2004 American Honda Motor Co., Inc. - All Rights Reserved.
AII 27346 (0409) 1 of 19 08V31-SHJ-1000-91
INSTALLATION INSTRUCTIONS Accessory Application Publications No. Issue Date PARTS LIST Left bracket Right bracket Fog light harness Switch harness Short sub harness (LX model) Long sub harness (EX model and Touring model) Relay bracket Relay (Gray) Relay (Black) 26 Wire ties Wire ties with holder SEP 2004 2005 ODYSSEY FOG LIGHTS Right fog light Left fog light Template AII 27346 2 of 19 AII 27346 (0409) 2004 American Honda Motor Co., Inc. - All Rights Reserved. TOOL AND SUPPLIES REQUIRED Phillips screwdriver Stubby #2 Phillips screwdriver 10 mm Socket Ratchet Diagonal cutters 10 mm Combination wrench Drill 3 mm, 6 mm, 7 mm, 10 mm, Drill bit Eye protection (face shield, safety goggles, etc.) Hacksaw blade File Masking tape Flat-tip screwdriver Felt-tip pen Pushpin Blanket Isopropyl alcohol Shop towel Scissors 3 Wire ties with clip 4 Small wire ties Switch 2 Washer-bolts, 6 x 16 mm 2 Washer-bolts, 5 x 16 mm 6 Self-tapping screws Ground bolt 4 Cushion tapes Fuse label (LX model only) 10A Fuse INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. NOTE: Be careful not to damage the body finish. Take care not to damage the clips and tabs. 1. Make sure you have the anti-theft code for the radio, then write down the radio station presets. 2. Disconnect the negative cable from the battery. 2004 American Honda Motor Co., Inc. - All Rights Reserved. AII 27346 (0409) 3 of 19 3. Remove the radiator cover (ten clips). Cutting the Front Bumper 5. To protect the bumper, apply masking tape to the front side of the bumper around the right and left fog light opening. 4. Remove the front bumper. On each side, pull the inner fender back, and remove the two self-tapping screws. Remove the eight clips. Remove the two bolts, and remove the front bumper. Place the front bumper on a blanket. 6. On the inside of the bumper, align the template with the left fog light mounting position. Using a pushpin mark, the bumper at each of the six locations on the template. Ignore the pre-scribed line. 4121010Y CLIPS (10) RADIATOR COVER 4121021Y CLIPS (8) SELF- TAPPING SCREWS (2) FRONT BUMPER BOLTS (2) MASKING TAPE 4306010Y FRONT BUMPER FOG LIGHT OPENING 4306020Y PUSHPIN INSIDE THE FRONT BUMPER TEMPLATE INSIDE THE FRONT BUMPER PUSHPIN TEMPLATE 4 of 19 AII 27346 (0409) 2004 American Honda Motor Co., Inc. - All Rights Reserved. 11. On the inside of the front bumper, cut out the fog light opening from the front bumper using a hacksaw blade. Remove any burrs, and remove masking tape. 10. On the outside of the front bumper, use a hacksaw blade to cut the bumper at the fog light opening along the three sides. 7. Using a felt-tip pen, mark the bumper in the area shown. NOTE: If there are pre-scribed lines on the bumper, ignore the pre-scribed lines, and use the template as the guide. 9. While weaving eye protection, drill one 7 mm hole and four 10 mm holes at the marked locations. Start with a 3 mm drill bit, and finish with a 7 mm or a 10 mm drill bit. 8. Turn the template over, and mark the other side of the bumper the same way. 4306052Y FOG LIGHT OPENING INSIDE THE FRONT BUMPER PUSHPIN MARK CUT LINE 4306042Y FRONT BUMPER FOG LIGHT OPENING HACKSAW BLADE 4306031Y DRILL (Drill with 3 mm drill bit, finish with a 10 mm drill bit.) DRILL (Drill with 3 mm drill bit, and finish with a 10 mm drill bit.) 7 mm HOLE INSIDE THE FRONT BUMPER 10 mm HOLES (4) 4519040Y FELT-TIP PEN MARK TEMPLATE FRONT BUMPER 2004 American Honda Motor Co., Inc. - All Rights Reserved. AII 27346 (0409) 5 of 19 Installation the Fog Light 12. Install the left bracket to the front bumper using three self-tapping screws. 