147

BNS SERIES - COMPATIBLE SERIES AES SAFETY CONTROLLERS

SELECTION CHART
AVAILABLE STANDARD MODELS
BNS250...
BNS33...
BNS303...
1 No AES1102 (24VAC, 24VDC, 110VAC)
AES1112 (24VAC, 24VDC, 110VAC)
AES1135 (24VDC)
AES1165 (24VDC)
AES2285
SRB207AN-230V (48-240VAC)
AES1337 (24VAC/DC)
AES2335 (24-230V AC/DC)
AES2135 (24-230V AC/DC)
AES1265 (24VDC)
AES1235 (24VDC)
1 1 (b)
2 No 1 1 (b)
1 No 1 1/3* (b/d)*
2 No 1 1/3* (b/d)*
BNS250...
BNS33...
BNS303...
BNS36
BNS260
BNS16-12Z
BNS33-12Z(G)-2187
BNS-B20-12Z(G)
BNS33S-12Z(G)
1 Yes 2 3 (d)
2 Yes 2 3 (d)
1 No 1 1/3* (b/d)*
Automatic
Automatic
Automatic
Automatic
Automatic
Automatic
Automatic
1 Yes 3 3 (d)
1 Yes 3 4 (e)
6 Yes 2
Automatic
SRB211AN (24VAC/DC) 1 Yes 2 Stop Cat. 0
1 Stop Cat. 1
4 (e) Automatic
or Manual
Automatic
or Manual
Automatic
or Manual
3 (d)
Safety Controller
Suitable for use with
Coded-Magnet Sensor
Part Numbers below
Max. Number
of Directly-
Connected
BNS Series
Sensors
(without daisy
chaining)
Safety Controller
Part Number
(and available supply voltages)
Number
of Safety
Outputs
(Enabling
Paths)
Max.
Achievable
Safety
Rating per
EN 954-1
(ISO-13849-1)
Feedback
Circuit
Type of
Reset
*Category 3 (Performance Level d) when safety controller is directly connect to load.
12Z(G)
}
11Z(G)
11Z(G)
02Z(G)
}
}
5
148
Dimensions 22.5 x 100 x 121 mm
PL
c
per EN ISO 13849-1,
Control Category 1 to EN 954-1
1 enabling path
Monitoring of 1 or a number of guard
devices
Connection of BNS .. -12z magnetic safety
sensors with 1 NO and 2 NC contacts
LED function indicators
Available for various operational voltages
Features
Model
Designation
AES 1102-24VDC AES 1112-24VDC
AES 1102-24VAC AES 1112-24VAC
AES 1102-42VAC AES 1112-42VAC
AES 1102-110VAC AES 1112-110VAC
AES 1102-230VAC AES 1112-230VAC
Approvals BG UL CSA
AES 1102/AES 1112 BNS Compatible Controllers
149
AES 1102/AES 1112
Typical
Application
U
24 VDC
Y
E
G
N
G
N
G
N
Y
E
Y
E
P
K
G
Y
G
Y
G
Y
P
K
P
K
B
N
W
H
W
H
W
H
B
N
B
N
e
AES 1102
L1
A1
K1
K3
A2
K2
S14 C 13 S22 S32
14
K4
N
3
M
Application
Notes
AES to secure a number of guard
devices using series-parallel cir-
cuits for PL
c
/Category 1 to EN ISO
13849-1, or Control Category 1 to
EN 954-1.
Only suitable for the connection of
magnetic safety sensors.
Monitoring a number of guard
devices using BNS 33..-12z-2187
range magnetic safety sensors with
isolated contacts.
The wiring diagram is with guard
devices closed and shows the de-
energized condition.
Use with multiple daisy-chained
inputs does not permit identication
of which guard/coded-magnet sen-
sor is in an open/fault condition.
Monitoring one guard device using
a BNS .. -12z Series coded-magnet
safety sensor.
Typical
Wiring
Diagram
5
150
AES 1135/AES 1165 BNS Compatible Safety Controllers
PL
d
per EN ISO 13849-1,
Control Category 3 to EN 954-1
1 enabling circuit
Enable delay time can be modied
Monitoring of mechanical position switches,
safety switches, solenoid interlocks, coded
magnet sensors or E-stops
Can be used as emergency-stop controller
for Category 0 to EN 60204-1
Monitoring for short-circuit between
connections with NO-NC contact
combination
Connection of input expansion modules
possible
Dimensions
Model
Designation
Function
Table
Additional semi-
conductor output Y
Function of output Y Switching Condition
Features
22.5 x 100 x 121 mm
AES 1135-24VDC
AES 1165-24VDC
AES 1135 Y1 Enable Enable circuit closed
Y2 No enable Enable circuit open
Approvals BG UL CSA
151
AES 1135/AES 1165
Typical
Applications
AES to achieve up to PL
d
per EN
ISO 13849-1, or Control Category 3
per EN 954-1.
