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Transport Information Solutions EQ Labs Test report n°: VBN VIB 13 062 E C Revision:

Transport

Information Solutions

EQ Labs

Test report n°: VBN VIB 13 062 E C Revision: A Date: 18/11/2013

MECHANICAL TEST REPORT

TTYYPPEE TTEESSTTSS

Equipment under test:

T T Y Y P P E E T T E E S S T T

AC3MO-038

DTR0000264992

Issue:

 

Recipient name

Company name

Ex number.

 

Mr. Christophe CROZET

ALSTOM TIS Villeurbanne

1

Confidential

issue

Copy:

Mr. Adrien DAGOIS

ADENEO

1

11-13, Avenue de Bel Air 69627 VILLEURBANNE Cedex (France) Tél. : 33 (0) 4 72 81 46 27 Fax : 33 (0) 4 72 81 46 58

Mr. Carlos QUEIROS DE OLIVEIRA

Laboratory Manager

81 46 58 M r. Carlos QUEIROS DE OLIVEIRA Laboratory Manager ACCRÉDITATION N° 1-1082 PORTÉE ALSTOM
81 46 58 M r. Carlos QUEIROS DE OLIVEIRA Laboratory Manager ACCRÉDITATION N° 1-1082 PORTÉE ALSTOM

ACCRÉDITATION

N° 1-1082

PORTÉE

ALSTOM Transport SA Siège social : 3 avenue André Malraux 92300 LEVALLOIS PERRET (France) SIRET 389 191 982 00088

ALSTOM Transport SA Siège social : 3 avenue André Malraux 92300 LEVALLOIS PERRET (France) SIRET 389
ALSTOM Transport SA Siège social : 3 avenue André Malraux 92300 LEVALLOIS PERRET (France) SIRET 389

DISPONIBLE SUR

www.cofrac.fr

COFRAC accreditation certifies that the laboratories are competent only for the tests covered by the accreditation, which are identified by one “ ” in the table defined in chapter 1.

 
 
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CONTENTS

1 TESTS IDENTIFICATION AND CONCLUSION

3

2 GENERALITIES

4

3 INFORMATION RELATING TO THE EQUIPMENT UNDER TEST

5

3.1

Generalities

5

3.1.1 Equipment description

 

5

3.1.2 Test means

7

3.2

Installation diagram

7

3.3

Checking procedure of the Equipment under Test

8

4 PERFORMANCE CRITERIA

9

4.1

General definition

9

4.2

Manufacturer specification

9

5 REFERENCE FILE

10

6 EQUIPMENT AC3MO-038

12

6.1

Test program (EN 61373 category 1 class B)

12

6.2

Test progress (EN 61373 category 1 class B)

12

6.2.1 Initial visual inspection

 

12

6.2.2 Tests results

13

6.2.3 Final visual inspection

13

6.2.4 Curves results

14

7 APPENDIX A: REFERENCES OF USED MAIN TEST EQUIPMENTS

26

8 APPENDIX B: GLOSSARY

27

9 APPENDIX C: TESTS SHEET

28

9.1.1 Random vibration

 

28

9.1.2 Shocks test

28

CONFIDENTIAL all rights reserved ALSTOM Passing on and copying of this document, use and communication of its content are not permitted without prior written authorization.

A copy of this report has to be allowed only by unabridged facsimile.

IT CONTAINTS 28 PAGES INCLUDING 3 APPENDICES

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1 TESTS IDENTIFICATION AND CONCLUSION

Standard Accreditation Product standard Results Comments (Kind of tests)
Standard
Accreditation
Product standard
Results
Comments
(Kind of tests)

EN 60068-2-64 (2008) Simulated Long Life Random Vibration test

EN 60068-2-27 (2009) Shocks test

EN 60068-2-64 (2008) Functional Random vibration test

EN 61373 (1999)

EN 61373 (1999)

EN 61373 (1999)

C

C

C

C: Compliant NC: Not Compliant

Miss Elodie GOURSAUD

In charge of tests

NC: Not Compliant Miss Elodie GOURSAUD In charge of tests M r. Loïc LEVIS Technical Manager

