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SYMONS CONE WEAR MATERIALS SALES MANUAL

REVISION DATE: 4-14-2009


SECTION 3D 1
SYMONS CONE
LINER TERMINOLOGY ............................................................................................ 3D-2
METALLURGY CHOICES ......................................................................................... 3D-4
SYMONS CONES LINER ALLOYS AND APPLICATIONS ....................................... 3D-5
BASIC LINER SELECTION ....................................................................................... 3D-6
STANDARD CAVITY COMPARISION ...................................................................... 3D-7
SHORT HEAD CAVITY COMPARISION .................................................................. 3D-8
4', 4 ' AND 5 ' SHORTHEADS WITH STANDARD MAIN SHAFTS ..................... 3D-9
2 FOOT STANDARD AND SHORTHEAD ............................................................... 3D-10
3 FOOT STANDARD AND SHORTHEAD ............................................................... 3D-11
4 FOOT STANDARD AND SHORTHEAD ............................................................... 3D-12
4 FOOT STANDARD AND SHORTHEAD ........................................................... 3D-13
5 FOOT STANDARD AND SHORTHEAD ........................................................... 3D-14
7 FOOT HEAVY AND EXTRA HEAVY DUTY STANDARD AND SHORTHEAD .... 3D-15
7 FOOT SUPER HEAVY DUTY STANDARD AND SHORTHEAD.......................... 3D-16
BACKING REQUIREMENT STANDARD ................................................................ 3D-17
BACKING REQUIREMENT SHORT HEAD ............................................................ 3D-20
INSTALLING "U" BOLTS ........................................................................................ 3D-22
INSTALLING HEAD WEAR RINGS ........................................................................ 3D-23
FILLER PIECES ...................................................................................................... 3D-24
TAKING WEAR PROFILES .................................................................................... 3D-26
LINER UTILIZATION - SYMONS

.......................................................................... 3D-27
WEAR PROFILE ANALYSIS FORM ....................................................................... 3D-28
CRUSHER CHAMBER PROFILING ....................................................................... 3D-29
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 2
LINER TERMINOLOGY
Bottle Neck - The dimension between the inside diameter of the bowl liner and outside
diameter of the main shaft sleeve on a Standard crusher. This dimension can be a
restricting area when compared to the feed opening on the open side.
Bowl Liner - Secured inside of the bowl to protect it from wear.
Feed Opening Closed Side - The dimension representing the maximum feed opening
when the mantle is closest to the bowl liner.
Feed Opening Open Side The dimension representing the maximum feed opening
when the mantle is farthest away from the bowl liner.
Filler Pieces Cast steel segments that are welded to the inside of the bowls on
Standard crushers to reduce the quantity of backing when installing a fine or medium
bowl liner in a coarse bowl.
Head Wear Ring A conical rolled steel part that is usually supplied in segments that is
welded to the head below the mantle when using short liners in a SHORT HEAD

crusher. The head wear ring prevents erosion to the head from the discharge of
crushed material in a short crushing chamber. The head wear ring is changed once for
two to three mantle changes.
Locking Collar A threaded component which is bolted to the top of the SHORT
HEAD

onto which the locking nut is attached. The threads of the locking collar are left
hand.
Locking Nut A threaded component that is turned onto the locking collar to exert a
clamping force on the mantle. The threads of the locking nut are left hand. The locking
nut is changed once for two to three mantle changes.
Locking Nut Cover A component which is threaded into the upper portion of the
locking nut SHORT HEAD

to keep material from damaging the upper portion of the


head. The threads of the locking nut cover are left hand.
Lower Mantle On 5 and 7 foot crushers, the mantles are in two pieces, upper
mantle and lower mantle. The two piece configuration reduces the mantle change out
cost because most of the wear is done to the lower mantle. The upper mantle is
changed once for two to three lower mantle changes.
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 3
Main Shaft Nut The locking mechanism on Standard crushers and 4 foot, 4 foot
and 5 foot SHORT HEAD

with standard main shafts. The threads in the main shaft


nut are right hand threads.
Main Shaft Sleeve Used on standard crushers and 4 foot, 4 foot and 5 foot
SHORT HEAD

with standard main shafts. The main shaft sleeve protects the portion
that extends above the head. The main shaft sleeve is changed once for two to three
mantle changes.
Mantle Covers the head of the crusher to protect it from wear. The 4 foot and
smaller crushers have a one piece mantle. The 5 foot and 7 foot crushers have two
piece mantles, upper and lower mantle.
Minimum Closed Side Setting Theoretically the tightest that a specific set of liners
can be set at. Due to fines in the feed, hardness of the rock, moisture, feed distribution
and feed segregation it may not be possible to achieve the minimum closed side setting.
The minimum operating closed side for any set of liners is when there is no adjustment
ring movement, no excessive lube oil drain line temperatures or crusher stalling.
Maximum Closed Side A setting where the bowl is engaged into 1 to 2 threads of
the adjustment ring.
Nip Angle - The angle that is developed between the surfaces of the bowl liner and
mantle when the mantle is at its closest relationship to the bowl liner. Nip angles should
not exceed 23 degrees for best material flow through a crushing chamber.
Thru Bolt A means of retaining the bowl liner in the bowl with a straight bolt through
lugs on the bowl liner and into the bowl.
"U" Bolt The means of retaining the bowl liner in the bowl with a "U" shaped bolt
inserted under the hooks of the bowl liner and into the bowl.
Upper Mantle On 5 and 7 foot crushers, the mantle is in two pieces, upper mantle
and lower mantle. The two piece configuration reduces the mantle change out cost
because most of the wear is done to the lower mantle. The upper mantle is changed
once for two to three lower mantle changes.
Torch Ring A sacrificial piece that is located between the main shaft sleeve and main
shaft nut which is burnt out with a torch to relieve the pressure on the mantle and allow
the main shaft nut to be loosened.
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 4
METALLURGY CHOICES
There are different alloys that are commonly used for the Symons