Monitoring a sliding, hinged or
removable guard device using
a solenoid interlock.
The NC contact must have positive
opening function when the guard
device is opened.
The wiring diagram is with guard
device closed and shows the
de-energized condition.
Monitor 2 NC Contacts
Jumper A1 (24 VDC) to X1
Extension of Enable Delay Time
The enable delay time can be
increased from 0.1 s to 1 s by
changing the position of a jumper
link connection under the cover of
the unit.
Application
Notes
Typical
Wiring
Diagram
5
152
AES 1235/AES 1265 BNS Compatible Safety Controllers
PL
d
per EN ISO 13849-1,
Control Category 3 to EN 954-1
2 enabling circuits
Enable delay time can be modied
Monitoring of mechanical position switches,
safety switches, solenoid interlocks, coded
magnet sensors or E-stops
Contact combination can be changed from
NO-NC to NC-NC
Can be used as emergency-stop controller
for Stop Category 0 to EN 60204-1
Monitoring for short-circuit between
connections with NO-NC contact
combination
ISD Integral System Diagnostics
2 short-circuit proof additional transistor
outputs
Feedback circuit to monitor external relays
Start function
Operational voltage 24 VDC
Connection of input expansion modules
possible
Additional contact by means of output
expansion modules
Dimensions
ISD
Features
22.5 x 100 x 121 mm
The following faults are recognized by the safety
controller and indicated by means of ISD
Failure of door contacts to open or close
Short-circuits on or between the switch connections
Interruption of the switch connections
Failure of the units internal safety relay to pull-in or
drop-out
Faults on the input circuits or on the relay control
of the guard door monitor
Model
Designation
Function
Table
Additional semi-
conductor output Y
Function of output Y Switching Condition
AES 1235-24VDC
AES 1265-24VDC
AES 1235 Y1 Authorized operation Enabling paths closed
Y2 No authorized operation Enabling paths open
AES 1265 Y1 Authorized operation Enabling paths closed
Y2 Fault Enabling paths open
Approvals BG UL CSA
AES 1235/AES 1265
AES 1235
AES 1236
14
L1
A1
100mA
S13
K1
K3
A2
max.
Y1 X1
K4
3
K2
S14 S21 S22
13
+24 VDC
0 V
0 V
M
23
24
SK3
This model achieves PL
d
per EN
ISO 13849-1, or Control Category 3
to EN 954-1.
Monitoring a sliding, hinged or
removable guard device, each
using a coded magnet sensor A.
The wiring diagram is with guard
devices closed and shows the de-
energized condition.
Extension of Enable Delay Time
The enable delay time can be
increased from 0.1 s to 1 s by
changing the position of a jumper
link connection under the cover of
the unit.
Modication for 2 NC Contacts
The safety motoring module can be
modied to monitor two NC con-
tacts by bridging terminals A1 and
X2. The cross-wire monitoring
between the connections
then becomes inoperative.
Start Pushbutton
A start pushbutton (NO) can option-
ally be connected to the inputs in
the feedback circuit. With the guard
device closed, the enabling circuits
are then not closed until the start
pushbutton has been operated.
Feedback Circuit
A feedback circuit is shown con-
nected in the wiring diagram. If nei-
ther a start push button nor feed-
back circuit is used, input X1 must
be connected to 24 VDC (A1).
s
Typical
Applications
Application
Notes
Typical
Wiring
Diagram
5
153
154
AES 2135 BNS Compatible Safety Controllers
PL
d
per EN ISO 13849-1,
Control Category 3 to EN 954-1
1 enabling circuit
Enable delay time can be modied
Monitoring of mechanical position switches,
safety switches, solenoid interlocks, coded
magnet sensors or E-stops
Can be changed from NO-NC to NC-NC
contact combination
Can be used as emergency-stop controller
for Category 0 to EN 60204-1
Monitoring for short-circuit between
connections with NO-NC contact
combination
ISD Integral System Diagnostics
Connection of input expansion modules
possible
2 semiconductor auxiliary outputs (non-
safety)
Dimensions
ISD
Model
Designation
Features
45 x 100 x 121 mm
The following faults are recognized by the safety
controller and indicated by means of ISD
Failure of door contacts to open or close
Short-circuits on or between the switch connections
Interruption of the switch connections
Failure of the units internal safety relay to pull-in or
drop-out
Faults on the input circuits or on the relay control
of the guard door monitor
AES 2135 24-230V AC/DC
Approvals BG UL CSA
Function
Table
Additional semi-
conductor output Y
Function of output Y Switching Condition
AES 2135 Y1 Enable Enable circuit closed
Y2 No enable Enable circuit open
AES 2135
AES to achieve PL
d
per EN ISO
13849-1, or Control Category 3 to
EN 954-1.