Mr. Loïc LEVIS

Technical Manager

In charge of tests M r. Loïc LEVIS Technical Manager W ARNING: The results in this
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2

GENERALITIES

Name and address of the client:

Mr. Cristophe CROZET ALSTOM Transport Information Solutions 11-13, Avenue de Bel Air 69627 VILLEURBANNE Cedex (France)

Test location:

EQ Labs - Villeurbanne ALSTOM Transport Information Solutions 11-13, Avenue de Bel Air 69627 VILLEURBANNE Cedex (France)

Date of the tests:

From the 17/10/2013 to the 18/10/2013

Test applicant:

Mr. Adrien DAGOIS

Person attending the tests:

Telephone:

39 94

Mr. Adrien DAGOIS

 

Telephone:

39 94

Offer reference:

13 062

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3 INFORMATION RELATING TO THE EQUIPMENT UNDER TEST

3.1

Generalities

3.1.1 Equipment description

The voltage supply of the UUT is 24Vdc @7A

The EUT can be decomposed into 2 parts:

the supervisor part : it is constituted by NPU, BIMN, EVR and inputs/outputs boards (EBT, SBT, SST1). The main functions of the supervisor are :

Command control equipment chain of traction

Management of the MVB interface with the command control system

Management of the maintenance and control-command Ethernet interfaces

the CRT4 part : it is constituted by the CCN4-2, CCA4 and CCB4 boards. The main functions of the CRT4 are :

The command of the inverter

The command of the rheostatic chopper

The command of the PMCF

of the rheostatic chopper The command of the PMCF Auxiliary equipment for the functional test W

Auxiliary equipment for the functional test

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TEST REPORT T T Y Y P P E E T T E E S S

The constitution of the product is:

Identification of the EUT

 

BPM2

 

EVR

A

                         

L

N

V

1

A

L

A

1

N

P

U

B

I

M

N

C

C

N

4

C

C

A

4

C

C

B

4

C

C

B

4

E

B

Y

1

S

S

T

1

E

B

Y

1

S

B

T

S

S

T

1

A

L

A

1

The hardware configuration of the UUT is described in the table below:

Address

Board

TRV/DTR

0002

BPM2

DTR0000254169

0022

EVR

DTR0000228337

0301

ALNV1

TRVS339673001

0302

ALA1

TRVS339339001

0304

NPU

DTR0000239158

0306

BIMN

DTR0000248258

0308

CCN4-2

TRVS339568000

0309

-

 

0310

CCA4

TRVC062437000

0312

CCB4

TRVC062117000

0313

CCB4

TRVC062117000

0314

-

-

0315

EBY1

TRVC062314000

0316

SST1

TRVC062461000

0317

EBY1

TRVC062314000

0318

SBT

TRVC070789000

0319

SST1

TRVC062461000

0320

ALA1

TRVS339339001

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3.1.2 Test means

The aim of the tests is to verify that the UUT is working correctly during and/or after each test. It is carried out in a configuration as close as possible from the real conditions, typically the wiring rules applied to the train are used and the system environment is re-created:

MVB and EHERNET interfaces,

LV inputs/outputs,

Analog inputs of voltage sensors, line current,

Speed sensor inputs,

Pulse/status return interface for inverters and rheostatic chopper

3.2 Installation diagram

The synoptic of the test bench is:

24Vdc Resistive loads Power Supply Shielded cables coming from supply boards Supply wires MVB miror
24Vdc
Resistive loads
Power Supply
Shielded cables coming from supply boards
Supply wires
MVB miror
MVB links
UUT
Analog
Analog inputs/outputs shielded cables
loads
Ethernet link (10Mb/s)

Software of tests is used to check the functioning of the UUT:

SYSTEM test : check power supplies and SYSFAIL and the functioning of CCN4 boards

I2C test : read/write in the I2C EEPROM

CCN4 test : check the state of the CCN4 board

CAN-IO test : check the CAN IO topology and the connections between EBT/SBT/SST

NETWORK test : check the dialogue with an AL3 equipment connected to the MVB network and Ethernet communication

The version of the software is identified as follows:

Clearcase Label : 0.0.0.5

Acronym : citadis2_mas

Note: the LED “SPD” is ON but it is not a defect.