:
XT510 This is an 11% to 14% Hadfield manganese. XT510 replaces the Metso alloy
designation 0861-500. XT510 is used as an all-purpose liner in all secondary and fine
crushing applications for the Symons crushers.
XT710 This is an 18% manganese chrome alloy and will typically provide longer life
than the XT510 or XT610 manganese alloys. The XT710 replaces the old Metso 0861
512, XT500 and MNK material designations. XT710 is used for abrasive applications in
the Symons 7 crusher.
XT720 This is a 22% manganese chrome alloy that will typically provide longer life
than the XT710 manganese. This material can only be applied in 5 foot crushers and
smaller and in applications where there is no tramp iron in the circuit. The XT720
replaces the old Metso MNS material designation.
For typical applications refer to the table SYMONS CONE LINER ALLOYS AND
APPLICATIONS.
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 5
SYMONS CONE LINER ALLOYS AND
APPLICATIONS
Crushed mineral properties
Very difficult Difficult Medium Easy Very easy
-12 12-17 17-22 22-27 27- LosAngeles
>16 13.5-16 12-13.5 11-12 <11 Bond WI
>43,500 32,000-43,500 22,000-32,000 13,000-22,000 <13,000 PSI
XT510/XT610
Secondary crushing X X X X
Fine crushing X X X X
XT710
Secondary crushing X X X X X
Fine crushing X X X X X
XT720
Secondary crushing X X X
Fine crushing X X X
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 6
BASIC LINER SELECTION
FEED SIZE IS KNOWN
To chose a liner combination when the top size of the feed is known, divide the
thickness of the largest feed by 0.8 to get the required feed opening on the open side.
For example if the you are selecting a liner combination for a 5 ' Standard crusher and
the thickest piece is 8", divide 8" by 0.8 to get the required feed opening on the open
side. (8" / 0.8 = 10"). Refer to the 5 ' Standard cavity tables and select a liner
combination that has a feed opening on the open side that is close to 10". In this case a
4830 6771 bowl liner and a 5013 6801 upper mantle with a 5013 7001 lower mantle
would be selected. Use the shaded liner combinations where ever possible as these
are the most common.
KNOWING THE FEED OPENING
There are cases when the customer may want to know what the maximum size feed a
given feed opening can accept. To determine the maximum size piece that will fit in a
given feed opening on the open side, multiply the feed opening by 0.8.
For example if the liner combination for a 4 ' Standard coarse has a feed opening on
the open side of 9 5/8" (9.63") the thickest piece that could be fed to it would be about 7
". Multiply the feed opening o the open side by 0.8, (9.63 X 0.8 = 7.7").
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 7
STANDARD CAVITY COMPARISION
The cavities shown below illustrate the typical differences in the chamber cross sections
between the Standard fine, medium, coarse and extra coarse liners.
FINE
MEDIUM
COARSE
EXTRA
COARSE
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 8
SHORT HEAD CAVITY COMPARISION
The cavities shown below illustrate the typical differences in the chamber cross sections
between the SHORT HEAD

fine, medium, coarse and extra coarse liners.


FINE
MEDIUM
COARSE EXTRA
COARSE
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 9
4', 4 ' AND 5 ' SHORT HEADS WITH
STANDARD MAIN SHAFTS
The 4', 4 ' and 5 ' SHORT HEAD

main shaft assemblies were designed to use


Standard main shafts in order to provide the customer with a torch ring for easier
removal of the mantle. By using the Standard main shafts, common parts between the
Standard crusher and the SHORT HEAD