13. Insert the fog light through the opening in the front bumper and into the bracket. 14. Install the fog light to the bracket using one 5 x 16 mm washer bolt. 15. Repeat steps 9 through 14 to cut the bumper, and install the right fog light. Routing the Fog Light Harness 16. Open the hood. Remove the FI-ECU cover (two clips). 17. Remove the two under-hood fuse relay box bolts, and slide the relay box to the side. 18. Remove the under-hood fuse relay box cover (four retaining tabs). 4306061Y LEFT BRACKET SELF- TAPPING SCREW FRONT BUMPER 4306071Y LEFT FOG LIGHT LEFT BRACKET 5 x 16 mm WASHER BOLT 4306080Y FI-ECU COVER Insert FI-ECU CLIP 4306090Y RETAINING TABS (4) BOLT BOLT UNDER-HOOD FUSE RELAY BOX COVER UNDER- HOOD FUSE RELAY BOX 6 of 19 AII 27346 (0409) 2004 American Honda Motor Co., Inc. - All Rights Reserved. 22. Remove the subfuse box from the vehicle bracket. If the vehicle you are working on is an LX model, go to step 28; otherwise, continue with step 20. 20. Near the under-hood fuse relay box locate the subfuse box. Remove the subfuse box cover (two tabs). 21. Remove the screw, and disconnect the vehicle harness. 4308010Y UNDER-HOOD FUSE RELAY BOX SCREW VEHICLE HARNESS SUBFUSE BOX TAB SUBFUSE BOX COVER 19. Lower the under-hood fuse relay box lower cover from the under-hood fuse relay box (six retaining tabs). 23. Remove the subfuse use box from the case (one tab). 24. Get the long subharness. Plug the 1-pin terminal from the long subharness into the rear of the subfuse box at the location shown. 4308020Y UNDER-HOOD FUSE RELAY BOX VEHICLE BRACKET SUBFUSE BOX SUBFUSE BOX CASE TAB 4308032Y LONG SUBHARNESS SUBFUSE BOX (Rear view) SUBFUSE BOX 4519050Y UNDER-HOOD FUSE RELAY BOX LOWER COVER UNDER-HOOD FUSE RELAY BOX RETAINING TABS (6) RELEASE CLIP To remove fuse relay box. 2004 American Honda Motor Co., Inc. - All Rights Reserved. AII 27346 (0409) 7 of 19 25. Secure the long subharness to the subfuse box harness with one small wire tie. 29. Get the short subharness, plug the 1-pin terminal from the short subharness into the back of the vehicle 20-pin connector. 4308070Y BOTTOM OF THE UNDER- HOOD FUSE RELAY BOX VEHICLE 20-PIN CONNECTOR 4308041Y UNDER-HOOD FUSE RELAY BOX SUBFUSE BOX VEHICLE HARNESS SMALL WIRE TIE WIRE TIE LONG SUBHARNESS VEHICLE HARNESS 26. Secure the long subharness to the vehicle harness with one wire tie. 27. Reinstall the subfuse box. If the vehicle you are working on is an EX or Touring model, go to step 31; otherwise, continue with step 28. 28. Disconnect the vehicle 20-pin connector from the bottom of the under-hood fuse relay box. 30. Reconnect the vehicle 20-pin connector into the under-hood fuse relay box. 31. Disconnect the vehicle 18-pin connector from the back of the under-hood fuse relay box. 4308050Y BACK OF THE UNDER-HOOD FUSE RELAY BOX VEHICLE 18-PIN CONNECTOR 4308062Y SHORT SUBHARNESS 1-PIN CONNECTOR LOCATION VEHICLE 20-PIN CONNECTOR VEHICLE 20-PIN CONNECTOR SUBHARNESS (View from the harness side) UNDER- HOOD FUSE RELAY BOX SHORT SUBHARNESS 1-PIN TERMINAL Release lock tabs to insert pin. 8 of 19 AII 27346 (0409) 2004 American Honda Motor Co., Inc. - All Rights Reserved. 