Monitoring a sliding, hinged or
removable guard device, each
using a safety coded magnet A.
The wiring diagram is with
guard devices closed and
shows the de-energized
condition.
Extension of Enable Delay Time
The enable delay time can be
increased from 0.1 s to 1 s by
jumping between the terminals
X7 and X8.
Modication for 2 NC Contacts
The controller can be modied to
monitor two normally closed con-
tacts by jumping between the termi-
nals X3 and X4. The short circuit
monitoring between connections
then becomes inoperative.
Typical
Applications
Application
Notes
Typical
Wiring
Diagram
155
5
156
PL
d
per EN ISO 13849-1,
Control Category 3 to EN 954-1
3 enabling circuits
Enable delay time can be modied
Monitoring of mechanical position switches,
safety switches, solenoid interlocks, coded
magnet sensors or E-stops
NO-NC contact combination can be
connected
Can be used as emergency-stop controller
for Category 0 to EN 60204-1
Monitoring for short-circuit between
connections
ISD Integral System Diagnostics
Available for various operational voltages
Short-circuit proof additional transistor
outputs
Feedback circuit to monitor external relays
Start function
Connection of input expansion modules
possible
Additional contact by means of output
expansion modules
Dimensions
ISD
Features
45 x 100 x 121 mm
The following faults are recognized by the safety
controller and indicated by means of ISD
Failure of door contacts to open or close
Short-circuits on or between the switch connections
Interruption of the switch connections
Failure of the units internal safety relay to pull-in or
drop-out
Faults on the input circuits or on the relay control
of the guard door monitor
Failure of or functional fault on the safety controller
Model
Designation
Function
Table
Additional semi-
conductor output Y
Function of output Y Switching Condition
AES 2335 24-230V AC/DC
AES 2335 Y1 High (+24V) Enable circuit closed
Y2 High (+24V) Enable circuit open
Approvals BG UL CSA
AES 2335 BNS Compatible Safety Controllers
AES 2335
Typical
Applications
This model achieves PL
d
per EN
ISO 13849-1, or Control Category 3
to EN 954-1.
Monitoring a sliding, hinged or
removable guard device.
The wiring diagram is with guard
device closed and shows the de-
energized condition.
neither a start push button nor feed-
back circuit are connected, a
jumper connection must be made
between X1 and X2.
Modication for 2 NC Contacts
The controller can be modied to
monitor two normally closed con-
tacts by jumping between the
terminals X3 and X4. The short
circuit monitoring between connec-
tions then becomes inoperative.
Start Pushbutton
A start pushbutton (NO) can option-
ally be connected to the inputs in
the feedback circuit. With the guard
device closed, the enabling circuits
are then not closed until the start
pushbutton has been operated.
Feedback Circuit
For this purpose, the positive-drive
contacts of the external contactors
can be connected to input X1-X2. If
s Application
Notes
Typical
Wiring
Diagram
157
5
158
AES 1337 BNS Compatible Safety Controllers
Front View
Description
The above general-purpose safety controllers are
designed for use with safety devices having Normally-Open
(N.O.) or Normally-Closed (N.C.) outputs. Each is equipped
for connection of one input device in dual-channel congu-
ration. In addition they feature user-selectable monitored-
manual or automatic reset, feedback monitoring of positive-
guided controlled loads and cross-short recognition (on
selected models).
Input Voltage 24 VAC/DC
# Discrete Input Devices 1 (Dual-Channel)
Monitored
Monitored Contact Conguration 1 N.O. 1 N.C.
Number &Type Safety Outputs 3 N.O. (Dry Contacts)
Number &Type Auxiliary 1 N.C. 24 VDC
(Non-Safety or Signalling Output)
Typical Input Devices Monitored E-stops (N.C.)
Interlock switches (N.C.)
Type of Reset Monitored-manual
(24 VDC trailing edge)
(Selectable) Automatic
Feedback Monitoring Yes
LED Displays Green LEDs for:
K1 (safety relay 1)
K2 (safety relay 2)
Ui (voltage beyond internal
fuse)
Conformity to Standards UL, CSA, BG (CE-compliant)
Stop Category 0
Safety Classication PL
e
per EN ISO 13849-1
Control Category 4 per
EN 945-1
Type Fuse Hybrid
Selected Features Cross-short recognition
Selectable monitored-
manual or automatic reset
Feedback monitoring
Model AES 1337 shown.