was also accomplished. The main shaft,


torch ring, main shaft nut, feed plate and countershaft rotation are common between the
two machines.
The effective year of manufacture for the respective crushers are as follows;
4' crushers built in 1974 and after.
4 ' crushers built in 1979 and after.
5 ' crushers built in 1981 and after.
The following illustration shows the comparison between the old and new design.
LOCKING COLLAR
MAIN SHAFT
SLEEVE
TORCH RING
MANTLE
HEAD WEAR
RING
STANDARD
MAIN SHAFT
SHORT HEAD
MAIN SHAFT
LOCKING NUT
LOCKING NUT COVER
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 10
2 FOOT STANDARD AND SHORT HEAD
BOWL LINER
BOWL LINER
PART
NUMBER MAT'L
WEIGHT
LBS.
FEED
OPENING
OPEN
SIDE
FEED
OPENING
CLOSED
SIDE
MINIMUM
CSS Bolt Type
MANTLE
PART
NUMBER MAT'L
WEIGHT
LBS.
Std. Fine for Coarse & X-Coarse Bowl 4829 1921 XT510 5013 1001 XT510
Std. Fine for Coarse & X-Coarse Bowl 6666 5613 XT720 6666 5515 XT720
Std. Coarse for Coarse & X-Coarse Bowl 4829 3541 XT510 5013 1001 XT510
Std. Coarse for Coarse & X-Coarse Bowl 6666 5614 XT720 6666 5515 XT720
Std. X-Coarse for Coarse & X-Coarse Bowl 4829 3001 XT510 5013 1001 XT510
Std. X-Coarse for Coarse & X-Coarse Bowl 6666 5615 XT720 6666 5515 XT720
SHD. Fine for Coarse Bowl 4829 4081 XT510 5013 1401 XT510
SHD. Fine for Coarse Bowl 6666 5616 XT720 6666 5516 XT720
SHD. Coarse for Coarse Bowl 4829 4351 XT510 5013 1401 XT510
SHD. Coarse for Coarse Bowl 6666 5617 XT720 6666 5516 XT720
265
Thru Bolt
Thru Bolt
200
200
200
265
290 2" 1 1/2" 3/16"
325 1 3/8" 3/4" 1/8"
3/8"
225 4 1/2" 4" 1/2"
230 Thru Bolt
Thru Bolt
Thru Bolt
2 7/8" 2 1/4" 1/4"
200 3 3/4" 3 1/4"
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 11
3 FOOT STANDARD AND SHORT HEAD
BOWL LINER
BOWL LINER
PART
NUMBER MAT'L
WEIGHT
LBS.
FEED
OPENING
OPEN
SIDE
FEED
OPENING
CLOSED
SIDE
MINIMUM
CSS
BOLT
TYPE
MANTLE
PART
NUMBER MAT'L
WEIGHT
LBS.
Std. Fine for Fine & Coarse Bowl 4829 6646 XT510 5013 2201 XT510
Std. Fine for Fine & Coarse Bowl 6666 5618 XT720 6666 5517 XT720
Std. Fine for X-Coarse Bowl 4829 6544 XT510 5013 2501 XT510
Std. Fine for X-Coarse Bowl 6666 5619 XT720 6666 5518 XT720
Std. Fine for X-Coarse Bowl 4829 6544 XT510 5013 2201 XT510
Std. Fine for X-Coarse Bowl 6666 5619 XT720 6666 5517 XT720
Std. Coarse for Coarse Bowl 4829 5026 XT510 5013 2201 XT510
Std. Coarse for Coarse Bowl 6666 5621 XT720 6666 5517 XT720
Std. Coarse for X-Coarse Bowl 4829 6576 XT510 5013 2501 XT510
Std. Coarse for X-Coarse Bowl 6666 5622 XT720 6666 5518 XT720
Std. Coarse for X-Coarse Bowl 4829 6576 XT510 5013 2201 XT510
Std. Coarse for X-Coarse Bowl 6666 5622 XT720 6666 5517 XT720
Std. Coarse for X-Coarse Bowl 4829 6530 XT510 5013 2201 XT510
Std. Coarse for X-Coarse Bowl 6666 5624 XT720 6666 5517 XT720
Std. X-Coarse for X-Coarse Bowl 4829 6530 XT510 5013 2501 XT510
Std. X-Coarse for X-Coarse Bowl 6666 5624 XT720 6666 5518 XT720
SHD. Fine for Fine Bowl 4829 5431 XT510 600 2 7/8" 1 3/4" 1/8" U-Bolt 5013 2801 (1) XT510 529
SHD. Fine for Coarse Bowl 4829 5701 XT510 5013 2801 (1) XT510
SHD. Fine for Coarse Bowl 6666 5626 XT720 6666 5519 XT720
SHD. Fine for Coarse Bowl 4829 5296 XT510 5013 2801 (1) XT510
SHD. Fine for Coarse Bowl 6666 5627 XT720 6666 5519 XT720
SHD. Fine for Coarse Bowl 4829 5701 XT510 5013 3001 (1) XT510
SHD. Fine for Coarse Bowl 6666 5626 XT720 6666 5520 XT720
SHD. Fine for Coarse Bowl 4829 6951 XT510 5013 3401 XT510
SHD. Fine for Coarse Bowl 6666 5629 XT720 6666 5521 XT720
SHD. Medium for Coarse Bowl 4829 5161 XT510 5013 3801 (1) XT510
SHD. Medium for Coarse Bowl 6666 5630 XT720 6666 5522 XT720
SHD. Medium for Fine Bowl 4829 5163 XT510 5013 3801 (1) XT510
SHD. Medium for Fine Bowl 6666 5631 XT720 6666 5522 XT720
SHD. Coarse for Coarse Bowl 4829 7591 XT510 5013 3401 XT510
SHD. Coarse for Coarse Bowl 6666 5632 XT720 6666 5521 XT720
SHD. Coarse for Coarse Bowl 4829 8131 XT510 5013 3401 XT510
SHD. Coarse for Coarse Bowl 6666 5633 XT720 6666 5521 XT720
(1) Requires Head Wear Ring p/n 7292 5601
U-Bolt
