1. GENERAL...................................................................................................................................2 2. VENDOR NAMES AND ACCEPTABILITY..........................................................................2 3. SUMMARY OF EVALUATIONS ............................................................................................2 3.1 Technical......................................................................................................................................2 3.2 Delivery Schedule........................................................................................................................3 3.3 Experiences..................................................................................................................................3 4. DEVIATIONS AND CLARIFICATIONS................................................................................3 4.1 General Deviations......................................................................................................................3 4.2 MIGAS Inspection Requirements and Instructions ................................................................3 4.3 Sub-vendor List...........................................................................................................................3
Attachment-1: Bid Analysis Report Attachment-2.1: Deviation and Clarification List from Atlas Copco Attachment-2.2: Deviation and Clarification List from Airpack Attachment-2.3: Deviation and Clarification List from Delair Attachment-3.1: Experience List of Atlas Copco Attachment-3.2: Experience List of Airpack Attachment-3.3: Experience List of Delair Attachment-4.1: Sub-vendor List of Atlas Copco Attachment-4.2: Sub-vendor List of Airpack Attachment-4.3: Sub-vendor List of Delair
X Core Non-core Lifecycle Code B For Information For Review X For Approval Released
As-Built
Rev. Date Page Description Prepd Chkd Appd BP Appd 5A 10 Nov 05 All First Issue for Approval A. Corral A. Almirez S. Kato
3.8 MTPA TRAIN CAPACITY Technical Evaluation Report for Air Dryer Packages Table of Contents
BPMI GAS TANGGUH LNG BP Berau Ltd. Inquiry Requisition No.: R-215A-005 _ _ _ _ _ |
Technical Evaluation Report for Air Dryer Packages BP Berau Ltd. Tangguh LNG Project 1. GENERAL This report covers the Technical Bid Evaluation for Air Dryer Packages; 065-V-1001A/B for the Tangguh LNG Project.
2. VENDOR NAMES AND ACCEPTABILITY Vendor Name Country Technical Acceptability A ATLAS COPCO INDONESIA Acceptable; Recommendable B AIRPACK NETHERLAND Acceptable C DELAIR NETHERLAND Not Acceptable
3. SUMMARY OF EVALUATIONS Atlas Copco - Atlas Copco proposed to supply their standard Air Dryer Package with acceptable deviations. For details of deviations, please refer to Attachment 2.1. - Atlas Copcos proposed Air Dryer Package is a proven standard and proprietary design of their principal company in Belgium. - Atlas Copco has many successful experiences of supplying Air Dryer Packages in Indonesia. - Atlas Copco, as a local subsidiary company of Atlas Copco-Belgium, will be able to provide the expedient and quick technical service when need arises during normal operation and downtime. Airpack - Airpack proposed to supply their standard Air Dryer Package with acceptable deviations and some pending clarifications. For details of deviations, please refer to Attachment 2.2. - Airpacks proposed Air Dryer Package is a proven standard and proprietary design from its own company in Netherlands. - Airpack has no experience in supplying Air Dryer Package in Indonesia. - Airpack has no local subsidiary in Indonesia. Delair - Delair proposed to supply their standard Air Dryer Package with acceptable deviations except for unacceptable deviations to Quality Control. For details of deviations, please refer to Attachment 2.3 - Delair proposed Air Dryer Package is a proven standard and proprietary design from its own company in Netherlands. - Delair has no experience in supplying Air Dryer Package for the last 5 years in Indonesia. - Delair has no local subsidiary in Indonesia.
3.1 Technical Technical Bid Evaluation of Vendors proposal is tabulated in Attachment-1.
Technical Evaluation Report for Air Dryer Packages BP Berau Ltd. Tangguh LNG Project
3.2 Delivery Schedule Atlas Copco Atlas Copcos proposed delivery schedule is 5 months after issuance of the Purchase Order. This proposed schedule is appropriate for the project execution of the Tangguh LNG Project. Airpack Airpacks proposed delivery schedule is 5 months after receipt of the Purchase Order. This proposed schedule is also acceptable to meet the project schedule for the Tangguh LNG Project. Delair Delairs proposed delivery schedule is 8 months after issuance of the Purchase Order. This proposed schedule is not appropriate for the project execution of the Tangguh LNG Project.
3.3 Experiences Please refer to Attachments 3.1 - 3.3 for vendors list of experience. The three (3) vendors have various experiences on the supply of Air Dryer Package worldwide. Atlas Copco has many successful experience of supplying Air Dryer Package in Indonesia.
