ACKNOWLEDGEMENT

I would like to place on record my deep sense of gratitude to Mr.Manish Joshi, Hr Manager, H.
Q. LAMPS MANUFACTURING CO. Cidcul, Haridwar for his generous guidance, help and
useful suggestions.
I express my sincere gratitude to Mr. Shiv Maurya, Chief executive officer, H. Q. LAMPS
MANUFACTURING CO. Cidcul, Haridwar for his stimulating guidance, and continuous
encouragement .
I also wish to extend my thanks to Mr. Gupta Sir , Production manager and other workers for
guiding and providing the knowledge related to machinery and processes.

I am extremely thankful to Prof. Abhishek Sharma, HOD, RIMT IET, Mandi Gobindgarh, for
valuable suggestions and encouragement .

I am also thankful to Mr. Baljinder Suri Training and placement officer , RIMT-IET, Mandi
Gobindgarh for providing the opportunity to get the knowledge .




Signature of Student
Chandan Kumar(100640418025)











COMPANY PROFILE


Fig No:
About Us
H.Q.Lamps Manufacturing Company are leading manufacturers and exporters of an admirable
range of Compact Fluorescent Lamps (CFLs),PLC Tube and CFL Fittings.Our gamut has got
us international acclaim owing to its long service life,easy installation and maintenance features
as well as for its commendable energy-efficient feature.We are growing leaps and bounds,
under the able guidance and leadership of our founders:Mr. Mukesh Goel and Mr. Rakesh
Goel. Presently,we have four manufacturing units and we are manufacturing more than 50
types of CFLs with production capacity of 36 million units per annum with Annual Turnover of
USD 75 million.We are catering to the requirement of domestic and industrial segments all
over India.We have state-of-the-art facilities and an excellent logistics and supply management
network that has helped us reach even in the rural corners of India.We strive hard to meet
international quality standards and ensure that our range is quality-checked and packaged and
supply them at the most economical rates.We maintains its leadership in the manufacturing of
fluorescent tubes and has achieved high brand visibility in many countries. The company is one
of the pioneers in this industry to have assimilated the concept of total quality management. No
wonder, HQ Lamps possesses state-of-the-art plants at Haridwar,Uttarakhand for lighting
products set up in 2005 respectively. Our plants have deservedly won ISO 9001:2008 and ISI
certification.



Our Strenghts
Our strength lies in our Latest Machinery,Trained & Experienced Manpower and Customer
Service. Our Clients are our best Sales Persons as 90% of our business is through referrals and
Regular work from our customers itself.
HQ Lamps inherit strength is the built-in-manufacturing capacity to produce a large variety of
luminairies through our manufacturing unit which are professionally managed adhering to
stringent quality norms.
Exports
Our products have started sailing the Indian ocean.We have taken our First leap in global
market by Exporting Quality Products to Developed & Developing Countries.
Our team
H.Q.Lamps was taken over by actis,a private equity company based out of uk in 2007 and
today is amongst indias only non-proprietor lighting company.It is professionally managed and
professionally run by an experienced and driven management team.
It has a highly qualified technical team that provides comprehensive lighting solutions
jncluding requirement assessment ,lighting designs and energy and payback calculations.
Its dedicated and expanding sales team has developed industry best practices to develop strong
relationships with trade and large jnstitutions.
The extended H.Q.Lamps team of distributors and deales across the country ensure excellent
service supports and timely delivery as per the needs of the customers.
Our Quality
Our companies vision is to provide 100% customer satisfaction and quality control is also
foremost in the companies mission statement. We consider our customers as our most valuable
asset and we are dedicated to fulfill all their lighting needs. The company also has a very
defined testing procedure for establishing the quality of our products before bringing them to
the markets. The quality of our products proves our credibility and customer service that
highlights his vision is our commitment to confirm with the ISI & ISO 9001:2008 Certification.



TABLE OF CONTENTS
Page NO.

