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SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL


TRAVEL TIME
SAUDI ARAMCO USE ONLY
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT
SYSTEM ID.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE
1-Oct-05 INST
WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
SATR-J-6501 Instrument Loop- Inputs- Transmitter Circuit Test
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
A9
Apply the pressure for digital smart transmitters by using test equipment
(Hand Pump) for 50% simulation to check the transmitter response at
DCS. This method shall be used for digital smart transmitters case only.
Vendor Manuals
and test
procedures
A4
A8
Verify the transmitter set (Calibration) range as per latest ISS, by using
Foxcom (HHT) communicator for Foxboro Transmitters / HART for
Rosemount Transmitters or in DCS as applicable
SAEP-16
Sec. 4.1.13
A7
A2
A3 Ensure that all individual loop components have been calibrated
SAEP-16
Sec. 4.1.13
A1 Ensure that actual field installation is completed in all aspects .
SAEP-16
Sec. 4.1.13
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS
The installation Record sheets to be verified and formed as part of loop
folder
SAEP-16
Sec. 4.1.13
Aramco Inspection / Proponent , Contractor QC signatures to be verified
on installation inspection as well as test / calibration sheets.
FAIL N/A RE-TEST DATE
A Pre- Loop Check - Works Inspection
A5
The completed instrument loop shall be tested as one system, and
where necessary adjustments shall be made to the calibrations.
ITEM
No.
A6
The loop testing shall be performed from the field instrument through to
the DCS maintenance consoles and associated systems located either
at the CCR or PIB control rooms.
SAEP-16
Sec. 4.1.13
A10
Confirm / Verify the corresponding reading in the DCS / Integral indicator
and at remote indicator if applicable.
Vendor Manuals
and test
procedures
A11
However, for analog Foxboro smart transmitters case Foxcom (HHT)
communicator shall be used for simulation purpose instead of hand
pump.
Vendor Manuals
and test
procedures
DCS loop checks may include verification of all PCS functions such as
database parameters, alarm initiations, trending, report generation,
graphics etc.
SAEP-16
Sec. 4.1.13
Vendor Manuals
and test
procedures
A12
For Rosemount smart transmitters case (HART) communicator shall be
used for simulation purpose instead of hand pump.
Vendor Manuals
and test
procedures
A14
Alarms function (in DCS) shall be checked by Simulating /Verifying the
required signal.
Vendor Manuals
and test
procedures
A13
For Non- smart transmitters case (4~20 mA) source to be used for
simulation purpose instead of hand pump.
PROJ ECT TITLE
Vendor Manuals
and test
procedures
SAEP-16
Sec. 4.1.13
Page 1 of 5
A15
Transmitter loop test should be performed after completion of the
impulse line works including pressure test.
Vendor Manuals
and test
procedures
Page 2 of 5
CONTRACTOR / SUBCONTRACTOR
Instrument Loop- Inputs- Transmitter Circuit Test SATR-J-6501 1-Oct-05 INST
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER
REFERENCE DOCUMENTS:
PASS FAIL N/A RE-TEST DATE
16. Calibration Record and Test Equipment Model
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE
REMARKS:
17. Test Equipment S. No and Calibration details
18. Test Procedure - Transmitter Circuit Test (Flow / Level / Pressure)
Transmitters Loops (Flow/Level/pressure):
a) Check and verify the DCS Configuration for applicable points.
b) Verify the transmitter set (Calibration) range as per latest ISS, by using Foxcom (HHT) communicator for Foxboro Transmitters / HART for
Rosemount Transmitters or in DCS as applicable
c) Apply the pressure for digital smart transmitters by using test equipment (Hand Pump) for 50% simulation to check the transmitter response at
DCS. This method shall be used for digital smart transmitters case only.
d) Confirm / Verify the corresponding reading in the DCS / Integral indicator and at remote indicator if applicable.
e) However, for analog Foxboro smart transmitters case Foxcom (HHT) communicator shall be used for simulation purpose instead of hand pump.
f) For Rosemount smart transmitters case (HART) communicator shall be used for simulation purpose instead of hand pump.
g) For Non- smart transmitters case (4~20 mA) source to be used for simulation purpose instead of hand pump.
h) Alarms function (in DCS) shall be checked by Simulating /Verifying the required signal.
i) Transmitter loop test should be performed after completion of the impulse line works including pressure test.
