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17.1. Introduction
A 300KW BERL combustor simulation is modeled using a non-premixed model. The reaction can be modeled
using either the species transport model or the non-premixed combustion model. In this tutorial you will
set up and solve a natural gas combustion problem using the non-premixed combustion model for the reaction chemistry.
This tutorial demonstrates how to do the following:
Use the -
turbulence model.
The non-premixed combustion model uses a modeling approach that solves transport equations for one or
two conserved scalars (mixture fractions). Multiple chemical species, including radicals and intermediate
species, may be included in the problem definition. Their concentrations will be derived from the predicted
mixture fraction distribution.
Property data for the species are accessed through a chemical database and turbulence-chemistry interaction
is modeled using a -function for the PDF. For details on the non-premixed combustion modeling approach,
see "Modeling Non-Premixed Combustion" in the User's Guide.
17.2. Prerequisites
This tutorial is written with the assumption that you have completed Introduction to Using ANSYS FLUENT:
Fluid Flow and Heat Transfer in a Mixing Elbow (p. 111), and that you are familiar with the ANSYS FLUENT navigation pane and menu structure. Some steps in the setup and solution procedure will not be shown explicitly.
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17.4.1. Preparation
17.4.1. Preparation
1.
Download non_premix_combustion.zip from the ANSYS Customer Portal or the User Services
Center to your working folder (as described in Preparation (p. 4) of Introduction to Using ANSYS FLUENT in ANSYS Workbench: Fluid Flow and Heat Transfer in a Mixing Elbow (p. 1)).
2.
Unzip non_premix_combustion.zip.
The files, berl.msh and berl.prof can be found in the non_premix_combustion folder, which
will be created after unzipping the file.
The mesh file, berl.msh is a quadrilateral mesh describing the system geometry shown in Figure 17.1 (p. 652)
and Figure 17.2 (p. 653).
3.
4.
Enable Double-Precision.
For more information about FLUENT Launcher, see Starting ANSYS FLUENT Using FLUENT Launcher in
the User's Guide.
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Note
The Display Options are enabled by default. Therefore, after you read in the mesh, it will be
displayed in the embedded graphics window.
2.
a.
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d.
3.
Select mm from the Mesh Was Created In drop-down list in the Scaling group box.
Close the Scale Mesh dialog box.
Note
It is a good idea to check the mesh after you manipulate it (i.e., scale, convert to polyhedra,
merge, separate, fuse, add zones, or smooth and swap.) This will ensure that the quality of
the mesh has not been compromised.
4.
Due to the mesh resolution and the size of the domain, you may find it more useful to display just the
outline, or to zoom in on various portions of the mesh display.
Extra
You can use the mouse zoom button (middle button, by default) to zoom in to the display
and the mouse probe button (right button, by default) to find out the boundary zone labels.
The zone labels will be displayed in the console.
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a.
b.
The full geometry will be displayed, as shown in Figure 17.4 (p. 656)
Figure 17.4 2D BERL Combustor Mesh Display Including the Symmetry Plane
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a.
b.
Energy Edit...
a.
b.
Since heat transfer occurs in the system considered here, you will have to solve the energy equation.
2.
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a.
Viscous Edit...
b.
c.
3.
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Radiation Edit...
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a.
b.
c.
The DO radiation model produces a more accurate solution than the P1 radiation model but it can be CPU
intensive. The P1 model will produce a quick, acceptable solution for this problem.
For details on the different radiation models available in ANSYS FLUENT, see "Modeling Heat Transfer"
in the User's Guide.
4.
Species Edit...
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a.
b.
c.
ii.
iii.
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i.
Enter c2h6 in the Boundary Species text-entry field and click Add.
B.
ii.
iii.
iv.
and 79%
d.
by volume.
Specify the fuel composition by entering the following values for Fuel:
The fuel composition is entered in mole fractions of the species, c2h6, c3h8, c4h10, and co2.
Species
Mole Fraction
ch4
0.965
n2
0.013
c2h6
0.017
c3h8
0.001
c4h10
0.001
co2
0.003
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Tip
Scroll down to see all the species.
Note
All boundary species with a mass or mole fraction of zero will be ignored.
v.
Enter 315 K for Fuel and Oxid in the Temperature group box.
e.
Click the Control tab and retain default species to be excluded from the equilibrium calculation.
f.
Click the Table tab to specify the table parameters and calculate the PDF table.
i.
Retain the default values for all the parameters in the Table Parameters group box.
The maximum number of species determines the number of most preponderant species to consider
after the equilibrium calculation is performed.
ii.
iii.
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A.
Retain the default parameters and click Display (Figure 17.5 (p. 663)).
B.
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ii.
h.
pdf-mixture Create/Edit...
All thermodynamic data for the continuous phase, including density, specific heat, and formation enthalpies
are extracted from the chemical database when the non-premixed combustion model is used. These prop-
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Tip
Scroll down to view the Absorption Coefficient option.
This specifies a composition-dependent absorption coefficient, using the weighted-sum-of-gray-gases
model. WSGGM-domain-based is a variable coefficient that uses a length scale, based on the geometry
of the model. Note that WSGGM-cell-based uses a characteristic cell length and can be more mesh
dependent.
For more details, see Radiation in Combusting Flows of the Theory Guide.
b.
You can click the View... button next to Mixture Species to view the species included in the pdf-mixture
material. These are the species included during the system chemistry setup. The Density and Cp (Specific
Heat) laws cannot be altered: these properties are stored in the non-premixed combustion look-up tables.