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3.3 Checking procedure of the Equipment under Test

The visualization interfaces are a user’s friendly mean to quickly get basic information on the AG3 status:

     

LED

LED

     

Type

Signal name

Abbrev

Id.

Id.

Abbrev

Signal name

Type

 

DELVISU1#

       

DELVISU2#

 

System

OFF after startup ON if SYSFAIL = 0 V

SFL

DS4

DS5

SRT

OFF after startup ON if SYSRST = 0 V

System

status

DELVISU3#

         

status

OFF after startup ON if SYSBLP = 0 V

SBP

DS6

DS7

SBS

Not Used

 

DELVISU5#

       

DELVISU6#

 

Application free use

UR1

DS8

DS9

UR2

Application free use

Applicatio

DELVISU7#

       

DELVISU8#

Applicatio

n

Application free use

UR3

DS10

DS11

UR4

Application free use

n

status

status

DELVISU9#

       

DELVISU10#

Application free use

UR5

DS12

DS13

UR6

Application free use

Not used

Not Used

SR1

DS14

DS15

SG2

Not Used

Not used

 

OKNU#

       

OK15V#

 

ON if ALNV output OK

NU

DS16

DS17

15V

ON if ALAX output OK

OK24P#

       

OK24S#

Power

ON if ALAX output OK

24P

DS18

DS19

24S

ON if ALAX output OK

Power

Supply

Status

OKUENU#

       

OKUES#

Supply

Status

ON if ALNV input OK

UEN

DS20

DS21

UES

ON if ALAX input OK

OKUEP#

       

URGNU#

ON if ALAX input OK

UEP

DS22

DS23

URN

ON 0,2ms before loss of ALNV out

 

LEDET1# (LILED)

           

ON if speed >

SPD

DS1

DS24

DAS

Not Used

IDE Status

Ethernet

10Mb/s

status

Not Used

       

LEDET2# (ACTLED)

Ethernet

LI

DS3

DS2

ACT

ON if link integrity OK BLINK if activity on link

status

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4 PERFORMANCE CRITERIA

4.1General definition

The criteria defined below come from the generic standards: EN 50121-1.

Criterion A: The apparatus shall continue to operate as intended. No degradation of performance or loss of function is allowed below a performance level specified by the manufacturer, when the apparatus is used as intended. In some cases the performance level may be replaced by a permissible loss of performance. If the minimum performance level or the permissible performance loss is not specified by the manufacturer then either of these may be derived from the product description and documentation and what the user may reasonably expect from the apparatus if used as intended.

Criterion B: The apparatus shall continue to operate as intended after the test. No degradation of performance or loss of function is allowed below a performance level specified by the manufacturer, when the apparatus is used as intended. In some cases the performance level may be replaced by a permissible loss of performance. During the test, degradation of performance is however allowed. No change of actual operating state or stored data is allowed. If the minimum performance level or the permissible performance loss is not specified by the manufacturer then either of these may be derived from the product description and documentation and what the user may reasonable expect from the apparatus if used as intended.

Criterion C: Temporary loss of function is allowed, provided the loss of function is self-recoverable or can be restored by the operation of the controls.

4.2Manufacturer specification

Performance level or permissible loss of performance:

For criterion

A: No errors events should

appear in

the fault

log of the tool “TrainTracer

UTM”

(citadis2_mas).