4. DEVIATIONS AND CLARIFICATIONS For details of the deviation and clarifications of the three (3) vendors, please refer to Attachment 2.1-2.3.
4.1 General Deviations Each vendor had proposed several deviations from applicable documents except for the performance and process requirements of Air Dryer Package specified in the Equipment Data Sheet.
4.2 MIGAS Inspection Requirements and Instructions Atlas Copco and Airpack will comply with MIGAS Inspection, Requirements and Instruction. Delair will not comply on the MIGAS Inspection Requirements and Inspection. This is unacceptable.
4.3 Sub-vendor List Basically, the three (3) vendors proposed to utilize their standard component sub-vendors particularly for valves and instrumentation, with proven performance according to their experiences. Each bidder has proposed different sub-vendors for each component of the Air Dryer Packages. For details of the sub-vendor list, please refer to Attachment 4.1-4.3 _ _ _ _ _ |
Technical Evaluation Report for Air Dryer Packages BP Berau Ltd. Tangguh LNG Project
Attachment 1:
Bid Analysis Report _ _ _ _ _ |
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| _ _ _ _ _ I N D R A 1 1 -N O V -2 0 0 5 DATE: 09 Nov 05 Rev 01 DEPARTMENT: PACKAGE LEGENDS: EVALUATED: A. CORRAL o : complied/ acceptable CHECKED: A. ALMIREZ x : deviated/ unacceptable APPROVED: S. KATO ? : needs further clarification VTP : Vendor to Provide J : J GC's J udgement DELAIR, Netherlands J AIRPACK, Netherlands J ATLAS COPCO COMPRESSOR INTL. (C/O P.T. ATLAS COPCO INDONESIA) J 1. GENERAL 1.1 Experience --- good good good 1.2 Quality assurance ISO 9001 or Equivalent ISO 9001 - 2000 ISO 9001 - 2000 ISO 9001: 2000 1.3 Deviation list to be submitted submitted submitted submitted 1.4 Sub-vendor list to be submitted submitted submitted submitted 1.5 Overall Dimension (L x W x H) m By vendor 6.1 x 2.5 x 3.8 o 3.0 x 2.5 x 3.0 o 1.283 x 2.250 x 2.687 o 1.6 Overall weight kg By vendor 6000 o 4500 o 2000 o 2. DELIVERY 2.1 Delivery Schedule VTP 8 months (*) x 5 months o 17 weeks (approx. 5 months) o (*) To be improved. 2.2 Port of Delivery VTP Antwerp (Belgium) or Rotterdam o Antwerp o Belgium o 3. REQUISTION REQUIREMENTS 3.1 Applicable Documents as per para. 6 complied w/ deviations complied w/ deviations complied w/ deviations 3.2 Scope of Vendor's Supply 3.2.1 Equipment Air Dryer Package 065-V-1001 A/B 2 sets complied o complied o complied o Adsorber Vessels 2 /unit complied o complied o complied o Pre-filters 2 /unit complied o complied o complied o After-filters 2 /unit complied o complied o complied o 3.2.2 Accessories List (a) Structural / steelwork Skid structures VTP complied o complied o complied o Baseplates with checker plate decking VTP not complied (*) x complied o complied o (*) Refer to item 1.1 of Attachment 2.3. (b) Pressure vessels Stainless steel nameplates with brackets VTP complied o complied o complied o All vessel internals/ externals and supports VTP complied o complied o complied o Equipment and vessel support structures VTP complied o complied o complied o (c) Piping VTP complied o complied o complied o (d) Instrumentation & control VTP complied o complied o complied o PLC based control system VTP complied o complied o complied o NO SPEC. REQUIREMENTS DESCRIPTION VENDOR'S DATA REMARKS All necessary piping materials within this package All necessary instrument/ equipment w/in this package BID ANALYSIS REPORT PROJ ECT: Tangguh LNG J GC J OB NO.: 0-3400-20 ITEM: Air Dryer Package 065-V-1001A/B REQ. NO.: R-215A-005 CLIENT: BP Berau Ltd _ _ _ _ _ |
