Site Preparation Guide

MTS Criterion

Series 60
100-231-353 A
2
Copyright information 2010 MTS Systems Corporation. All rights reserved.
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Systems Corporation within the United States. These trademarks may be
protected in other countries. Windows is a registered trademark of Microsoft
Corporation. All other trademarks or service marks are property of their
respective owners.
Proprietary information Software use and license is governed by MTS End User License Agreement
which defines all rights retained by MTS and granted to the End User. All
Software is proprietary, confidential, and owned by MTS Systems Corporation
and cannot be copied, reproduced, disassembled, decompiled, reverse
engineered, or distributed without express written consent of MTS.
Software validation and
verification
MTS software is developed using established quality practices in accordance
with the requirements detailed in the ISO 9001 standards. Because MTS-
authored software is delivered in binary format, it is not user accessible. This
software will not change over time. Many releases are written to be backwards
compatible, creating another form of verification.
The status and validity of MTS operating software is also checked during
system verification and routine calibration of MTS hardware. These controlled
calibration processes compare the final test results after statistical analysis
against the predicted response of the calibration standards. With these established
methods, MTS assures its customers that MTS products meet MTS exacting
quality standards when initially installed and will continue to perform as intended
over time.
Publication information
MANUAL PART NUMBER PUBLICATION DATE
100-231-353 A January 2011
MTS Criterion Series 60 3
Contents
Site Preparation 5
Introduction 5
Responsibilities 6
Customer's Responsibilities 6
Site Preparation 6
Handling and Transporting 6
Insurance and Safety 6
MTS' Responsibilities 7
Insurance 7
Installation 7
Initial Operation 7
Documentation 7
Facility Preparation 8
Preparing to Receive the System 8
Space Requirements 8
Foundation Requirements 9
Floor Loading Considerations 9
Electrical Power Distribution 10
Grounding Requirements 10
Electrical Power Requirements 10
Fixture and Specimen Handling Considerations 11
Acoustics 11
Temperature 11
Heat Dissipation 11
Altitude 11
Relative Humidity 12
Leveling System Components 12
System Specifications 13
Main Power Specifications 13
Load Frame Specifications 14
Integrated Operations Platform Specifications 16
Safety Enclosure Specifications 17
Steps Specifications 18
Additional Considerations 20
Integrated Operations Platform Considerations 20
Load Frame Considerations 20
When You Get Your System 21
MTS Criterion Series 60 4
Lifting and Moving Instructions 23
Overview 23
Handling the Load Fame 25
Unloading 25
Moving the Load Unit 26
Moving the Load Frame with a Forklift 27
Moving the Load Frame with an Overhead Crane 28
Securing the Load frame 29
Handling the Integrated Operations Platform 31
Unloading 31
Moving the Integrated Operations Platform 31
Handling the Steps 32
Facility Readiness Checklist 33
Appendix 35
Foundation drawings 35
Foundation Requirements 40
Introduction
MTS Criterion Series 60 Site Preparation 5
Site Preparation
Introduction
The MTS Criterion Systems are engineered to deliver the highly reliable,
accurate, and repeatable monotonic testing capabilities required for achieving
robust control of high-volume production quality, performing high-force
industrial testing, and establishing scalable, industry-compliant testing
procedures. To get the maximum intended use of the system, it is recommended
that careful consideration be given to planning its installation. This includes:
Considerations of the types of testing that will be performed.
The building facilities requirements for foundation, power, air conditioning,
ceiling height, floor loading, and so on.
Contract services, such as riggers and moving equipment, to transport the
system components within the facility.
Support personnel that might be required during installation of the system.
Each test application has its own requirements in addition to the test system
requirements. Therefore, it is recommended that overall planning be considered
as early as possible. Preparation for and setup of the major system components is
your responsibility. This guide will help answer most of your questions about the
physical characteristics and requirements of your system.
MTS Criterion Series 60 6
Responsibilities
Site Preparation
Responsibilities
This section details the responsibilities of both the customer and MTS to ensure
that the proposed testing area is suitable for the installation and operation of the
testing system.
Customer's Responsibilities
It is the customers responsibility to ensure that all required support services are
available, and that all necessary checks are made prior to installing the testing
system. These services and checks are described below.
Site Preparation
Proper site preparation is imperative so that the test system operates in
accordance with its specifications and provides accurate test results. The
customer must ensure that the site requirements are satisfied prior to scheduling
the installation appointment.
Handling and Transporting
Unless specifically arranged otherwise, it is the customers responsibility to
arrange the off-loading, unpacking, and moving of the test system to the final site
location. Refer to Lifting and Moving Instructions on page 23 for details on
handling and transporting your system to its final location.
Upon special arrangements, an MTS service engineer can supervise the off-
loading and transportation of the load frame to its final site. Contact MTS
service department or your local MTS office for additional information on this
service.
Note The customer needs to suply equipments, such as hoist rings, straps and
tools.
Insurance and Safety
Under MTS standard contract, the shipping terms are Ex-Works (or FOB
Factory), meaning ownership and liability for the test system transfers to the
customer at MTS loading dock. Unless other shipping terms are specified in a
purchase order, which MTS does not dispute, the Ex-Works shipping terms
apply. Under these terms, the customer is responsible for securing the applicable
transit insurance on the shipment and arranging safe transport to the final
destination. Arrangements can be made through MTS to secure insurance cover
and shipping, at the customer's expense.
