOR
SYSTEM
VACTRA 2 TONNA T68 FEBIS K68 MAGNA BD68
APINDLE OIL
COOLER SYSTEM
VELOCITE 12 TURBO T32 SPINESSO 22 HYSPIN VG32
PERFECTO T32
HYDRAULIC SYSTEM DTE LIGHT TELLUS 32 NUTO H32 HYSPIN AWS32
GEAR OF ROTARY
TABLE
MOBILGARD OMALA 150 SPARTAN EP
150
ALPHA SP150
SPINDLE MOTOR
GEAR BOC
DTE HEAVY
MEDIUM
TELLUS 68 NUTO H68 ALPHA SP68







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5-15
5-4-3 THE LUBRICATION SYSTEM SKETCHES OF AXES :





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5-16
5-4-4 THE LUBRICATION SYSTEM SKETCHES OF AXES :





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5-17
5-5 HEAT EXCHANGER SYSTEM :
5-5-1 OUTLINE DIMENSION OF HEAT EXCHANGER :


5-5-2 GENERAL CAUTION :
1. For using in an ambient with high moisture or oil mist content, calk it with sealing material
around.
2. Keep the air inlet portion of heat exchanger open to fresh air.
3. Every month clean the fan net with clean water and reinstall in after completely dry.
4. Replace the filter once a year.
5-5-3 SPECIFICATION AND TECHNICAL DATA :
TYPE EA-5AR
Cooling Capacity (w/k)
25
Voltage AC 220V
Current 0.6 A
Ambient temperature
35 below

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5-18

5-5-4 BASIC MAINTENANCE :
1. Check and ensure that hot air exhausted from the heat exchanger every day.
2. If no hot air exhausted, check top and lower fans on heat exchanger if they can rotate
normally.
3. If one of them did not operate, check if the wire connection is correct.
4. If wire connected correctly, that means, the motor is out of order and contact with our
service person to replace.
5. If both of fans stop to operate, check the circuit breaker if it is short. (CP4)
6. If the circuit breaker is normal condition, check the fans again after resetting.
7. If it still can not operate, please contact our service person to replace.

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6-1

6 OPERATION:
6-1 MISCELLANEOUS FUNCTION (M FUNCTION/M CODE) :
In operating this machine, specify on/off controls on the operation panel such as spindle
start/stop, coolant on/off, mirror image, table indexing, tool change, etc.. Within 2 digits the
address M. Two or more M codes other than specially approved combination are not allowed
in the same block.
6-2 SPECIFYING THE SPINDLE SPEED (S FUNCTION/S CODE) :
Specify directly a spindle speed with 4 digits numerical values following the address S.
S45 45 rpm
S4000 4000 rpm
Program example :
S500 Specify the spindle speed
M03 Spindle start
S3500 Changing the speed at runing condition
M05 Spindle stop
M04 Reverse rotation at 300 rpm
NOTE 1 : During spindle rotation, if the S command is given the spindle will run and
change its speed.
NOTE 2 : If an axis movement command is specified simultaneously with M03 or M04,
spindle rotation and axis movement will start at the same time. If the axis
movement command is specified simultaneously with M05, the spindle will stop
after completing an axis movement.
6-3 TOOL NUMBER CODE (T FUNCTION/T CODE) :
Specify within a 2 digits numerical values following the address rang from 0 to 99.
Program example :
M06 T02 Change tool to No.2
NOTE : If only a T command is given, it is for NC memorized no action. However, if T
command is specified simultaneously with M06, the tool changing fuction will be
performed.
6-4 SPECIFYING THE FEED RATE (F FUNCTION) :
a. With a numerical value of 1 to 5000 following the address F, specify a speed at which the
tool moves over a distance between two fixed points by linear or circular interpolation.
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6-2

