Quality Control Flow Chart(品質管制流程圖)

QUALITY CONTROL FLOW CHART

Operation Resp.
Flow Chart Insp. Frequency Documents Records
Content Dept.
Tender Tender SALES ------------ Contract review procedure Quotation, Contract review
sheet
Receiving materials PMC 100% count Receiving SOP Incoming materal list, SDR
Receiving
report, Confirmation form
IQA Insp. report, Confirm.
N
Incoming Incoming Inspection lot sampling Criteria of incoming form, CA report,
MRB Inspection QA
(MIL-STD 105E, inspection W/H audit report,
Level II, AQL=0.4) Supplier history card
Y
Warehouse PMC ------------ Warehouse management B in card, Temp&himidity record,
M'tl Warehouse
SOP W/H in-out control card, M'tl
over 6 months list
Material M'tl dispatching to PMC 100% count Material dispatching SOP Stencil in-out control sheet, M'tl
Dispatching ** SPC-1 ** SMT/SA MCR SOP dispatching sheet, MCR report
Screen printing / SMT operation SOP Attrition rate record
SMT
Pick & Place/ Reflow MFG ----------- Solder paste measure. SOP Precious component record
Vacumn packing SOP SMT self-insp. Sheet
Visual Visual Inspection MFG 100% inspection Criteria of Outgoing MFG. Daily report
Insp. Quality Control FAAR
MIL-STD 105E Criteria of Outgoing OQA insp. report, Rework
OQA
OQA (If shipped QA Level II, AQL=0.4 Quality Control trace form, CA report,
after SMT) OQA daily insp. report
Manual Insertion MFG ----------- ASS'Y control SOP MFG. Daily report
M.I. Manual insert instruction
MFG. Daily report
Wave-soldering MFG ----------- ASS'Y control SOP Wave-soldering prod. record
Wave-
soldering Wave-soldering profile sheet
Flux uniformity record
** SPC-2 ** Touch-Up MFG 100% inspection ASS'Y control SOP MFG. Daily report
Touch Up

IPQA IPQA Audit QA once every 4 hours Criteria of IPQA,Corrective IPQA audit report
Audit
&prevent action procedure CA report
Assembly Assembly MFG ----------- Assembly instruction MFG. Daily report
ASS'Y control SOP _____ daily check report

Testing ** SPC-3 ** Repair control SOP Testing daily record

Testing MFG 100% testing Testing SOP Fixture insp. Report
Daily maintenance report
Burn-In Static Burn-In MFG 32 / 500pcs Testing SOP Burn-in status report
Burn-in daily check record
Visual Inspection MFG 100% inspection Criteria of Outgoing MFG. Daily report
Visual Insp.
Quality Control
Packing MFG ----------- Packing instruction MFG. Daily report
Packing
ASS'Y control SOP
OQA OQA QA MIL-STD 105E Criteria of Outgoing Daily insp. report, FAAR,
Level II,AQL=0.4 Quality Control CA report
F/G F/G Warehouse MFG ----------- F/G to warehouse SOP F/G to Warehouse report
Warehouse Bin card
OQA
OQA shipping audit QA 100% count Criteria of Outgoing Outgoing audit report
Quality Control
Shipping Shipping PMC ------------ Shipping SOP Shipping record