TECHNICAL FEATURES
AVAILABLE MODELS
AES 1337 24 V AC/DC
Model Number Operating Voltage
AES 1337
159
Operating Voltage 24 VDC -15% / +20%, residual ripple
max. 10%
24 VAC -15% / +10%, 50/60 Hz
Power Consumption 2.4 W (max.), 3.8 VA
Fuse (Input Power)
24 V Internal electronic (hybrid) Fuse F1,
Tripping current > 0.6 A (Resets after
interruption of supply voltage)
Fuse (Safety Outputs) 6 A Slow-blow (Recommended)
Switching Capacity 230 VAC, 6 A Resistive
(Safety Outputs) (inductive with suitable surge supressor)
Switching Capacity 24 VDC, 100mA
(Auxiliary Contacts)
Application Category AC 15 / DC 13, EN 60 947-5-1
Contact Type & Materials AgSnO, self cleaning, positive-guided
Contact Resistance 100 mOhm (max. in new state)
Air Clearance & DIN VDE 0110-1 (04.97), 4 kV/2
Creepage Distance
Cable Connections Self-lifting, plug-in screw terminals
for 13 to 20 AWG
Stranded or multi-core with
wire end ferrule
Terminal Labeling DIN EN 50 005 / DIN 50 013
TYPICAL WIRING DIAGRAM
AES 1337
Dimensions (W x H x D) 22.5mm x 100mm x 121mm
(0.9" x 3.9" x 4.75")
Ambient Operating -25C to +45C
Temperature Range (-13F to +113F)
Mechanical Life Expectancy 10
7
switching cycles
Weight 230 gm
Mounting DIN rail (35mm)
MECHANICAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS
5
160
Input Voltage 24 V AC/DC
# Discrete Input Devices 1 (Dual-Channel)
Monitored
Compatible Input Device N.O./N.C (Dry Contacts)
Contact Conguration
Number &Type 3 N.O. (1 delayed : 1-30 sec.)
Safety Outputs (dry contacts)
Number &Type Auxiliary PNP
(Non-Safety or
Signalling Outputs)
Typical Input Devices E-stops (N.C./N.O.)
Monitored Interlock switches (N.C./N.O.)
Type of Reset Monitored-manual
(Selectable) (24 VDC trailing edge)
Automatic
Feedback Monitoring Yes
LED Displays Green LEDs for:
K1 (safety relay 1)
K2 (safety relay 2)
K3/4 (safety relay 3 & 4)
Ui (voltage beyond internal fuse)
UB (voltage at input terminals)
Conformity to Standards UL, CSA, BG (CE-compliant)
Stop Category 0 (2 safety outputs)
1 (1 safety output)
Safety Classication PL
e
per EN ISO 13849-1
Control Category 4 per EN 945-1
Selected Features Plug-in screw terminals
Cross-short recognition
Stop category 0 & 1
safety outputs
Selectable trailing edge or
automatic reset
Resetable electronic fuse
Feedback monitoring
Description
The Model SRB 211 AN is a general purpose unit
designed for use with safety devices having Normally-Open
and Normally-Closed dry contact switching outputs. It is
equipped for connection of one monitored input device in
dual-channel conguration. In addition it features user-
selectable monitored-manual or automatic reset, stop
category 0 & 1 safety outputs, and feedback monitoring
of positive-guided controlled loads.
