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Edition 3

Metric Version 2013

New Productscatalog

New Productscatalog
Metric Version 2013

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W W W. I S C A R . C O M

W W W. I S C A R . C O M

Edition 3

INSERT MATERIALS

NEW GRADES............................................................................................................................................................................. 2-8

ISO TurnING SYSTEMS

ISOTURN - New Chipbreaker System........................................................................................................................................ 10-13


ISOTURN-Eco Type - Small Size Inserts.................................................................................................................................... 14-25
SAFE-T-LOCK Highly Rigid Profiling Tools................................................................................................................................. 26-29
DOVE-IQ-TURN Heavy Duty Line............................................................................................................................................... 30-37
R3P Insert Chipbreaker............................................................................................................................................................... 38-39
HEAVY SUPER TURN.................................................................................................................................................................. 40-41
COMBI-D-LOCK Dual Clamp Improved Lever Lock.................................................................................................................. 42-43
JET-HP-LINE ISO TURN Tools for High Pressure Coolant........................................................................................................ 44-62

HOLE MAKING SYSTEMS

63

SUMO-CHAM 12xD Drills............................................................................................................................................................ 64-65


SUMO-UNI-CHAM Chamfering Drills ........................................................................................................................................ 66-69
SUMO-CHAM Chamdrill Line Extended Diameter Range.................................................................................................... 70-73
SUMO-GUN................................................................................................................................................................................. 74

GRIP SYSTEMS

75

DOVE-IQ-GRIP Tiger Line......................................................................................................................................................... 76-79


CUT-GRIP..................................................................................................................................................................................... 80-81
SWISSCUT................................................................................................................................................................................... 82-85
Picco-Ace PICCO Insert Holders............................................................................................................................................. 86-87
TANG-GRIP Face Machining Line............................................................................................................................................... 88-91
PENTACUT Threading Inserts..................................................................................................................................................... 92-95
JET-HP LINE Groove-Turn Tools for High Pressure Coolant..................................................................................................... 96-105
PENTA-IQ..................................................................................................................................................................................... 106-109
TANG-GRIP-IQ............................................................................................................................................................................. 110-117
Tang-Grip Groove-Turn Tools for High Pressure Coolant....................................................................................................... 118-124

MillING SYSTEMS

125

HELI-IQ-MILL 390 Line................................................................................................................................................................ 126-131


HELI-DO 690 Line........................................................................................................................................................................ 132-135
HELI-ALU..................................................................................................................................................................................... 136-139
MILLSHRED P290 Line............................................................................................................................................................... 140-145
HELITANG T490 Line................................................................................................................................................................... 146-147
DOVE-IQ-MILL 845 Line.............................................................................................................................................................. 148-149
HELIDO SOF 26 Line................................................................................................................................................................... 150-151
HELITANG T465 Line................................................................................................................................................................... 152-153
HELIDO Round H606 Line........................................................................................................................................................... 154-155
T-SLOT......................................................................................................................................................................................... 156-157
HELITANG T490 Line................................................................................................................................................................... 158-159
HELI2000...................................................................................................................................................................................... 160-161
HELIDO Expanded Application Options..................................................................................................................................... 162-170

ADAPTATION SYSTEMS

171

HYDRO SURE.............................................................................................................................................................................. 172-175


HOLD-IQ-LOCK / ER-Sure Collet......................................................................................................................................... 176-177

P M K N S H
3

P M K N S H
3 3 3
3 3

P M K N S H
3 3
3 3

A tough submicron substrate, TiAlN PVD coated


grade followed by a special SUMO TEC surface
treatment. Suitable for turning inconel at low to
medium cutting speeds.

A tough submicron substrate, improved TiAlN


PVD coated grade for better chip flow. Suitable
for turning heat resistant alloys, austenitic
stainless steel and hard steel at low to medium
cutting speeds.

A tough submicron substrate, improved TiAlN


PVD coated grade for better chip flow. Designed
for machining heat resistant alloys, austenitic
stainless steel, hard alloys and carbon steel at
medium to high cutting speeds, interrupted cut
and unfavorable conditions.
Excellent notch wear and built-up edge resistance.

P M K N S H
3 3 3
3

P M K N S H
3 3

P M K N S H
3

An improved PVD TiAlN coated tough grade with


better chip flow. Suitable for milling stainless
steel, high temperature alloys and other alloy
steels. Recommended for interrupted cut and
heavy operations.

A very hard substrate with a cobalt enriched


outer layer and alpha Al2O3 coating. Used for
finishing and medium turning of stainless steel at
high cutting speeds. Features long tool life and
excellent repeatability.

A tough substrate with MTCVD Al2O3 and TiCN


coating. Recommended for machining stainless
steel at high feeds and unfavorable conditions at
medium cutting speed.

P M K N S H
3 3

P M K N S H
3
3

A very tough substrate with a cobalt enriched


layer combined with an improved MTCVD TiCN
and alpha Al2O3 CVD coating. Provides excellent
toughness and chipping resistance on steel for
interrupted and unstable cutting conditions.

A very hard substrate with a cobalt enriched layer,


improved MTCVD TiCN and a thick alpha Al2O3
CVD coating. Features excellent thermal stability,
resistance to chipping and plastic deformation.
Recommended for high speed machining of steel
at stable or slightly unstable conditions.

P M K N S H
3 3

P M K N S H
3

A tough substrate with a cobalt enriched layer


combined with improved MTCVD TiCN and a
thick alpha Al2O3 CVD coating. Recommended
for general use machining of steel in a wide
range of conditions, featuring high toughness and
resistance to chipping and plastic deformation.

A hard substrate, improved MTCVD TiCN and a


thick alpha Al2O3 CVD coating. Features excellent
thermal stability and improved toughness.
Recommended mainly for grey cast iron at stable
or slightly unstable conditions.
Can be used successfully also on nodular cast iron.

P M K N S H
3 3
3

P M K N S H
3 3
3 3

A tough grade TiCN+TiN thin PVD coated with a


special SUMO TEC surface treatment. Used for
milling a wide range of workpiece materials, at
low to medium cutting speeds and for unstable
machining conditions.

A tough submicron substrate, TiCN PVD coated


and with a special surface treatment. Designed
for machining heat resistant alloys and austenitic
stainless steel, at medium to high cutting speeds,
interrupted cut and unfavorable conditions.
Excellent notch wear and built-up edge
resistance. High resistance to mechanical and
thermal shock therefore milling with coolant may
be applied.

P M K N S H
3 3 3 3 3 3

P M K N S H
3

A tough submicron substrate, TiAlN PVD coated


grade. Designed for machining heat resistant
alloys, austenitic stainless steel, hard alloys and
carbon steel at medium to high cutting speeds,
interrupted cut and unfavorable conditions.
Excellent notch wear and built-up edge resistance.

Diamond coated grade for drilling CFRP


(Carbon Fiber Reinforced Plastic) and titanium
CFRP laminates.

Standard Grade

Sumo Tec Grade

The SUMO TEC grades feature a special post-coating treatment


which provides substantially improved tool life and better reliability.
The new process improves toughness and chipping resistance,
reduces friction and built-up edge, thus increasing tool life.
The golden-colored flank facilitates wear detection.

As ISOTURN tools are used for most of the metal


removal in turning, ISCAR has created a new line
of ISOTURN inserts with new chipformers.
The new line combines the new SUMO TEC
grades with new upgraded chipformers.
In order to help endusers select the correct
chipformer for an application (according to
workpiece material and turning characteristics),
they will be designated by a new chipformer code
key. Each character of this key will represent an
applicative feature of the chipformer.

