International Journal of Civil Engineering and Applications.
ISSN 2249-426X Volume 2, Number 1 (2012), pp. 21-32
Research India Publications http:// www.ripublication.com
Introduction to Testing Techniques of Reinforced Concrete Structures for Condition Monitoring and Performance Evaluation
Sanjeev Kumar Verma 1 , S.S. Bhadauria 2 and
Saleem Akhtar 3
1 Ph.D. Candidate, Department of Civil Engg. UIT (R.G.P.V.), Bhopal, M.P., India G-3/449, Gulmohar Colony E-8, Shahpura Bhopal, M.P., India 2 Director, S.G.S.I.T.S., Indore, M.P., India 3 Professor and Head, Civil Engineering, UIT (R.G.P.V.), Bhopal, M.P., India E-mail: sanjeev.apm@gmail.com, ssbrgpv@yahoo.co.in, sargpv@yahoo.com
Abstract
In the last few decades premature structural deterioration is becoming a major problem for engineers and construction industry. Although strength is important factor for the durability of structures, but other factors like environmental or exposure conditions are equally important for durability. In the past emphasis is placed on compressive strength of concrete, now it is recognized that strength of concrete alone is not important but the harshness of the environmental conditions to which structure is exposed over is also important, so one concrete that performs well in one condition may deteriorate faster in another condition. It is recognized that cracking is the main cause of deterioration of concrete structures and cracking associated with corrosive environment leads to faster degradation of concrete structures. The maintenance, repair and prediction of remaining life of a structure require effective methods for inspection and monitoring of concrete structures. In the present paper some important parameters affecting the durability of a structure like reinforcement cover, cross section of bars, strength, corrosion, carbonation depth, chloride concentration and permeability along with their testing techniques are discussed.
Introduction In the present age of developed technology in civil engineering, where various international and national codes as well as modern materials of improved strength are available, there should be better and durable structures, but unfortunately in the last few decades the degradation of concrete structures is increased [1]. Several old structures situated worldwide constructed before the evolution of cement and other modern building materials are in good condition whereas modern structures are deteriorating at a faster rate [2]. Degradation and deterioration of structures caused by physical and chemical damage results in the decrease in performance with time [3], physical damage occurs due to fire, abrasion or expansion and contraction stresses while chemical damage occurs due to harsh environment [4]. Lack of durability of concrete structures or initiation of cracking is mainly due to volume change in concrete which in concrete structures is mostly caused by corrosion of reinforcement [5]. Corrosion of reinforcement is primarily initiated by chloride ingress or carbon attack [6], moisture is required for both these mechanisms [7]. Initiation of corrosion results in the reduction of the effective cross sectional area of the reinforcing bars, reducing the strength of concrete structures. Corrosive products are deposited in the concrete around the steel and sets up expansive stresses causing cracking of concrete [8, 9], and ultimately leading the speedy deterioration of concrete structures. The following parameters are required to be tested for performance evaluation and condition monitoring of structures: Reinforcement cover and cross section area of bars Corrosion of reinforcement. Carbonation depth Chloride concentration Strength of concrete Permeability..
In the present paper, the significance of above parameters and methods of their evaluation has been discussed.
Reinforcement Cover and Cross section Area of Bars Concrete cover to reinforcement or cover zone plays an important role in the durability of structures because it acts as the first line of defense against physical and chemical attacks from the environment [8]. The purpose of providing concrete cover is to protect reinforcement from external attack [10], should be as large as possible for durability but therefore, should be kept minimum possible for structural efficiency. In design codes only the concrete cover thickness is defined, however sufficient concrete cover alone does not guarantee durable reinforced concrete. Permeability of the concrete cover also plays significant. The clear concrete cover to reinforcement and diameters of rusted reinforcement of concrete structures are measured and recorded with the help of covermeter / rebar Introduction to Testing Techniques of Reinforced Concrete Structures 23
locator [2] .Cover meters are used for following purpose: Locate reinforcing bars and metal cable ducts in concrete structures. Measure the cover depth of reinforcement. Estimate the size of reinforcing bars. Locate other metal objects embedded in concrete.