When transporting a load frame within your own premises, you are responsible
for its safe transport. Upon special arrangements, an MTS service engineer can
supervise the transportation to the load frame's final site. Contact MTS
Professional Services department or your local MTS office for additional
information on this service.
Responsibilities
MTS Criterion Series 60 Site Preparation 7
MTS' Responsibilities
MTS standard contract requires MTS to provide the necessary services to ensure
that your test system operates accurately. These services are described below.
Additional services and equipment may be negotiated with MTS, but these
additional services must be mutually agreed upon and specifically described in
your purchase order.
Insurance
Under MTS standard contract, the shipping terms are Ex-Works (or FOB
Factory), meaning ownership and liability for the testing system transfers to the
customer at MTS loading dock. Unless other shipping terms are specified in a
purchase order, which MTS does not dispute, the Ex-Works shipping terms
apply. Under these terms, MTS is responsible for insurance coverage while the
testing system is in the factory until it reaches the loading dock for shipping.
Installation
When the site location is prepared and all the components are on site, MTS is
responsible for the complete installation of the load frame, its components, and
any additional accessories that may have been purchased. The customer must not
make any attempt to install the load frame without an MTS service representative
present.
Initial Operation
Once the installation is complete, MTS performs an initial operation of the load
frame and a calibration check to ensure that it is working properly and measuring
accurately. MTS also performs a customer demonstration that briefly describes
how to operate the system.
Documentation
MTS provides all the documentation required to operate the system, including
information for the load frame and any required software applications.
Additional copies are available and can be ordered through MTS sales
department.
MTS Criterion Series 60 8
Facility Preparation
Site Preparation
Facility Preparation
This section describes the physical, electrical, and mechanical requirements that
must be considered before installing the MTS Criterion System. Read the
following subsections thoroughly to identify installation considerations that
apply to your facility.
Contents Preparing to Receive the System 8
Space Requirements 8
Foundation Requirements 9
Electrical Power Distribution 10
Grounding Requirements 10
Electrical Power Requirements 10
Radiated Emissions 11
Fixture and Specimen Handling Considerations 11
Acoustics 11
Temperature 11
Heat Dissipation 11
Relative Humidity 12
Leveling System Components 12
Preparing to Receive the System
The major components of the system consist of the load frame and Integrated
Operations Platform. Prior to receiving the system, ensure suitable rigging
equipment is available for lifting and transporting the system components; refer
to the component specification later in this manual. Make sure the foundation for
the equipment is adequate; see Foundation Requirements on page 9 for more
information.
Space Requirements
Consideration must be given to planning the space requirements around the
equipment for loading specimens and for the proper maintenance of the
equipment. Also, during installation of the equipment, additional space (floor
space and ceiling height) may be required to facilitate moving the various system
components into place. The following figure shows a typical configuration for a
system laboratory plan allowing for relative placement of the test machine
controls and mechanical components for convenient use. This is only a
suggestion of how an MTS Criterion System could be installed. Your
requirements should be considered and planned accordingly.
Consideration should also be given to handling specimens, test data, and storage
of fixturing and associated tools necessary for use and service of the system. If
hazardous test specimens (such as those pressurized internally with gas or
fragmentizing materials) are used in the test, protective enclosures and special
laboratory layouts are advised.
Facility Preparation
MTS Criterion Series 60 Site Preparation 9
Note If a safety enclosure is used, the outer edges of the load frame in the
following drawing should be the outer edges of the safety enclosure.
Foundation Requirements
Foundations for load frame systems will generally be reinforced concrete cast in
the ground (See Appendix on page 35 for details).These are sometimes called
fixed reaction masses, seismic bases, and so on. Still other methods of supporting
a load frame can involve a strong floor or other test floor already at the customer
site. The dynamic response characteristics of the foundation should be limited to
low levels so that the accuracy will not be affected. An improper foundation mass
can affect equipment performance. This is particularly true in strain-controlled
low frequency or strain-controlled monotonic testing.
If you have any questions or concerns about the suitability of your foundation,
contact MTS.
Floor Loading Considerations
Once the final layout for your system laboratory has been developed, the
dimensional and weight information for the various system components should
be supplied to the building facility personnel to ensure that proper building
loading and vibration considerations have been evaluated.
A review of the final installation plan by building personnel is recommended to
check static and dynamic floor loading.
Load Frame Integrated
Operations
Platform
1 m
1.3 m
1.5 m
Work Area

1
.
5

m
3

m
3.3 ft
5 ft
4.3 ft
1
0

f
t

5

f
t
MTS Criterion Series 60 10
Facility Preparation
Site Preparation
Electrical Power Distribution
Note Electrical connections must be made by qualified personnel and conform
to local codes and regulations. Local electrical codes supersede any
information found here.