Acknowledgement 1
About Company/industry. 2
List of Table 5
List of Figures 6
List of Abbreviations 7
List of Nomenclature 8


Chapter 1.1: INTRODUCTION
1.1 Tehnology Adopted By Company 1
1.1.1 Amalgam Technology 1
1.1.2 What is Amalgam 2
1.1.3 Why Amalgam is Eco-friendlier 2
1.1.4 Amalgam Technology used in products 2
1.1.5 H .Q . LAMPS Cfls Contain Less Mercury 2
1.1.6 Mercury in Amalgam can be Recycled and Reused 2
1.1.7 About Mercury 3
1.1.8 In case of lamp breakage 3
1.1.9 When your H.Q.LAMPS cfl breaks, simply handle it as
you would handle any broken glass. 3
1.1.10 Taking LED Lighting to a Higher Level of Excellence 4
1.1.11 Pented Thermal Conductive Highway tech. 4
1.1.12 He magic of linear dimming using standard dimmer switch 5

1.1.13 Working perfectly on common dimmer switches,the H.Q.LAMPS 5
1.1.14 Dimmer switch 5
1.1.15 Silicone protection 6
1.1.16 Energy-saving Lamps are Enwrapped with Silicone Protection 7
1.1.17 Reach 60% Brightness within 15 Seconds 8
1.1.18 Higher potentialsockets 8
1.1.19 Light quality/color 9
Chapter 1.2: A Wide Range of Products And Uses
1.2.1 Perfect Spot and Wide Flood Lighting Effects 10
1.2.2 Tube Lamps 10
1.2.3 Spiral CFL Lamp 10
1.2.4 PPL Fluorescent Lamp 11
1.2.5 Double CFL Lamp 12
1.2.6 3U CFL Lamp 12
1.2.7 5U CFL Lamps 13
1.2.8 Slim Lamps 13
1.2.9 Tube Light and Fiting 14
1.2.10 PLC Tube 14
1.2.11 PL Tube 15
1.2.12 T5 15
1.2.13 Lighting Fixture 16
1.2.14 Surface Lighting 16
1.2.15 Metal Halide Lamps 16

1.2.16 Metal halide Lamps use 18
1.2.17 Operation: 18
1.2.18 Flood Lighting 18
1.2.19 High-intensity discharge lamp 19
1.2.20 Construction 19
1.2.21 Applications 21
1.2.22 Stage lighting instrument 23
1.2.23 Floodlights (sport) 23
1.2.24 LED Lights 24
1.2.25 Technology overview: 25
1.2.26 Garden Lighting 26
1.2.27 Wall Lights 27
Chapter 2.1: PROJECT PROFILE ON CFL LAMPS
2.1.1 Introduction 28
2.1.2 Market Potential 28
2.1.3 Basis And Presumptions 29
2.1.4 Implimentation Schedule 30
2.1.5 Technical Aspects 30
2.1.6 Financial Aspects 30
2.1.7 Fixed Capital 31
2.1.8 Total Recurring Expences. 33
2.1.9 Total Capital Investment 33
2.1.10 Financial Analysis 34
2.1.11 Annual Turn Over 34
Chapter 2.2: SOFTWARE ANALYSIS
2.2.1 Electrical Construction CFL 36
2.2.2 Lamps Starts 36
2.2.3 Normal Operation 36
2.2.4 Fluorescent Lamps Basics 38