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| _ _ _ _ _ I N D R A 1 1 -N O V -2 0 0 5 DATE: 09 Nov 05 Rev 01 DEPARTMENT: PACKAGE LEGENDS: EVALUATED: A. CORRAL o : complied/ acceptable CHECKED: A. ALMIREZ x : deviated/ unacceptable APPROVED: S. KATO ? : needs further clarification VTP : Vendor to Provide J : J GC's J udgement DELAIR, Netherlands J AIRPACK, Netherlands J ATLAS COPCO COMPRESSOR INTL. (C/O P.T. ATLAS COPCO INDONESIA) J NO SPEC. REQUIREMENTS DESCRIPTION VENDOR'S DATA REMARKS BID ANALYSIS REPORT PROJ ECT: Tangguh LNG J GC J OB NO.: 0-3400-20 ITEM: Air Dryer Package 065-V-1001A/B REQ. NO.: R-215A-005 CLIENT: BP Berau Ltd Local Control Panel VTP complied o complied o complied o Instruments/ equipments for dew point analysis VTP complied o complied o complied o (e) General Earthing lugs or boss VTP complied o complied o complied o VTP complied o complied o complied o VTP complied o complied o complied o VTP complied o complied o complied o 3.3 Special Tools VTP not required o not required o not required o Price for special tools To be included in lump sum price not required o not required o not required o 3.4 Spare Parts Construction and Commissioning Spares VTP complied o complied o complied o 2 years Operation Spares VTP complied o complied o complied o 3.5 Vendor's Drawing and Document Requirements as per S-900-1420-001 "Instruction for Vendor Documentation" complied o complied o complied o 3.6 Field Services VTP complied o complied o complied o 3.7 Quality Control as per S-900-1520-017 "Quality Control Requirements for Vendors (Offshore)" Vendor's standard x Vendor's standard x Vendor's standard x Refer to item 1.1 of Attachment 2.1; item 5.0 of Attachment 2.2; item 10.0 of Attachment 2.3. as per S-900-1520-008 "MIGAS Inspection Requirements and Instructions" not complied (*) x complied o complied o (*) Refer to item 6.1 of Attachment 2.3. 3.8 Painting Protection as per S-900-13A0-001 "Specification for Painting" Vendor's standard x Vendor's standard x Vendor's standard x Refer to item 3.4 of Attachment 2.1; item 3.0 of Attachment 2.2; item 7.3 of Attachment 2.3. All required reinforcements of skid for shipping to job site List of Special Tools (as per Attachment 4 of R-215A-005) Supply of all materials required for transportation and field erection ( i.e lifting lugs, eye bolts, lifting beam, etc.) Test/ inspection materials such as function test equipment, testing counter flange, testing ring etc. _ _ _ _ _ |
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| _ _ _ _ _ I N D R A 1 1 -N O V -2 0 0 5 DATE: 09 Nov 05 Rev 01 DEPARTMENT: PACKAGE LEGENDS: EVALUATED: A. CORRAL o : complied/ acceptable CHECKED: A. ALMIREZ x : deviated/ unacceptable APPROVED: S. KATO ? : needs further clarification VTP : Vendor to Provide J : J GC's J udgement DELAIR, Netherlands J AIRPACK, Netherlands J ATLAS COPCO COMPRESSOR INTL. (C/O P.T. ATLAS COPCO INDONESIA) J NO SPEC. REQUIREMENTS DESCRIPTION VENDOR'S DATA REMARKS BID ANALYSIS REPORT PROJ ECT: Tangguh LNG J GC J OB NO.: 0-3400-20 ITEM: Air Dryer Package 065-V-1001A/B REQ. NO.: R-215A-005 CLIENT: BP Berau Ltd 3.9 Shipping and Packing Requirements as per S-900-1450-003 "Project Shipping and Packing Instructions" complied o complied o complied o 3.10 Special Technical Requirements as per Attachment 2 of R-215A-005 complied o complied o complied o compliance with Spare Parts and Interchangeability Records (SPIRs) "S-900- 1410-005" complied o complied o complied o 4.0 DESIGN BASIS as per EQUIPMENT DATA SHEET (S-065-135A-001) 4.1 General Type of Air Dryer Heatless, Pressure Swing complied o complied o complied o No. of Units to be Installed 2 sets complied o complied o complied o No. of Units to be Operated Normally 1 set complied o complied o complied o 4.2 System Configuration (Quantity for One Unit) Pre-filter 2 sets complied o complied o complied o Adsorber (Twin Vessels) 1 pair complied o complied o complied o After-filter 2 sets complied o complied o complied o 4.3 Location Outdoor complied o complied o complied o 4.4 Area Classification Non Hazardous Area complied o complied o complied o 4.5 Design Codes & Standards Pressure Vessel ASME Sec. VIII Div. 1 complied o complied o complied o Code Stamp Requirement Required complied o complied o complied o Piping International Code (ASME, J IS, DIN, etc.) ASME o ASME o ASME o 4.6 Performance 4.6.1 Product Dry Air Capacity (per each unit) Nm3/h 2560 complied o complied o complied o Dew point deg C -40 complied o complied o complied o at pressure kg/cm2G Atmospheric Pressure complied o complied o complied o 4.6.2 Feed Air _ _ _ _ _ |