The input line voltage to the MTS Criterion System must be rated for the loads
Voltage and Current specified in the Electrical Power Requirements Section
(page 22). Size the power system with adequate reserve for future equipment
additions and installation expansion. Plan routing of power cables away from
instrumentation cables (for example, transducer cables). Avoid long parallel runs
of power cables in close proximity to instrumentation cables. Power cables
should be separated from instrumentation cables by 0.3to1m (1to3ft).
Grounding Requirements
All equipment related to the System should be connected to the same electrical
circuit if possible. If there are peripherals that connect to a different electrical
circuit (example; the Integrated Operations Platform is connected to 480 VAC
power but the peripheral is connected to 120 VAC power) make sure there is no
voltage difference between the two different grounds. If voltage is present,
damage could occur to the electronics in the machine, the computer and monitor
or the peripherals being used. This must be resolved before turning on the
equipment. A braided or black ground strap/terminal is provided to tie the load
frame assembly directly to the Integrated Operations Platform to prevent electricl
noise from getting into the system.
Where electrical power is of poor quality (noise spikes, poorly regulated, and so
forth) or the ground system in the facility contains electrical noise, attach a 4
AWG wire directly to a good earth ground point such as a 2 m (6 ft) copper
grounding rod driven at least 2 m (6 ft) into the ground. Grounding must conform
to local electrical codes.
Electrical Power Requirements
The electrical power of the load frame and Integrated Operations Platform is
provided by a common main power connection. The main power is of 3 phases
and 4 wires (L1,L2,L3 and earth). The line-to-line voltage is 400 V AC 50 Hz or
480 V AC 60 Hz. The customer does not need to consider the power supply of
the PC and the controller, because they are powered by a step-down transformer
inside the Integrated Operations Platform.
Facility Preparation
MTS Criterion Series 60 Site Preparation 11
Fixture and Specimen Handling Considerations
Movement of specimens in and out of the test system must be considered early in
the planning of the site layout. With smaller specimens, the use of a rolling work
cart with lift-off storage drawers is recommended to facilitate the handling of
specimens and to minimize the chance of damage to the specimens prior to and
after the test. As specimen size and fixturing increase beyond the typical lifting
capacity of laboratory personnel, use of an overhead crane, lifting straps, or a
forklift may be necessary to handle specimens or fixtures.
Acoustics
Generally, the working noise of the MTS Criterion system is very small; no
special hearing protection is necessary. For large specimens that may break,
hearing protection is recommended. The use of hearing protection is also
recommended for personnel involved in long-term testing in a noisy testing
environment.
Temperature
The operating temperature range of the Integrated Operations Platform is 5C to
40C (51F to 104F). This includes most temperature-sensitive equipment, such
as disk drives which are dependent on cooler air to maintain proper height of the
read/write heads. Although the load cell or force transducer is temperature
compensated, it is recommended that room air heating and cooling outlets be
directed so that they uniformly distribute air throughout the room. This is
primarily due to the potential changes in specimen characteristics or test data
associated with changes in temperature.
Heat Dissipation
For comfortable working conditions and proper operation of the equipment, the
heat dissipation of the load frame, Integrated Operations Platform, and other
equipment must be considered in providing adequate heating or air conditioning
to the laboratory area.
Heat dissipation for the Integrated Operations Platform and other electronic units
can be estimated by summing the losses going to heat in the room
{approximately 6000 Btu/hr (1500 kcal/hr) for a single 15 amp power panel or
8000 Btu/hr (2000 kcal/hr) for a single 20 amp power panel} and the gains from
personnel and other heat inputs such as furnaces. To this figure, you should add
20% additional heat gain for future changes in test requirements.
Altitude
Systems operated at high altitudes can have heat dissipation problems because of
the lower density of the air. This type of problem might require the use of an air
conditioned environment or cooling fans to reduce the heat load. Most equipment
can be operated at altitudes up to 2000 m (6,561 ft) maximum. Refer to
equipment product specifications for any altitude restrictions.
MTS Criterion Series 60 12
Facility Preparation
Site Preparation
Relative Humidity
The recommended relative humidity for the test room is within the range of 5%
to 85% (non-condensing). The risk of static discharge, which easily damages
logic components and causes loss of data in memory devices, is increased by low
humidity. Excessive humidity can result in electrical leakage currents or
component failure.
Leveling SystemComponents
The load frame is mounted to the foundation, so no leveling component is
needed. The Integrated Operations Platform has leveling feet that allow the
cabinet to be leveled as necessary. No particular level alignment of the Integrated
Operations Platform is necessary other than to ensure the footing is solid and the
Integrated Operations Platform cannot be rocked.
System Specifications
MTS Criterion Series 60 Site Preparation 13
SystemSpecifications
Contents Main Power Specifications 13
Load Frame Specifications 14
Integrated Operations Platform Specifications 16
Safety Enclosure Specifications 17
Steps Specifications 18
Main Power Specifications
Note Specifications are subject to change without notice. Contact MTS for
verification of specifications critical to your needs.
Electrical RequirementsMTS Criterion 60 system
PARAMETER 64.305 /64.305EL
SPECIFICATION
64.605 / 64.605EL
SPECIFICATION
64.106 / 64.106EL
SPECIFICATION
Supply Rating 400 V 50 Hz or 480 V 60 Hz
3 phase
400 V 50 Hz or 480 V 60 Hz
3 phase
400 V 50 Hz or 480 V 60 Hz
3 phase
Current 15 amps 15 amps 15 amps
MTS Criterion Series 60 14
System Specifications
Site Preparation
Load Frame Specifications
Note Specifications are subject to change without notice. Contact MTS for
verification of specifications critical to your needs.