U-Bolt
U-Bolt
U-Bolt
U-Bolt
U-Bolt
U-Bolt
U-Bolt 660
650 635
Thru Bolt
U-Bolt
U-Bolt
Thru Bolt
U-Bolt
U-Bolt
U-Bolt
3/8"
3/8"
1/2"
1/2"
1/2"
660
588 590 3 3/8" 2 3/8" 1/8"
2 1/2" 1 3/8" 1/8"
2 3/8"
765 3 7/8" 3" 1/4"
635
660
529
590 1 5/8" 1/2" 1/8" 529
1 5/16" 1/8"
588
620
765
830
862
862
1047
1047
730
1001
1001
685
631
719
719
719
631
631
631
631
1/2"
1/2"
1 5/16"
1/8"
1/8"
3" 2" 1/4"
2 7/8" 1 3/4"
2 3/8"
7" 6 3/8"
7 1/8" 6 1/2"
4 7/8" 5 5/8"
5 1/2" 4 3/4"
U-Bolt
4 5/8" 4" 3/8"
4 1/8" 3 3/8"
3 5/16" 4 1/16"
6" 5 1/4"
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 12
4 FOOT STANDARD AND SHORT HEAD
4 Foot Symons Standard & Short Head Liners
BOWL LINER
BOWL LINER
PART
NUMBER MAT'L
WEI GHT
LBS.
FEED
OPENING
OPEN
SIDE
FEED
OPENING
CLOSED
SIDE
MINIMUM
CSS
BOLT
TYPE
MANTLE
PART
NUMBER MAT'L
WEIGHT
LBS.
Std. Fine for Fine & Coarse Bowl 4830 1101 XT510 5013 4201 XT510
Std. Fine for Fine & Coarse Bowl 6666 5635 XT720 6666 5513 XT720
Std. Fine for Fine & Coarse Bowl 4830 3261 XT510 5013 4201 XT510
Std. Fine for Fine & Coarse Bowl 6666 5636 XT720 6666 5513 XT720
Std. Medium f or Coarse Bowl 4830 0350 XT510 5013 4201 XT510
Std. Medium f or Coarse Bowl 6666 5637 XT720 6666 5513 XT720
Std. Coarse f or Coarse Bowl 4830 0291 XT510 5013 4201 XT510
Std. Coarse f or Coarse Bowl 6666 5611 XT720 6666 5513 XT720
Std. Coarse f or Coarse Bowl 4830 3533 XT510 5013 4201 XT510
Std. Coarse f or Coarse Bowl 6666 5638 XT720 6666 5513 XT720
Std. X-Coarse f or X-Coarse Bowl 4830 1151 XT510 5013 4101 XT510
Std. X-Coarse f or X-Coarse Bowl 6666 5639 XT720 6666 5537 XT720
SHD. Fine (long) for Coarse Bowl 4829 8603 XT510 5013 4801 (2) XT510
SHD. Fine (long) for Coarse Bowl 6666 5640 XT720 6666 5538 (2) XT720
SHD. Medium (short) for Coarse Bowl 4829 8545 XT510 5013 4300 (1) XT510
SHD. Medium (short) for Coarse Bowl 6666 5641 XT720 6666 5539 (1) XT720
SHD. Medium (long) for Coarse Bowl 4829 8671 XT510 5013 4801 (2) XT510
SHD. Medium (long) for Coarse Bowl 6666 5642 XT720 6666 5538 (2) XT720
SHD. Coarse (short) for Coarse Bowl 4829 8540 XT510 5013 4300 (1) XT510
SHD. Coarse (short) for Coarse Bowl 6666 5643 XT720 6666 5539 (1) XT720
SHD. Coarse (long) for Coarse Bowl 4830 0023 XT510 5013 4801 (2) XT510
SHD. Coarse (long) for Coarse Bowl 6666 5644 XT720 6666 5538 (2) XT720
SHD. X-Coarse (long) for Coarse Bowl 4830 0158 XT510 5013 4801 (2) XT510
SHD. X-Coarse (long) for Coarse Bowl 6666 5666 XT720 6666 5538 (2) XT720
(1) Requires Head Wear Ring p/n 7292 5650
(2) Requires Head Wear Ring p/n 7292 6101
1270
1050
1270
1800 5 1/2" 4 7/8" 3/8"
1930 5 5/8" 5" 3/8"
6 1/8" 1/2"
U-Bolt 1500
Thru Bolt 1500
1500 U-Bolt
7 7/8" 3/4'
U-Bolt 1500
1670 6 7/8"
1592 8 1/8" 7 1/8" 3/4'
Thru Bolt 1500
U-Bolt 1322 1820 10" 9 1/4" 1"
1750 8 7/8"
1400 3 3/8" 2 1/4" 5/16"
1270 1430 3 3/4" 2 3/4" 3/16"
1050
3 1/4" 1/2"
1 3/4" 5/16"
U-Bolt
U-Bolt
U-Bolt
U-Bolt
1474 2 7/8"
1390 3 1/2" 2 3/16" 1/2" U-Bolt
1235 4 3/8"
U-Bolt 1270 1630 4 5/8" 3 1/2" 5/8"
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 13
4 FOOT STANDARD AND SHORTHEAD
BOWL LINER
BOWL LINER
PART
NUMBER MAT'L
WEIGHT
LBS.
FEED
OPENING
OPEN
SIDE
FEED
OPENING
CLOSED
SIDE
MINIMUM
CSS
BOLT
TYPE
MANTLE
PART
NUMBER MAT'L
WEIGHT
LBS.
Std. Fine for Coarse Bowl 4830 4612 XT510 5013 6001 XT510
Std. Fine for Coarse Bowl 6666 5646 XT720 6666 5544 XT720
Std. Medium for Coarse Bowl 4830 4341 XT510 5013 6001 XT510
Std. Medium for Coarse Bowl 6666 5647 XT720 6666 5544 XT720
Std. Medium for Coarse Bowl 4830 2800 XT510 5013 6001 XT510
Std. Medium for Coarse Bowl 6666 5648 XT720 6666 5544 XT720
Std. Medium for Medium Bowl 4830 4071 XT510 5013 6001 XT510
Std. Medium for Coarse Bowl 4830 4699 XT510 5013 6001 XT510
Std. Medium for Coarse Bowl 6666 5650 XT720 6666 5544 XT720
Std. Medium for X-Coarse Bowl 4830 4344 XT510 5013 6001 XT510
Std. Medium for X-Coarse Bowl 6666 5651 XT720 6666 5544 XT720
Std. Coarse for Coarse Bowl 4830 2957 XT510 5013 6001 XT510
Std. Coarse for Coarse Bowl 6666 5652 XT720 6666 5544 XT720
