Sie sind auf Seite 1von 4

:

: 1
In wire drawing process there are 2 types of variables:
1. Independent
Die geometry.
Temperature.
Speed.
Lubricant.
2. Dependent
!it temperature.
"orce.
#aterial properties.
Independent:
!e "e#$et%&
The study of die geometry is vital in determining the surface and mechanical properties
of drawn wires$ and conse%uently$ their application. In this wor&$ annealed electrolytic
copper wire 'T()$ with *.+ mm original diameter was reduced by 1,- in dies with 2. /
1*0 and 110 and 2c / 3+ and +*-. The best e!perimental results were then studied by
the "inite lement #ethod to simulate residual stress distribution. The e!perimental
results show that the friction coefficient decreases as the wire drawing speed increases$
and that low 2. and 2c values bring about the most favorable wiredrawing conditions.
The simulation shows a variation in the a!ial and radial tensions$ both for the
compression and traction stresses on all regions during the wire drawing process. In
conclusion$ the influence of the internal die geometry on the drawn wire is clarified.
'e$pe%(t)%e:
4y the drawing temperature$ deformation is divided into three 5ones6room temperature
5one$ blue brittleness temperature 5one$ and recrystalli5ing temperature 5one.
#echanical properties$ distribution of fibre structures$ micro6 and macro6structures$ and
distribution of residual stresses are varied at each 5one$ and each deformation
mechanism was discussed. 7bove all$ mechanical properties behaves as if the one
characteri5ed at the temperature tawhich drawing is carried$ is fro5en to the room
temperature.
*peed:
The tool 'die) is changed more fre%uently on the high6speed benches. Their wear and
the
Drawing temperature are related to the thic&ness of the lubricant layer. The higher the
Drawing speed$ the higher the surface temperature in the contact area$ and the higher
the
Temperature$ the thinner the soap film on the wire surface.
To determine the effect of drawing speed in the contact area on the amount of micronon
uniformities$
The thic&ness of the lubricant layer$ and the coefficient of friction in drawing
Investigations were made on normal and high6speed 89++* benches by pass.
+),%!-(t!#n:
Lubrication in the drawing process is essential for maintaining good surface finish and long die
life. The following are different methods of lubrication:
:1;
<et drawing: the dies and wire or rod are completely immersed in lubricant
Dry drawing: the wire or rod passes through a container of lubricant which coats the
surface of the wire or rod
#etal coating: the wire or rod is coated with a soft metal which acts as a solid lubricant
=ltrasonic vibration: the dies and mandrels are vibrated$ which helps to reduce forces
and allow larger reductions per pass
>arious lubricants$ such as oil$ are employed. 7nother lubrication method is to immerse the wire
in a copper 'II) sulfate solution$ such that a film of copper is deposited which forms a &ind of
lubricant. In some classes of wire the copper is left after the final drawing to serve as a
preventive of rust or to allow easy soldering.
ependent:
.#%-e
The mean value and the fluctuation of drawing force in the case of tungsten carbide die
increase with increasing the length of bearing portion$ and the abrasion of the die with longer
bearing portion is much larger than that of shorter bearing. The abrasion of the die is
represented by the increase in diameter of drawn wire. The ratio of length of bearing portion to
diameter of the tungsten carbide die is an inde! of magnitude of the drawing force$ but this
value can not be applied to the comparison of the drawing force for tungsten carbide die and
that for the diamond die. It is considered that this is due to different surface conditions of both
dies.

Das könnte Ihnen auch gefallen