19.RESULTS
To Checks per Section
Loop Continuity Check Sheet (Pre-Loop Check)
Unit NO System NO Loop No. Loop Drawing No
Name-sign/
Remarks and
date
Tag / Item no Area Cable Number Tag no Area continuity test Termination
From
20. CONCLUSIONS:
21. REFRENCE DOCUMENTS
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
3. SAES-J -901, Instrument Air Supply Systems, 30 J une 2003
4. SAEP-16- Project Execution Guide for Process Automation Systems,31 May 2003
5. SAEP-1636 Installation and Checkout Plan , 28 February, 2005
6. SAEP-1638 Site Acceptance Test Plan, 30 April, 2002
Attachment -1 Instrument Loop Check sheet
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993
Page 3 of 5
CONTRACTOR / SUBCONTRACTOR
Instrument Loop- Inputs- Transmitter Circuit Test SATR-J-6501 1-Oct-05 INST
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER
PASS FAIL N/A RE-TEST DATE
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE
Y =YES N =NO F =FAILED *Person Responsible for Implementation of Test and Analysis of Results
QC Record Reviewed
Work Verified
Work Verified
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed
QC Supervisor Proponent and Others
Contractor / Third-Party
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
T&I Witnessed QC Record Reviewed
NOTES:
Attachment -1 Instrument Loop Check sheet
QC Inspector PID Representative
indicates compliance with appropriate standards or performance in a specified manner.
Technician Performing Test*
Name, Title, Department,
Company, Initials and
Date:
Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
Name, Initials and Date:
Witnessed Test Work / Rework May Proceed
Name, Initials and Date:
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
Work Verified
Saudi Aramco
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
PMT Representative
T&I Witnessed QC Record Reviewed
5. SAEP-1636 Installation and Checkout Plan , 28 February, 2005
6. SAEP-1638 Site Acceptance Test Plan, 30 April, 2002
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
3. SAES-J -901, Instrument Air Supply Systems, 30 J une 2003
4. SAEP-16- Project Execution Guide for Process Automation Systems,31 May 2003
Page 4 of 5
Unit No.: System No.: Loop No. Loop Dwg. No.:
DCS INSPECTION PERFORMED
POINTING TAG YES NO N/A
POINT DESCRIPTION YES NO N/A
POINT CONFIGURATION YES NO N/A
POINT RANGE ( YES NO N/A
INPUT / OUTPUT FUNCTION YES NO N/A
CONTROLLER ACTION ( YES NO N/A
SCHEM. & ASSOCIATED GRAPHICS ( YES NO N/A
ALARM (LL) YES NO N/A
ALARM (L) YES NO N/A
ALARM (HH) YES NO N/A
ALARM (H) YES NO N/A
DCS / FIELD INSPECTION PERFORMED
MOTOR CONTROLS / SWITCHES / MOV'S / AOV'S GAS DETECTOR
RESET ON
BY PASS OFF
ON / START RUNNING
OFF / STOP STOPPED
OPEN OPEN
CLOSE CLOSE
STOP CMDIS
SIMULATION RESULTS
TAG NO. : VALVE TAG NO.: SWITCH TAG NO. :
PROCESS INPUT RANGE : SWITCH SET POINT :
SWITCH ACTIVATES AT
SWITCH ACTION AT SET POINT
SWITCH RESET AT
1-Oct-05 INST
Attachment 1-: INSTRUMENT LOOP CHECK SHEET
Instrument Loop- Inputs- Transmitter Circuit Test
COMMANDS
SATR-J-6501
INDICATION GAS DETECTOR NO.:
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
YES NO N/A YES NO N/A
INPUT
OUTPUT
(PPM/LEL)
INPUT %
PROCESS OUTPUT
INPUT %
VALVE SWITCH FUNCTION RESULT
INPUT TO DCS TRAVEL
0 0
25 25
50 50
75 75
100 100
75 75
0 0
50 50
25 25
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