F COMMAND FEED RATE (mm/min.) FEED RATE (inch/min.)
F0001 1.0 0.01
F1 1.0 0.01
F0010 10.0 0.1
F0100 100.0 1.0
F5000 5000.0 50.0
b. ACTUAL PROGRAM (METRIC UNIT) :
G01 X150.0 F80
G02 X200.0 Y300.0 R400
G03 X250.0 Y50.0 R100.0 F300
NOTE : Be sure to use FXXXX together with G01, G02 and G03.
c. FXXXX is not required for G00 (rapid traverse).
NOTE 1 : The unit for F is either mm/min. or inch/min., indicating feed per minute.
NOTE 2 : You may omit 0 in the upper digit of a numerical value.
6-5 PREPARATORY FUNCTION (G FUNCTION) :
GXX two-digit values following the address G shows what a program command means.
This function prepares for spindle tool movement.
6-6 PROGRAM
6-6-1 SEARCHING OR CALLING PROGRAMS :
Classification Function Key switch
Setting
PWE=1
Mode switch
button
Function
button
Operation
Program
number
search

EDIT/AUTO PROGRAM
[O]Program No.
[](Cursor)




Sequence
number
search

AUTO
PROGRAM
Program No.
search[N]
sequence
No.[](Cursor)
SEARCH
Address
word search

EDIT
PROGRAM
Search address
and data input
[](Cursor)
Address
search

EDIT PROGRAM
Search address
[](Cursor)
Offset
number


OFFSET
[P/Q]Offset
No.[INPUT]

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6-3
6-6-2 PROGRAM EDITING:
Classification Function Key switch
Setting
PWE=1
Mode switch
button
Function
button
Operation
Program
memory
used

EDIT PRGRM [P] [ INPUT]
Deletion of
all program
0

EDIT PRGRM
[O]9999
[DELET]
Deletion of
a program
0

EDIT PRGRM
[O]Program
No.[DELET]
PROGRAM
Deletion of
several
blocks
0

EDIT PRGRM
[N]Sequence
No.[INPUT]
EDITING
Deletion of
a block
0

EDIT PRGRM
[EOB][DELET]

Deletion of
a word
0

EDIT PRGRM
Search the word to
be deleted
[DELET]

Alternation
of a word
0

EDIT PRGRM
Search the word to
be alteredNew
date[ALTER]

Insertion of
a word
0

EDIT/AUTO PRGRM
Search the word to
be insertedNew
date[insert]
6-7 COORDINATION SYSTEM :
6-7-1 PROGRAMMING ZERO POINT :
When execute a program, it must be determined a program zero point at first. The
programmer determines the zero point after viewing the machine drawing. The value of
coordination determines a graphic position with 3 perpendicular lines mutually crossing at a
point as shown as following drawing.



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6-4
6-7-2 COORDINATION SYSTEM :
The coordination system contains of 3 axes and 3 swivel axes as following sketch.


6-7-3 THE FLOWCHART OF ATC OPERATION :
Power on

Return to the reference point on three axes

Prepare the workpiece

Call a proper program

Locate all tools to tool pocket

Mount tool onto the tool magazine

Measure tool length and set tool compensation data

Set work coordination system and zero point

Prepare for automatic operation

Dry run for testing program

Machine program executing


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6-5
6-8 MDI KEYBOARD & PANEL



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6-6
OPERATION PANEL


SMALL PANEL



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6-7
6-9 MDI KEYBOARD FUNCTIONS :


Address or numeric keys used to enter letters and
numbers.

Cursor keys used to move cursor to expecting
direction.


Page-up and page-down keys used to move
screen on the CRT.


Help key used to get help with operations when
operator does not know what to do next.


Reset key used to reset the CNC to release alarm
or other setting.


Shift key pressed to input the lower right letter
on the address/numberic keys.


Cancel key pressed to delete the input of letters
or numbers on the key input buffer.


Input key pressed to input any address or
numberic key in the key input buffer, then
display on the CRT.

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6-8


Alter key pressed to alternate the characters of the
input value and letters under program edit mode.


Under program edit mode, this key can insert the
alphabet and numbers.


Under program edit mode, this key can delete the
alphabet and numbers.


This key is pressed to display the current position.


This key is pressed to display and edit a program
stored in memory.


Offset and setting key is used to display the offset
value of workpiece, setting the variable parameter
data.


System key is used to display and set the
parameter, compensation value of pitch error or
self-diagonostic data.


Message key is used to display alarm message,
external operators message or alarm history.


Custom graph key is used to display dynamic
graphic data.

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6-9
6-10 FUNCTIONAL BUTTONS DESCRIPTION :

CRT power on and off.