An accurate description of the chipformer will


help the enduser select the most appropriate
chipformer for his application, which will thus be
the most productive.
Please note that the new designations will be
applied only on the new chipformers and not on
the existing ones.
The chipbreakers new description will consist
of 3-4 characters:
For example: M3PW
Rough
4

Medium
4

Finish
4

3
2

1. Application

2. Chip Load

Feed (mm/rev)

ap (mm)

Finishing

0.08-0.20

0.30-1.50

Medium

0.15-0.45

0.70-4.50

Roughing

0.35-0.70

3.00-7.00

Heavy Roughing

0.60-1.50

6.00-20.0

Turn Feed

0.50-2.50

1.00-3.00

ISO Standard Designation

CNMG 12

04

08

For special cases

General recommendation for all applications

For special cases

3. Workpiece Material Group

10

Steel

Stainless Steel

Cast Iron

Non Ferrous & Aluminum

High Temperature Alloys

4. Wiper Geometry
Without wiper
W

Wiper Geometry

Application
M3PW
The first letter (M) represents the turning
application range: Heavy, Roughing,
Medium or Finishing.

Chip Load
M3PW
Each application range has been divided into
three sub-categories (according to chip load);
designated by the digits 2, 3 and 4.
For very special specific cases, we will use the
digits 2 and 4.
The digit 3 represents the most general/typical
range within each main application range.

Application
Feed (mm/rev)

ap (mm)

Finishing

0.08-0.20

0.30-1.50

Medium

0.15-0.45

0.70-4.50

Roughing

0.35-0.70

3.00-7.00

Heavy Roughing

0.60-1.50

6.00-20.0

Turn Feed

0.50-2.50

1.00-3.00

Chip Load
2

For special cases

General recommendation for all applications

For special cases

Rough
4

Medium

The schematic depicts the idea behind


the first 2 characters:

Finish
4

3
2

Workpiece Material Group


M3PW
The last letter (P) represents the
material group. In this example,
the letter P represents the steel
material group.

Wiper Geometry
In cases where the inserts have a wiper geometry,
it will be indicated by the letter W (optional).

M3PW

Wiper Insert

Standard Insert

Wiper

In this example, M3PW, the inserts chipformer,


should be used for the medium application range,
on steel, and it has a wiper corner configuration.
The initial part of the designation which represents
insert shape and dimensions will remain according
to the ISO identification standard.

11

rs
e
k
a
re
b
p
i
Ch r Steel
fo
Together with the new IC8150, IC8250
and IC8350 grades, Iscar is also
introducing new and innovative chipbreakers
designated F3P, M3P, and R3P,
designed especially for machining steel.

Depth of Cut

Heavy

NEW
Roughing

NEW
Medium

H6P

NEW
Finishing

R3P

NEW
M3P
F3P

12

Turn Feed
T3P

Feed

F3P - Chipbreaker for Finishing Machining


The F3P chipbreaker has positive rake
angles to allow smooth cutting and to
reduce the cutting forces, thus reducing
wear and increasing the tool life dramatically.
Ap
[mm]
6.5
6
5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5

The machining area is depth of cut


from 0.25 mm up to 2.5 mm and feed
from 0.05 mm/rev up to 0.3 mm/rev.

F3P

F3P

0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65
F [mm/rev]

Double-sided insert with


chipbreaker for finishing steel
Reinforced cutting edge
Positive rake angle for smooth cutting

M3P - Chipbreaker for Medium Machining

Ap
[mm]
6.5
6
5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5

M3P

Future
Item

M3P

0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65
F [mm/rev]

Double-sided insert chipbreaker for medium


machining of steel with reinforced cutting edge
Positive rake for smooth cutting
and reduced cutting forces

R3P - Chipbreaker for Rough Machining

Ap
[mm]
14
13
12
11
10
9
8
7
6
5
4
3
2

R3P
R3P

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
F [mm/rev]

Single-sided insert chipbreaker for


rough machining of steel
Reinforced cutting edge
Positive rake angle for smooth cutting
and reduced cutting forces

13

COST
Y
HL
HIG

EFFE

CTIV

ISOTURN ECO
Small Size Inserts
In many turning applications people tend to use larger
inserts than are actually required for the machining
parameters being applied, Therefore, ISCAR is
introducing a wide range of ISOTURN small size
inserts, which provide an economical advantage
regarding cost per cutting edge.
The new inserts are available in a wide range of
geometries, corner radii, chipformers and the most
advanced carbide grades.

14

They are available in WNMG, CNMG, SNMG, DNMG


and TNMG geometries. These inserts are thicker
than the standard inserts of the same sizes, which
provides higher durability.
Also available are small size HELITURN LD inserts
in CNMX and TNMX geometries. These inserts, like
their larger counterparts, have high positive radial,
helical cutting edges and positive rake angles - a
combination that substantially reduces cutting forces.

WNMG-F3P

Double-Sided Trigon Inserts for Semi-Finishing and Finishing Applications


95

95

95

80
l

r
di

Dimensions

di

6.52
6.52
6.52
8.70
8.70
8.70

9.53
9.53
9.53
12.70
12.70
12.70

4.76
4.76
4.76
4.76
4.76
4.76

0.40
0.80
1.20
0.40
0.80
1.20

Y COST
HL
G
HI

IC8150

IC8250

ECO
ECO
ECO

Designation
WNMG 060404-F3P
WNMG 060408-F3P
WNMG 060412-F3P
WNMG 080404-F3P
WNMG 080408-F3P
WNMG 080412-F3P

Tough Hard

Recommended Machining
Data

ap

(mm)

(mm/rev)

0.50-2.50
0.90-3.00
1.30-3.00
0.50-3.50
0.90-3.50
1.30-3.50

0.07-0.25
0.08-0.25
0.10-0.25
0.07-0.25
0.08-0.25
0.10-0.25

EFFE

CTIV

15

CNMG-F3P

Double-Sided 80 Rhombic Inserts for Semi-Finishing and Finishing Applications


80

di

Dimensions

di

9.67
9.67
12.90
12.90
12.90

9.53
9.53
12.70
12.70
12.70

4.76
4.76
4.76
4.76
4.76

0.40
0.80
0.40
0.80
1.20

IC8150

ECO
ECO

Designation
CNMG 090404-F3P
CNMG 090408 -F3P
CNMG 120404-F3P
CNMG 120408-F3P
CNMG 120412-F3P

Tough Hard

IC8250

l
l

Recommended Machining
Data

ap

(mm)

(mm/rev)

0.50-3.50
0.90-3.50
0.50-3.50
0.90-3.50
1.30-3.50

0.07-0.25
0.08-0.25
0.07-0.25
0.08-0.25
0.10-0.25

SNMG-F3P

Double-Sided Square Inserts for Semi-Finishing and Finishing of Steel


75

75

90

45
45

45

di
r

Dimensions

9.53
12.70
12.70

4.76
4.76
4.76

0.40
0.80
1.20

IC8150

di

COST
Y
HL
HIG

16

Tough Hard

IC8250

ECO

Designation
SNMG 090404-F3P
SNMG 120408-F3P
SNMG 120412-F3P

75

Recommended Machining Data

ap
(mm)

f
(mm/rev)

0.50-3.50
0.90-3.50
0.90-3.50

0.07-0.25
0.08-0.25
0.10-0.25

EFFE

CTIV

16

DNMG-F3P

Double-Sided 55 Rhombic Inserts for Semi-Finishing and Finishing Applications


60

62.5 max

93
30
max

55
93

27
max

di

Dimensions

di

11.63
11.63
11.63
15.50
15.50
15.50
15.50
15.50
15.50

9.53
9.53
9.53
12.70
12.70
12.70
12.70
12.70
12.70

4.76
4.76
4.76
4.76
4.76
4.76
6.35
6.35
6.35

0.40
0.80
1.20
0.40
0.80
1.20
0.40
0.80
1.20

IC8150

ECO
ECO
ECO

Designation
DNMG 110404-F3P
DNMG 110408-F3P
DNMG 110412-F3P
DNMG 150404-F3P
DNMG 150408-F3P
DNMG 150412-F3P
DNMG 150604-F3P
DNMG 150608-F3P
DNMG 150612-F3P