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5 REFERENCE FILE

T T Y Y P P E E T T E E S S T T
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TEST REPORT T T Y Y P P E E T T E E S S
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6 EQUIPMENT AC3MO-038

6.1 Test program (EN 61373 category 1 class B)

Test standard

EN 60068-2-64 (Random vibrations test) EN 60068-2-27 (Shocks test)

 

Category

1 class B

Product standard

EN 61373

Performance criterion

A

 

OX

Simulated Long Life Random Vibration Shocks Functional Random vibration

5.5m/s² rms 50m/s² / 30ms 0.7m/s² rms

Test parameters

OY

Simulated Long Life Random Vibration Shocks Functional Random vibration

5.5m/s² rms 50m/s² / 30ms 0.7m/s² rms

OZ

Simulated Long Life Random Vibration Shocks Functional Random vibration

7.9m/s² rms 30m/s² / 30ms 1m/s² rms

U

Supply voltage

Un=24V DC

6.2 Test progress (EN 61373 category 1 class B)

6.2.1 Initial visual inspection

 

Points examined

Results / Comments

EUT:

 

Fixation mobiles connectors

OK

Oxidation of the hardware

OK

Fixing brackets

OK

Sub-rack:

 

Connectors

OK

Oxidation of the hardware

OK

Slides

OK

Checking the torque

M3: 1N.m Board M6: 6.5N.m Rack/Sub-rack M8: 16.5N.m Sub-rack/Assembly

Fixing mechanical shielding

OK

Wiring of test:

 

Connectors

OK

Oxidation of the hardware

OK

Fixing mechanical shielding

OK

Board:

 

Fixation board (mezzanine, Front face, …)

OK

Fixation internal cables

OK

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6.2.2 Tests results

Date, hour

Axis

Duration

Test

Results

Comments

17/10 09:51 AM

 

5

hours

Simulated Long Life Random Vibration

C

 

OZ

 

17/10 03:07 PM

(Vertical)

30ms/shock

Shocks

C

Functional Random

17/10 03:12 PM

10

minutes

vibration

C

17/10 05:09 PM

 

5

hours

Simulated Long Life Random Vibration

C

 

OY

 

18/10 08:52 AM

(Transversal)

30ms/shock

Shocks

C

Functional Random

18/10 08:54 AM

10

minutes

vibration

C

18/10 09:33 AM

 

5

hours

Simulated Long Life Random Vibration

C

 

OX

 

18/10 02:59 PM

(Longitudinal)

30ms/shock

Shocks

C

Functional Random

18/10 03:08 PM

10

minutes

vibration

C

6.2.3 Final visual inspection

 

Points examined

Results / Comments

EUT:

 

Fixation mobiles connectors

OK

Oxidation of the hardware

OK

Fixing brackets

OK

Sub-rack:

 

Connectors

OK

Oxidation of the hardware

OK

Slides

OK

Checking the torque

M3: 1N.m Board M6: 6.5N.m Rack/Sub-rack M8: 16.5N.m Sub-rack/Assembly

Fixing mechanical shielding

OK

Wiring of test:

 

Connectors

OK

Oxidation of the hardware

OK

Fixing mechanical shielding

OK

Board:

 

Fixation board (mezzanine, Front face, …)

OK

Fixation internal cables

OK

No cracks

OK

No Breaks

OK

No lost screws

OK

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6.2.4 Curves results

Pilotage

During random vibration tests, the control of the driver is performed on a strategy average (Average signals provided by each reference point).

In shocks tests, the control of the driver is performed by the signal supplied by a single reference point.

Definition measurement:

Measurement

 

Explication

 
 

Control and this transverses represent a picture of the control of the vibrator to a given template.

Profile(f), high-alarm(f), low-alarm(f) Template according to standard

Reference Point

Control(f) Average of the control points Input1 (f) and Input2 (f) = reference point fictive The single point of control for shocks

Input3(f), Input4(f) Transverses

 
 

A picture of the control of the vibrator to a given template.

Response Point

Profile(f) Template according to standard

InputX(f) Response of measurement point

 

The presentation of vibratory behaviour of EUT is translated by the transfer function following:

H =

X

=

response

 
 

F

excitation

Transfer function

Cursors are on the frequencies of resonance of EUT:

TransX_c0 Transfer function at the beginning of test

TransX Transfer function at the end of test

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Position of measurement accelerometers:

Accelerometers were glued with cyanoacrylate glue.