Selection mode to reference point

Start returning to the reference point

J og feeding

J og mode with incremental feedrate

Manual mode selection

Program teach

Compensate the difference value between standard
tool and tool wear position, working coordination
system offset value. (For vertical machine, horizontal
machine are not available function)

Automatic operation

Program edit

Manual data input

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6-10


Incremental feed rate

Spindle orientation mode

Spindle revolution decreasement

Spindle movement with whole speed

Spindle revoluttion increasement

Spindle rotation with the direction of clockwise

Spindle stop

Spindle rotation with the direction of
counterclockwise

Coolant A power on


Coolant A power off

Automatic operation of coolant A

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OPERATION SELECTION :

Single block
After executing one block of program, machine will
stop.

Block deletion
A block include / in a program will be neglected

Optional stop
After executing block, machine stops and include M01
code.

Dry run
Machine will move with jog feed rate in cycle operation
and the F value will be neglected.

Program test
The M, S, T and B functions are neglected in automatic
operation.

Axis inhibit
In cycle or manual operation, the position display as
specified and M, S, T, B functions will be executed.

Manual absolutely
After executing this function, machine moves amount is
not counted to present position on the work coordinate
system by manual operation.

Spare function button for spare function

Z axis cancel
Cancel the movement of Z axis
6-11

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6-12

Cycle start
Start automatic operation or cycle command

Cycle stop
Stop feeding temporarily in automatic operation

Program stop
Axes movement are locked and M, S, T functions
can not be executed.

Axes traverse selection
The direction of axes select during traverse.

Program protection
Protect NC programs with key switch.

Tape plug
Extension computer tape plug. (Optional selection)


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6-13


Override traverse selection
Override traverse feeds with knob.


Emergency stop button
Use for emergency situation occuring to stop
machine operation.
FUNCTIONS OF SMALL PANEL :
DOOR OPEN

Door Open and Close
Under MPG mode, Spindle stop rotating, the
enclosure door can be opened and closed by hand.
Or it is not opened under auto mode, until stopping
program and spindle stop operating. (For CE type
only)

Spindle Reset
Stop the rotation of spindle after press Feedhold
button , under auto mode.

Program Restart
Restart the programming commands that was
interrupted.
TOOL UNCLAMP

Tool Clamp and Unclamp
Under MPG mode, when tool clamp and
unclamp by pressing this button.

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6-14

Tool Magazine Rotation
Tool magazine rotate with the direction of CW or
CCW.

Emergency Release
When over travers occured, presss this button, the
axes can be moved again by MPG. One press
moves one step.

Rapid Travers Feedrate
The feedrate of rapid travers selectby turning the
knob.


MPG
Manual pulse generator turns by the handle bar.
INDICATE LAMP :

ATC Ready
When the ATC is ready to change tool and reach to
the home position or finish completely, the lamp
will light on.


Axes Ready
Axes movement are ready to home position, the
lamp will light on.


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6-15
ALARM LAMP :


Coolant Alarm
When coolant supply is not smooth or shortage, the
lamp will light on and the message show on the
screen.

Spindle Orientation Alarm
Spindle revolution or operation is abnormal, the
lamp will light on and leave message on the screen.

Lubrication Alarm
Lubrication supply is not abnormal, the lamp will
light on and leave message on screen.

Emergency Alarm
When emergency stop occure, the warning will be
shown on the screen and the lamp will be light on.

AIR
Air Pressure Alarm
Air pressure lose or below normal level, the lamp
will be light on.



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6-16
6-11 FUNCTION OPERATION :
6-11-1 POWER ON AND OFF :
(1) Turn on the power source and switch on the lever near the top of electric controlling cabinet,
then press the button to power on as well as watch on the CRT. Everthing is all right, press
home mode and axes selection buttons to execute home command for being ready to run.

(2) Move X and Y axes to the center position or home position, then press power off button
and turn off the main switch of power cabinet.
6-11-2 MANUAL FEED :

Press MPG button as mode selection



Select the direction of axis by pressing the axisal
movement buttons at one time


Select the feed rate


Rotate the MPG to start manual feed and the feed
rate is proportion to the speed of turning handle
by hand.
6-11-3 RETURN TO REFERENCE POINT :

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6-17

Press the HOME button as mode selection.