Tough Hard

IC8250

Recommended Machining
Data

ap
(mm)

f
(mm/rev)

0.80-3.00
1.00-3.50
1.40-4.00
0.80-3.00
1.00-3.50
1.40-4.00
0.80-3.00
1.00-3.50
1.40-4.00

0.07-0.25
0.08-0.25
0.10-0.25
0.07-0.25
0.08-0.25
0.10-0.25
0.07-0.25
0.08-0.25
0.10-0.25

TNMG-F3P

Double-Sided Triangular Inserts for Semi-Finishing and Finishing Applications


93
91

22
max

60
91
60 55

max

l
91

Dimensions

Tough Hard

di

16.50
16.50
16.50
22.00
22.00

9.53
9.53
9.53
12.7
12.7

4.76
4.76
4.76
4.76
4.76

0.40
0.80
1.20
0.80
1.20

IC8150

ECO
ECO
ECO

Designation
TNMG 160404-F3P
TNMG 160408-F3P
TNMG 160412-F3P
TNMG 220408-F3P
TNMG 220412-F3P

95

di

IC8250

Recommended Machining
Data

ap
(mm)

f
(mm/rev)

0.50-2.00
0.90-3.00
1.30-4.00
0.90-3.00
1.30-4.00

0.07-0.25
0.08-0.25
0.10-0.25
0.08-0.25
0.10-0.25

17

WNMG-M3M

Trigon Double-Sided Inserts for Machining Stainless and Low Carbon Steel
95

95

95

80
l

di
Dimensions

6.52
6.52
6.52
8.70
8.70

9.53
9.53
9.53
12.70
12.70

4.76
4.76
4.76
4.76
4.76

0.40
0.80
1.20
0.80
1.20

IC806

di

IC6025

IC6015

ECO
ECO
ECO

Designation
WNMG 060404-M3M
WNMG 060408-M3M
WNMG 060412-M3M
WNMG 080408-M3M
WNMG 080412-M3M

Recommended
Machining Data

Tough Hard

ap
(mm)

f
(mm/rev)

0.50-3.50
0.50-3.50
0.50-3.50
0.50-5.00
0.50-5.00

0.12-0.40
0.15-0.50
0.20-0.60
0.15-0.50
0.20-0.60

CNMG-M3M

Double-Sided 80 Rhombic Inserts for Machining Stainless and Low Carbon Steel

75
75

80
95
95

95

di

Dimensions

18

di

9.67
9.67
12.90
12.90
12.90
16.70
16.17
16.17
19.34
19.34
19.34

9.53
9.53
12.70
12.70
12.70
15.87
15.87
15.87
19.05
19.05
19.05

4.76
4.76
4.76
4.76
4.76
6.35
6.35
6.35
6.35
6.35
6.35

0.40
0.80
0.80
1.20
1.60
0.80
1.20
1.60
0.80
1.20
1.60

IC806

IC6025

ECO
ECO

Designation
CNMG 090404-M3M
CNMG 090408-M3M
CNMG 120408-M3M
CNMG 120412-M3M
CNMG 120416-M3M
CNMG 160608-M3M
CNMG 160612-M3M
CNMG 160616-M3M
CNMG 190608-M3M
CNMG 190612-M3M
CNMG 190616-M3M

Tough Hard

IC6015

Recommended Machining
Data

ap
(mm)

f
(mm/rev)

0.40-4.00
0.50-4.50
0.50-5.00
0.50-5.00
0.50-5.00
0.50-7.00
0.50-7.00
0.50-7.00
3.00-10.00
3.00-10.00
3.00-10.00

0.12-0.40
0.15-0.50
0.15-0.50
0.20-0.60
0.25-0.70
0.15-0.50
0.20-0.60
0.25-0.70
0.30-0.70
0.40-0.80
0.40-0.90

DNMG-M3M

Double-Sided 55 Rhombic Inserts for Machining Stainless and Low Carbon Steel
60

62.5 max

93
30
max

55
93

27
max

di
r

Dimensions

11.63
11.63
11.63
15.50
15.50
15.50
15.50

9.53
9.53
9.53
12.70
12.70
12.70
12.70

4.76
4.76
4.76
4.76
4.76
6.35
6.35

0.40
0.80
1.20
0.80
1.20
0.80
1.20

COST
Y
HIGHL

IC806

di

IC6025

IC6015

ECO
ECO
ECO

Designation
DNMG 110404-M3M
DNMG 110408-M3M
DNMG 110412-M3M
DNMG 150408-M3M
DNMG 150412-M3M
DNMG 150608-M3M
DNMG 150612-M3M

Recommended
Machining Data

Tough Hard

ap
(mm)

f
(mm/rev)

0.50-3.50
0.50-4.00
0.50-4.00
0.50-5.00
0.50-5.00
0.50-5.00
0.50-5.00

0.12-0.40
0.15-0.50
0.20-0.60
0.15-0.50
0.20-0.60
0.15-0.50
0.20-0.60

EFFE

CTIV

19

CNMX-HTW

Double-Sided 80 Rhombic Inserts with High Helical


Cutting Edge for High Metal Removal Rates
di

88
80

r
Wiper zone

Dimensions

0.40
0.80
0.80
1.20
1.60
1.20
1.60

4.41
4.41
6.75
6.75
6.75
6.35
6.35

9.67
9.67
12.90
12.90
12.90
16.10
16.10

IC907

di
9.53
9.53
12.70
12.70
12.70
15.87
15.87

IC8150

IC8350

Designation
CNMX 090604-HTW
CNMX 090608-HTW
CNMX 120708-HTW
CNMX 120712-HTW
CNMX 120716-HTW
CNMX 160712-HTW
CNMX 160716-HTW

IC8250

ECO
ECO

Recommended
Machining Data

Tough Hard

IC807

95
95

95

ap

(mm)

(mm/
rev)

1.00-4.50
1.50-5.00
1.50-6.00
1.50-6.00
1.00-6.00
2.00-10.50
2.00-10.50

0.20-0.50
0.25-0.60
0.25-0.60
0.25-0.60
0.20-0.60
0.30-0.80
0.30-1.00

PCLNR/L...X and A..-PCLNR/L-X are most recommended as they were designed especially for this insert

CNMX-M4MW

Double-Sided 80 Rhombic Inserts with High Helical Cutting Edge,


for High Metal Removal Rates of Stainless Steel

95
95

95

di
88
80

r
F

Wiper Zone

Dimensions

l
l

PCLNR/L...X and A..-PCLNR/L-X are most recommended as they were designed especially for this insert

20

IC806

l
9.67
9.67
12.90
12.90
12.90

IC807

S
4.41
4.41
6.75
6.75
6.75

IC6025

r
0.40
0.80
0.40
0.80
1.20

IC8150

di
9.53
9.53
12.70
12.70
12.70

IC6015

Designation
CNMX 090604-M4MW
CNMX 090608-M4MW
CNMX 120704-M4MW
CNMX 120708-M4MW
CNMX 120712-M4MW

IC830

ECO
ECO

Recommended
Machining Data

Tough Hard

ap

(mm)

(mm/
rev)