36. Below the under-hood fuse relay box, secure the fog light harness connector to the vehicle harness using the wire tie with holder, and trim the wire tie. 39. Secure the fog light harness connector to the vehicle harness using one wire tie. 32. Get the fog light harness. Plug the 1-pin white/ green and the 1-pin red/green terminals into the back of the 18-pin connector in the locations shown. 35. Reinstall the under-hood fuse relay box lower cover in the original position. 33. Reconnect the vehicle 18-pin connector into the under-hood fuse relay box. 34. Plug the connector from the long/short sub harness into the fog light harness connector. Secure the fog light harness and the sub harness to the vehicle harness with one small wire tie, and trim wire tie. 4308091Y LONG SUB HARNESS (EX/Touring model) FOG LIGHT HARNESS CONNECTOR SMALL WIRE TIE FOG LIGHT HARNESS VEHICLE HARNESS SHORT SUB HARNESS (LX model) 37. Using the isopropyl alcohol, thoroughly clean the areas where the cushion tape will attach. Using scissors, cut one a cushion tape in half, and attach one half to the FI-ECU in the area shown. 38. Locate the vehicle 2-pin connector blue taped to the vehicle harness, and remove the blue tape to free the connector. Plug the fog light harness 2-pin connector into the vehicle harness 2-pin connector. 4309011Y CONNECTOR VEHICLE HARNESS FOG LIGHT HARNESS WIRE TIE WITH HOLDER 4308081Y FOG LIGHT HARNESS VEHICLE 18-PIN CONNECTOR View from the harness side Red/Green White/ Green VEHICLE 18-PIN CONNECTOR White/Green Red/ Green UNDER- HOOD FUSE RELAY BOX Release lock tabs to install pins Remove the tape. HARNESS 2-PIN CONNECTOR WIRE TIE FI-ECU 1/2 CUSHION TAPE BOLT FRONT CUSHION TAPE (half) VEHICLE 2-PIN CONNECTOR FI-ECU 2004 American Honda Motor Co., Inc. - All Rights Reserved. AII 27346 (0409) 9 of 19 40. Route the fog light harness forward along the vehicle harness, and loosely secure it to the vehicle harness with two wire ties. 41. Route the right fog light harness 2-pin connector along the vehicle harness and into the bumper area. 42. Attach the two wire tie with clips from the fog light harness into the holes in the vehicle body. 4309030Y WASHER TANK FOG LIGHT HARNESS LOOSELY SECURE WITH WIRE TIE RIGHT HEADLIGHT VEHICLE HARNESS 4309040Y HORN FOG LIGHT MAIN HARNESS VEHICLE HARNESS 43. Using the isopropyl alcohol, thoroughly clean the areas where the cushion tape will attach. Secure the fog light harness to the vehicles frame with the cushion tape. 44. Adjust the fog light harness until the green tape on the fog light harness is close to the wire tie with clip from the vehicle harness. Secure the fog light harness to the vehicle harness with two wire ties. 4309061Y WIRE TIE FOG LIGHT HARNESS VEHICLE HARNESS GREEN TAPE WIRE TIE FOG LIGHT HARNESS VEHICLE WIRE TIE WITH CLIP 4309051Y VEHICLE FRAME WIRE TIE WITH CLIPS (2) CUSHION TAPE FOG LIGHT HARNESS 10 of 19 AII 27346 (0409) 2004 American Honda Motor Co., Inc. - All Rights Reserved. 