Select the direction of desired axis and press the
button. (The built-in lamp will light on)


Select the proper feedrate by turning the knob.


Press the Home Start button to start the
movement at rapid traverse.


The indicate lamp will light till the reference
point reach completely.
6-11-4 SPINDLE START :

Select the one of mode buttons of HOME, J OG,
INCREASE J OG, MPG and TEACH.



Under MDI mode, Input the revolution value of
spindle(S function)



Press either the spindle rotation buttons.



Select the spindle speed and press either the
spindle speed decreased or increased buttons.
(NOTE : Be sure to confirm the S value when
the manual spindle speed is used.)

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6-18
6-11-5 INCREASE JOG FEED :


Press the INC J OG button as mode selection.


Select the feedrate amount.



Select the direction of axes and release the button,
the movement will be stopped.

X1 X10 X100 X1K
Metric input 0.001 mm 0.01 mm 0.1 mm 1 mm
Inch input
0.0001 0.001 0.01 0.1

6-11-6 JOG FEED :


Press the J OG button as mode selection



Select the direction of designation axis to start the
movement of axes. Release the button and the
movement will stop.



Select the override feeding rate by the knob of switch.

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6-19
6-11-7 RAPID TRAVERSE :


Press the J OG button as mode as selection.


Turn the knob of override feeding for rapid traverse.



Press the TRAVERSE button and the appointed axis
button at the same time. If release them, the movement
will be stopped.

RAPID TRAVERSE (IN 100)
X axis 20 M/min
Y axis 20 M/min
Z axis 15 M/min




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7-1

7 CLEAN AND MAINTENANCE
CAUTION : 1. Shut off the power before doing any maintenance or cleaning job and obey the
instruction or you might be hurt.
2. Any clean or maintenance concerned with removing must be careful and only
well-trained personnel can do it.
7-1 DAILY MAINTENANCE :
7-1-1 BEFORE POWER ON :
a. Inspect if the power cable and external cable are normally connected and the voltage
capacity is matched as machine required.
b. Check if there is oil or coolant leakage on the hydraulic or coolant pipes.
c. Check if there are enough oil for the hydraulic unit, lubrication unit and coolant unit.
d. Check if the pressure gauges of hydraulic unit and pneumatic unit were indicated to zero
position.
e. Check if the auto tool changer unit is at the normal position.
7-1-2 AFTER POWER ON :
a. Check if there is alarm message after NC power on.
b. NC should be ready to execute the program.
c. All the running components should be run at normal condition without noise.
d. The pressure gauge for pneumatic system should be at 6 kg/cm
2
.
e. Auto lubricator should be actuated to pump oil with flow setting to 3-6 c.c./cycle.
f. The lubricant should flow out to the slideways.
g. The wipers on the telescopic covers should be cleaned from the chips.
h. Test tool changing unit and make sure the unit can work smoothly.
7-1-3 AFTER FINISHING DAILY WORK :
a. Inspect the oil level of auto lubricator tank to refill up, if it is necessary and is consumed.
b. If there is water or dirt in the tank, relieve and change fresh oil.
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7-2
c. Check the level of coolant to refill up and flush the coolant pump through with clean water
if there is impurities after use.
d. Clean the chips on the chip tank, conveyor, tool tip and tool magazine.
e. Remove and centralize the chips on the chip bucket out side of the shop.
f. The coolant pump which is not being used during periods frost should be drained (shown as
the following sketch) or it will be harmful for pipe and pump. Take off the primiing plug P
and drain plug V for draining.


g. Turn off working light, power supplier and draw out the connector of power cable whenever
finishing work.
7-2 WEEKLY MAINTENANCE :
a. Clean fan net of heat exchanger on electrical cabinet.
b. Clean fan net of spindle oil cooler.
c. Clean fan net of motor on the hydraulic tank.
d. Clean the motor fan of chip conveyor .
e. Clean the filter net inside of coolant tank.
f. Clean ATC motor fan and the brake of surrounding motor.
g. Fill the grease for the warm gear of ATC transmission unit.
7-3 SEMIANNUAL MAINTENANCE :
a. Check and re-adjust the machine level and static accuracy.
b. Inspect the home position and reset, if necessary.
c. Ensure there is enough of lubricant on the slideway, gear of reducer and change or refill the
fresh oil, such as lubricant, hydraulic oil, oil cooler tank, etc.