Response Point n°1
Response Point n°1

OZ (Verticale)

OX (longitudinal)

OY (transversal)

Reference Point n°2

Reference Point n°1

Reference Point n°1

Response Point n°2
Response Point n°2
Response Point n°2

Accelerometric measurements:

Curves n° 1 to 3:

Control accelerometer during Long Life Random Vibration Test

Curves n°4 to 9:

Transfer functions measured during the Long Life Test.

Curves n°10 to 12:

Control

Vibration Test

accelerometer

during

the

Functional

Random

Curves n°13 to 18: Control accelerometers during the Shocks Test. (Purple and red curves presents the transversal movement; blue curve presents the limit requested by the standard EN 60068-2-27

(2009)).

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CURVE N° 1
Axis: OZ
Specimen: AC3MO-038
Title: Long Life random vibration test
Measurement: Reference Point
(gn)²/Hz
0.1122
profile(f)
high-alarm(f)
0.0100
low-alarm(f)
input3(f)
input4(f)
0.0010
control(f)
0.0001
1.00E-05
1.00E-06
1.78E-07
5.00 10.00
100.00
150.00
Frequency (Hz)
CURVE N° 2 Axis: OY Specimen: AC3MO-038 Title: Long Life random vibration test Measurement: Reference
CURVE N° 2
Axis: OY
Specimen: AC3MO-038
Title: Long Life random vibration test
Measurement: Reference Point
(gn)²/Hz
0.0891
profile(f)
high-alarm(f)
0.0100
low-alarm(f)
input3(f)
0.0010
input4(f)
0.0001
control(f)
1.00E-05
1.00E-06
1.00E-07
1.00E-08
3.98E-09
5.00 10.00
100.00
150.00
Frequency (Hz)
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CURVE N° 3
Axis: OX
Specimen: AC3MO-038
Title: Long Life random vibration test
Measurement: Reference Point
(gn)²/Hz
0.0891
profile(f)
high-alarm(f)
0.0100
low-alarm(f)
input3(f)
0.0010
input4(f)
control(f)
0.0001
1.00E-05
1.00E-06
1.00E-07
1.00E-08
5.00 10.00
100.00
150.00
Frequency (Hz)
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CURVE N° 4
Axis: OZ
Specimen: AC3MO-038
Title: Long Life random vibration test
Measurement: Transfer function point n°1
25.1189
Trans1
Signal
X
Y
1 Trans1_0
114.075
4.11481
2 Trans1
113.342
9.98809
Trans1_0
10.0000
2
1
1.0000
0.5012
5.00 10.00
100.00
150.00
Frequency (Hz)
CURVE N° 5 Axis: OY Specimen: AC3MO-038 Title: Long Life random vibration test Measurement: Transfer
CURVE N° 5
Axis: OY
Specimen: AC3MO-038
Title: Long Life random vibration test
Measurement: Transfer function point n°1
15.8489
Signal
X
Y
Trans5
1 Trans5_0
96.4966
7.60553
2 Trans5
96.1304
8.16215
Trans5_0
10.0000
2
1
1.0000
0.6457
5.00 10.00
100.00