48. Route the fog light harness along the vehicle harness. Attach the fog light harness to the vehicle harness with two wire ties. 49. Route the fog light harness along the vehicle harness of the bulkhead, and loosely attach the fog light harness to the vehicle harness with four wire ties. 4309080Y WIRE TIE FRONT VEHICLE HARNESS FOG LIGHT HARNESS WIRE TIE 45. Tighten the two wire ties from step 40. 4309070Y POWER STEERING RESERVOIR VEHICLE BRACKET 4309030Y WIRE TIE VEHICLE HARNESS FOG LIGHT HARNESS 46. Reinstall the under-hood fuse relay box. 47. Remove the power steering reservoir from the vehicle bracket. 4309090Y WIRE TIE (Loosely attach.) FRONT VEHICLE HARNESS FOG LIGHT HARNESS BULKHEAD 2004 American Honda Motor Co., Inc. - All Rights Reserved. AII 27346 (0409) 11 of 19 50. Route the fog light harness behind the battery, and loosely secure it to the vehicle harness with three additional wire ties. 51. Locate the wire tie with clip near the end of the fog light harness. Wrap a cushion around the fog light harness at the measurement shown. 52. Attach the wire tie with clip from the fog light harness into the hole in the body panel. 4310010Y WIRE TIE WITH CLIP WIRE TIE WITH CLIP 120 mm CUSHION TAPE BODY PANEL FOG LIGHT HARNESS 53. Route the fog light harness as shown. 55. EX model with AUTO air: Remove the bolt from the vehicle bracket. Secure the ground terminal from the fog light harness to the vehicle bracket using the ground bolt supplied. 54. EX model with AUTO air: Secure the fog light harness to the sensor harness using three wire ties. 4310031Y FOG LIGHT HARNESS GROUND TERMINAL GROUND BOLT BOLT (Discard) FOG LIGHT HARNESS WIRE TIE SENSOR HARNESS VEHICLE BRACKET 4309100Y WIRE TIE (Loosely attach.) VEHICLE HARNESS FRONT FOG LIGHT HARNESS BATTERY FOG LIGHT HARNESS 12 of 19 AII 27346 (0409) 2004 American Honda Motor Co., Inc. - All Rights Reserved. 61. Plug the blue fog light harness 4-pin connector in to the gray relay. Plug the brown fog light harness 4-pin connector into the black relay. 59. Loosely tighten the seven wire ties to the vehicle harness. 60. Get the relay bracket and the two relays. Attach the relays to the relay bracket using two 6 x 16 mm bolts for each relay. 56. LX Model: Route the fog light harness as shown and secure it with three wire ties with clip to the vehicle frame. 58. Using the isopropyl alcohol, thoroughly clean the areas where the cushion tapes will attach. Secure the fog light harness to the vehicle frame with one cushion tape. 57. LX Model: Use the ground bolt and tighten the ground terminal of the fog light harness to the vehicle frame. 4310022Y FOG LIGHT GROUND TERMINAL GROUND BOLT VEHICLE FRAME WIRE TIE WITH CLIPS GREEN TAPE WIRE TIE WITH CLIPS FOG LIGHT HARNESS 4310050Y 6 x 16 mm WASHER- SCREW RELAY BRACKET RELAY (BLACK) RELAY (GRAY) 4310041Y FOG LIGHT HARNESS VEHICLE FRAME FOG LIGHT HARNESS CUSHION TAPE 4310060Y RELAY (GRAY) FOG LIGHT HARNESS 4-PIN CONNECTOR (BLUE) RELAY (BLACK) FOG LIGHT HARNESS 4-PIN CONNECTOR (BROWN) 2004 American Honda Motor Co., Inc. - All Rights Reserved. AII 27346 (0409) 13 of 19 62. Loosen the bolt that secures the existing relay box, and slide the tab from the fog light relay bracket under the bolt. Re-tighten the relay bracket bolt. 63. Secure the fog light harness from the relay box to the vehicle harness with three wire ties. 64. With the help from an assistant, plug the fog light harness 2-pin connectors into the fog light connectors, and reinstall the front bumper in its original position. Be careful that the fog light harness does not get caught between the bumper and the splash shield. Installing the Fog Light Switch 65. Remove the instrument side panel cover (six clips, three retaining tabs). 