Std. Coarse for X-Coarse Bowl 4830 2958 XT510 5013 6001 XT510
Std. Coarse for X-Coarse Bowl 6666 5653 XT720 6666 5544 XT720
Std. Coarse for Coarse Bowl 4830 2957 XT510 5013 4451 XT510
Std. Coarse for Coarse Bowl 6666 5652 XT720 6666 5545 XT720
Std. Coarse for Coarse Bowl 4830 4881 XT510 5013 6001 XT510
Std. Coarse for Coarse Bowl 6666 5655 XT720 6666 5544 XT720
Std. X-Coarse for X-Coarse Bowl 4830 1826 XT510 5013 4451 XT510
Std. X-Coarse for X-Coarse Bowl 6666 5656 XT720 6666 5545 XT720
Std. Coarse for X-Coarse Bowl 4830 2958 XT510 5013 4451 XT510
Std. Coarse for X-Coarse Bowl 6666 5653 XT720 6666 5545 XT720
SHD. Fine for Coarse Bowl 4829 8603 XT510 5013 4801(1) XT510
SHD. Fine for Coarse Bowl 6666 5640 XT720 6666 5538 XT720
SHD. Fine for Fine Bowl 4829 9211 XT510 5013 4801(1) XT510
SHD. Fine for Fine Bowl 6666 5669 XT720 6666 5538 XT720
SHD. Fine for Fine Bowl 4829 9751 XT510 5013 4801(1) XT510
SHD. Fine for Fine Bowl 6666 5660 XT720 6666 5538 XT720
SHD. Fine for Coarse Bowl 4829 8941 XT510 5013 4801(1) XT510
SHD. Fine for Coarse Bowl 6666 5661 XT720 6666 5538 XT720
SHD. Medium for Coarse Bowl 4830 0023 XT510 5013 4801(1) XT510
SHD. Medium for Coarse Bowl 6666 5644 XT720 6666 5538 XT720
SHD. Medium for Fine Bowl 4830 0024 XT510 5013 4801(1) XT510
SHD. Medium for Fine Bowl 6666 5663 XT720 6666 5538 XT720
SHD. Medium for Coarse Bowl 4830 2451 XT510 5013 5601 XT510
SHD. Medium for Coarse Bowl 6666 5664 XT720 6666 5548 XT720
SHD. Medium for Coarse Bowl 4829 8671 XT510 5013 4801(1) XT510
SHD. Medium for Coarse Bowl 6666 5642 XT720 6666 5538 XT720
SHD. Coarse for Coarse Bowl 4830 0158 XT510 5013 4801(1) XT510
SHD. Coarse for Coarse Bowl 6666 5666 XT720 6666 5538 XT720
SHD. Coarse for Coarse Bowl 4830 1288 XT510 5013 4726 XT510
SHD. Coarse for Coarse Bowl 6666 5612 XT720 6666 5514 XT720
SHD. Coarse for Coarse Bowl 4829 9481 XT510 5013 5401 XT510
SHD. Coarse for Coarse Bowl 6666 5668 XT720 6666 5549 XT720
SHD. Coarse for Coarse Bowl 4830 0200 XT510 5013 4803(1) XT510
SHD. Coarse for Coarse Bowl 6666 5667 XT720 6666 5550 XT720
SHD. X-Coarse for X-Coarse Bowl 4830 1371 XT510 5013 5801 XT510
SHD. X-Coarse for X-Coarse Bowl 6666 5669 XT720 6666 5551 XT720
SHD. X-Coarse for X-Coarse Bowl 4830 1371 XT510 5013 5401 XT510
SHD. X-Coarse for X-Coarse Bowl 6666 5669 XT720 6666 5549 XT720
(1) Requires Head Wear Ring p/n 7292 6101
U-Bolt 1980
1800 8 1/4" 7 1/2" 5/8" U-Bolt 1980
4 3/8" 1920
2290 5/8" 7 3/4" 7"
5 3/8" 1/2"
1850 8 1/4" 7 1/2" 5/8"
9 1/2" 8 5/8" 5/8" 2550
U-Bolt 1980
U-Bolt 1980
U-Bolt 1980
1875 8 1/4" 7 1/2" 5/8" U-Bolt 1980
1980
1750 9 5/8" 8 5/8" 3/4" U-Bolt 1980
3/4" 8 5/8" 2000
2000 10" 9"
U-Bolt 9 5/8"
1900 10 1/8" 9 1/8" 3/4"
9 1/2" 1"
U-Bolt 1600
U-Bolt 1980
3/4"
U-Bolt 1600
1750 10" 9" 3/4" U-Bolt 1600
1900 10 3/8"
1400 2 5/8"
U-Bolt 1270 1335 3 3/4" 2 5/8" 1/8"
U-Bolt 1270
1700 2 1/2" 1 1/8" 1/8" U-Bolt 1270
1/8" 3 3/4"
1270
1280 3 1/2" 2 1/8" 1/4" U-Bolt 1270
2 1/2" 1 1/8" 1380
1270
3 1/2" 1295 2 1/8"
U-Bolt 1/8"
2130 3 5/8" 2 1/4" 1/4"
U-Bolt 1270
1 5/8" 1/4"
U-Bolt 1270
U-Bolt 1990
1/4"
U-Bolt 1385 3"
1655 4 1/16" 2 13/16" 5/16"
1600 4 1/2" 3 5/16" 5/16"
U-Bolt 1500
1700 4 1/16"
1435 5 1/4" 3 7/8" 5/8"
U-Bolt 1500
U-Bolt 1410
U-Bolt 1500
3 1/2" 5/16"
2 13/16" 5/16"
U-Bolt 1350 1890 5"
1435 5 1/4" 3 7/8" 5/8"
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 14
5 FOOT STANDARD AND SHORTHEAD
BOWL LINER
BOWL LINER
PART
NUMBER MAT'L
WEIGHT
LBS.
FEED
OPENING
OPEN
SIDE
FEED
OPENING
CLOSED
SIDE
MINIMUM
CSS
BOLT
TYPE MAT'L
WEIGHT
LBS.
U - 5013 6801 XT510 560
L - 5013 7001 XT510 3710
U - 6666 5576 XT720 560
L - 6666 5569 XT720 3710
U - 5013 6801 XT510 560
L - 5013 7001 XT510 3710
U - 6666 5576 XT720 560
L - 6666 5569 XT720 3710
U - 5013 6801 XT510 560
L - 5013 7001 XT510 3710
U - 6666 5576 XT720 560
L - 6666 5569 XT720 3710
U - 5013 6801 XT510 560
L - 5013 7001 XT510 3710
U - 6666 5576 XT720 560
L - 6666 5569 XT720 3710
U - 5013 6801 XT510 560
L - 5013 7001 XT510 3710
U - 6666 5576 XT720 560
L - 6666 5569 XT720 3710