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7-3

d. Inspect the backlash of ball screw on three axes.
e. Inspect the repeatitive accuracy and geometric accuracy of machine.
f. Replace the fan net of heat exchanger on electrical cabinet.
g. Replace the element of filter on hydraulic tank or other accessary parts.
h. Clean the electrical motor outside and turn off the power at first.
i. Before cleaning the chip or dirt on the conduction block of sensor and magnetic switch, turn
off the power.
j. Check the smooth function of all limit switches for axes and clean the dirt or re-adjust the
position, if necessary.
7-4 ANNUAL MAINTENANCE :
a. Follow the same procedures as mentioned above semiannual maintenance.
b. Replace the hydraulic oil and oil filter according to the oil recommandation.
c. Replace the filter for auto lubricator and clean the lubrication tank, coolant tank.
d. Do not pour out the wasting oil or coolant liquid casually. Itd better remain in oil bucket
periodically and send to the authorities concerned of shop to do with it.
e. Check and correct the geometric accuracy of machine.
7-5 ENVIRONMENTAL CLAIMS :
God creates this world and gives humanbeing the rights to rule over the earth. Leadwell, a part of
this family shall have responsibility and duty to keep the earth away from damage or pollution
during producting. We all obey the laws and regulations through our policy of quality control
management and concept of environmental protection issue. We have been devoted ourselves on
the environmental management system no matter at work or in life. It is our final destination
that to make a sustainable development business and to provid a pure clean environment to the
generations.
7-6 OUR GOAL :
1. RESOURCES RECOVERY : Not only check devices periodically and save the resources but
reuse the recyclable resources and develop new less-polluted
resources.
2. REDUCING WASTE : Specify and recycle the waste and reduce the quantity of waste.
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7-4

3. WATER CONTROL : Inspec the water, wastewater drained off to the sewage treatment plant
through our sanitary sewer.
4. AIR CONTROL : Reduce air pollutants, obey the laws about emissions standard of air
pollution. remain a high quaility and all devices are in good condition.
7-7 WASTE TREATMENT :
1. DURING OPERATION :
a. Waste Oil : There is any leakage of oil or liquid during operating machine, stop and check
machine. Meanwhile report to your supervisor or manager to solve. The
waste oil, solution or liquid must pour into the stored bucket at plant or follow
the rules and procedures of waste treatment of your own control measures. It
can not be poured out at random and not be allowed draining down through
sewer.
b. Cutting Chips : Some of the cutting chips are able to recycle, after machining, the chips must
seperate and restore by material. It is must be placed and treat according to
the environmental regulations of local plant.
c. Toxic gas : Check the concentration of exhaust emissions and the emission equipments.
Control the value to standard request every cyclic inspection.
2. AFTER OPERATION :
Waste Machine : When machine is out of order can not be fixed, do not throw away directly
and sepreat the machine to pieces by material. Some of the material can be
recycled such as casting iron, steel, metal, etc.. Some of them can not be
reused such as cables, electrical parts, motors, PCB board, etc.. Store the
same parts according to their material to do with local dealer or the
procedures of waste treatment on your own.