ANSYS FLUENT uses the gas law to compute the mixture density and a mass-weighted mixing law to compute
the mixture . When the non-premixed combustion model is used, do not alter the properties of the indi-
vidual species. This will create an inconsistency with the PDF look-up table.
b.
Click OK.
The CFD solution for reacting flows can be sensitive to the boundary conditions, in particular the incoming
velocity field and the heat transfer through the walls. Here, you will use profiles to specify the velocity at
air-inlet-4, and the wall temperature for wall-9. The latter approach of fixing the wall temperature to
measurements is common in furnace simulations, to avoid modeling the wall convective and radiative heat
transfer. The data used for the boundary conditions was obtained from experimental data [1].
2.
poutlet-3 Edit...
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a.
Select Intensity and Hydraulic Diameter from the Specification Method drop-down list in the
Turbulence group box.
b.
c.
d.
Click the Thermal tab and enter 1300 K for Backflow Total Temperature.
e.
The exit gauge pressure of zero defines the system pressure at the exit to be the operating pressure. The
backflow conditions for scalars (temperature, mixture fraction, turbulence parameters) will be used only if
flow is entrained into the domain through the exit. It is a good idea to use reasonable values in case flow
reversal occurs at the exit at some point during the solution process.
3.
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air-inlet-4 Edit...
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a.
b.
c.
d.
Select Intensity and Hydraulic Diameter from the Specification Method drop-down list in the
Turbulence group box.
e.
f.
g.
h.
4.
fuel-inlet-5 Edit...
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a.
b.
c.
Select Intensity and Hydraulic Diameter from the Specification Method drop-down list in the
Turbulence group box.
d.
e.
f.
g.
Click the Species tab and enter 1 for Mean Mixture Fraction for the fuel inlet.
h.
5.
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wall-6 Edit...
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a.
6.
iii.
b.
Similarly, set the boundary conditions for wall-7 through wall-13 using the following values:
Zone Name
Internal Emissivity
wall-7
312
0.5
wall-8
1305
0.5
wall-9
0.5
wall-10
1100
0.5
wall-11
1273
0.5
wall-12
1173
0.5
wall-13
7.
Temperature
1173
0.5
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a.
b.
Retain the selection of t and x from the Y Axis Function and X Axis Function selection lists respectively.
c.
8.
Plot the profiles of velocity for the swirling air inlet (air-inlet-4).
a.
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i.
ii.
iii.
iv.
Figure 17.7 Profile Plot of Axial-Velocity for the Swirling Air Inlet (air-inlet-4)
b.
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i.
ii.
iii.
iv.
Click Plot (Figure 17.8 (p. 672)) and close the Plot Profile Data dialog box.
Figure 17.8 Profile Plot of Swirl-Velocity for the Swirling Air Inlet (air-inlet-4)
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The Operating Pressure was already set in the PDF table generation in Step 3.
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a.
b.
Select PRESTO! from the Pressure drop-down list in the Spatial Discretization group box.
c.
2.
Select Coupled from Scheme drop-down list in the Pressure-Velocity Coupling group box.
Select Second Order Upwind for all the parameters except Mixture Fraction Variance.
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a.
Value
Momentum
0.3
Pressure
0.5
Density
0.25
0.7
0.7
P1
The default under-relaxation factors are considered to be too aggressive for reacting flow cases with
high swirl velocity.
3.
Residuals Edit...
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a.
b.
4.
a.
b.
Click Initialize.
Note
For flows in complex topologies, hybrid initialization will provide better initial velocity
and pressure fields than standard initialization. This in general will help in improving
the convergence behavior of the solver.
5.
6.
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a.
b.
Select Temperature... and Static Temperature from the Contours of drop-down lists.
c.
Click Display.
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2.
a.
Select Velocity... and Velocity Magnitude from the Contours of drop-down lists.
b.
Click Display.
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3.
a.
b.
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Select Species... and Mass fraction of o2 from the Contours of drop-down lists.
Click Display and close the Contours dialog box.
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Compute the gas phase mass fluxes through the domain boundaries.
Reports
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a.
Retain the default selection of Mass Flow Rate in the Options group box.
b.
Select air-inlet-4, fuel-inlet-5, and poutlet-3 from the Boundaries selection list.
c.
Click Compute.
The net mass imbalance should be a small fraction (say, 0.5% or less) of the total flux through the system.
If a significant imbalance occurs, you should decrease your residual tolerances by at least an order of
magnitude and continue iterating.
2.
a.
b.
c.
3.
Compute the mass weighted average of the temperature at the pressure outlet.
Reports
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17.6. References
a.
b.
Select Temperature... and Static Temperature from the Field Variable drop-down lists.
c.
d.
Click Compute.
A value of 1416.7 K will be displayed in the console.
e.
17.5. Summary
In this tutorial you learned how to use the non-premixed combustion model to represent the gas phase
combustion chemistry. In this approach the fuel composition was defined and assumed to react according
to the equilibrium system data. This equilibrium chemistry model can be applied to other turbulent, diffusionreaction systems. You can also model gas combustion using the finite-rate chemistry model.
You also learned how to set up and solve a gas phase combustion problem using the P1 radiation model,
and applying the appropriate absorption coefficient.
17.6. References
1.
A. Sayre, N. Lallement, and J. Dugu, and R. Weber Scaling Characteristics of Aerodynamics and LowNOx Properties of Industrial Natural Gas Burners The SCALING 400 Study, Part IV: The 300 KW BERL
,
Test Results, IFRF Doc No F40/y/11, International Flame Research Foundation, The Netherlands.
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