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83
Test (garage) digital timer
When connecting timer
cut wil9 here x
Vehicle light terminal 58
Terminal 15
Terminal 31 (battery-)
7
Plug housing and socket housing aI9 shown
from the conductor entry side
Wiring diagram -- 25 1890 - 12 V Design up to model year mid-1995
251891-24 V
85
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________________________________________________________
Parts list
1 .1 Burner motor
1 .1 .1 Resistor for burner motor (partial load)
1 .2 Glow plug
1.5 Safety themlal cutout switch
1.7 PCB
1.8.5 Varistor
1 .12 Flame sensor
1.13 Temperature sensor
2.1 Control unit
2.2 Fuel metering pump
2.3 Air solenoid valve (for combustion air)
2.5.1 Glow plug relay
2.5.5 Control relay
2.7 12V/30A main fuse
24V125A
2.15.1 Room temperature sensor
2.15.9 Outside temperature sensor
8
Length AB + length CD
< 5 m, cross-section 4 mm'
> 5 m < 8 m. cross-section 6 mm'
"
1
. /
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B3 S2
dl--++---+Cj
B4
3.1.11 Operating device
3.1.12 Fault code enquiry
3.2.5 Timer. rectangular, 7-day
3.2.7 Timer, rectangular, surface-mounted
5.1 Battery
1-
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a)
b)
c)
d)
e)
COL
UI!III!I !ill 12!1 11111 aU
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TT
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84
Test (garage) digital timer
When connecting timer
cut wire here x
Vehicle light terminal 58
Terminal 15
Terminal 31 (battery-)
9
Plug housing and socket housing are shown
from the conductor entry side
Repair instructions
For designation and
Cat. No. of spare parts,
see spare parts list
10
Repair steps
Remove / Install
1. Cover
2. Glow plug
3. Solenoid valve
4. PCB
5. Control unit
6. Safety thermal cutout switch
7. Temperature limiter
8. Flame sensor
Overall view of heater
11
9. Preparations for removal
of outer casing
10. Brackets, reducing pieces
11 . Outer casing
12. Heat exchanger with blower, remove
from outer casing
13. Blower and heat exchanger
14. Blower impeller
15. Combustion chamber lining
Remove I install
1. Cover 4. PCB
2. Glow plug 6. Control unit
3. Solenoid valve 6. Safety thermal cutout switch
12
7. Temperature limiter
8. Flame sensor
9. Preparations for removal of outer casing
13
10. Brackets, reducing pieces
11. Outer casing
When inserting the screws along the longitudinal
seam, draw together the casing using tightening strips.
12. Heat exchanger with blower, remove from outer casing
-.,
13. Blower and heat exchanger
14. Blower impeller
15. Combustion chamber lining
14
30
ml 25
20
Fuel quantity measurement
CAUTIONI Only measure the fuel when the battery is
sufficiently charged. At least 11/22V and max. 13/26V as
appropriate must be applied to the control unit during
measurement.
1. Preparation
Detach the fuel line from the heater and place it In a
measuring glass.
Connect a voltmeter to terminals 3 (+) and 4 (-) on the control
unit.
Switch on the heater. When fuel is fed smoothly (about 25 to
55 seconds after switch-on), the fuel line is filled and bled.
Switch off the heater and empty the measuring glass.
2. Measurement
Switch on the heater.
Fuel pumping starts about 25 to 55 seconds after switch-on.
Keep the measuring glass at the level of the plug during
measurement.
Read off the voltage at the voltmeter.
About 90 seconds of pumping it is switched off automatically.
Switch off the heater.
Measure the fuel quantity in the measuring glass.
DalC (12V)
Fuel consumption in ml/90 sec.
Fuel consumption In (mV90 sec.)
~ o
---
---
29.0
..--
..--
I ~
~
--
-
--
~
--
--
11 11,5 12 12,5 13
Operating voltage in (V)
3. Evaluation
Plot the readings onto the diagram.
Fuel consumption is OK when the intersection of the two
values is inside the limit curve.
If they intersect outside the curve, the fuel metering pump
must be replaced.
DalC (24V)
Fuel consumption in mV90 sec.
Fuel consumption in (mV90 sec.)
30
~ o
---
---
28.0
---
..--
~
~
I---"
ml 25
.---
--
~
--
~
-n;-
20
I .
22 23 24 25 26
Operating voltage In (V)
15
Tester for operating device
Disconnect the plug from the operating device.
Connect the tester to the operating device.
Connect the operating voltage.
Set the switch on the operating device to the "Ventilation and
Heating" setting. The appropriate lights must come on.
The pilot light in the switch must also come on:
* This test is not necessary during operation with heater timer.
Tester for operating deviceg
Set the operating device to the "0" setting.
Call the light.
Press key 1 and also key 2.
Pilot light must change from red to green.
Connect the ohmmeter. Turn the rotary knob right round.
The set value of 1800 to 2200 must be sustained without
interruption.
In the event of a fault, replace the operating device.
--------
1800- 2200
4.>-+----(
5 > - ~ - - - - - - - - - - - - - - - - - - - - ~ - - ~ ~
Heating
6
'9
----- - - - - - - - - - - - . ~
16
+
sw
Key 2
Green LED
Key 1
Red LED
. ~