L
L
L
E
E
E
A
A
A
D
D
D
W
W
W
E
E
E
L
L
L
L
L
L



8-MGCODE A-1-1

APPENDEX I - M CODE
M CODE LIST FOR DRUM TYPE ATC
CODE FUNCTION DESCRIPTION
M00 PROGRAM STOP
OPERATION CAN BE RESTART BY START
BUTTON
M01 OPTION STOP
ON/OFF OF M01 CAN BE CONTROL BY
SWITCH ON THE PANEL
M02 PROGRAM END
NCUNIT IS RESET & STOPPING ALL
OPERATIONS OF MACHINE
M03 SPINDLE FORWARD
M04 SPINDLE REVERSE
M05 SPINDLE STOP
M06 AUTOMATIC TOOL CHANG
VIEWED FROM Z AXIS HOME AND ATC
READY
M07 CHIP CLEAN
M08 CUTTING OIL SUPPLY SPINDLE MUST BE RUN IN AUTO MODE
M09
CUTTING OIL STOP & OIL
MIST OFF
M10 FLOOD COOLANT B ON FOR A.P.C. MACHINE ONLY
M11
M12
M13
SPINDLE CW & COOLANT
ON
M14
SPINDLE CCW & COOLANT
ON
M15
M16
M17
M18
M19 SPINDLE ORIENTATION
M20
M21 TOOL MAGAZINE RIGHT
M22 TOOL MAGAZINE LEFT
M23
M24
M25 TOOL CLAMP
M26 TOOL UNCLAMP
M27
M28
M29 RIGID TAPPING
M30 PROGRAM REWIND
L
L
L
E
E
E
A
A
A
D
D
D
W
W
W
E
E
E
L
L
L
L
L
L



8-MGCODE A-1-2

M CODE LIST FOR DRUM TYPE ATC
CODE FUNCTION DESCRIPTION
M31
M32
M33
M34
M35
M36
M37
M38
M39
M40 4 AXIS CLAMP FOR 4 AXIS WITH 4
TH
AXIS SPARE FUNCTION
M41 4 AXIS UNCLAMP FOR 4 AXIS WITH 4
TH
AXIS SPARE FUNCTION
M42 INDEXER CYCLE FOR 4 AXIS WITH INDEX FUNCTION
M43
M44
M45 CHIP CONVEYOR ON
M46 CHIP CONVEYOR OFF
M47
M48
M49
M50
M51
M52
M53
M54
M55
M56
M57
M58
M59
M60
M61 MIRROR IMAGE X OFF
M62 MIRROR IMAGE Y OFF
M63
M64 MIRROR IMAGE 4 OFF
M65
M66 DURING OF TOOL CHANG
M67 CANCAL M66
L
L
L
E
E
E
A
A
A
D
D
D
W
W
W
E
E
E
L
L
L
L
L
L



8-MGCODE A-1-3

M CODE LIST FOR DRUM TYPE ATC
CODE FUNCTION DESCRIPTION
M68
M69
M70 MIRROR IMAGE OFF
M71 MIRROR IMAGE X ON
M72 MIRROR IMAGE Y ON
M73 MIRROR IMAGE Z ON
M74 MIRROR IMAGE 4 ON
M75
M76
M77
M78
M79
M80
M81 SPARE FUNCTION ON/OFF MOMENTARY
M82 SPARE FUNCTION ON/OFF MOMENTARY
M83 SPARE FUNCTION M83:ON M84:OFF
M84 SPARE FUNCTION M84:ON M83:OFF
M85 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M86 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M87 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M88 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M89 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M90
M91
M92
M93
M94
M95
M96
M97
M98 CALL SUB-PROGRAM
M99 END SUB-PROGRAM

L
L
L
E
E
E
A
A
A
D
D
D
W
W
W
E
E
E
L
L
L
L
L
L



8-MGCODE A-1-4

M CODE LIST FOR ARM TYPE ATC
O:OPTION B:BASIC
CODE FUNCTION CLASSIFICATION
M00 PROGRAM STOP B
M01 PROGRAM OPTIONAL STOP B
M02 END OF PROGRAM B
M03 SPINDLE C.W. B
M04 SPINDLE C.C.W. B
M05 SPINDLE STOP B
M06 AUTOMATIC TOOL CHANG B
M07 C.T.S. COOLANT ON B
M08 COOLANT ON B
M09 COOLANT OFF B
M10 CHIP CLEAN O
M11
M12
M13 SPINDLE C.W. & COOLANT ON O
M14 SPINDLE C.C.W. & COOLANT ON O
M15
M16
M17
M18
M19 SPINDLE ORIENTATION B
M20
M21
M22
M23 SWING POCKET UP B
M24 SWING POCKET DOWN B
M25 TOOL CLAMP B
M26 TOOL UNCLAMP B
M27 RENISHOW ON O
M28 RENISHOW OFF O
M29 RIGID TAPPING O
M30 PROGRAM REWIND B
M31
M32
M33 CLAMP O
M34 UNCLAMP O
M35
L
L
L
E
E
E
A
A
A
D
D
D
W
W
W
E
E
E
L
L
L
L
L
L