MTS Criterion 60 Series Load Frame
MTS Criterion 60 Load Frame Specifications
MODEL BASE WIDTH
(A)
BASE DEPTH
(B)
OVERALL HEGHT
(C)
ACTUATOR
(PISTON) STROKE
WEIGHT
64.305 870 mm
(34.25 in)
725 mm
(28.54 in)
2074 mm
(81.65 in)
150 mm
(5.91 in)
1950 kg
(4299 lb)
64.605 1170 mm
(46.06 in)
800 mm
(31.50 in)
2390 mm
(94.09 in)
200 mm
(7.87 in)
3150 kg
(6945 lb)
64.106 1310 mm
(51.57 in)
910 mm
(35.83 in)
2720 mm
(107.09 in)
250 mm
(9.84 in)
5250 kg
(11574 lb)
System Specifications
MTS Criterion Series 60 Site Preparation 15
Note When performing a test, the actuator will extend, which makes the frame
overall height higher than the height listed in the above table. Take the
actuator stroke into account when preparing the facility.
Environmental
requirements
All MTS Criterion 60 load frames are intended for indoor use only. This indoor
environment must conform to the following environmental specifications.
Note All MTS Criterion 60 load frames must only be operated under the
installation and ambient conditions (such as, temperature and moisture)
specified.
MTS Criterion 60 Load Frame Specifications (Continued)
MODEL BASE WIDTH
(A)
BASE DEPTH
(B)
OVERALL HEGHT
(C)
ACTUATOR
(PISTON) STROKE
WEIGHT
64.305EL 870 mm
(34.25 in)
725 mm
(28.54 in)
2470 mm
(97.24 in)
150 mm
(5.91 in)
2003 kg
(4416 lb)
64.605EL 1170 mm
(46.06 in)
800 mm
(31.50 in)
2780 mm
(109.45 in)
200 mm
(7.87 in)
3254 kg
(7174 lb)
64.106EL 1310 mm
(51.57 in)
910 mm
(35.83 in)
3130 mm
(123.23 in)
250 mm
(9.84 in)
5400 kg
(11905 lb)
PARAMETER SPECIFICATION
Temperature 5C40C (41F104F)
Humidity 1085%, non-condensing
Altitude 2000 m (6,561 ft) maximum
MTS Criterion Series 60 16
System Specifications
Site Preparation
Integrated Operations PlatformSpecifications
The following tables provide the specifications for the Integrated Operations
Platform.
General specifications
Model-specific
specifications
PARAMETER SPECIFICATION
Environmental
Operating temperature
Humidity
Noise rating at 1 m
For use in a controlled environment
540C (41104F)
585% noncondensing
70 dB (A) fully compensated
Hydraulic fluid
Reservoir capacity
Exxon Mobil DTE 25
85 L (22.5 gal) maximum
Electrical power
Line voltage
Control voltage
3~3W+PE, 400 V 50 Hz or 480 V 60 Hz
24 V DC
Dimensions
Height
Length
Width
1900 mm (75 in)
1040 mm (41 in)
720 mm (28 in)
PARAMETER 64.305 /64.305EL SPECIFICATION 64.605/64.106/64.605EL/64.106EL
SPECIFICATION
Pump/motor Line voltage starter configuration Line voltage starter configuration
Maximum continuous
pressure
23 MPa (3300 psi) 23 MPa (3300 psi)
Maximum flow capacity 3.3 L/m (0.9 gpm) at 50 Hz
4.0 L/m (1.0 gpm) at 60 Hz
5.1 L/m (1.3 gpm) at 50 Hz
6.2 L/m (1.6 gpm) at 60 Hz
Motor rating 1.5 kW (1.6hp) at 50/60 Hz 2.2 kW (2.9 hp) at 50/60 Hz
Heat load (maximum) 12.3 kW (42,000 Btu/hr) 20.5 kW (70,000 Btu/hr)
Weight with maximum oil
85 L (22.1 gal)
480 kg (1058 lb) 480 kg (1058 lb)
System Specifications
MTS Criterion Series 60 Site Preparation 17
Safety Enclosure Specifications
The safety enclosure is an optional part of the test system. If you ordered the
safety enclosure, make sure to take it into consideration during site preparation.