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| _ _ _ _ _ I N D R A 1 1 -N O V -2 0 0 5 DATE: 09 Nov 05 Rev 01 DEPARTMENT: PACKAGE LEGENDS: EVALUATED: A. CORRAL o : complied/ acceptable CHECKED: A. ALMIREZ x : deviated/ unacceptable APPROVED: S. KATO ? : needs further clarification VTP : Vendor to Provide J : J GC's J udgement DELAIR, Netherlands J AIRPACK, Netherlands J ATLAS COPCO COMPRESSOR INTL. (C/O P.T. ATLAS COPCO INDONESIA) J NO SPEC. REQUIREMENTS DESCRIPTION VENDOR'S DATA REMARKS BID ANALYSIS REPORT PROJ ECT: Tangguh LNG J GC J OB NO.: 0-3400-20 ITEM: Air Dryer Package 065-V-1001A/B REQ. NO.: R-215A-005 CLIENT: BP Berau Ltd Capacity (per each unit) Nm3/h By Vendor 3026 o 2865 o 3780 (*) o (*) Nominal capacity. Pressure (max) kg/cm2G 9.4 complied o complied o complied o Pressure (min) kg/cm2G 8.5 complied o complied o complied o Temperature deg C 50 complied o complied o complied o Humidity % Saturated at Inlet Pressure 100 o 100 o 100 o Oil Content % Nil Nil o Nil o Nil o 4.7 Allowable Pressure Drop (Total) kg/cm2 0.8 <0.8 o complied o 0.071 o 4.8 Drying Cycle Cycle NEMA-20 complied o 10 min (*) x 10 min (*) x (*) Refer to item 2.1 & 1.1 of Attachments 2.1 & 2.2, respectively. Drying min 10 complied o 5 x 5 x Regeneration min 10 complied o 5 x 5 x 5.0 MECHANICAL DESIGN REQUIREMENTS as per EQUIPMENT DATA SHEET (S-065-135A-001) 5.1 Design Conditions of Unit Design Pressure kg/cm2G 10.8 complied o complied o complied o Design Temperature deg C 65 complied o complied o complied o Corrosion Allowance of C.S Parts mm 2.5 complied o complied o complied o 5.2 Operation Mode Full Automatic Continuous Operation Required complied o complied o complied o Initiation of Regeneration By Fixed Timer complied o complied o complied o 5.2 Design Requirement 5.2.1 Pre-filter Pressure Drop - Clean kg/cm2 By Vendor 0.2 o 0.65 o 0.05 o - Max kg/cm2 By Vendor 0.3 o 1 o 0.12 o Element - Type By Vendor Cartridge o Cartridge o Cartridge o - Specification By Vendor 1 micron o 1 micron o 1 micron o 5.2.2 Adsorber Dessicant - Type Activated Alumina or Equal Activated Alumina o Molecular sieve o Activated Alumina o - Quantity per Vessel kg By Vendor 1340 o under clarification (*) ? 1410 o (*) Refer to item 1.2 of Attachment 2.2. - Expected Life year By Vendor 3 to 5 o 2 o 5 o _ _ _ _ _ |
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| _ _ _ _ _ I N D R A 1 1 -N O V -2 0 0 5 DATE: 09 Nov 05 Rev 01 DEPARTMENT: PACKAGE LEGENDS: EVALUATED: A. CORRAL o : complied/ acceptable CHECKED: A. ALMIREZ x : deviated/ unacceptable APPROVED: S. KATO ? : needs further clarification VTP : Vendor to Provide J : J GC's J udgement DELAIR, Netherlands J AIRPACK, Netherlands J ATLAS COPCO COMPRESSOR INTL. (C/O P.T. ATLAS COPCO INDONESIA) J NO SPEC. REQUIREMENTS DESCRIPTION VENDOR'S DATA REMARKS BID ANALYSIS REPORT PROJ ECT: Tangguh LNG J GC J OB NO.: 0-3400-20 ITEM: Air Dryer Package 065-V-1001A/B REQ. NO.: R-215A-005 CLIENT: BP Berau Ltd 5.2.3 After-filter Pressure Drop - Clean kg/cm2 By Vendor 0.15 o 0.65 o 0.05 o - Max kg/cm2 By Vendor 0.25 o 1 o 0.12 o Element - Type By Vendor Cartridge o Cartridge o Cartridge o - Specification 3 micron 1 micron o complied o 0.01 micron o 5.2.4 Silencer Overall Noise Level at 1 meter from Skid Edge Maximum Allowable Noise Level dB (A) 89 85 o 85 o complied o 5.3 Mechanical Design 5.3.1 Pre-filter Corrosion Allowance mm 2.5 complied o complied o complied o Material Shell/ Head By Vendor ASTM A-516 Gr.60 or 65 o Aluminum o carbon steel o Internal By Vendor ASTM A-516 Gr.60 or 65 o Aluminum o carbon steel o 