Std. X-Coarse for X-Coarse Bowl 4830 6871 XT510 5013 6851 XT510
Std. X-Coarse for X-Coarse Bowl 66665677 XT720 6666 5570 XT720
SHD. Fine for Coarse Bowl 4830 5556 XT510 XT510
SHD. Fine for Coarse Bowl 6666 5679 XT720 6666 5571 XT720
SHD. Fine for Fine Bowl 4830 5963 XT510 XT510
SHD. Fine for Fine Bowl 6666 5680 XT720 6666 5571 XT720
SHD. Fine for Coarse Bowl 4830 6048 XT510 XT510
SHD. Fine for Coarse Bowl 6666 5681 XT720 6666 5571 XT720
SHD. Fine for Coarse Bowl 4830 5556 XT510 XT510
SHD. Fine for Coarse Bowl 6666 5679 XT720 6666 5572 XT720
SHD. Medium for Coarse Bowl 4830 5421 XT510 XT510
SHD. Medium for Coarse Bowl 6666 5683 XT720 6666 5571 XT720
SHD. Medium for Fine Bowl 4830 5961 XT510 XT510
SHD. Medium for Fine Bowl 6666 5684 XT720 6666 5571 XT720
SHD. Medium for Coarse Bowl 4830 5557 XT510 XT510
SHD. Medium for Coarse Bowl 6666 5685 XT720 6666 5571 XT720
SHD. Coarse for Coarse Bowl 4830 5415 XT510 XT510
SHD. Coarse for Coarse Bowl 6666 5686 XT720 6666 5571 XT720
SHD. Coarse for Coarse Bowl 4830 6231 XT510 5013 7601 XT510
SHD. Coarse for Coarse Bowl 6666 5687 XT720 5013 7606 XT720
SHD. Coarse for Coarse Bowl 4830 6430 XT510 5013 7610 XT510
SHD. Coarse for Coarse Bowl 6666 5688 XT720 6666 5574 XT720
SHD. X-Coarse for Coarse Bowl 4830 6331 XT510 5013 7601 XT510
SHD. X-Coarse for Coarse Bowl 6666 5689 XT720 5013 7606 XT720
(1) Requires Head Wear Ring p/n 72926601
10 3/4" 9 5/8" 1" U-Bolt
9 5/8" 1" U-Bolt
Std. Coarse for Coarse Bowl 4830 6771 XT510
4400
Std. Coarse for Coarse Bowl 6666 5675 XT720
XT510
4400
Std. Coarse for X-Coarse Bowl 6666 5676 XT720
10 3/4"
1/4"
Std. X-Coarse for X-Coarse Bowl 4830 6871 XT510
4100
Std. X-Coarse for X-Coarse Bowl 66665677 XT720
14 1/4" 13 1/4"
1/4"
3/8"
3/8"
4 7/8"
4 3/4"
5 1/4"
1/4"
3/16"
3/16"
3/16"
3 1/2"
2 1/8"
3 1/2"
3000 3 1/2"
1 3/8"
7/8" U-Bolt
Std. Medium for Medium & Coarse Bowl 6666 5673 XT720
3 1/2"
1 1/2" U-Bolt
Std. Coarse for X-Coarse Bowl 4830 6772
Std. Medium for Medium & Coarse Bowl 4830 6501 XT510
4130 9 5/8" 8 1/2"
U-Bolt
Std. Fine for Coarse Bowl
Std. Fine for Coarse Bowl
4830 6638
6666 5671
XT510
XT720
4800 8 3/8" 7 1/2"
U-Bolt 3700 3370 6" 4 5/8" 1/2"
U-Bolt 3700
3425 4" U-Bolt 3170
3930 5 1/4" 3 7/8"
U-Bolt 2990
3900 5 1/2" 4 1/4" 3/8" U-Bolt 2990
5013 7401 (1)
5013 7401 (1)
2600 3 1/2"
U-Bolt 2990
3090 2 1/8" U-Bolt 2990
5013 7401 (1)
5013 7401 (1)
U-Bolt 2990
2745 4 3/4" U-Bolt 2800
5013 7203 (1)
5013 7401 (1)
3660 2 3/4"
2990
2850 U-Bolt 2990
5013 7401 (1)
5013 7401 (1)
2745 4 7/8" 3 1/2"
5/8"
MANTLE PART
NUMBER
3/16"
U-Bolt 4300 4100 14 1/4" 13 1/4" 1 1/2"
U-Bolt
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 15
7 FOOT HEAVY AND EXTRA HEAVY DUTY
STANDARD AND SHORTHEAD
BOWL LINER
BOWL LINER
PART
NUMBER MAT'L
WEIGHT
LBS.
FEED
OPENING
OPEN
SIDE
FEED
OPENING
CLOSED
SIDE
MINIMUM
CSS
BOLT
TYPE MAT'L
WEIGHT
LBS.
U - 5013 8201 XT510 1200
L - 5013 8801 XT510 5720
U - 6666 5510 XT710 1200
L - 6666 5508 XT710 5720
U - 5013 8201 XT510 1200
L - 5013 8801 XT510 5720
U - 6666 5510 XT710 1200
L - 6666 5508 XT710 5720
U - 5013 8201 XT510 1200
L - 5013 8401 XT510 5320
U - 6666 5510 XT710 1200
L - 5013 8405 XT710 5320
U - 5013 8201 XT510 1200
L - 5013 8801 XT510 5720
U - 6666 5510 XT710 1200
L - 6666 5508 XT710 5720
U - 5013 8201 XT510 1200
L - 5013 8601 XT510 5320
U - 6666 5510 XT710 1200
L - 6666 5597 XT710 5320
U - 5013 8201 XT510 1200
L - 5013 8901 XT510 5640
U - 6666 5510 XT710 1200
L - 6666 5598 XT710 5640
SHD. Fine for Fine Bowl 4830 7581 XT510 XT510
SHD. Fine for Fine Bowl 6666 5607 XT710 XT710
SHD. Fine for Coarse Bowl 4830 7583 XT510 XT510
SHD. Fine for Coarse Bowl 4830 7592 XT710 XT710
SHD. Fine for Coarse Bowl 4830 7491 XT510 XT510
SHD. Fine for Coarse Bowl 4830 7499 XT710 XT710
SHD. Fine for Fine Bowl 4830 7490 XT510 6230 6 7/8" 4 7/8" 3/16" U-Bolt XT510 5520
SHD. Medium for Fine Bowl 4830 7378 XT510 XT510
SHD. Medium for Fine Bowl 6666 5695 XT710 XT710
SHD. Medium for Coarse Bowl 4830 7379 XT510 XT510
SHD. Medium for Coarse Bowl 6666 5696 XT710 XT710