8-MGCODE A-1-5

M CODE LIST FOR ARM TYPE ATC
O:OPTION B:BASIC
CODE FUNCTION CLASSIFICATION
M36
M37
M38 COOLANT THROUGH TOOL O
M39
M40 4 AXIS CLAMP O
M41 4 AXIS UNCLAMP O
M42
M43 5 AXIS CLAMP O
M44 5 AXIS UNCLAMP O
M45 CHIP CONVEYOR ON O
M46 CHIP CONVEYOR OFF O
M47
M48
M49
M50
M51 Z AXIS LOAD UP ON O
M52 Z AXIS LOAD OFF O
M53
M54
M55
M56 ATLM AIR BLAST ON O
M57 ATLM AIR BLAST OFF O
M58
M59
M60
M61 MIRROR IMAGE X OFF B
M62 MIRROR IMAGE Y OFF B
M63
M64 MIRROR IMAGE 4 OFF B
M65 MIRROR IMAGE 5 OFF O
M66
M67
M68
M69
M70 MIRROR IMAGE OFF B
L
L
L
E
E
E
A
A
A
D
D
D
W
W
W
E
E
E
L
L
L
L
L
L



8-MGCODE A-1-6

M CODE LIST FOR ARM TYPE ATC
O:OPTION B:BASIC
CODE FUNCTION CLASSIFICATION
M71 MIRROR IMAGE X ON B
M72 MIRROR IMAGE Y ON B
M73
M74 MIRROR IMAGE 4 ON B
M75 MIRROR IMAGE 5 ON O
M76
M77 SPINDLE LOAD UP ON O
M78 SPINDLE LOAD DELECT OFF O
M79 SPINDLE LOAD DOWN ON O
M80
M81 ON/OFF MOMENTARY O
M82 ON/OFF MOMENTARY O
M83 M83:ON M84:OFF O
M84 M84:ON M83:OFF O
M85 ONFIN--OFF O
M86 ONFIN--OFF O
M87 ONFIN--OFF O
M88
M89
M90
M91
M92
M93
M94
M95 PART COUNTER B
M96
M97
M98 CALLING OF SUB-PROGRAM B
M99 MAIN PROGRAM RETURN B

L
L
L
E
E
E
A
A
A
D
D
D
W
W
W
E
E
E
L
L
L
L
L
L



8-MGCODE A-1-7

APPENDEX II - G CODE
G CODE LIST
G code Group Function
G00 Positioning
G01 01 Linear interpolation
G02 Circular interpolation / Helical interpolation CW
G03 Circular interpolation / Helical interpolation CCW
G04 Dwell, Exact stop
G08 Lock-ahead control
G09 00 Exact stop
G10 Data setting
G11 Data setting mode cancel
G15 17 Polar coordinates command cancel
G16 Polar coordinates command
G17 XpYp plane selection Xp: X axis or its parallel axis
G18 02 ZpXp plane selection Yp: Y axis or its parallel axis
G19 YpZp plane selection Zp: Z axis or its parallel axis
G20 06 Input in inch
G21 Input in mm
G22 04 Stored stroke check function on
G23 Stored stroke check function off
G27 Reference position return check
G28 Return to reference position
G29 00 Return from reference position
G30 2
nd
reference position return
G31 Skip function
G40 Cutter compensation cancel
G41 07 Cutter compensation left
G42 Cutter compensation right
G43 Tool length compensation +direction
G44 08 Tool length compensation - direction
G49 Tool length compensation cancel
G50 11 Scaling cancel
G51 Scaling
G52 00 Local coordinate system setting
G53 Machine coordinate system selection
G54 Workpiece coordinate system 1 selection
G55 Workpiece coordinate system 2 selection
G56 14 Workpiece coordinate system 3 selection
G57 Workpiece coordinate system 4 selection
G58
Workpiece coordinate system 5 selection
G59 Workpiece coordinate system 6 selection
L
L
L
E
E
E
A
A
A
D
D
D
W
W
W
E
E
E
L
L
L
L
L
L