0.80-4.00
1.00-5.00
0.80-5.00
1.00-6.00
2.00-6.00

0.15-0.45
0.20-0.60
0.15-0.45
0.20-0.60
0.30-0.80

TNMX-HTW

Double-Sided Triangular Inserts with High Helical


Cutting Edge for High Metal Removal Rates

91

di

60 113

Dimensions

di

16.50
16.50

9.53
9.53

5.10
5.10

0.40
0.80

COST
Y
HL
HIG

IC8150

IC8250

ECO
ECO

Designation
TNMX 160604-HTW
TNMX 160608-HTW

Tough Hard

Recommended Machining
Data

ap

(mm)

(mm/rev)

2.00-5.00
2.50-5.50

0.25-0.40
0.30-0.50

CTIV

EFFE

TNMX-M4MW

Double-Sided Triangular Inserts with High Helical Cutting Edge,


for High Metal Removal Rates of Stainless Steel

91

di

60 113

Dimensions

di

16.50
16.50

9.53
9.53

5.05
5.05

0.40
0.80

IC6025

IC6015

ECO
ECO

Designation
TNMX 160604-M4MW
TNMX 160608-M4MW

Tough Hard

Recommended Machining
Data

ap

(mm)

(mm/rev)

2.00-5.00
2.50-5.50

0.12-0.40
0.15-0.50

21

PCLNR/L-X

Lever Lock Toolholders for 80 Negative Rhombic Inserts

95
95

l2
h

b
l1

Designation
PCLNR/L 2020K-09X(1)
PCLNR/L 2525M-09X(1)

ECO
ECO
(1)

Right-hand shown

l1

l2

Ga

Gr

Insert

20.0
25.0

20.0
25.0

125.00
150.00

25.0
25.0

25.0
32.0

-6
-6

-6
-6

CNMX 0906..
CNMX 0906..

Supplied with TCX 3 seat for CNMX 0904.. inserts. For CNMG 0904.. inserts, use TCN 323 optional seat.

Spare Parts
ECO

Designation
PCLNR/L ...-09X

Seat
TCX 3

(1)

Spring Pin

Lever

Screw

Hex Flag Key

Punch

SP 3

LR 3

SR 117-2014

HW 2.5/5

PN 3-4

PSSNR/L

45 Lead Angle Lever Lock Longitudinal and


Facing Toolholders for Negative Square Inserts

45
45

h
l2

f
l1

Right-hand shown

ECO

Designation
PSSNR/L 2020K-09

l1

l2

G a

Gr

Insert

20.0

20.0

125.00

25.0

25.0

-5.5

-5.5

SNMG 0904

Spare Parts
ECO

22

Designation
PSSNR/L ...-09

Seat

Spring Pin

Lever

Screw

Hex Flag Key

Punch

TSN 323

SP 3

LR 3

SR 117-2014

HW 2.5/5

PN 3-4

PTGNR/L

91 Lead Angle Lever Lock External Turning Tools for Negative Triangular Inserts
91

l2
h

b
l1

Designation
PTGNR/L 2020K-16X(1)
PTGNR/L 2525M-16X(1)

ECO
ECO
(1)

Right-hand shown

l1

l2

Ga

Gr

Insert

20.0
25.0

20.0
25.0

125.00
150.00

20.0
20.0

25.0
32.0

-6
-6

-6
-6

TNMG 16X
TNMG 16X

Supplied with TTX 3 seat for TNMX 1604.. inserts. For TNMG 1604.. inserts, use TTN 322 optional seat.

Spare Parts
Designation
PTGNR/L ...-16X

Seat
TTX 3

Seat 1

Spring Pin

Lever

Screw

Hex Flag Key

Punch

TTN 322*

SP 3

LR 3

SR 117-2014

HW 2.5/5

PN 3-4

* Optional, should be ordered separately

COST
Y
HL
HIG

EFFE

CTIV

23

NGLE
A
ER NSERT

ORNTURNING I
C

25 EST
W

NARRO

ISOTURN YNMG
Small Size Inserts
ISCAR has added a new geometry to its line of small
economical inserts: YNMG 1604, which fits into
the standard pocket of VNMG 1604 insert. The
YNMG 1604 insert features a 25 corner angle.
It was designed for turning of very narrow V-shaped
grooves which cannot be machined by the standard
35 inserts.

24

YNMG-F3P

Double-Sided 25 Corner Inserts, for Internal and


External Deep and Narrow Profiling and Undercutting

93

50
max

72.5 70

max

25
di

35

lt

Recommended
Machining Data

Designation
YNMG 160404-F3P
YNMG 160408-F3P

di

lt

16.60
16.60

9.53
9.53

5.7
5.3

4.76
4.76

0.40
0.80

IC8250

Dimensions

l
l

ap

(mm)

(mm/rev)

0.40-3.00
0.90-4.00

0.03-0.12
0.05-0.15

Use IVSN-322-Y seat for these inserts


For tools: IMMVVNN MVVNN

OR
5 C

NGLE
A
ER NSERT

WEST
ARRO
N

NG I

I
TURN

25

igid
R
y
l
l
High ing Too
fil
Pro

Highly Rigid Profiling Tools


for Accurate Contours
ISCAR is introducing the SDNCN 2525M-13-SL
screw lock toolholder for 55 diamond inserts with a
7 clearance angle. A long groove on the pocket and
a matching ridge at the insert bottom ensure high
rigidity in profiling applications.
The new design ensures high edge location after
indexing and no backlash when changing machining
direction, as required in profiling applications.
The new DCMT 13T5..-F3P 55 rhombic
positive flank inserts with a new F3P and M3M
chipformers were designed for semi-finishing and
finishing of steel and stainless steel.
A ridge at the insert bottom which fits onto a
long groove on the tools seat ensures high edge
location precision.
The new design enables machining at high chip load,
thus reducing machining cycle time while maintaining
high profile accuracy.

26

DCMT-F3P-SL

55 Rhombic Positive Flank Inserts with a Locating Bottom Ridge,


for Semi-Finishing and Finishing of Steel

60

62.5 max

55
di
d1
7
S

Bottom view

Dimensions

di

d1

13.40
13.40

11.00
11.00

5.11
5.11

0.40
0.80

4.50
4.50

IC8150

Designation
DCMT 13T504-F3P-SL
DCMT 13T508-F3P-SL

Recommended
Machining Data

Tough Hard

IC8250

ap
(mm)

f
(mm/rev)

0.50-3.00
0.90-3.50

0.05-0.25
0.10-0.25

For tools: SDNCN-13-SL

DCMT-M3M-SL

55 Rhombic Positive Flank Inserts with a Locating Bottom Ridge,


for Machining Stainless and Low Carbon Steel

60

62.5 max

55
di
d1
7
S

Bottom view

Dimensions

di

d1

13.40
13.40

11.00
11.00

5.11
5.11

0.80
1.20

4.50
4.50

IC6025

Designation
DCMT 13T508-M3M-SL
DCMT 13T512-M3M-SL

Tough Hard

IC6015

Recommended
Machining Data
f

ap

(mm)

(mm/
rev)