SHD. Medium for Fine Bowl 4830 7385 XT510 XT510
SHD. Medium for Fine Bowl 6666 5697 XT710 XT710
SHD. Medium for Coarse Bowl 4830 7386 XT510 XT510
SHD. Medium for Coarse Bowl 6666 5698 XT710 XT710
SHD. Coarse for Coarse Bowl 4830 8400 XT510 XT510
SHD. Coarse for Coarse Bowl 6666 5699 XT710 XT710
SHD. X-Coarse for Coarse Bowl 4830 8494 XT510 XT510
SHD. X-Coarse for Coarse Bowl 6666 5690 XT710 XT710
(1) Requires Head Wear Ring p/n 7292 7601
MANTLE
PART
NUMBER
Std. Fine for Coarse Bowl 4830 9472 XT510
8200 11 1/2" 10 5/8" 3/4" U-Bolt
Std. Fine for Coarse Bowl 6666 5691 XT710
Std. Fine for Fine & Medium Bowl 4830 9471 XT510
U-Bolt
Std. Fine for Fine & Medium Bowl 6666 5692 XT710
10 5/8" 8200 11 1/2" 3/4"
Std. Medium for Coarse Bowl 4830 8608 XT510
7260
Std. Medium for Coarse Bowl 4830 8612 XT710
13 3/8" 12 1/8" 1" U-Bolt
Std. Medium for Medium & Coarse Bowl 4830 9741 XT510
8050
Std. Medium for Medium & Coarse Bowl 6666 5609 XT710
12 5/8" 11 3/8" 1" U-Bolt
Std. X-Coarse for X-Coarse Bowl 4830 8846 XT510
7700
Std. X-Coarse for X-Coarse Bowl 6666 5694 XT710
4850
5600
18 1/8" 16 3/4" 1 1/2" U-Bolt
6030 6 7/8" U-Bolt 5520
U-Bolt
5013 9268 (1)
5900
U-Bolt
5013 9001 (1)
4850
5400 5 1/4" 3 3/4" 3/8"
5013 9268 (1)
5900
7550 6 3/4" 4 3/4" 3/8" U-Bolt
7400 6 3/4" 4 3/4" 3/8" U-Bolt
6900 7" 5" 1/2"
U-Bolt 5240
U-Bolt
5013 9203
6200
6570 8" 6" 5/8"
Std. Coarse for Coarse & X-Coarse Bowl 4830 8556 XT510
7000
Std. Coarse for Coarse & X-Coarse Bowl 6666 5693 XT710
14 3/4" 13 3/8" 1 1/4" U-Bolt
5 1/4" 3 3/4" 3/8" U-Bolt
5013 9268 (1)
5900
5013 9204 (1)
5013 9204 (1)
5013 9277 (1)
5013 9007 (1)
5013 9007 (1)
5013 9210 (1)
2 1/2" 3/16"
3/16" 4 7/8"
U-Bolt
5013 9001 (1)
7200
4 5/8" 2 1/2" 3/16"
4 5/8"
7300
5013 9277 (1)
5013 9268 (1)
5900
5013 9277 (1)
5013 9277 (1)
6666 5591
6666 5592
5013 9276
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 16
7 FOOT SUPER HEAVY DUTY
STANDARD AND SHORTHEAD
BOWL LINER
BOWL LINER
PART
NUMBER MAT'L
WEIGHT
LBS.
FEED
OPENING
OPEN
SIDE
FEED
OPENING
CLOSED
SIDE
MINIMUM
CSS
BOLT
TYPE MAT'L
WEIGHT
LBS.
U - 5013 8082 XT510 1300
L - 5013 8856 XT510 6065
U - 5013 8081 XT710 1300
L - 5013 8857 XT710 6065
SHD. Medium for Coarse Bowl 4830 8509 XT510 XT510
SHD. Medium for Coarse Bowl 6666 5620 XT710 XT710
SHD. Coarse for Coarse Bowl 4830 8510 XT510 XT510
SHD. Coarse for Coarse Bowl 6666 5623 XT710 XT710
SHD. Fine for Fine Bowl 4830 7494 XT510 XT510
SHD. Fine for Fine Bowl 6666 5625 XT710 XT710
SHD. Fine for Coarse Bowl 4830 7496 XT510 XT510
SHD. Fine for Coarse Bowl 6666 5628 XT710 -
6666 5593
3/16" 3 1/2" 5 1/2" U-Bolt
5 1/2" 3/16" 3 1/2"
5013 8373
7100
6666 5593
8720 13 7/8" 13 5/16" 1 1/4" U-Bolt
5013 8373
7100
5013 8377
7905
-
6405
U-Bolt
5013 8374
7100
6666 5595
6450
11 5/8" 10 7/8" 3/4" U-Bolt 7535
4830 8512 XT710
MANTLE PART
NUMBER
Std. Fine for Coarse Bowl 4830 8501 XT510
8775 8 7/8" 8 1/8" 5/8" U-Bolt
Std. Fine for Coarse Bowl
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 17
BACKING REQUIREMENTS
STANDARD
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 18
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 19
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 20
BACKING REQUIREMENTS
SHORT HEAD
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 21
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 22
INSTALLING "U" BOLTS
In order to avoid hook breakage and or loosening of the bowl liner it is important to
install the "U" bolts and washers properly.
Stack the washers as shown in the illustration; "U" Bolt and Washers.
Use a fabric ply material for the rubber washers.
Make sure that the washers are positioned so that the wider dimension from the
centerline is toward the outside of the bowl. The centerline of the "U" bolt holes are
not on the centerline of the washers. Refer to illustration; "U" Bolt Centerline.
RUBBER WASHERS
THICK STEEL WASHER
THIN STEEL WASHER
LOCK PLATE
U BOLT
HEX. NUT
"U" BOLT AND WASHERS
CENTERLINE OF BOLT HOLES
CENTERLINE OF WASHER
T
H
I
S