2.2.5 Fluorescent Lamps which Operates From low voltage dc 41
2.2.6 Manufacturing of CFL Glass Tube 41
Chapter 2.3 HARDWARE ASSEMBLING FOR CFL 44
2.3.1 Process Flow Chart For CFL 44
2.3.2 Description process 45
2.3.3 Mount Making Machine 45
2.3.4 Glass Tube Preperation 46
2.3.5 Assembling 46
2.3.6 Row Material And Specification for CFL 46
2.3.7 Raw Materials 47
2.3.8 Struture 48
2.3.9 Fluorescent Fixtures And Blassts 48
2.3.10 Fluorescent Fixtures 48
2.3.11 Fluorescent Lamps Ballasts 49
2.3.12 Types of Iron Ballasts 50
2.3.13 Electronics ballasts 50
2.3.14 Problems with Fluorescent Lamps and Fixtures 52
2.3.15 Why Fluorescent Lamps are Sometimes Dimmer than Expected? 55
2.3.16 Repairing CFLs 56
2.3.17 Some of the common problems include 56
2.3.18 More on CFL Failure 58
2.3.19 Replacing fluorescent lamp or fixture components 58
2.3.20 Causes of Short Lamp Life 59
2.3.21 There are two likely reasons for short lamp life 59
2.3.22 Safely Working with Fluorescent Lamps and Fixtures 59
2.3.23 Fluorescent Lamp Labeling 60
Chapter 3: RESULTS AND DISCUSSION 61
3.1 Results 61
3.2 Discusion 62
Chapter 4: CONCLUSION AND FUTURE SCOPE 64
4.1 Conclusion 64
4.2 Future Scope 65





LIST OF TABLE

Table Tital Page No
2.2.1 Electrical power equivalents for differing lamps 29
2.2.2 Machinery Requirement 31
2.2.3 Equipments Requirement 31
2.2.4 Total Fixed Investment 31
2.2.5 Staff & Labour 32
2.2.6 Technical Manpower 32
2.2.7 Row Materials Per Month 32
2.2.8 Other Utilities Per Month 33
2.2.9 Other Contingent Expenses 33
2.2.10 Total Recurring Expenses 33
2.2.11 Total Capital Investment 33
2.2.12 Cost of production per year 34
2.2.13 Turn-over per year 34







LIST OF FIGURES


Figure Title Page No
1.1.1 Amalgam Technology 1
1.1.2 Defacts In Liquid Mercury 1
1.1.3 Amalgam, an eco-form of Mercury 2
1.1.4 Thermal Conductive Highway Technology 4
1.1.5 Dimmerable Technology 5
1.1.6 dimmer switches 5
1.1.7 Silicone Protection Technology 6
1.1.8 Fast Warm Up Lamps 7
1.1.9 Megaman Led Lamps 7
1.2.1 Products 10
1.2.2 Spiral CFL Lamp 11
1.2.3 PPL Fluorescent Lamp 11
1.2.4 Double CFL Lamp 12
1.2.5 3U CFL Lamp 12
1.2.6 5U CFL Lamp 13
1.2.7 Slim Lamps 13
1.2.8 PLC Tube 14
1.2.9 PL Tube 15
1.2.10 T5 15
1.2.11 Surface Lighting 16
1.2.12 Surface Lighting 16
1.2.13 Metal Helide Lamps 17
1.2.14 High-intensity discharge lamps 19
1.2.15 Construction 20
1.2.16 Atual Figure 20
1.2.17 Electronics Ballast 21
1.2.18 Application of HID 22
1.2.19 Flood Light 23
1.2.20 LED Light 24
1.2.21 Automatic LED Light 25
1.2.22 Gardening Light 26
1.2.23 Street Light 26
1.2.24 Wall Light 27

1.2.25 Top Gate Light 27
2.2.1 Circuit diagram for 11w CFL Lamps 36
2.2.2 Circuit diagram for 20w CFL Lamps 37
2.2.3 Actual Component part 37
2.3.1 Process Flow Charts For CFL(Process -1) 44
2.3.2 Process Flow Charts For CFL(Process -2) 45
2.3.3 Problems with Fluorescent Lamps and Fixtures 52
2.3.4 Capsule For CFL 52




















NOMENCLATURE

English Symbols
CFL Compact Fluorescent lamps
TCH Thermal Conductive Highway
HID High intensity discharge

UHP Ultra-High Performance
CAGR Compound Annual Growth Rate
CRI Color rendering index
RFI Radio Frequency Interference
UVR Ultra-violet Radiation
MAAG Maine Ambient Air Guideline