5.3.2 Adsorber Corrosion Allowance mm 2.5 complied o complied o complied o Material Shell/ Head By Vendor ASTM A-516 Gr. 60 or 65 o Aluminum o carbon steel o Internal By Vendor ASTM A-516 Gr. 60 or 65 o Aluminum o carbon steel o 5.3.3 After-filter Corrosion Allowance mm 2.5 complied o complied o complied o Material Shell/ Head By Vendor ASTM A-516 Gr. 60 or 65 o Aluminum o carbon steel o Internal By Vendor ASTM A-516 Gr. 60 or 65 o Aluminum o carbon steel o 5.4 Instrumentation 5.4.1 Controller Type PLC complied o complied o complied o Location in the Local Control Panel complied o complied o complied o Manufacture of PLC as per Approved Vendor List SIEMENS o SIEMENS o PRIMA (*) x (*) Refer to item 1.2 of Attachment 2.1. 5.4.2 Local Control Panel No. Required (per unit) 1 complied o complied o complied o Type Self-standing or Wall mounted Wall mounted o Wall mounted o Mounted on frame o Degree of Protection IP 54 or Better (Non-hazardous) IP 55 o IP 55 o IP 54 o Panel Sunshade Requirement Required complied o complied o complied o _ _ _ _ _ |
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| _ _ _ _ _ I N D R A 1 1 -N O V -2 0 0 5 DATE: 09 Nov 05 Rev 01 DEPARTMENT: PACKAGE LEGENDS: EVALUATED: A. CORRAL o : complied/ acceptable CHECKED: A. ALMIREZ x : deviated/ unacceptable APPROVED: S. KATO ? : needs further clarification VTP : Vendor to Provide J : J GC's J udgement DELAIR, Netherlands J AIRPACK, Netherlands J ATLAS COPCO COMPRESSOR INTL. (C/O P.T. ATLAS COPCO INDONESIA) J NO SPEC. REQUIREMENTS DESCRIPTION VENDOR'S DATA REMARKS BID ANALYSIS REPORT PROJ ECT: Tangguh LNG J GC J OB NO.: 0-3400-20 ITEM: Air Dryer Package 065-V-1001A/B REQ. NO.: R-215A-005 CLIENT: BP Berau Ltd Air Ventilation or Vortex Cooler Required, when necessary With Vortex Cooler o not required(*) o not required(*) o (*) Components in local control panel are suitable for outdoor condition. 5.4.3 Dew Point Analyzer No. Required 1 set (common to 2 units) complied o complied o complied o 5.5 Piping Material By Vendor Carbon steel o Carbon steel o Carbon steel o Flanges By Vendor Carbon steel o Carbon steel o Carbon steel o Process connections 6" ASME Class 150 RF complied o complied o complied o Corrosion Allowance mm 1.3 complied o complied o complied o 6.0 ADDITIONAL REQUIREMENTS as per SPECIFICATION FOR INSTRUMENT AIR DRYER (S-065-135A-101) 6.1 Operational Requirement one year continuous operation, minimum complied o complied o complied o 6.2 Design Requirements 6.2.1 Dryer Vessels Grids & screen (for desiccant) VTP sieve tubes o grids & screen o grids & screen o Desiccant fill and removal nozzles VTP complied o complied o complied o Initial fill of desiccants VTP complied o complied o complied o Pressure Gauges VTP complied o complied o complied o 6.2.2 Pre-filters and After-filters Bypass and isolation valves VTP complied o complied o complied o Automatic drain trap (for pre-filters) VTP complied o complied o complied o 6.2.3 Switching Valve Type non lubricated and two way or fully proven three-way type butterfly valves o under clarification ? complied o Position Limit Switch VTP complied o under clarification ? complied o 6.3 Control System and Instrumentation 6.3.1 Moisture Analyzer _ _ _ _ _ |
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| _ _ _ _ _ I N D R A 1 1 -N O V -2 0 0 5 DATE: 09 Nov 05 Rev 01 DEPARTMENT: PACKAGE LEGENDS: EVALUATED: A. CORRAL o : complied/ acceptable CHECKED: A. ALMIREZ x : deviated/ unacceptable APPROVED: S. KATO ? : needs further clarification VTP : Vendor to Provide J : J GC's J udgement DELAIR, Netherlands J AIRPACK, Netherlands J ATLAS COPCO COMPRESSOR INTL. (C/O P.T. ATLAS COPCO INDONESIA) J NO SPEC. REQUIREMENTS DESCRIPTION VENDOR'S DATA REMARKS BID ANALYSIS REPORT PROJ ECT: Tangguh LNG J GC J OB NO.: 0-3400-20 ITEM: Air Dryer Package 065-V-1001A/B REQ. NO.: R-215A-005 CLIENT: BP Berau Ltd Cable between analyzer and probe VTP complied o complied o complied o Spare probe (warehouse spare) 1 complied o complied o complied o 6.3.2 Local Control Panel Lamps and Indicators VTP complied o complied o complied o Pair of volt-free contacts for common trouble alarm VTP complied o complied o complied o Push button switches for start and stop VTP complied o complied o complied o Power On-Off switch VTP complied o complied o complied o _ _ _ _ _ |