150.00
Frequency (Hz)
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CURVE N° 6
Axis: OX
Specimen: AC3MO-038
Title: Long Life random vibration test
Measurement: Transfer function point n°1
3.3113
Trans5
Trans5_0
1.0000
0.5012
5.00 10.00
100.00
150.00
Frequency (Hz)
CURVE N° 7 Axis: OZ Specimen: AC3MO-038 Title: Long Life random vibration test Measurement: Transfer
CURVE N° 7
Axis: OZ
Specimen: AC3MO-038
Title: Long Life random vibration test
Measurement: Transfer function point n°2
3.5481
Trans2
Trans2_0
1.0000
0.8433
5.00 10.00
100.00
150.00
Frequency (Hz)
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CURVE N° 8
Axis: OY
Specimen: AC3MO-038
Title: Long Life random vibration test
Measurement: Transfer function point n°2
5.0119
Signal
X
Y
Trans6
1 Trans6_0
108.032
4.13757
2 Trans6
107.483
4.09937
2 1 Trans6_0
1.0000
0.7586
5.00 10.00
100.00
150.00
Frequency (Hz)
CURVE N° 9 Axis: OX Specimen: AC3MO-038 Title: Long Life random vibration test Measurement: Transfer
CURVE N° 9
Axis: OX
Specimen: AC3MO-038
Title: Long Life random vibration test
Measurement: Transfer function point n°2
5.9566
Signal
X
Y
1 Trans6_0
39.3677
2.76303
Trans6
2 Trans6
46.875
4.50458
Trans6_0
2
1
1.0000
0.5623
5.00 10.00
100.00
150.00
Frequency (Hz)
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Test report N°
page
21 / 28
Date : 18/11/2013
VBN VIB 13 062 E C
Revision: A
MECHANICAL TEST REPORT
TTYYPPEE TTEESSTTSS
CURVE N° 10
Axis: OZ
Specimen: AC3MO-038
Title: Functional random vibration test
Measurement: Reference Point
(gn)²/Hz
0.0016
profile(f)
0.0010
high-alarm(f)
low-alarm(f)
control(f)
0.0001
1.00E-05
1.26E-06
5.00 10.00
100.00
150.00
Frequency (Hz)
CURVE N° 11 Axis: OY Specimen: AC3MO-038 Title: Functional random vibration test Measurement: Reference Point
CURVE N° 11
Axis: OY
Specimen: AC3MO-038
Title: Functional random vibration test
Measurement: Reference Point
(gn)²/Hz
0.0008
profile(f)
high-alarm(f)
low-alarm(f)
control(f)
0.0001
1.00E-05
1.00E-06
3.98E-07
5.00 10.00
100.00
150.00
Frequency (Hz)
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Test report N°
page 22 / 28
Date : 18/11/2013
VBN VIB 13 062 E C
Revision: A
MECHANICAL TEST REPORT
TTYYPPEE TTEESSTTSS
CURVE N° 12
Axis: OX
Specimen: AC3MO-038
Title: Functional random vibration test
Measurement: Reference Point
(gn)²/Hz
0.0008
profile(f)
high-alarm(f)
low-alarm(f)
control(f)
0.0001
1.00E-05
1.00E-06
3.98E-07
5.00 10.00
100.00
150.00
Frequency (Hz)