0.90-3.50
0.90-3.50

0.10-0.25
0.15-0.30

For tools: SDNCN-13-SL

27

SDNCN-13-SL

Screw Lock Toolholders for 55 Diamond Inserts with 7 Clearance Angle,


High Rigidity in Profiling Applications

60

62.5 max

l2
h

b
l1

Designation
SDNCN 1616H-13-SL
SDNCN 2020K-13-SL
SDNCN 2525M-13-SL

l1

l2

Ga

Gr

16.0
20.0
25.0

16.0
20.0
25.0

100.00
125.00
150.00

25.0
25.0
25.0

8.0
10.0
12.5

0
0
0

0
0
0

Insert type: DCMTF3PSL

Spare Parts
Designation
SDNCN-13-SL

Screw

Key

SR 34-535-SN

T-15/5

SDJCR/L-13-SL

Screw Lock Toolholders for 55 Diamond Inserts with 7 Clearance Angle,


High Rigidity in Profiling Applications

93

27
max

l2
h

b
93

Designation
SDJCR/L 1616H-13-SL
SDJCR/L 2020K-13-SL
SDJCR/L 2525M-13-SL

28

Right-hand shown

l1

l2

Ga

Gr

Insert

16.0
20.0
25.0

16.0
20.0
25.0

100.00
125.00
150.00

24.0
24.0
24.0

21.0
27.0
32.0

0
0
0

0
0
0

DCMT 13T5-SL
DCMT 13T5-SL
DCMT 13T5-SL

Spare Parts
Designation
SDJCR/L-13-SL

l1

Screw

Key

SR 34-535-SN

T-15/5

gid
i
R
ly
l
High ing Too
fil
o
r
P

29

igi
R
y
l

High

PIN
M
LA
C

DOVETAIL GEOMETRY

ISCARs Innovative Clamping System


Rough turning is characterized by high D.O.C.
(4-10 mm) and high feed rates (0.4-1.0 mm/rev).
Usually large single-sided inserts are used on
top-clamp toolholders to withstand interrupted cut
and high machining load. The current method of
using single-sided inserts and top-clamp holders
has the disadvantages of a small amount of cutting
edges and interrupted chip flow due to
the obstruction of the top clamp.
ISCAR has developed an innovative dovetail pocket
combined with a lever clamping mechanism. The new
system provides a very firm and rigid insert clamping,
eliminating the need for a top clamp, which interrupts
chip flow.

30

The DOVE IQ TURN clamping mechanism can firmly


hold double-sided inserts featuring double negative
prism flanks. The dovetail pocket and insert prismatic
flanks prevent the insert from being lifted by the
cutting forces.
Available are three insert geometries with prismatic
flanks: WOMG-R3P-IQ, COMG-R3P-IQ and
SOMG-R3P-IQ, designed with a new R3P
chipformer for rough turning of steel.

WOMG 13-R3P-IQ

Double-Sided 7 Negative Side Flank Trigon Inserts, For Heavy Turning of Steel
95

95

80
l

r
di

Dimensions

di

13.03
13.03
13.03

19.05
19.05
19.05

6.35
6.35
6.35

1.20
1.60
2.40

IC8150

IC8250

Designation
WOMG 130612-R3P-IQ
WOMG 130616-R3P-IQ
WOMG 130624-R3P-IQ

Tough Hard

Recommended Machining
Data

ap
(mm)

f
(mm/rev)

3.50-8.00
4.00-8.00
4.00-8.00

0.30-0.80
0.40-0.85
0.40-1.00

For tools: PWLOR/LIQ

PWLOR/L-IQ

Lever Lock and Dovetail Pocket Rigid Clamping Toolholders,


for Unique Double-Sided Trigon Inserts
Gr

l2

95

Ga

h1

b
95

Designation
PWLOR/L 3232P-13-IQ
PWLOR/L 4040S-13-IQ

95

Right-hand shown

l1

l1

l2

Ga

Gr

Insert

32.0
40.0

32.0
40.0

170.00
250.00

30.0
30.0

40.0
48.0

-6.5
-6.5

-6.5
-6.5

WOMG 1306
WOMG 1306

Seat

Key

Lever

TWX 6-IQ

HW 4.0

LCL 20C-NX

Insert type: WOMGR3PIQ

Spare Parts
Designation
PWLOR/L ...-13-IQ

Screw
SR 10402352

Seat Pin
SP 5

31

COMG-R3P-IQ

Double-Sided 7 Negative Side Flank 80 Rhombic Inserts,


for Heavy Turning of Steel

95
75

95

80
di

Dimensions

di

16.12
16.12
16.12
19.34
19.34
19.34
25.79

15.88
15.88
15.88
19.05
19.05
19.05
25.40

6.35
6.35
6.35
6.35
6.35
6.35
9.52

0.80
1.20
1.60
1.20
1.60
2.40
2.40

IC8150

IC8250

Designation
COMG 160608-R3P-IQ
COMG 160612-R3P-IQ
COMG 160616-R3P-IQ
COMG 190612-R3P-IQ
COMG 190616-R3P-IQ
COMG 190624-R3P-IQ
COMG 250924-R3P-IQ

Recommended
Machining Data

Tough Hard

IC5010

ap
(mm)

f
(mm/rev)

1.00-4.50
2.00-7.00
2.50-7.00
3.50-8.00
4.00-10.00
4.00-10.00
6.00-12.00

0.25-0.50
0.30-0.60
0.30-0.70
0.30-0.80
0.40-0.85
0.40-1.20
0.40-1.20

For tools: PCBOR/LIQ PCLOR/LIQ

PCLOR/L-IQ

Lever Lock and Dovetail Pocket Rigid Clamping Toolholders


for Unique Double-Sided 80 Rhombic Inserts

95
95

Gr

Ga

h
l2
b

f
95
Designation
PCLOR/L 3232P-16-IQ
PCLOR/L 3232P-19-IQ
PCLOR/L 4040S-19-IQ
PCLOR/L 4040S-25-IQ
PCLOR/L 5050T-25-IQ

l1

Right-hand shown

l1

l2

Ga

Gr

Insert

32.0
32.0
40.0
40.0
50.0

32.0
32.0
40.0
40.0
50.0

170.00
170.00
250.00
250.00
300.00

33.0
38.0
38.0
50.0
50.0

40.0
40.0
50.0
50.0
60.0

-6
-6
-6
-6
-6

-6
-6
-6
-6
-6

COMG 1606
COMG 1906
COMG 1906
COMG 2509
COMG 2509

Insert type: COMGR3PIQ

Spare Parts
Designation
PCLOR/L 3232P-16-IQ
PCLOR/L 3232P-19-IQ
PCLOR/L 4040S-19-IQ
PCLOR/L 4040S-25-IQ
PCLOR/L 5050T-25-IQ

32

Seat

Lever

Spring Pin

Screw

Key

TCX
TCX
TCX
TCX
TCX

LCL
LCL
LCL
LCL
LCL

SP
SP
SP
SP
SP

SR
SR
SR
SR
SR

HW
HW
HW
HW
HW

5-IQ
6-IQ
6-IQ
8-IQ
8-IQ

16C-NX
20C-NX
20C-NX
32-NX
32-NX

5
5
5
8
8

LCS 5
10402352
10402352
LCS 8
LCS 8

3.0
4.0
4.0
5.0
5.0

PCBOR/L-IQ

Lever Lock and Dovetail Pocket Rigid Clamping Toolholders


for Unique Double-Sided 80 Rhombic Inserts

75

Gr

Ga

h
l2

b
75

Designation
PCBOR/L 3232P-16-IQ
PCBOR/L 3232P-19-IQ
PCBOR/L 4040S-19-IQ
PCBOR/L 4040S-25-IQ
PCBOR/L 5050T-25-IQ

l1

Right-hand shown

l1

l2

Ga

Gr

32.0
32.0
40.0
40.0
50.0

32.0
32.0
40.0
40.0
50.0

170.00
170.00
250.00
250.00
300.00

32.0
38.0
38.0
50.0
50.0

27.0
28.0
37.0
35.0
45.0

-6
-6
-6
-6
-6

-6
-6
-6
-6
-6

Insert
COMG
COMG
COMG
COMG
COMG

1606
1906
1906
2509
2509

Insert type: COMGR3PIQ

Spare Parts
Designation
PCBOR/L 3232P-16-IQ
PCBOR/L 3232P-19-IQ
PCBOR/L 4040S-19-IQ
PCBOR/L 4040S-25-IQ
PCBOR/L 5050T-25-IQ