4310070Y RELAY FRONT BOLT VEHICLE FRAME EXISTING RELAY BOX 4311010Y VEHICLE HARNESS FOG LIGHT HARNESS FRONT WIRE TIE 4301202B CLIPS (6) RETAINING TAB INSTRUMENT SIDE PANEL INSTRUMENT SIDE PANEL FLAT-TIP SCREWDRIVER SHOP TOWEL 4121020Y FOG LIGHT HARNESS 2-PIN CONNECTOR FOG LIGHT HARNESS 2-PIN CONNECTOR FOG LIGHT FOG LIGHT FRONT BUMPER 14 of 19 AII 27346 (0409) 2004 American Honda Motor Co., Inc. - All Rights Reserved. 67. Remove the switch lid (two retaining tabs). 72. Plug the 6-pin switch harness connector into the VSA switch, and plug the vehicle 6-pin VSA connector into the switch harness. 66. Reaching through the opening in the dashboard, release the four clips. Pull out on the switch panel. If equipped, disconnect the vehicle connectors from the switch panel, and remove the switch panel. 68. Remove the VSA switch. (two retaining tabs). 70. Plug the switch harness 5-pin connector into the fog light switch. 71. Install the fog light switch into the hole where you removed the switch lid. 69. Unplug the vehicle 6-pin connector from the VSA switch. 4310090Y SWITCH PANEL VEHICLE CONNECTOR CLIPS (4) EX Model Shown 4310101Y SWITCH LID RETAINING TABS 4310122Y VEHICLE 6-PIN CONNECTOR (VSA) SWITCH HARNESS 5-PIN CONNECTOR FOG LIGHT SWITCH VSA SWITCH SWITCH HARNESS 6-PIN CONNECTOR EX Model Shown SWITCH HARNESS 6-PIN CONNECTOR 4707020Y VEHICLE 6-PIN CONNECTOR VSA SWITCH EX Model Shown 2004 American Honda Motor Co., Inc. - All Rights Reserved. AII 27346 (0409) 15 of 19 74. Locate the 2-pin connector forward of the fuse box black-taped to vehicle harness near the front bulkhead. Remove the black-tape to free the connector. Plug the 2-pin connector from the switch harness into the vehicle harness 2-pin connector you just freed. 73. Route and fold the switch harness back along the vehicle harness, and secure the switch harness to the vehicle harness with two wire ties to the vehicle harness. 76. Install the 10A fog light fuse. EX/Touring Model: Install the 10A fuse into the sub fuse box in the location shown. 75. At the fuse box, secure the switch harness to the vehicle harness with three wire ties. 4310131Y WIRE TIE VEHICLE HARNESS SWITCH HARNESS 4311030Y VEHICLE HARNESS WIRE TIE SWITCH HARNESS 4520020Y TOP VIEW FUSE LOCATION 10A FUSE SUB FUSE BOX 4311020Y SWITCH HARNESS 2-PIN CONNECTOR BLACK TAPE VEHICLE 2-PIN CONNECTOR 16 of 19 AII 27346 (0409) 2004 American Honda Motor Co., Inc. - All Rights Reserved. 78. Check that all wire harnesses are routed properly, and all connectors are plugged in. 79. Reinstall all removed parts. 80. Reconnect the negative cable to the battery. 81. Enter customers radio anti-theft code, and reset the station presets. 82. Reset the clock. NOTE: Whenever the battery is disconnected, the drivers AUTO window function is disabled. 83. Start the engine. Push down on the drivers window switch until the window is fully open, then hold switch for 2 seconds or more. 84. Pull up on the drivers window switch to close the window completely, then hold the switch for 2 seconds or more. 85. Test the AUTO window function. 