Remark: The bad behaviour of the set constituted by the specimen and by its assembly during the random vibrations test in this axis did not allow a correct feedback control of this test in the -6 dB slope down. The ADS level between 5 and 20 Hz has been respected.

Test report N° page 23 / 28 Date : 18/11/2013 VBN VIB 13 062 E
Test report N°
page 23 / 28
Date : 18/11/2013
VBN VIB 13 062 E C
Revision: A
MECHANICAL TEST REPORT
TTYYPPEE TTEESSTTSS
CURVE N° 13
Axis: OZ
Specimen: AC3MO-038
Title: Positive shocks
Measurement: Reference Point
gn
4.2000
y1= 0.9000 y2= -0.9000 dy= -1.8000
profile(t)
3.6000
high-abort(t)
3.2000
low-abort(t)
2.8000
control(t)
2.4000
input3(t)
2.0000
input4(t)
1.6000
1.2000
0.8000
0.4000
0
-0.4000
-0.8000
-1.2000
-1.6000
-1.8000
-0.08
-0.06
-0.04
-0.02
0
0.02
0.04
0.06
0.08
0.10
Time (Seconds)
CURVE N° 14 Axis: OZ Specimen: AC3MO-038 Title: Negative shocks Measurement: Reference Point gn 1.8000
CURVE N° 14
Axis: OZ
Specimen: AC3MO-038
Title: Negative shocks
Measurement: Reference Point
gn
1.8000
y1= 0.9000 y2= -0.9000 dy= -1.8000
profile(t)
1.2000
high-abort(t)
0.8000
low-abort(t)
0.4000
control(t)
0
input3(t)
-0.4000
input4(t)
-0.8000
-1.2000
-1.6000
-2.0000
-2.4000
-2.8000
-3.2000
-3.6000
-4.0000
-4.2000
-0.08
-0.06
-0.04
-0.02
0
0.02
0.04
0.06
0.08
0.10
Time (Seconds)
Test report N° Date : 18/11/2013 VBN VIB 13 062 E C Revision: A page
Test report N°
Date : 18/11/2013
VBN VIB 13 062 E C
Revision: A
page 24 / 28
MECHANICAL TEST REPORT
TTYYPPEE TTEESSTTSS
CURVE N° 15
Axis: OY
Specimen: AC3MO-038
Title: Positive shocks
Measurement: Reference Point
gn
6.9000
6.5000 y1= 1.5000 y2= -1.5000 dy= -3.0000
profile(t)
6.0000
high-abort(t)
5.5000
low-abort(t)
5.0000
4.5000
control(t)
4.0000
input3(t)
3.5000
input4(t)
3.0000
2.5000
2.0000
1.5000
1.0000
0.5000
0
-0.5000
-1.0000
-1.5000
-2.0000
-2.5000
-2.8000
-0.08
-0.06
-0.04
-0.02
0
0.02
0.04
0.06
0.08
0.10
Time (Seconds)
CURVE N° 16 Axis: OY Specimen: AC3MO-038 Title: Negative shocks Measurement: Reference Point gn 2.8000
CURVE N° 16
Axis: OY
Specimen: AC3MO-038
Title: Negative shocks
Measurement: Reference Point
gn
2.8000
2.5000 y1= 1.5000 y2= -1.5000 dy= -3.0000
profile(t)
2.0000
high-abort(t)
1.5000
1.0000
low-abort(t)
0.5000
control(t)
0
input3(t)
-0.5000
-1.0000
input4(t)
-1.5000
-2.0000
-2.5000
-3.0000
-3.5000
-4.0000
-4.5000
-5.0000
-5.5000
-6.0000
-6.5000
-6.9000
-0.08
-0.06
-0.04
-0.02
0
0.02
0.04
0.06
0.08
0.10
Time (Seconds)
Test report N° Date : 18/11/2013 VBN VIB 13 062 E C Revision: A page
Test report N°
Date : 18/11/2013
VBN VIB 13 062 E C
Revision: A
page 25 / 28
MECHANICAL TEST REPORT
TTYYPPEE TTEESSTTSS
CURVE N° 17
Axis: OX
Specimen: AC3MO-038
Title: Positive shocks
Measurement: Reference Point
gn
6.9000 y1= 1.5000 y2= -1.5000 dy= -3.0000
6.5000
profile(t)
6.0000
high-abort(t)
5.5000
low-abort(t)
5.0000
4.5000
control(t)
4.0000
input3(t)
3.5000
input4(t)
3.0000
2.5000
2.0000
1.5000
1.0000
0.5000
0
-0.5000
-1.0000
-1.5000
-2.0000
-2.5000
-2.8000
-0.08
-0.06
-0.04
-0.02
0
0.02
0.04
0.06
0.08
0.10
Time (Seconds)
CURVE N° 18 Axis: OX Specimen: AC3MO-038 Title: Negative shocks Measurement: Reference Point gn 2.8000
CURVE N° 18
Axis: OX
Specimen: AC3MO-038
Title: Negative shocks
Measurement: Reference Point
gn
2.8000
2.5000 y1= 1.5000 y2= -1.5000 dy= -3.0000
profile(t)
2.0000
high-abort(t)
1.5000
1.0000
low-abort(t)
0.5000
control(t)
0
input3(t)
-0.5000
-1.0000
input4(t)
-1.5000
-2.0000
-2.5000
-3.0000
-3.5000
-4.0000
-4.5000
-5.0000
-5.5000
-6.0000
-6.5000
-6.9000
-0.08
-0.06
-0.04
-0.02
0
0.02
0.04
0.06
0.08
0.10
Time (Seconds)
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Date : 18/11/2013