E
D
G
E

T
O

O
U
T
S
I
D
E

O
F

B
O
W
L
"U" BOLT CENTERLINE
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 23
INSTALLING HEAD WEAR RINGS
The head wear ring prevents erosion to the head from the discharge of crushed material
in a short crushing chamber. The head wear ring is changed once for two to three
mantle changes.
In order for the head wear ring to perform correctly and remain on the head through out
its life, it must be installed correctly. Follow the installation as shown in the illustration;
Installing Head Wear Ring.
INSTALLING HEAD WEAR RING
HEAD WEAR RING
MANTLE
HEAD
GAP
ALIGN HERE
.5 1 - 7
WELD HEAD WEAR RING
TO HEAD USING AN E7018
ELECTRODE.
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 24
FILLER PIECES
Are cast steel segments that are welded to the inside of the bowls on Standard crushers
to reduce the quantity of backing when installing a fine or medium bowl liner in a coarse
bowl. By reducing the quantity of backing material to be poured, the chances of
shrinkage will be reduced. Shrinkage occurs in large cross section pours because the
backing cures from the inside and will pull away from the bowl and bowl liner. If
shrinkage does take place, the gaps as a result of the shrinkage should be topped off
with additional backing.
The following table will show the filler piece part number and quantity for each crusher
size and bowl and bowl liner combination.
Bowl Liner Bowl Filler Piece Qty.
3 Foot
Fine Extra Coarse 1808 0019
1808 0024
6
6
Coarse Extra Coarse 1808 0019 6
4 Foot
Extra Fine Coarse 1808 0017 6
Fine Coarse 1808 0017 6
Medium Coarse 1808 0030 6
4 Foot
Fine Medium 1808 0007 6
Fine Coarse 1808 0007
1808 0008
6
6
Medium Coarse 1808 0008 6
Medium Extra Coarse 1808 0042 6
Coarse Extra Coarse 1808 0042 6
5 Foot
Fine Medium 1808 0034 8
Fine Coarse 1808 0015
1808 0034
8
8
Medium Coarse 1808 0015 8
Coarse Extra Coarse 1808 0027 8
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 25
Bowl Liner Bowl Filler Piece Qty.
7 Foot
Fine Medium 1808 0018 8
Fine Coarse 1808 0038 8
Medium Coarse 1808 0012 8
Medium Extra Coarse 1808 0012
1808 0014
1808 0016
8
8
8
Coarse Extra Coarse 1808 0014
1808 0016
8
8
B
O
W
L

L
I
N
E
R
FILLER BLOCKS
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 26
TAKING WEAR PROFILES
In order to properly answer any inquiry, it is important that the following information be
included. Use the Wear Profile Analysis Form to record your information.
1. Feed gradation.
2. Type of feed (i.e. granite).
3. Product gradation.
4. Circuit diagram complete with screen cloth openings and all crusher settings.
5. Part numbers of current mantle and bowl liner.
6. Crusher power draw.
7. Crusher capacity.
To operate continuously with liners having a crushing cavity unsuited to the operation,
results in uneconomical wear of the liners, poor crushing efficiency
and, in some instances, abuse to the Crusher.
To obtain a wear profile of the bowl liner and mantle proceed as follows;
1. Torch Cut Through Mantle or Bowl Liner
2. Trace Worn Contour on Cardboard or Heavy Paper Inserted in Cut
3. Original Contour
Refer to the illustration; Obtaining Wear Contour.
OBTAINING WEAR CONTOUR
1
2
3
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 27
LINER UTILIZATION - SYMONS

The target amount of liner utilization on a Symons

Cone is 60% to 65%. Wearing


liners more than that can cause damage to the seats on the bowl and head as a result
of the liners flexing because of thin cross sections.
To determine the amount of utilization proceed as follows;
Weigh the bowl liner and mantle prior to installation, record the weight.
After removal of the set of liners remove backing material and weigh each piece.
Subtract the worn weight from the new weight and divide the difference by the new
weight to get the worn percentage.
EXAMPLE:
7 Foot SHORT HEAD

New Weights
Bowl Liner 4830 7581 7,300 Lbs.
Mantle 5013 9001 4,850 Lbs.
Total Weight 12,150 Lbs.
Worn Weights
Bowl Liner 48307581 2,525 Lbs.
Mantle 5013 9001 1,940 Lbs.
Total Weight 4,465 Lbs.
Liner Utilization
Bowl Liner (7,300 2,525) / 7,300 = 65.4%
Mantle (4,850 1,940) / 4,850 = 60.0%
Total (12,150 4,465) / 12,150 = 63.3%
Records should be kept and averaged over three or more sets of liners.
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 28
WEAR PROFILE ANALYSIS FORM
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 29
CRUSHER CHAMBER PROFILING
Now it is possible to model the shape of the chamber without dismantling the crusher.
By using NORDBERG-FOAM KIT it's easy to see how the mantle and bowl wear during
the life of the liners. This process can be used on all cone type crushers. It also helps
to solve the problem cases.
The spare part number of the Nordberg-Foam Kit is 803582.
Instructions:
1.) Set the plastic sheath into the chamber.
2.) Move the sheath to the closed side position in the chamber.
3.) Mix 0.35 kg A-component and 0.5 kg B-component (half tin A&B).
4.) Pour out mixed A+B components into the sheath.
5.) After expansion of the foam move down the main shaft and remove the sheath.
6.) Draw worn contour by using the expanded foam sheath or send the filled sheath
(or drawing) to Metso
NORDBERG-FOAM KIT contains:
- A-component 0.7 kg/tin
- B-component 1.0 kg/tin
- plastic sheath 2.0 m
SYMONS CONE WEAR MATERIALS SALES MANUAL
REVISION DATE: 4-14-2009
SECTION 3D 30