Technical Evaluation Report for Air Dryer Packages BP Berau Ltd. Tangguh LNG Project
Attachment 2.1:
Deviation and Clarification List From ATLAS COPCO _ _ _ _ _ |
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Attachment - 2.1 Deviations and Clarifications List of Atlas Copco
Instrument Air Dryer Packages Tangguh LNG Project Requisition No. R-215A-005 Equipment Number: 065-V-1001A/B Mark: D Deviation (Exception), C - Clarification Vendor Name: Atlas Copco
Item No. Specification Specification Requirement Mark Deviation / Clarification Purchasers Disposition 1.0 R-215A-005 Requisition for Air Dryer Package 1.1 Para. 6 Applicable Documents D Atlas Copco will use its standard and proprietary design for Air Dryer Package. Acceptable. Atlas Copco equipment is suited for the purpose and meets the required performance. 1.2 Attachment-7 Approved Manufacturer List D Atlas Copco will be using its own qualified and experienced sub-suppliers for all components including instrumentation to be used in Model CD1050 Air Dryer Package. Acceptable. Atlas Copco sub-suppliers provide components _ _ _ _ _ |
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Item No. Specification Specification Requirement Mark Deviation / Clarification Purchasers Disposition For the proposed sub-vendors of Atlas Copco, please refer to Attachment 4.1
including instruments of high-grade industrial standards, tested from their proven experiences. 2.0 S-065-135A-001 Equipment Data Sheet for Air Dryer Package 2.1 Item 2.4 Drying cycle shall be 10 minutes drying and 10 minutes regeneration. D Atlas Copco will be using its standard tested design, which is 5 minutes drying and 5 minutes regeneration. The performance of Atlas Copcos Air Dryer Package is designed based on this drying cycle time. Acceptable. Basically, Atlas Copco has met the process requirements i.e. product dry air capacity and dew point temperature. 3.0 S-065-135A-101 Specification for Instrument Air Dryer 3.1 Para 4.7 A weep hole shall be provided at the lowest point of the silencer to remove rain and /or dust. D Weep hole is not applicable in the standard proven design of Atlas Copcos silencer. Acceptable. Atlas Copcos silencer with drain _ _ _ _ _ |
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Item No. Specification Specification Requirement Mark Deviation / Clarification Purchasers Disposition hole is located at the bottom of the Air Dryer Package wherein rain and dust can be removed. 3.2 Para 5.1.3 Time Cycle shall be NEMA 20 minutes (10 minutes drying, 10 minutes regeneration). D Atlas Copco will be using its standard tested design, which is 5 minutes drying and 5 minutes regeneration. The performance of Atlas Copcos Air Dryer Package is designed based on this drying cycle time. Acceptable. Basically, Atlas Copco has met the process requirements i.e. product dry air capacity and dew point temperature. 3.3 Para 5.3.2 Sufficient lamps and indicators shall be provided on the local panel to indicate operation modes such as drying, depressurizing, purging and pressurizing for each vessel. C Atlas Copco have standard indicator for the modes of operation in the local control panel. Acceptable _ _ _ _ _ |
D Atlas Copco will use a special painting and corrosion protection. Three layer painting: - Ground layer of Zinga; DFT=100 - Intermediate coating of 2-comp. EPOXY; DFT=60 - Final coating of 2-comp. PU; DFT 40
Acceptable. This is Atlas Copcos standard painting suitable for the given outdoor and operating condition.