VBN VIB 13 062 E C Revision: A

page 26 / 28

MECHANICAL TEST REPORT

TTYYPPEE TTEESSTTSS

7 APPENDIX A: REFERENCES OF USED MAIN TEST EQUIPMENTS

Definition

Chanel

Reference

constructor

Constructor

Validity

Sensibility

input

ID

(mV/g)

 

2

       

OX: 101,6

Reference point 2

3

ACC-302

356A15

PCB

10/2013

OY: 100,5

4

OZ: 97,94

Reference point 1

1

ACC-114

352A21

PCB

06/2014

102,8

Response point 1

5

ACC-115

352A21

PCB

06/2014

9,128

Response point 2

6

ACC-116

352A21

PCB

06/2014

9,194

VIBRATION / SHOCKS

Equipment

Manufacturer / Type

Identification

Validity

Electro-dynamic excitator Type V850440 LPT 600 C combo

LINK DYNAMIC

   

SYSTEM

VIB 001

09/2014

 

LINK DYNAMIC

   

Power amplifier - SPA 30 K

SYSTEM

VIB 001

09/2014

Shaker control unit DACTRON LASER USB

LINK DYNAMIC

   

SYSTEM

VIB 002

09/2014

Shaker control unit DACTRON LASER USB SLAVE

LINK DYNAMIC

   

SYSTEM

VIB 002

09/2014

 

LINK DYNAMIC

   

P.C. DELL INTEL CELERON 2.8 Ghz

SYSTEM

/

/

Shaker Control

LINK DYNAMIC

   

Version 5.82

SYSTEM

LOG 011

09/2014

Bracket assembly

ATIS

3

/

Key Dynamometer

FACOM

CDY 001

10/2014

Key Dynamometer

FACOM

CDY 003

10/2014

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MECHANICAL TEST REPORT

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8

APPENDIX B: GLOSSARY

B.T.

:

Battery

EUT

:

Equipment Under Test

H.F.

:

High Frequency

hPa

:

Hecto Pascal

IEC

:

International Electrotechnical Commission

ISM

:

Industrial, Scientific and Medical

I/O

:

Input / Output

ITE

:

Information Technology Equipment

R.H.

:

Relative humidity

Un

:

Nominal voltage

L

:

Longitudinal

T

:

Transversal

V

:

Vertical

Simulated Long Life Random Vibration: This test is aimed at establishing the mechanical integrity of the equipment at increased service levels. It is not necessary to demonstrate ability to function under these conditions.

Functional Random vibration: The functional random test levels are the minimum test levels to be applied on order to demonstrate that the equipment under test is capable of functioning when subjected to conditions which are likely to occur in service, on railway vehicles. The functional tests are not intended to be a full performance evaluation under simulated service conditions.

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VBN VIB 13 062 E C Revision: A

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MECHANICAL TEST REPORT

TTYYPPEE TTEESSTTSS

9 APPENDIX C: TESTS SHEET

9.1.1 Random vibration

Tests carried out were complied with the standard EN 60068-2-64 requirement.

Random vibrations transmitted with Gaussian distribution of instantaneous values with a clipping factor of 3, are defined by their Power Spectral Density of acceleration G(f) and their frequency bandwidth Δf=f2-f1. The number of degrees of freedom used is 120. RMS acceleration is worked out using the equation:

f 2

2

Γ = G f df

(

).

f 1

with G(f) in g²/Hz and f in Hz

Control is made on the average of 2 reference sensors located close to the specimen fixations.

Measurement accuracy of each accelerometric channels is of ± 4.21 % with a k factor =2 (frequencies range

5-500Hz).

9.1.2 Shocks test

Tests carried out were complied with the standard EN 60068-2-27 requirement. Half sine shocks are defined bY their acceleration peak Γ in g and their duration D in ms as shown on the following scheme.

Control is made on the filtered signal of one reference sensor located close to the specimens fixations.

refere nce sensor located close to the specimens fixations. W ARNING: The results in this test