TECHNICAL FEATURES
AVAILABLE MODELS
SRB 211 AN 24 V AC/DC
Model Number Operating Voltage
SERIES SRB 211 AN BNS Compatible Safety Controllers
161
SERIES SRB 211 AN
Operating Voltage 24 VDC -15% / +20%, residual ripple
max. 10%
24 VAC -15% / +10%, 50/60 Hz
Power Consumption 5.2 W, 7.2 VA (max.), plus signaling
output Y1
Fuse (Input Power) Internal electronic Fuse F1,
Tripping current > 1.5A
(Resets approx. 1 second)
Fuse (Safety Outputs) 4 A Slow-blow (Recommended)
Switching Capacity 230 VAC, 4 A Resistive
(Safety Outputs) (inductive with suitable suppressor circuit)
Switching Capacity 24 VDC 100mA
(Auxiliary Contacts)
Application Category AC 15 / DC 13 : EN 60 947-5-1
Pick-up Delay 40 ms
Drop-out Delay 50 ms
Contact Type & AgSnOAgNi, self cleaning, positive-guided
Materials
Contact Resistance 100 mOhm (max. in new state)
Air Clearance & DIN VDE 0110-1 (04.97), 4 kV/2
Creepage Distance
Cable Connections Plug-in, self-lifting, screw terminals
for 13 to 20 AWG
Stranded or multi-core with
wire end ferrule
Terminal Labeling DIN EN 50 005 / DIN 50 013
TYPICAL WIRING DIAGRAM
Dimensions (W x H x D) 22.5mm x 100mm x 121mm
(0.9" x 3.9" x 4.75")
Ambient Operating -25C to +45C
Temperature Range (-13F to +113F)
Mechanical Life Expectancy >10
7
switching cycles
Weight 255 gm
Mounting DIN rail
MECHANICAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS
5
162
TECHNICAL FEATURES
Input Voltage See available models below
# Discrete Input Devices 6 (Dual-Channel)
Monitored
Compatible Input Device N.O./N.C. (Dry Contacts)
Contact Conguration
Number &Type 2 N.O. (Dry Contacts)
Safety Outputs
Number &Type Auxiliary 6 - short circuit proof, PNP-type
(Non-Safety or semiconductor Y1 - Y6 max 20mA
Signalling Outputs) 1 - N.C. Auxiliary output
Typical Input Devices Interlocks (N.O./N.C.)
Monitored Limit switches (N.O./N.C.)
Type of Reset Monitored-manual (trailing edge)
(Selectable) Automatic
Feedback Monitoring Yes
LED Displays Green LEDs for:
K1 (safety relay 1)
K2 (safety relay 2)
Ui (voltage beyond internal fuse)
Conformity to Standards UL, CSA, BG (CE-compliant)
Stop Category 0
Safety Classication PL
d
per EN ISO 13849-1
Control Category 3 per EN 945-1
Selected Features Plug-in screw terminals
Cross-short recognition
Up to 6 monitored devices
Seven auxiliary outputs
Selectable monitored-manual or
automatic reset
Front View AES 2285/SRB 207
Description
The Model SRB 207 AN is a general purpose unit
designed for use with safety devices having Normally-
Open (N.O.) and Normally-Closed (N.C.) dry contacts.
Each is equipped for connection with up to six input
devices such as E-stop push button and BNS coded
magnets. In addition it features user-selectable monitored-
manual or automatic reset, six (non-safety) semiconductor
outputs for signalling/annunciation, and two safety outputs.
AES 2285/SRB 207 AN BNS Compatible Safety Controllers
AVAILABLE MODELS
AES 2285 24 VDC
SRB 207 AN-230V 48 - 230 VAC
Model Number Operating Input Voltage
163
Operating Voltage 24 VDC -15% / +20%, residual ripple
max. 10%
48 VAC-240VAC, 50-60 Hz
Power Consumption 3.0 W max. (For 24 VDC)
Approx. 6.8 VA (For 230 VAC)
(Plus signalling contacts Y1-Y6)
Fuse (Input Power)
24 V Internal electronic Fuse F1,
Tripping current > 1 A (Resets after
approx. 1 second)
230 V Primary : Fuse (glass), tripping
current > 1 A
Secondary : Internal electronic fuse,
tripping current > 0.12 A
Fuse (Safety Outputs) 6 A Slow-blow (Recommended)
Switching Capacity Y1-Y6: 24 VDC, 20mA (PNP)
(Auxiliary Contacts) 31-32: 24 VDC, 2 A (Dry)
Switching Capacity 230 VAC, 6 A Resistive
(Safety Outputs) (inductive with suitable supressor circuit)
Application Category AC-15 / DC-13 : EN 60 947-5-1
Pick-up Delay 120 ms/ 30ns (auto start/reset button)
Drop-out Delay 20 ms
Contact Type & Material AgSnO, self cleaning, positive-guided
Contact Resistance 100 mOhm (max. in new state)
Air Clearance & DIN VDE 0110-1 (04.97), 4 kV/2
Creepage Distance
Cable Connections Self-lifting, plug-in screw
terminals for 13 to 20 AWG
Stranded or multi-core with
wire end ferrule
Terminal Labeling DIN EN 50 005 / DIN 50 013
TYPICAL WIRING DIAGRAM (shown with 1 input)
AES 2285/SRB 207 AN
Dimensions (W x H x D) 45mm x 100mm x 121mm
(1.77" x 3.9" x 4.75")
Ambient Operating -25C to +45C
Temperature Range (-13F to +113F)
Mechanical Life Expectancy >10
7
switching cycles
Weight 300 gm
Mounting DIN rail
MECHANICAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS
5
164
Safer
by
Design