It is an electromagnetic battery operated device based on the principle that the presence of steel rod within the concrete affects the field of an electromagnet. BS 1881: Part 204 explains principle and methods involved in covermeter. Circuit diagram of covermeter is shown in fig. 1, and its display is shown in fig. 2 .
Figure 1: Circuit Diagram of Covermeter
Figure 2: Covermeter and its sample Display
Covermeter is composed of two coils in the form of iron cored inductor. When an alternating current is passed through one of the coil a current is induced in the other, which is amplified and measured. The influence of steel on the induced current is non-linear in relation to thickness of the concrete and is also affected by the diameter 24 Sanjeev Kumar Verma et al
of the rod making calibration difficult [11]. Presently covermeters are being designed to overcome this drawback. Covermeters essentially consists of a unit containing the power source, amplifier and meter and a search unit containing electromagnet.
Corrosion of Reinforcement Corrosion of steel bars in reinforced concrete (RC) elements is the major cause of deterioration of concrete structures. Regardless of the source of corrosion initiation, whether it is due to carbonation, chloride ions or any other causes the impact of the corrosion is similar [12]. Corrosion affects the RC elements in many ways, such as cross section loss of reinforcement, reduction in strength, cracking and spalling of concrete cover etc. The two main causes of corrosion initiation of the reinforcing bars are the ingress of chloride ion and carbonation. During hydration of cement a highly alkaline solution having pH value greater than 12.5 is formed in the concrete and due to this alkaline environment reinforcing steel forms a very thin oxide film (passive film) that protects the steel from corrosion [4]. The protective film is destroyed by the penetration of chloride ions [3] or when pH value is reduced to values below 9 due to carbonation [6, 7]. Corrosion products increase the volume of steel causing tensile strains in concrete. If the tensile strains exceed the tensile strength of concrete, the result is cracking of concrete [6]. Due to cracks, diffusion of chloride ions and carbon dioxide increase at the places of cracks, this further causes corrosion. Once the steel is depassivated, corrosion starts by forming an electrochemical cell comprising of anode and cathode regions on the steel surface resulting in transfer of ions in concrete cover and of electrons along the bar and hence a flow of corrosion current[7] . The rate of corrosion will be controlled by using impermeable concrete to restrict the flow of ions, and it is associated with high electrical resistivity. A thick and impermeable cover region will control the oxygen availability to reduce the corrosion rate. The presence of corrosion activity can often be detected by measuring the electrochemical potentials on the concrete surface using a reference half cell and by measuring electrical resistivity of concrete cover [6, 9]. Half cell potential measurement is widely used method involves the measuring of potential of embedded steel relative to a reference half cell placed on concrete cover. ASTM C876 covers this method [5, 7], criteria is shown in Table 1. The half cell consists of a metal rod immersed in a solution of its own (Cu/CuSo 4 or Ag/AgCl). The metal rod is connected with reinforcement steel by a voltmeter as shown in fig.3. Some surface preparations including wetting to ensure good electrical connection are necessary. The main application of this method is in-situ. Instruments are of two types: hand held equipment and embedded reference electrode [5]. Corrosion can also be detected by Galvanostatic pulse technique, a rapid electrochemical polarization method, which allows reliable evaluation of reinforcement corrosion in less time., it is shown in fig.4 and fig 5.