Seat

Lever

Screw

Spring Pin

Key

TCX
TCX
TCX
TCX
TCX

LCL
LCL
LCL
LCL
LCL

SR
SR
SR
SR
SR

SP
SP
SP
SP
SP

HW
HW
HW
HW
HW

5-IQ
6-IQ
6-IQ
8-IQ
8-IQ

16-NX
20-NX
20-NX
32-NX
32-NX

LCS 5
10402352
10402352
LCS 8
LCS 8

5
5
5
8
8

3.0
4.0
4.0
5.0
5.0

Rigi
y
l
igh

PIN
M
LA
C

33

SOMG-R3P-IQ

Double-Sided 7 Negative Side Flank Square Inserts,


for Heavy Turning of Steel

75

di

45

90

di=l

Dimensions

di

15.88
15.88
19.05
19.05
19.05
25.40

15.88
15.88
19.05
19.05
19.05
25.40

6.35
6.35
6.35
6.35
6.35
9.52

1.20
1.60
1.20
1.60
2.40
2.40

IC8150

IC8250

Designation
SOMG 150612-R3P-IQ
SOMG 150616-R3P-IQ
SOMG 190612-R3P-IQ
SOMG 190616-R3P-IQ
SOMG 190624-R3P-IQ
SOMG 250924-R3P-IQ

Tough Hard

Recommended Machining
Data

ap
(mm)

f
(mm/rev)

2.00-7.00
2.50-7.00
3.50-8.00
4.00-10.00
4.00-10.00
4.50-12.00

0.30-0.60
0.30-0.70
0.30-0.80
0.40-0.85
0.40-1.00
0.45-1.00

For tools: PSBOR/LIQ PSDONIQ

PSBOR/L-IQ

Lever Lock and Dovetail Pocket Rigid Clamping Toolholders


for Unique Double-Sided Square Inserts

75

Ga

Gr
h

h
l2
f

b
75

Designation
PSBOR/L 3232P-15-IQ
PSBOR/L 3232P-19-IQ
PSBOR/L 4040S-19-IQ
PSBOR/L 4040S-25-IQ
PSBOR/L 5050T-25-IQ

l1

Right-hand shown

l1

l2

Ga

G r

32.0
32.0
40.0
40.0
50.0

32.0
32.0
40.0
40.0
50.0

170.00
170.00
250.00
250.00
300.00

35.0
38.0
38.0
50.0
50.0

27.0
27.0
35.0
35.0
45.0

-4.7
-4.7
-4.7
-4.7
-4.7

-7.5
-7.5
-7.5
-7.5
-7.5

Insert type: SOMGR3PIQ

Spare Parts
Designation
PSBOR/L 3232P-15-IQ
PSBOR/L 3232P-19-IQ
PSBOR/L 4040S-19-IQ
PSBOR/L 4040S-25-IQ
PSBOR/L 5050T-25-IQ

34

Seat

Lever

Screw

Spring Pin

Key

TSX
TSX
TSX
TSX
TSX

LCL
LCL
LCL
LCL
LCL

SR
SR
SR
SR
SR

SP
SP
SP
SP
SP

HW
HW
HW
HW
HW

5-IQ
6-IQ
6-IQ
8-IQ
8-IQ

16-NX
20C-NX
20C-NX
32-NX
32-NX

LCS 5
10402352
10402352
LCS 8
LCS 8

5
5
5
8
8

3.0
4.0
4.0
5.0
5.0

Insert
SOMG
SOMG
SOMG
SOMG
SOMG

1506
1906
1906
2509
2509

PSDON-IQ

Lever Lock and Dovetail Pocket Rigid Clamping Toolholders


for Unique Double-Sided Square Inserts

45

Gr

Ga

h
l2
45
b

f
l1
Designation
PSDON 3232P-15-IQ
PSDON 3232P-19-IQ
PSDON 4040S-19-IQ
PSDON 4040S-25-IQ
PSDON 5050T-25-IQ

Right-hand shown

l1

l2

Ga

Gr

32.0
32.0
40.0
40.0
50.0

32.0
32.0
40.0
40.0
50.0

170.00
170.00
250.00
250.00
300.00

35.0
39.5
39.5
52.0
52.0

17.0
17.0
21.0
21.0
26.0

-8.5
-8.5
-8.5
-8.5
-8.5

Insert
SOMG
SOMG
SOMG
SOMG
SOMG

1506
1906
1906
2509
2509

Insert type: SOMGR3PIQ

Spare Parts
Designation
PSDON 3232P-15-IQ
PSDON 3232P-19-IQ
PSDON 4040S-19-IQ
PSDON 4040S-25-IQ
PSDON 5050T-25-IQ

Seat

Lever

Screw

Spring Pin

Key

TSX
TSX
TSX
TSX
TSX

LCL
LCL
LCL
LCL
LCL

SR
SR
SR
SR
SR

SP
SP
SP
SP
SP

HW
HW
HW
HW
HW

5-IQ
6-IQ
6-IQ
8-IQ
8-IQ

16-NX
20C-NX
20C-NX
32-NX
32-NX

LCS 5
10402352
10402352
LCS 8
LCS 8

5
5
5
8
8

3.0
4.0
4.0
5.0
5.0

gid

Ri
y
l
igh

PIN
M
CLA

35

MAL
NOR
RATE
THE
X10 G FEED
IN
N
R
U
T

High Feed Turning Inserts


FEEDTURN
ISCAR is introducing the PWXOL 3232P-10-TF-IQ
lever lock 18.5 lead angle toolholders, for fast feed,
up to 3 mm/rev and small, up to 2.8 mm D.O.C.
longitudinal turning. The new tools carry
WOMG 100716-T3P-IQ double-sided 6 negative
flank trigon inserts, for high feed turning of steel.
Due to their ability to run at extremely high feeds,
the new tools are used to reduce machining time
and costs.

36

WOMG 10-T3P-IQ

Double-Sided 6 Negative Side Flank Trigon Inserts, for High Feed Turning of Steel
95

95

18

80
l

r
di

Dimensions

di

10.86

15.88

7.94

1.60

IC8150

IC8250

Designation
WOMG 100716-T3P-IQ

Tough Hard

Recommended Machining
Data

ap
(mm)

f
(mm/rev)

1.00-2.80

1.50-3.00

For tools: PWLOR/LIQ PWXOR/LTFIQ

PWXOR/L-TF-IQ

Lever Lock Toolholders for Fast Feed Longitudinal Turning


Gr
h

18.5
Designation
PWXOR/L 2525M-10-TF-IQ
PWXOR/L 3232P-10-TF-IQ
PWXOR/L 4040S-10-TF-IQ

18

Ga

l2

Right-hand shown

l1

l1

l2

Ga

Gr

Insert

25.0
32.0
40.0

25.0
32.0
40.0

150.00
170.00
250.00

31.0
31.0
31.0

29.0
36.0
44.0

-6
-6
-6

-6
-6
-6

WOMG 1007-IQ
WOMG 1007-IQ
WOMG 1007-IQ

Insert type: WOMGT3PIQ

Spring pin

Spare Parts
Designation
PWXOR/L-TF-IQ

Seat

Screw

Lever

Key

Spring Pin

TWN 5-4-iq

SR LCS 5

LR 5

HW 3.0

SP D1.5-L10

Seat

Lever screw

Lever

PWLOR/L-IQ

Lever Lock and Dovetail Pocket Rigid Clamping Toolholders


for Unique Double-Sided Trigon Inserts

95

Gr

l2

Designation
PWLOR/L 2525M-10-IQ
PWLOR/L 3232P-10-IQ

95

Ga

95

Right-hand shown

l1

l1

l2

Ga

Gr

Insert

25.0
32.0

25.0
32.0

150.00
170.00

25.0
30.0

32.0
40.0

-6
-6

-6
-6

WOMG 1007

Insert type: WOMGT3PIQ

Spare Parts
Designation
PWLOR/L-IQ

Seat

Screw

Lever

Key

Spring Pin

TWN 5-4-iq

SR LCS 5

LR 5

HW 3.0

SP D1.5-L10

37

C
R3P

ake
e
r
b
ip

R3P Chipbreaker
for Rough Machining
Single-sided insert chipbreaker for rough
machining of steel
Reinforced cutting edge
Positive rake angle for smooth cutting
and reduced cutting forces