MTS Criterion 60 Series Safety Enclosure
MTS Criterion 60 Safety Enclosure Specifications
MODEL WIDTH
(A)
DEPTH
(B)
HEIGHT
(GENERAL
FOUNDATION)
(C)
HEIGHT
(SUBSIDED
FOUNDATION)
(C)
WEIGHT
(GENERAL
FOUNDATION)
WEIGHT
(SUBSIDED
FOUNDATION)
64.305 1280 mm
(50.4 in)
860 mm
(33.9 in)
2050 mm
(80.7 in)
- 66 kg
(146 lb)
-
64.605 1410 mm
(55.5 in)
890 mm
(35.0 in)
2400 mm
(94.5 in)
1710 mm
(67.3 in)
76 kg
(168 lb)
70 kg
(154 lb
64.106 1560 mm
(61.4 in)
1030 mm
(40.6 in)
2713 mm
(106.8 in)
1897 mm
(74.7 in)
86 kg
(190 lb)
80 kg
(176 lb)
64.305EL 1280 mm
(50.4 in)
1360 mm
(53.5 in)
2450 mm
(96.5 in)
1760 mm
(69.3 in)
80 kg
(176 lb)
64 kg
(141 lb)
64.605EL 1410 mm
(55.5 in)
1390 mm
(54.7 in)
2800 mm
(110.2 in)
2110 mm
(83.1 in)
90 kg
(198 lb)
74 kg
(163 lb)
64.106EL 1560 mm
(61.4 in)
1530 mm
(60.2 in)
3120 mm
(122.8 in)
2344 mm
(92.3 in)
102 kg
(225 lb)
83 kg
(183 lb)
MTS Criterion Series 60 18
System Specifications
Site Preparation
Steps Specifications
The Steps are an optional part of the test system. If you ordered the Steps, make
sure to take them into consideration during site preparation.
64.605/64.305EL Steps
64.106/64.605EL Steps
64.106EL Steps
System Specifications
MTS Criterion Series 60 Site Preparation 19
Criterion 60 Steps Specifications
MODEL WIDTH
(A)
DEPTH
(B)
HEIGHT
(C)
WEIGHT
64.605 1410 mm
(55.5 in)
1200 mm
(47.2 in)
450 mm
(17.7 in)
100 kg
(221 lb)
64.106 1570 mm
(61.8 in)
1510 mm
(59.5 in)
620 mm
(24.4 in)
120 kg
(265 lb)
64.305EL 1280 mm
(50.4 in)
1000 mm
(39.4 in)
400 mm
(15.7 in)
90 kg
(198 lb)
64.605EL 1410 mm
(55.5 in)
1550 mm
(61.0 in)
720 mm
(28.3 in)
120 kg
(265 lb)
64.106EL 1570 mm
(61.8 in)
1900 mm
(74.8 in)
1930 mm
(76.0 in)
160 kg
(353 lb)
MTS Criterion Series 60 20
Additional Considerations
Site Preparation
Additional Considerations
Contents Integrated Operations Platform Considerations 20
Load Frame Considerations 20
When You Get Your System 21
Integrated Operations PlatformConsiderations
Handling requirements The Integrated Operations Platform is shipped with a protective covering to
prevent damage to the controls and cable connectors and to prevent dust
infiltration. It is recommended that the covering not be removed until the unit has
been placed in its final position for expected use.
The large stand-up Integrated Operations Platform needs hoist rings to move.
When moving the Integrated Operations Platform, lift it only as high as
necessary. The cable exit from the Integrated Operations Platform is at the rear,
through a slot below the rear door; therefore, location of the cable trays and
routing should be considered from this point. Use the same methods for
protecting the electronic cables as those used for the hydraulic hoses. Adequate
clearance must be provided for rear access to permit cable attachment and
component maintenance.
Electrical
requirements
The electrical interface to the system occurs at the lower right part of the
Integrated Operations Platform. Power cable access is provided into the box with
cables coming from a customer-supplied, fused electrical service disconnect.
This disconnect must be provided to safely remove all power to the Integrated
Operations Platform for maintenance work. Hookup must conform to local
electrical codes and regulations. See Electrical Power Requirements on page
10 for more information.
Load Frame Considerations
The load frame is typically shipped in a horizontal position on a pallet or in a
crate. Lifting and Moving Instructions that describe proper handling methods are
placed in a protective envelope and shipped with the load frame. These
instructions include recommended methods to remove the unit from the pallet,
raise the unit erect, and move it into position. Read all provided instructions
carefully to understand how to handle the weight of the components. It is
recommended that personnel experienced in the practice of rigging for
construction and industrial operations be employed. The proper use of lifting
slings, where the center of gravity is elevated above the floor, is essential to the
safety of personnel and equipment.
The routing path of the hydraulic hoses and electrical cables should be noted with
respect to any obstructions that could cause the hose or cable to be abraded by
rubbing during machine operation.
It is recommended that electrical cabling be protected on the floor with adequate
covering to prevent damage caused during fixturing, by dropping specimens and
tools, or by walking on them. Sufficient space should also be left around the load
frame for maintenance and final hook-ups.
Additional Considerations
MTS Criterion Series 60 Site Preparation 21
When You Get Your System
Operation of your system can involve exposure to hazardous situations: high
voltages are present at the Integrated Operations Platform and the Load Frame.
The Integrated Operations Platform controls the movement of the actuator which
uses high pressure hydraulic fluid. Because of these potential hazards, your
system is provided with documentation that includes information on safety
practices. Read this information before attempting to operate your system.
MTS Criterion Series 60 22
Additional Considerations
Site Preparation
Lifting and Moving Instructions
MTS Criterion Series 60 23
Lifting and Moving Instructions
Contents Handling the Load Fame 25
Unloading 25
Moving the Load Unit 26
Moving the Load Frame with a Forklift 27
Moving the Load Frame with an Overhead Crane 28
Securing the Load frame 29
Handling the Integrated Operations Platform 31
Unloading 31
Moving the Integrated Operations Platform 31
Handling the Steps 32
Overview
To reliably and safely use your equipment, handle it according to the instructions.