77. LX Model Only: Attach the 10A fuse label to the inside of the under-hood fuse relay box. LX Model: Install the 10A fuse into the under- hood fuse relay box in the location shown. 4520010Y 10A FUSE UNDER-HOOD FUSE RELAY BOX TOP VIEW FUSE LOCATION UNDER-HOOD FUSE RELAY BOX 4311050Y FUSE LABEL 2004 American Honda Motor Co., Inc. - All Rights Reserved. AII 27346 (0409) 17 of 19 87. Adjust the fog lights. Adjust the aiming according to local laws and regulations. To adjust, turn the adjustment screw in or out until the correct aiming is obtained. Fog Light Aiming Adjustment 86. Remove the bolt and clip, and pull down the inner fender. USE AND CARE How to Operate Fog Lights Turn the light switch to the on position (headlights on low beam ). Press the fog light switch (indicator is on). If the fog lights dont come on, check the fuse and all the connectors, including the ground cable and the fusible link. NOTE: The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather. Replacing the Bulb NOTE: Use only a Honda Genuine Halogen Light Bulb of specified wattage. BULB, FOG LIGHT (H8) P/N 33165-S5A-J010-M1 Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a clean, soft cloth that has been dampened with denatured alcohol or a mild detergent solution. Align the tab on the fog light with the cutout in the bulb socket when installing the new bulb. If not aligned, there is possibility that the fog light may annoy oncoming drivers. 4311080Y ADJUSTING SCREW TO LOWER TO RAISE 4311070Y Pull down. CLIP BOLT INNER FENDER 18 of 19 AII 27346 (0409) 2004 American Honda Motor Co., Inc. - All Rights Reserved. 4. Unplug the connector from the bulb, and remove the bulb from the fog light. 1. Remove the bolt and clip, and pull down the inner fender. 2. Unplug the connector from the fog light. 3. Remove the screw that fastens the fog light, and pull the light out toward you. 5. Install the new bulb into the fog light. 6. Reinstall the removed parts in the reverse order of removal: Check that the wire harnesses are not pinched. Be sure to tighten the self-tapping screw and bolts securely. 7. Check the operation of the fog light; adjust the aiming if necessary. 4312010Y FOG LIGHT BULB CONNECTOR 4311110Y FOG LIGHT BULB CONNECTOR 4311100Y FOG LIGHT SCREW CONNECTOR 4311070Y Pull down. CLIP BOLT INNER FENDER 2004 American Honda Motor Co., Inc. - All Rights Reserved. AII 27346 (0409) 19 of 19 LIGHT SWITCH OFF Low Hi OFF ON ON F O G
L I G H T S W I T C H - - - - - - - BLK BRN BROWN BLACK YEL ORN ORANGE YELLOW BLU PUR PURPLE BLUE GRN NAT NATURAL GREEN RED PNK PINK RED WHT GRY GRAY WHITE LT BLU LT GRN LIGHT GREEN LIGHT BLUE 4707031Y Front Fog Light BLK BLU/YEL BLK BLK BLK GRN RED RED/BLK BLU/RED RED/GRN WHT/GRN Under-hood Relay Box FR FOG LIGHT Relay Relay BLU BLK 1 2 HOT WITH HEADLIGHT SWITCH IN PARK OR HEAD HOT WITH HEADLIGHT SWITCH IN HAED,AND DIMMER SWITCH IN HIGHT HOT WITH HEADLIGHT SWITCH IN HAED HOT AT ALL TIMES Fog Light Fuse 10A Switch 1=Indicato 2=Switch Illumination Illumination Control LX Model Fog Light Fuse 10A Sub Fuse Box HOT AT ALL TIMES EX Model/ Touring CIRCUIT DIAGRAM INDICATOR HOT WITH HEADLIGHT SWITCH IN HEAD AND DIMMER SWITCH IN HIGHBEAM POSITION HOT WITH HEADLIGHT SWITCH IN HEAD