38

CNMM-R3P

Single-Sided 80 Rhombic Inserts for Rough Turning Applications of Steel

75

95
95

80
75

95

di

Dimensions

di

12.90
12.90
12.90
16.12
16.12
16.12
19.34
19.34
19.34
25.79

12.70
12.70
12.70
15.88
15.88
15.88
19.05
19.05
19.05
25.40

4.76
4.76
4.76
6.35
6.35
6.35
6.35
6.35
6.35
9.52

0.80
1.20
1.60
0.80
1.20
1.60
1.20
1.60
2.40
2.40

IC8150

Designation
CNMM 120408-R3P
CNMM 120412-R3P
CNMM 120416-R3P
CNMM 160608 R3P
CNMM 160612-R3P
CNMM 160616-R3P
CNMM 190612-R3P
CNMM 190616-R3P
CNMM 190624-R3P
CNMM 250924-R3P

Tough Hard

IC8250

Recommended Machining
Data

ap
(mm)

f
(mm/rev)

1.00-4.50
1.00-5.00
1.00-5.00
1.50-6.00
2.00-7.00
2.50-7.00
3.50-8.00
4.00-10.00
4.00-10.00
6.00-12.00

0.15-0.45
0.25-0.55
0.30-0.60
0.25-0.50
0.30-0.60
0.30-0.70
0.30-0.80
0.40-0.85
0.40-1.20
0.40-1.20

SNMM-R3P

Single-Sided Square Inserts for Rough Turning Applications of Steel


75

75

90

45
45

45

di
r

Dimensions

di

12.70
12.70
15.88
15.88
19.05
19.05
19.05
25.40

4.76
4.76
6.35
6.35
6.35
6.35
6.35
9.52

0.80
1.20
1.20
1.60
1.20
1.60
2.40
2.40

IC8150

Tough Hard

IC8250

Designation
SNMM 120408-R3P
SNMM 120412-R3P
SNMM 150612-R3P
SNMM 150616-R3P
SNMM 190612-R3P
SNMM 190616-R3P
SNMM 190624-R3P
SNMM 250924-R3P

75

Recommended Machining Data

ap

(mm)

(mm/rev)

1.50-4.50
2.00-5.00
2.50-8.00
2.50-8.00
3.00-8.00
3.50-10.00
5.00-12.00
5.00-15.00

0.25-0.60
0.30-0.70
0.30-0.70
0.30-0.70
0.30-0.70
0.30-0.70
0.40-1.00
0.40-1.00

39

UT

OF C

DEPTH m
MAX 35 m

HEAVY SUPERTURN
ISCAR is introducing the PLBOR/L 5050T-40 tools
and LOMX 402224-H6P insert for very heavy
turning applications.
The new tangentially clamped insert is made from the
tough IC8250 grade. It can machine at up to 35 mm
depth of cut and up to 2 mm/rev feed. The insert is
clamped on a very rigid lever lock pocket equipped
with a protective seat.
The new tools were designed for use in heavy industry
applications such as the power generation, marine and
large automotive parts.

40

SUP

ER

LOMX-H6P

Tangential Inserts with 4 Cutting Edges, for High Metal


Removal of Steel up to 35 mm D.O.C.

75

Designation
LOMX 402224-H6P

Recommended Machining Data

14.40

40.00

22.60

2.40

IC8250

Dimensions

ap
(mm)

f
(mm/rev)

7.00-35.00

1.00-2.00

PLBOR/L

Lever Lock Toolholders, for LOMX Tangentially


Clamped Super Heavy Turning Inserts

75

l1

l2
h

b
75

Designation
PLBOR/L 5050T-40
PLBOR/L 6060V-40

Right-hand shown

l1

l2

Ga

Gr

50.0
60.0

50.0
60.0

300.00
400.00

60.0
60.0

50.0
60.0

-6
-6

-6
-6

Spare Parts
Designation
PLBOR/L

Seat

Lever

Lever Screw

Seat Screw

Spring

Key

TLN 40

LR 8

SR 10643960

SR 10402265

SP D7.5XL23

HW 6.0

41

Y
HIGHL

RE
U
C
SE

PIN
M
CLA

TOP LEVER
ISCAR is introducing an upgraded lever lock to
improve the clamping rigidity of the popular and
user-friendly insert clamping system.
The new design actually combines the advantage of
the current lever with the extra clamping rigidity of the
top clamp method.
The current lever pushes the insert against the
pocket, exerting perpendicular force to the cutting
force. This method sometimes fails during interrupted
cut or heavy load applications, which cause the rear
side of the insert to rise.
The top clamp mechanism does provide high
clamping security, but on the other hand edge or
insert indexing is inconvenient and time consuming
and the top clamp obstructs the chip flow especially
during internal turning applications.

42

ISCARs new LR 4TL TOP LEVER combines the


advantages of both systems. It firmly holds the insert
in the pocket and also exerts an upper force on the
rear side of the insert. It leaves the insert rake face
unobstructed for free chip flow, while maintaining
convenient insert handling and extremely high
clamping security.
The new LR 4TL TOP LEVER can replace the
standard LR 4 lever in any tool.

Advantages
Insert locking in two directions from the top and
bottom provides better stability and rigidity.
This improves the tool life, increasing productivity in
comparison to the conventional lever.
There is no need to change tools as the top lever can
be clamped on our standard tools.

Conventional Locking of the Insert in One Direction

Top Lever Locking of the Insert in Two Directions

RE

CU
SE
Y
HIGHL

PIN
M
CLA

43

MAX

Ba
0
0
3

Turning Tools for


High Pressure Coolant
High temperature alloys produce a very high
temperature as they are being cut. By effectively
removing the heat, the chips become less ductile and
thus easier to break.
Shorter chips are easily managed - they do not tangle
around the workpiece or machine parts, so there is no
need to stop the process frequently.
Usually in conventional cooling the chip prevents
the coolant from reaching the insert rake face in the
cutting zone. The coolant stream of the JHP tools is
directed precisely between the insert rake face and the
flowing chip. This results in longer tool life and a much
more reliable process.
The use of high pressure coolant is growing as
manufacturers are looking for ways to reduce
cutting time, improve machining process reliability
and achieve longer tool life.
ISCARs new JHP tools provide all of
these advantages.

44

The coolant channels of the tools feature outlets


very close to the cutting edges, thus gaining the
following advantages:
Shorter machining time The cutting speed
can be increased by up to 200% when machining
titanium and heat resistant alloys.
Longer tool life tool life increases by up to 100%
not only on titanium and heat resistant alloys, but
also on stainless and alloy steels.
Improved chip control even on the most
ductile and problematic materials, small chips can
be obtained.
Very effective cooling down of the cutting edge,
which reduces sensitivity to heat fluctuations
Safer and more stable process
Enables higher cutting speeds
(increasing productivity)
JHP tools provide advantageous performance also
when conventional pressure is applied.