Check for any crate damages upon the machine arrival. If you find any damage,
contact MTS as soon as possible and describe the details in the Commissioned
Shipment Receipt.
The load frame is heavy.
The load frame can seriously hurt you and damage your equipment.
Do not allow the load frame to drop or topple.
Make sure that your chains, slings, and crane have a working capacity greater
than the load frames weight (see the following table).
Make sure that the lifting hoist rings are tight.
Make sure that the crosshead locking bolts are fully tightened.
Lift the load frame only high enough to clear its pallet.
Operate the crane smoothly to prevent breaking shocks to the sling.
MTS Criterion Series 60 24
Lifting and Moving Instructions
The following table lists the approximate weight of each load frame model, the
Integrated Operations Platform, and optional parts with and without the crate.
The weight specification is for lifting and moving purposes. The weight of
accessories and special fixtures must be added. The actual shipping weight must
be determined by a scale.
Weight Table
MODEL LOAD
FRAME
INTEGRATED
OPERATIONS
PLATFORM
(WITHOUT
OIL IN THE
TANK)
SAFETY
ENCLOSURE
(OPTIONAL)
CRATED
LOAD
FRAME
STEPS
(OPTIONAL)
CRATED
LOAD
FRAME &
SAFETY
ENCLOSURE
CRATED
INTEGRATED
OPERATIONS
PLATFORM
CRATED
STEPS
64.305 1950 kg
(4299 lb)
400 kg
(882 lb)
66 kg
(146 lb)
2086 kg
(4599 lb)
- 2152 kg
(4745 lb)
480 kg
(1058 lb)
-
64.605
Subsided
foundation
3150 kg
(6945 lb)
400 kg
(882 lb)
76 kg
(168 lb)
70 kg
(154 lb)
3332 kg
(7346 lb)
100 kg
(221 lb)
3408 kg
(7515 lb)
3326 kg
(7334 lb)
480 kg
(1058 lb)
250 kg
(551 lb)
64.106
Subsided
foundation
5250 kg
(11574 lb)
400 kg
(882 lb)
86 kg
(190 lb)
80 kg
(176 lb)
5498 kg
(12121 lb)
120 kg
(265 lb)
5584 kg
(12312 lb)
5792 kg
(12110 lb)
480 kg
(1058 lb)
300 kg
(662 lb)
64.305EL
Subsided
foundation
2003 kg
(4416 lb)
400 kg
(882 lb)
80 kg
(176 lb)
64 kg
(141 lb)
2107 kg
(4645 lb)
90 kg
(198 lb)
2187 kg
(4822 lb)
2019 kg
(4611 lb)
480 kg
(1058 lb)
250 kg
(551 lb)
64.605EL
Subsided
foundation
3254 kg
(7174 lb)
400 kg
(882 lb)
90 kg
(198 lb)
74 kg
(163 lb)
3360 kg
(7408 lb)
120 kg
(265 lb)
3450 kg
(7607 lb)
3344 kg
(7374 lb)
480 kg
(1058 lb)
300 kg
(662 lb)
64.106EL
Subsided
foundation
5400 kg
(11905 lb)
400 kg
(882 lb)
102 kg
(225 lb)
83 kg
(183 lb)
5530 kg
(12192 lb)
160 kg
(353 lb)
5632 kg
(12419 lb)
5511 kg
(12152 lb)
480 kg
(1058 lb)
350 kg
(772 lb)
Handling the Load Fame
MTS Criterion Series 60 25
Handling the Load Fame
Unloading
The customer will be responsible for all the unloading process if no Unloading
Service is purchased. In case of special agreement, an MTS field service engineer
can monitor the unloading, storage, and transportation process.
1. Unload the load frame with reference to the lifting position marker
and the gravity center marker .
2. Choose suitable slings according to the weight table.
3. Lift the crate with suitable slings as shown in the following figure.
4. Pay attention to the gravity center marker on the crate to ensure stable
and balanced lifting.
Note If the machine will not be installed right away, put it in a steady, dry and
corrosion-free place. MTS is not responsible for damages caused by
improper storage.
MTS Criterion Series 60 26
Handling the Load Fame
Moving the Load Unit
To move the load unit to its final location:
1. Unpack the load frame.
Remove the cover boards.
If you ordered the safety enclosure, remove the mounting bolts and take the
enclosure out. Put the safety enclosure in a suitable place; an MTS field
service engineer will install it for you.
2. Remove the mounting bolts for the frame. Attach the customer-supplied
hoist rings (M30 for C64.305/C64.305EL, M36 for C64.605/C64.605EL
and C64.106/C64.106EL) to the load frame as shown in the following
figure. Tie suitable slings to the hoist rings and lift the frame. Remove the
pallet under the frame.
Note The customer should not remove these clamps.
Handling the Load Fame
MTS Criterion Series 60 27
3. Put the base of the load frame on a mat and remove the hoist rings and slings
on the frame base. Slowly raise the load frame to its upright position. As the
unit rises, keep moving the crane to keep the sling as straight as possible.