8-MGCODE A-1-8

G CODE LIST
G code
Group Function
G60 00 Single direction positioning
G61 Exact stop mode
G62 15 Automatic corner override
G63 Tapping mode
G64 Cutting mode
G65 00 Macro call
G66 12 Macro model call
G67 Macro model call cancel
G68 16 Coordinate rotation
G69 Coordinate rotation cancel
G73 09 Peck drilling cycle
G74 Counter tapping cycle
G76 09 Fine boring cycle
G80 Canned cycle cancel / external operation function cancel
G81 Drilling cycle, spot boring cycle or external operation function
G82 Drilling cycle or counter boring cycle
G83 Peck drilling cycle
G84 Tapping cycle
G85 Boring cycle
G86 Boring cycle
G87 09 Back boring cycle
G88 Boring cycle
G89 Boring cycle
G90 03 Absolute command
G91 Increment command
G92 00 Setting for work coordinate system or clamp at maximum spindle speed
G94 05 Feed per minute
G98 10 Return to initial canned cycle
G99 Return to R point in canned cycle
(NOTE 1) G codes marked are initial G codes when turning power on
(NOTE 2) G codes of group 00 are not modal . They are only effective in the block in which
they are specified.
(NODE 3) If a G code not list on the table of G code is inputted. Or optional G code not
specified in the system is commanded, an command (No. 010) is displayed.
(NOTE 4) A number of G code can be specified in the same block when more than one G code
of the same group if specified. The G code specified later is effective.
(NOTE 5) If any code of group 01 is specified in a canned cycle mode. The canned cycle is
automatically cancelled and the G80 condition is entered. However a G code of
group 01 is not affected by any of the canned cycle G codes.
(NOTE 6) A G code is displayed from each group.





APPENDIX
01
1
Caution: Spindle Operation

A. SPINDLE AIR PURGE
1.Set spindle air purge pressure at 1.2kg/cm
2
1.5kg/cm
2
.
Caution At power on for turning, check spindle air purge is functioning correctly.
Caution Do not turn off spindle air purge or adjust pressure, it will lead to spindle
defected or damage of spindle.

B. SPINDLE OIL COOLER
1. Spindle shaft and quill with temperature difference may lead to spindle bearing
burns. Spindle oil cooler temperature set up have to 2C higher than room
temperature.
2. Rotary type of spindle oil cooler temperature is 25C at initial. Pls. adjust according
to machine site.
3. Digital spindle oil cooler will detect spindle room temperature, no more adjustment
is required.
Caution At power on for turning, check spindle oil cooler is functioning correctly.

C. SPINDLE WARM UP
To ensure spindle smooth rotation in long term and long lifetime, at machine,
installation or daily turn on, follows spindle warm up operation.

D. SPINDLE TEMPERATURE INCREASE
1. This machine spindle was build up with high accuracy of spindle angular ball
bearing of which add with high temperature endurable grease lubricator effective for
maintain its accuracy with low temperature increasing at rotation.
2. If spindle temperature increased higher than 20C of room temperature, this
indicates abnormal of the spindle. Contact machine builder immediately for
authorized engineer delicate for maintenance will be required.
Caution None authorized personnel disassembling spindle is prohibited. In case this
accident happened, any failure to the spindle is subject to customers obligation.

E. SPINDLE HIGH SPEED ROTATION TIME MANAGEMENTRef. table 1
1. Extreme speed of spindle rotation do not exceeds 1/4 of daily working hours.
2. Spindle speed stay less than normal rotation speed85% of extreme spindle
speedfor machining.
3. Spindle run at normal continuous rotation speed do not exceed 8 hours a day.
Otherwise, lower normal rotation speed to 70% of spindle speed, or reduce
spindle speed to minimum speed for 1 hour will be required.

01
2
4. Spindle speed less than minimum speed is not allowed.

Table 1
Spindle
specification
Extreme speed
of
Spindle rotation
Normal spindle rotation
speed at
85% of Spindle peak
Minimum
speed
8000rpm 8000rpm 7000rpm -
10000rpm 10000rpm 8500rpm 3000rpm
12000rpm 12000rpm 10000rpm 5000rpm
15000rpm 15000rpm 12000rpm 6000rpm

F. SPINDLE GUARANTEE
1. Spindle of normal operation, general spare parts will be guaranteed for 1 year.
2. Spindle bearing guaranteed for 2000hrs of rotation.