Introduction to Testing Techniques of Reinforced Concrete Structures 25
Figure 3: Principle of Half Cell Method
Figure 4: Galvanostatic Pulse Method
Figure 5: On site Test using Galvapulse 26 Sanjeev Kumar Verma et al
Table 1: Presents Criteria According to ASTM C876 for Cu/CuSo 4
S. No. Half cell potential (mV) Percentage chance of corrosion 1 > -200 10% 2 -200 to -350 50% 3 < -350 90%
Carbonation Depth In carbonation process atmospheric carbon dioxide (CO2) penetrates the concrete and reacts with hydroxides (CaOH2) to form carbonates (CaCO3). This reduces alkalinity (pH) of concrete and increases the risk of corrosion [13] that is, the pH decreases below its normal value of about 13. When the pH drops below 9, the protective oxide coating is destroyed and, in the presence of moisture and oxygen, the steel will corrode . Carbonation is increased in concrete with a high water cement ratio, low Portland cement content, low strength, short curing period and highly permeable paste [14]. In good quality concrete carbonation depth restricted up to few millimeters but can be much deeper in poor quality concrete.
Rainbow Indicator and Phenolphthalein Indicator Tests are used to determine the depth of carbonation in samples of field concrete, color code for both the tests are shown in fig. 6. Carbonation depth can be used for the following purposes: To evaluate the cause of corrosion when conducting corrosion surveys To estimate service life where penetration of the carbonation front is critical To monitor the effectiveness of procedures for re-alkalization of the cover layer To make a rough estimate of concrete strength from the age of concrete and the relative humidity
The carbonation depth can be measured with phenolphthalein indicator tests at the site. It is sprayed on freshly exposed surfaces of concrete. A purple-red coloration indicates high alkaline concrete unaffected by carbonation but no coloration will appear in carbonated zones. Accuracy can be improved by taking the average of several readings; an accuracy of 2mm at 95% confidence level is achieved. To measure the pH of the cement paste, a freshly broken piece of concrete or a newly cut core is sprayed with the rainbow indicator, and allowed to dry. The approximate pH of the paste is indicated by colors as illustrated in fig 6.
Figure 6: Phenolphthalein Indicator and Rainbow Indicator Introduction to Testing Techniques of Reinforced Concrete Structures 27
Chloride Concentration Concrete protects steel from corrosion through its highly alkaline nature by providing a passive film on steel. Small quantity of chloride will normally be present in concrete, but high ingress of chloride ions from seawater can destroy the protective film [8, 15]. The Quantab test method and Rapid Chloride Test (RCT) can be used to determine chloride content from dust samples taken from a depth varying between 25- 30 mm.
RCT The acid soluble amount of chlorides in percentage of concrete mass is measured on concrete powder drilled out of structure on site or in the laboratory. The sample is mixed into a distinct amount of extraction liquid and shaken for five minutes. The extraction liquid removes disturbing ions, such as sulfide ions, and extracts the chloride ions in the sample. The test results can be used for: Establishing the chloride ion profile for service life estimation Establishing the depth of removal of a chloride ion contaminated surface layer Diagnosing a structure for corrosion activity, in combination with other test systems. Monitoring the chloride ion content during electrochemical removal of chlorides Measuring the chloride ion content of fresh concrete or its constituents
Quantab Test: this method uses a Quantab test strip to measure the chloride concentration in concrete dust samples solutions. The plastic strip with a vertical capillary column is impregnated with silver dichromate. At the top of the column is a horizontal air vent containing a yellow moisture sensitive indicator which changes to blue when the capillary is full. The tip of color change is related to the vertical scale and the reading is converted mg chloride ion/ L by the calibration table.
Strength of Concrete Normally the qualities of concrete in structures are evaluated by testing compressive, flexural and tensile strengths simultaneously. To measure the strength of concrete several Non Destructive Methods are available depending on the fact that certain physical properties of concrete can be related to strength [16]. Such properties include hardness, resistance to penetration, rebound capacity and ability to transmit ultrasonic pulses. The non destructive methods are rebound test (Schmidt hammer test), pull out tests, Cut and pull out tests (CAPO test), ultrasonic pulse velocity (UPV) concrete tester and penetration test (Windsor probe).