Technical Evaluation Report for Air Dryer Packages BP Berau Ltd. Tangguh LNG Project
Attachment 2.2:
Deviation and Clarification List From AIRPACK _ _ _ _ _ |
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| _ _ _ _ _ I N D R A 1 1 -N O V -2 0 0 5 ATTACHMENT2.2 Deviations and Clarifications List of Airpack Instrument Air Dryer Package Tangguh LNG Project Requisition No. R-215A-005 Equipment Number: 065-V-1001A/B Mark: D Deviation (Exception), C - Clarification Vendor Name: AIRPACK
Item No. Specification Specification Requirement Mark Deviation/ Clarification and Remarks Purchasers Disposition 1.0 S-065-135A-001 Equipment Data Sheet for Air Dryer Package 065-V-1001A/B 1.1 Item 2.4 Drying cycle: a. Drying: 10 minutes b. Regeneration: 10 minutes D Airpack proposed to apply their standard Drying cycles, which are: a. Cycle time: 10 minutes b. Drying time: 5 minutes c. Regenerating time: 4 minutes d. Pressurizing time: 1 minute
Acceptable. Basically, Airpack has met the process requirements i.e. product dry air capacity and dew point temperature. 1.2 Item 4.2.2 Vendor to provide the quantity per vessel of the desiccant in the adsorber. C Airpack to provide data after purchase order is issued. For further clarification. 2.0 S-065-135A-101 Specification for Instrument Air Dryer 2.1 Para. 4.5 All piping shall meet international industry codes and standards, D Interconnecting DIN flanges shall be applied within the skid, however, tie-in Acceptable _ _ _ _ _ |
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| _ _ _ _ _ I N D R A 1 1 -N O V -2 0 0 5 such as ASME and J IS. All piping at tie in points shall be flanged (ASME Class 150) and brought to the edge of skid base. points at battery limits will be as per ANSI B16.5 2.2 Para. 5.1.3 The timed cycle shall be NEMA 20 minutes (i.e. 10 minutes drying and 10 minutes regeneration), unless otherwise specified. D See above item 1.1
See above item 1.1
2.3 Para. 5.5 All electrical equipment or electronic instrumentation shall conform to industry codes and standards, such as IEC, NEMA and J IS. C Electrical equipment will be according to AIRPACKs standard based on IEC. Acceptable. 3.0 S-900-13A0-001: Specification for Painting (Attachment 1 item 2.3) Final color for the Air Dryer Package shall be light gray (RAL 7047). D Air Dryer Package will be painted according to AIRPACKs standard, i.e. two (2) layers of a two pack, high solids modified epoxy coating and one (1) layer of a two pack high solid, aliphatic polyurethane topcoat. The complete unit will be painted in one final color (RAL 6021). Dry film thickness will be approximately 200m. Acceptable. This is Airpack standard painting suitable for the given outdoor and operating condition. 4.0 S-900-1420-001: Instruction for Vendor Para. 5.8 Electronic Requirements a. 3D CAD PDS C AIRPACK use the following programs: a. Microsoft Office 2003 b. Auto CAD 2000 Acceptable _ _ _ _ _ |
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| _ _ _ _ _ I N D R A 1 1 -N O V -2 0 0 5 Documentation b. 2D CAD Microstation c. 2D CAD AutoCAD d. Spread sheets Microsoft Excel e. Word Processing Microsoft Word c. Auto CAD 2002 d. Auto CAD 2004 e. Auto CAD 2005 f. Inventor 9 professional 5.0 S-900-1520-017: Quality Control Requirements for Vendors (Offshore) Requirements on testing and inspection of Air Dryer Package. D Testing and inspection will be done in accordance with Airpacks standard Quality Test and Inspection Plan. Acceptable. Airpack provide equipment and devices of high grade that are tested from their proven experiences.
