B4

FF Differential Transmitter: With all devices in the same segment

connected, a simulated process input should be connected to the
transmitter and checked as per attached form #J 001 and results
recorded.
SAES-J -904
Sec 13
B3
FF Flow Transmitter: With all devices in the same segment connected,
a simulated process input should be connected to the transmitter and
checked as per attached form #J 001 and results recorded.
SAES-J -904
Sec 13
A5
CONTRACTOR personnel performing test and calibrations shall be
trained per applicable international or manufacturer requirements.
Schedule Q,
Att. IV, Sec.6.2.
B2
FF Pressure Transmitter: With all devices in the same segment
connected, a simulated process input should be connected to the
transmitter and checked as per attached form #J 001 and results
recorded.
SAES-J -904
Sec 13
B. TEST PROCEDURE AND CHECK LIST
B1
All fieldbus cables shall be megger tested after glanding but before
terminating. Each megger test certificate is to be recorded on the
megger test certificate and witnessed by inspection
SAES-J -904
Sec 13
A4
CONTRACTOR shall provide backup equipment when the primary
equipment is being calibrated or tested.
Schedule Q,
Att. IV, Sec.6.1.
A3
Calibration shall be performed at established periods as specified in
the most stringent of SAUDI ARAMCO standards, other applicable
standards, or manufacturer recommendations; if no standards apply,
the calibration cycle shall not exceed six months.
Schedule Q,
Att. IV, Sec.6.1.
A2
The CONTRACTOR shall identify, maintain, control, adjust, and calibrate
all tools, gauges, instruments and other measuring and testing devices
used for controlling quality.
Schedule Q,
Att. IV, Sec.6.1.
A1
Specific tools and equipment shall be identified to make and perform
tests in the field with instructions for their use, calibration, and storage.
Schedule Q,
Att. IV, Sec.6.1.
A Certification
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
TRAVEL TIME
SAUDI ARAMCO USE ONLY
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
FOUNDATION Fieldbus Instruments and Accessories Field
Calibration and Testing
SATR-J-6913 1-Oct-05 INST
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
FAIL N/A RE-TEST DATE
ITEM
No.
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS
Page 1 of 6
2. 100/250V Megger Tester
3. Oscilloscope
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
5. Remarks: - The attached forms to be modified and used based on requirements.
Work Verified
NOTES:
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
Technician Performing Test*
Saudi Aramco
Work / Rework May Proceed
Name, Initials and Date:
QC Inspector PID Representative
QC Record Reviewed Work Verified T&I Witnessed
Name, Title, Department,
Company, Initials and
Date:
Contractor / Third-Party
QC Record Reviewed
indicates compliance with appropriate standards or performance in a specified manner.
Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
PMT Representative
T&I Witnessed
ATTACHMENTS:
1. Attachment 1 Fieldbus Checkout Form
REFERENCE DOCUMENTS:
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993
4. SAES-J -904 FOUNDATION Fieldbus Systems, 31J uly 2004
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
3. SA Pre-Commissioning Forms #J -015 Instrument and Control 10/97
5. SA Pre-Commissioning Forms #J -007 (9/05)- Thermocouples
6. SA Pre-Commissioning Forms #J -002- Transducers
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
RE-TEST DATE
D1
Test results are acceptable and in accordance with Saudi Aramco
Engineering Standards and contractual requirements.
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
Work Verified
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed
QC Supervisor Proponent and Others
Name, Initials and Date:
Witnessed Test
Y =YES N =NO F =FAILED *Person Responsible for Implementation of Test and Analysis of Results
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
QC Record Reviewed
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
FOUNDATION Fieldbus Instruments and Accessories Field
Calibration and Testing
SATR-J-6913 1-Oct-05 INST
C. TEST EQUIPMENT
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS
B5
RE-TEST DATE FAIL N/A
B6
FF Valve Positioners: With all devices in the same segment connected,
a simulated process input should be connected to the transmitter via
thermocouple cable and checked as per attached Form #J 002 and
results recorded. (Atttachment 3)
SAES-J -904
Sec 13
FF Temperature Transmitter: With all devices in the same segment
connected, a simulated process output should be connected to the
transducer and the output checked as per Form #J 007 and results
recorded. (Atttachment 2)
SAES-J -904
Sec 13
2. Attachment 2- Thermocouple -Temperature Pre com Form J #007
3. Attachment 3- Transducer's Pre com Form J #002
D. CONCLUSIONS
Test Records and Receipt documents are to be carefully presented in
original.
SAES-J -904
Sec 13
B7
1. Plant Resource Manager or Third party test equipment
REMARKS:
Page 2 of 6
Error Out Put
Equipment Type: User Reference:
Equipment Tag No: Description:
BI/JO No: Plant No
Ref. Drawings and Documents Description
Manufacturer :
Model No Serial No
Commissioning Date:
PASS FAIL N/A RE-INSP DATE
Resistance Insulation Resistance
SAUDI ARAMCO - FOUNDATION Fieldbus Instruments Test Record -Form #J 01
Input % Simulated Input
Process Input Range: Signal Output Range:
External Span: Zero Adjustment:
Zero Elevation: Zero Suppression:

0%
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
SATR-J-6913 1-Oct-05
Attachment 1 FOUNDATION Fieldbus Instrument's Test Record
FOUNDATION Fieldbus Instruments and Accessories Field
Calibration and Testing
INST
ACCEPTANCE CRITERIA
RESULTS
ITEM
No.
25%
50%
75%
100%
75%
25%
0%
Ambient:
17. CONCLUSIONS
Notes: a. Indicate in 1 report all instruments of a skid tested and passed .
b. Rejected items should be listed in another report, unless they were corrected
within the calibration period.
c. Instruments repaired shall be indicated "Repaired and Accepted" in the test report.
After successful completion of each calibration, the instrument shall be marked with a colored label bearing date of the calibration and the initials of
the witnessing party The color code shall be as follows:
Blue- Pre Calibration Tested.
Yellow - Installed & Pressure Tested.
Green- cables or tubing tested.
Red- Loop Check completed.
Is the IAMS / PRM / AMS configuration Completed ?
IAMS=Instrument Asset Management System
PRM =Plant Resource Manager and AMS=Asset Management System
18. REMARKS
Note: The above form to be modified to suit the site requirements
No Yes
N/A
Page 3 of 6
FOUNDATION Fieldbus Instruments and Accessories Field
Calibration and Testing
SATR-J-6913 1-Oct-05 INST
Attachment 2- Thermocouple -Temperature Pre com Form # J 007
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Page 4 of 6
FOUNDATION Fieldbus Instruments and Accessories Field
Calibration and Testing
SATR-J-6913 1-Oct-05 INST
Attachment 2- Thermocouple -Temperature Pre com Form # J 007
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Page 5 of 6
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
FOUNDATION Fieldbus Instruments and Accessories Field
Calibration and Testing
SATR-J-6913 1-Oct-05 INST
Attachment 3- Transducers's Pre com Form J #002
Page 6 of 6