Note When you raise the load frame erect, no bystanders should be at the
site.
4. Move the load frame to its final location; refer to either Moving the Load
Frame with a Forklift on page 27 or Moving the Load Frame with an
Overhead Crane on page 28.
Moving the Load Frame with a Forklift
If a fork lift is used, perform the following:
1. Adjust the fork distance and height; make them suitable to extend under the
lower crosshead.
2. Put protective rubber or cloth on the forks and extend them under the lower
crosshead. The two forks should be level and equally loaded.
3. Raise the load frame slowly and steadily to a suitable height and move the
load frame to the foundation slowly and steadily.
MTS Criterion Series 60 28
Handling the Load Fame
4. Secure the load frame to the foundation; see Securing the Load frame on
page 29.
Moving the Load Frame with an Overhead Crane
If an overhead crane is used, perform the following:
1. Choose suitable slings according to the load frame weight.
2. Attach the slings to the customer-supplied hoist rings on the uppe crosshead.
3. Raise the hook slowly to lift the load frame only high enough to move.
4. Slowly and steadily move the load frame to the foundation.
Handling the Load Fame
MTS Criterion Series 60 29
5. Secure the load frame to the foundation; see Securing the Load frame on
page 29.
Securing the Load frame
To secure the load frame to the foundation:
1. Put the anchor bolts into the bolt holes; the top of the bolts should be lower
than the top of the foundation.
2. Align the anchor bolt holes on the load frame base with that of the
foundation, and slowly put down the load frame.
3. Put the anchor bolts, which are in the foundation anchor bolt holes, through
the load frame anchor bolt holes. Put the flat washers, spring washers, and
nuts on the bolts leaving 2-4 threads of the bolts on top of the nuts.
4. Center the anchor bolts and grout the anchor holes with cement mixtures.
Keep the anchor bolts at the center of the holes while grouting.
5. Grout the cement mixture to the same level of the groundwork and scrape it
plane. After curing the foundation for a while, tighten the anchor bolt nuts.
Supporting
Wood
Do not exceed 30
o
MTS Criterion Series 60 30
Handling the Load Fame
Note Diagonally tighten the nuts to avoid non-uniform load.
Torque Measurements
MODEL BOLT DIAMETER TORQUE
C64.305/
C64.305EL
24 mm
(0.94 in)
160 Nm
(118 lbfft)
C64.605/
C64.605EL/
C64.106/
C64.106EL
30 mm
(1.18 in)
320 Nm
(236 lbfft)
Handling the Integrated Operations Platform
MTS Criterion Series 60 31
Handling the Integrated Operations Platform
Unloading
Choose suitable slings according to the Integrated Operations Platform and crate
weight. Wrap the sling through the crate pallet and raise it.
Moving the Integrated Operations Platform
To move the Integrated Operations Platform to its final location:
1. Unpack the Integrated Operations Platform.
2. Choose suitable chains according to the Integrated Operations Platforms
weight.
MTS Criterion Series 60 32
Handling the Steps
3. Attach the chains to the customer-supplied hoist rings (M16) on the
Integrated Operations Platform and hang the other end on the hook.
4. Raise the hook slowly and move the platform to its final location.
5. Put the platform down and take off the chains. Adjust the levelness with the
feet under the platform.
6. Contact MTS Systems Corporation to arrange for installation services.
Note If you can guarantee the safety, other tools such as a platform vehicle
and pallet jack can also be used to move the Integrated Operations
Platform to its final location.
Handling the Steps
If you purchased the steps, unload them using the proper method (see the
Integrated Operations Platform unloading for reference). Put the steps in a
suitable place and wait for an MTS field service engineer to install them.
Hoist Ring of
M16
Do not exceed 30
o
MTS Criterion Series 60 33
Facility Readiness Checklist
Physical space is
ready
Make sure that:
The facility width, length, and ceiling height are adequate to accommodate
the system (Refer to Space Requirements and System Specifications).
The foundation is prepared correctly (refer to Foundation Requirements).
The doors and corridors are large enough to accommodate the system.
Utilities are in place Make sure that:
Qualified electrical power is available (refer to Electrical Power
Requirements and System Specifications).
Qualified hydraulic oil is available (refer to A1.3 of the Installation and
Commissioning Plan).
Arrangements have been made to have trades personnel (electrician,
plumber, and so on.) available to make final connections.
The equipment has
been uncrated and
moved into its final
position
The load frame has been uncrated and anchored to the foundation and
leveled according to Lifting and Moving Instructions.
The Integrated Operations Platform has been uncrated and moved to its final
position and leveled according to Lifting and Moving Instructions.
The accessories (fixtures, steps, safety enclosure, and so on.) are stored
correctly.
Access to facility
network is available
Make sure the computer network connections are available and IT resources
are available to assign IP addresses and ensure the Internet and Intranet are
accessible.
Customer-supplied
parts are available
Make sure all customer-supplied parts and accessories are available and
ready to connect or install. This can include specimen installation fixtures,
environmental equipment, test area guards, and so on.
Specimens are
prepared
Make sure you have all the needed specimens ready for system tests and
training.