Technical Evaluation Report for Air Dryer Packages BP Berau Ltd. Tangguh LNG Project
Attachment 2.3:
Deviation and Clarification List Of DELAIR _ _ _ _ _ |
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Attachment - 2.3 Deviations and Clarifications List of DELAIR
Instrument Air Dryer Packages Tangguh LNG Project Requisition No. R-215A-005 Equipment Number: 065-V-1001A/B Mark: D Deviation (Exception), C - Clarification Vendor Name: DELAIR
Item No. Specification Specification Requirement Mark Deviation / Clarification Purchasers Disposition 1.0 R-215A-005 Requisition for Air Dryer Package 1.1 Attachment 1 Item 2.6 Vendor shall provide skid structures/ base plates with checker plate decking. D Checkered plate decking is not required for the skid of Air Dryer Package. Acceptable. All valves, instruments, etc. are accessible at grade level during operation and maintenance. 1.2 Attachment-7 Approved Manufacturer List D Delair shall supply equipment and instruments from the sub-suppliers as per AML. However, Delair proposed additional suppliers for the following: Check valves: Pan Korea Acceptable. Delair have extensive experience from the proposed _ _ _ _ _ |
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Item No. Specification Specification Requirement Mark Deviation / Clarification Purchasers Disposition Fittings/ flanges/ piping: Van Leeuwen Materials from these sub-suppliers shall be qualified and certified as per specifications. For the complete sub-vendor list of Delair, please refer to Attachment 4.3. sub-vendors in their previous projects. 2.0 S-065-135A-101 Specification for Instrument Air Dryer 2.1 Para. 5.4.2 Terminal block and lug for external cables to be of Harmonica type. D Delair proposed to use standard Phoenix terminals, as this is part of our standard practice. Acceptable. This is Delairs standard and proven design. 3.0 S-099-135A-102 General Specification for Package Equipment 3.1 Para. 2.3.1.5 Wafer style valves, other than in water service, are not acceptable. D Delair quoted wafer style butterfly valves. Acceptable. 4.0 S-099-1370-001 Specification for General Instrumentation 4.1 Para. 4.9 Specification of Control Valves 99-SPE-CS-1729 (S-099-1370-006) shall be referred for the detail D On/ off valves to be used shall be butterfly type. Ball valves, as per Delairs experience, are not Acceptable. This is Delair standard proven design. _ _ _ _ _ |
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Item No. Specification Specification Requirement Mark Deviation / Clarification Purchasers Disposition design wherein ball type valves shall be considered for on/off services. recommendable as switching valves for this package unit because it is not protected by filters. The desiccant particles are extremely hard and can penetrate between the ball and seat and damage it. Therefore, Delair proposed to use butterfly valves in desiccant dryers as this problem never arises with this type of valves. 5.0 S-099-1370-006 Specification for Control Valves All requirements for control valves. C This specification has not been considered. Delair only have on-off valves and manual valves.
Acceptable 6.0 S-900-1351-001 Specification for Pressure Vessels 6.1 Para. 4.3 Vessel shall be subject to Inspection and registration by MIGAS. The third party inspector shall be MIGAS approved. D Delair cannot comply with the MIGAS inspection requirement as vendor is not familiar with this. Not Acceptable 7.0 S-900-13A0-001 Specification for Painting 7.1 Para. 10.1 A pre-start meeting shall be held at least one week prior to D Pre-start meeting not considered. Not acceptable. _ _ _ _ _ |
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Item No. Specification Specification Requirement Mark Deviation / Clarification Purchasers Disposition commencement of the work to discuss work plans, quality and HSE aspects. 7.2 Para. 11.0 Material samples and test panels to be provided by Subcontractor will be specified by KJ P and BP, if required where necessary. D Material samples and test panels will not be provided by Delair. However, Painting material specification and data sheets will be provided. Acceptable 7.3 Appendix 1 Painting requirements for carbon steel and low alloy steel. C Delair considered only one paint system for all pressure vessels, piping and structural steel according to para. 2.3 i.e. L1 SS. All equipment and piping will receive one and the same color of light gray RAL 7047. Minimum total DFT is 150m. Local control panel will not be painted additionally. Panel is painted according to manufacturer standard. Acceptable. This is Delairs standard painting suitable for the given outdoor and operating condition. 8.0 S-900-13A0-003 Specification for All requirements on rust prevention. D Delair proposed standard rust prevention procedure as applied to Acceptable. Delair standard _ _ _ _ _ |
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Item No. Specification Specification Requirement Mark Deviation / Clarification Purchasers Disposition Rust Prevention other air dryer packages delivered to KJ P. Delair ensures that the equipment, piping, etc., shall satisfy their guarantees and ensures smooth operation of the package unit without interference from loose rust on the equipment. proven design. 9.0 S-900-1360-002 Specification for Piping Material Class Requirements on the Piping Material Class for Air Dryer Package, which is 1CG1U. D Delair proposed to provide piping materials as per their own standard. Acceptable. This is Delairs standard and proven design for piping. 10.0 S-900-1520-017 Quality Control Requirements for Vendors (Offshore) Requirements on testing and inspection of Air Dryer Package. D Testing and inspection will be done in accordance with Delairs standard Quality Test and Inspection Plan. Acceptable. Delair provide equipment and devices of high grade that were tested from their proven experiences.