Rebound Test Rebound hammer test is done to find out the compressive strength of concrete by using rebound hammer as per IS: 13311 (Part 2) 1992, rebound hammer and its experimental setup is shown in fig.7 and 8. The hammer can be used in the horizontal, vertically overhead or vertically downward positions as well as at any intermediate angle, provided the hammer is perpendicular to the surface under test. A high rebound 28 Sanjeev Kumar Verma et al
number represents concrete with a higher compressive strength than concrete with a low rebound number, as given in Table 2 .
Table 2: Average Rebound Number and quality of Concrete
S. No Average Rebound Number Quality of Concrete 1 >40 Very good hard layer 2 30 to 40 Good layer 3 20 to 30 Fair 4 < 20 Poor concrete 5 0 Delaminated
CAPO Test CAPO-TEST provides a pullout system for accurate on-site estimates of compressive strength, shown in fig. 9. Procedures for performing post-installed pullout tests, such as CAPO-TEST, are included in ASTM C900. When selecting the location for a CAPO-TEST, ensure that reinforcing bars are not within the failure region. A recess (slot) is routed in the hole to a diameter of 25 mm and at a depth of 25 mm. A split ring is expanded in the recess and pulled out using a pull machine reacting against a 55 mm diameter counter pressure ring. Introduction to Testing Techniques of Reinforced Concrete Structures 29
Figure 9: View of valid CAPO-TEST
Penetration Test The Windsor probe shown in fig. 10 is the best means of testing penetration. The Windsor probe consists of a powder-actuated gun or driver, hardened alloy steel probes, loaded cartridges, a depth gauge for measuring the penetration of probes, and other related equipments. Penetration depth indicates the compressive strength of the concrete. Calibration charts are also provided by the manufacturer.
Figure 10: Windsor Probe
Ultrasonic Pulse Velocity Method This test is done to assess the quality of concrete by ultrasonic pulse velocity method as per IS: 13311 (Part 1) 1992, shown in fig. 11 .It measures the time of travel of an ultrasonic pulse passing through the concrete. The time taken is measured by electronic measuring circuits. A general relation between concrete quality and pulse velocity is given in table 3.
30 Sanjeev Kumar Verma et al
Table 3: Pulse Velocity and Condition of Concrete
S. No. Pulse velocity (ft/sec) General conditions 1 >15000 Excellent 2 12000-15000 good 3 10000-12000 questionable 4 7000-10000 poor 5 < 7000 Very poor
Figure 11: Ultrasonic Pulse Velocity Method
Pull out Test A steel rod is cast into the concrete and is pulled out from the concrete, the force required to pull it out is measured and this force can be related to its compressive strength.
Permeability It is an important property for durability of concrete structures. The term permeability normally relates to the ease with which liquids, ions and gases can penetrate into the concrete [2, 14, 17]. This property is of interest in relation to the water tightness of liquid retaining structures and to chemical attack. In situ tests are available for assessing the ease with which water, gas and deleterious matter such as chloride ions can penetrate into the concrete.
German Water Permeation Test (GWT) The GWT shown in fig. 12 is used for on-site evaluation of The water permeation of the skin-concrete in finished structure The water permeation of masonry panels The water tightness of construction joints and sealed control joints Effectiveness of water proofing membranes
Introduction to Testing Techniques of Reinforced Concrete Structures 31
Figure 12: GWT Setup
Conclusion Factors affecting durability of concrete along with physical and chemical attacks responsible for deterioration of concrete structures have been reviewed. Cracking caused by volume change is found to be the main cause of deterioration. Various parameters affecting durability and service life of concrete structures have been revised with their testing techniques. An introduction has been presented of various laboratory and field methods to measure the concrete cover, corrosion rate, carbonation depth, chloride content, and residual compressive strength of concrete and permeability of concrete structures. Maintenance and repair of concrete structures are planned based on the results of above methods.
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