Staff available for
training
Make sure personnel who will manage, operate, and service the equipment
are available during installation for training (refer to A1.5 of Installation and
Commissioning Plan).
MTS Criterion Series 60 34 Facility Readiness Checklist
Appendix
MTS Criterion Series 60 35
Appendix
Foundation drawings
General Foundation
Secondary Casted
Concrete
Precasted Concrete
1
0
0

m
m

(
3
.
9
4

i
n
)
Anchor Bolt
Foundation Measurement
64.305/64.305EL 64.605/64.605EL 64.106/64.106EL
A 700 mm
(27.6 in)
880 mm
(34.7 in)
880 mm
(34.7 in)
B 900 mm
(35.5 in)
1080 mm
(42.5 in)
1080 mm
(42.5 in)
Anchor
bolt
M24630 M30800 M30800
MTS Criterion Series 60 36
Appendix
160 mm (6.3 in)
Foundation Measurement (Continued)
64.305/64.305EL 64.605/64.605EL 64.106/64.106EL
C 970 mm
(38.2 in)
990 mm
(39.0 in)
1150 mm
(45.3 in)
D 560 mm
(22.0 in)
570 mm
(22.4 in)
670 mm
(26.4 in)
E 205 mm
(8.1 in)
210 mm
(8.3 in)
240 mm
(9.5 in)
F 1380 mm
(54.4 in)
1510 mm
(59.5 in)
1660 mm
(65.4 in)
G 690 mm
(27.2 in)
814 mm
(32.0 in)
934 mm
(36.8 in)
H 345 mm
(13.6 in)
348 mm
(13.7 in)
363 mm
(14.3 in)
I 3850 mm
(151.6 in)
4000 mm
(157.5 in)
4150 mm
(163.4 in)
Reserved Hole
150 mm (5.9 in)
Appendix
MTS Criterion Series 60 37
Subsided Foundation
MTS Criterion Series 60 38
Appendix
Foundation Measurement
64.305EL 64.605/64.605EL 64.106/64.106EL
A 700 mm
(27.6 in)
880 mm
(34.7 in)
880 mm
(34.7 in)
B 715 mm
(28.2 in)
695 mm
(27.4 in)
830 mm
(32.7 in)
C 1520 mm
(59.9 in)
1680 mm
(66.2 in)
1820 mm
(71.7 in)
D 2400 mm
(94.5 in)
2556 mm
(100.6 in)
2686 mm
(105.8 in)
E 2185 mm
(86 in)
2210 mm
(87.0 in)
2320 mm
(91.4 in)
F 855 mm
(33.7 in)
871 mm
(34.3 in)
876 mm
(34.5 in)
G 812.5 mm
(32.0 in)
820 mm
(32.3 in)
825 mm
(32.5 in)
Appendix
MTS Criterion Series 60 39
H 560 mm
(22.0 in)
570 mm
(22.5 in)
670 mm
(26.4 in)
I 690 mm
(27.2 in)
814 mm
(32.1 in)
934 mm
(36.8 in)
J 745 mm
(29.3 in)
745 mm
(29.3 in)
740 mm
(29.1 in)
K 674 mm
(26.5 in)
694 mm
(27.3 in)
805 mm
(31.7 in)
L (Anchor bolt) M24630 M30800 M30800
Foundation Measurement (Continued)
MTS Criterion Series 60 40
Appendix
Foundation Requirements
Cast the foundation according to the above drawings and dimensions.
The compression stress of the concrete used for the foundation should be no
less than 35 Mpa (5000 psi).
Refer to the previous table for anchor bolts. The tensile stress of the bolts
should be no less than 450 MPa (64286 psi). Tighten the bolts with cushion
rings, spring cushions, and nuts on the frame base. After the tightening, the
bolts should extend 5-10 mm (0.2-0.4 in) above the nuts.
While recasting the reserved holes, keep the anchor bolts at the centers of
the holes.
Recast the reserved holes to the same plane of the floor. Cure the foundation
until it is qualified for use.
The degree of the foundation level should be no more than 0.2/1000.
Note The above foundation drawings are for reference only; you can make
alternations according to your actual needs.
Foundation Board Measurement
64.305EL 64.605/64.605EL 64.106/64.106EL

(LWT)
84082850 mm
(3332.62 in)
99682950 mm
(39.232.62 in)
112682550 mm
(44.332.42 in)
,
(LWT)
230584050
mm
(90.7332 in)
233084050 mm
(91.7332 in)
244084050 mm
(96.2332 in)

(LWT)
84085250 mm
(3333.52 in)
99685550 mm
(39.233.62 in)
112685850 mm
(44.333.72 in)
a
(Gap)
115 mm
(4.5 in)
163 mm
(6.4 in)
168 mm
(6.6 in)
b
(Gap)
812 mm
(32.0 in)
815 mm
(32.0 in)
818 mm
(32.0 in)

[Rect. tube of 5
mm (0.2 in)
thickness]
140802580
mm
(5.53.3101.7
in)
140802736 mm
(5.53.3107.8 in)
140802866 mm
(5.53.3113.0 in)
m
MTS Systems Corporation
Http://www.mts.com/en/global/index.asp
ISO 9001 Certified QMS