PWLNR/L-08X-JHP

Lever Lock Toolholders for HELITURN LD WNMX-HT/MW Trigon


Inserts with Channels for High Pressure Coolant
l2

Gr
h

h
Bar Max

1/8 BSPP

4
4

Central coolant direction


(8 rotation adjustment)

Frontal coolant hole

f
95

Designation
PWLNR/L 2525M-08X-JHP
PWLNR/L 3232P-08X-JHP

95

95

Frontal coolant
on/off screw

l1

l1

l2

Ga

Gr

Insert

25.0
32.0

25.0
32.0

150.00
170.00

33.0
33.0

32.0
40.0

-6
-6

-6
-6

WNMX 0807..-HT/MW
WNMX 0807..-HT/MW

Important: These tools should be used only with the HELITURNLD inserts For user guide see pages 54-62
Ga - Axial inclination
Insert types: WNMXHTW WNMXM4MW .

Spare Parts
Designation

Seat

Spring
Punch
Pin

Lever

Screw

Key

O-Ring

Plug

Cooling
Unit

Key
1

Key 2

PWLNR/L ...-08X-JHP

TWX 4

SP 4

LR 4D

SR 1172010

T-8/5

OR
6.4X0.9N

SR M4X4
TL360

CU-CWJHP

HW
2.0

HW 3.0

PN 3-4

PWLNR/L-08-JHP

Lever Lock Toolholders for Trigon Inserts with Channels for High Pressure Coolant
95

95

Gr

l2

h
Bar Max

1/8 BSPP
4
4

Central coolant direction


(8 rotation adjustment)

Designation
PWLNR/L 2525M-08-JHP
PWLNR/L 3232P-08-JHP

f
95

l1

Frontal coolant
on/off screw
Frontal coolant hole

l1

l2

Ga

Gr

Insert

25.0
32.0

25.0
32.0

150.00
170.00

33.0
33.0

32.0
40.0

-6
-6

-6
-6

WNMG 0804..
WNMG 0804..

For user guide see pages 54-62


Ga - Axial inclination
Insert type: WNGACeramic WNGAM3 (CBN) WNGAMC/M6 (CBN) WNMA/WNMAWG WNMGF3P WNMGGN WNMGM3M WNMGNF
WNMGNR WNMGPP WNMGTF WNMGTNM WNMGVL WNMGWF WNMGWG WNMMNM WNMZRF/LF .

Spare Parts
Designation

Seat

Spring
Pin

Punch

Lever

Screw

Plug

O-Ring

Cooling
Unit

Key

Key
1

Key
2

PWLNR/L-08-JHP

TWN
423

SP 4

PN 3-4

LR 4

SR 1172010

SR M4X4
TL360

OR
6.4X0.9N

CU-CWJHP

HW
2.0

HW
3.0

T-8/5

45

PCLNR/L-12X-JHP

Lever Lock Toolholders for CNMX-HT/MW HELITURNLD 80 Rhombic Inserts with


Channels for High Pressure Coolant

95
95

Gr
h

h
1/8 BSPP
4
4

Central coolant direction


(8 rotation adjustment)

Frontal coolant hole

f
l2

Designation
PCLNR/L 2525M-12X-JHP
PCLNR/L 3232P-12X-JHP

Bar Max

Frontal coolant
on/off screw

l1

l1

l2

Ga

Gr

Insert

25.0
32.0

25.0
32.0

150.00
170.00

33.0
33.0

32.0
40.0

-6
-6

-6
-6

CNMX 1207
CNMX 1207

Important: These tools should be used only with the HELITURNLD inserts For user guide see pages 54-62
These tools should be used only with the HELITURNLD inserts Ga - Axial inclination
Insert type: CNMXHTW CNMXM4MW

Spare Parts
Designation

Seat

Spring
Lever
Pin

Screw

Punch

Cooling
Unit

O-Ring

Key

Key 1 Key 2 Plug

PCLNR/L ...-12X-JHP

TCX 4

SP 4

SR 1172010

PN 3-4

CU-CWJHP

OR
6.4X0.9N

T-8/5

HW
2.0

LR 4D

HW
3.0

SR M4X4
TL360

PCLNR/L-12-JHP

Lever Lock Toolholders for 80 Negative Rhombic Inserts with Channels for
High Pressure Coolant

95
95

Gr
h

Bar Max

1/8 BSPP

4
4

Central coolant direction


(8 rotation adjustment)

l2
Designation
PCLNR/L 2525M-12-JHP
PCLNR/L 3232P-12-JHP

Frontal coolant hole

Frontal coolant
on/off screw

l1

l1

l2

Ga

Gr

Insert

25.0
32.0

25.0
32.0

150.00
170.00

33.0
33.0

32.0
40.0

-6
-6

-6
-6

CNMG 1204
CNMG 1204

For user guide see pages 54-62

Spare Parts

46

Designation

Seat

Spring
Pin

Lever

Screw

Punch

Cooling
Unit

O-Ring

Plug

Key

Key
1

Key
2

PCLNR/L-12-JHP

TCN
423

SP 4

LR 4

SR 1172010

PN 3-4

CU-CWJHP

OR
6.4X0.9N

SR M4X4
TL360

HW
2.0

HW
3.0

T-8/5

PDJNR/L-15-JHP

Lever Lock Toolholder for 55 Negative Inserts with


Channels for High Pressure Coolant

27
max

93

Gr
h

h
1/8 BSPP

4
4

Central coolant direction


(8 rotation adjustment)

f
93
l2

Designation
PDJNR/L 2525M-15-JHP

Bar Max

Frontal coolant
on/off screw

Frontal
coolant hole

l1

l1

l2

Ga

Gr

Insert

25.0

25.0

150.00

36.0

32.0

-6

-6

DNMG 1506

For user guide see pages 54-62

Spare Parts
Designation

Seat

Spring
Pin

Punch

Lever Screw

PDJNR/L 2525M-15-JHP

TDN
422

SP 4

PN 3-4

LR 4D

SR 1172010

Cooling
Unit

O-Ring

Plug

Key

Key 1

Key 2

CU-D-JHP

OR
6.4X0.9N

SR M4X4
TL360

T-8/5

HW 2.0

HW
3.0

SLANR/L-15-TANG-JHP

Screw Lock Toolholders for LNMX Tangentially Clamped Inserts


with Channels for High Pressure Coolant

93

Ga

Gr
h

h
1/8 BSPP

Bar Max

f
l2
Designation
SLANR/L 3232P-15 TANG-JHP

l1

l1

l2

Ga

Gr

Insert

32.0

32.0

170.00

30.0

40.0

-6

-6

LNMX 1506

ap max for facing 3.8 mm For user guide see pages 54-62

The tools with LNMX 1506 inserts


feature fixed coolant channels
Fixed coolant
Holes

Spare Parts
Designation
SLANL 3232P-15 TANG-JHP
SLANR 3232P-15 TANG-JHP

Seat

Screw

Screw 1

Torx Blade

T-Handle

Key

TLN 15L-HT
TLN 15R-HT

SR RS4
SR RS4

SR 34-535-SN
SR 34-535-SN

BLD T15/S7
BLD T15/S7

SW6-T-SH
SW6-T-SH

T-6/5
T-6/5

47

SRGCR/L-12-JHP

Screw Lock Toolholders for Round Inserts with 7


Clearance Angle and Channels for High Pressure
Coolant
Gr

Ga

h
1/8 BSPP

4
4

l2

Central coolant direction


(8 rotation adjustment)

Designation
SRGCR 2525M-12-JHP

Bar Max

l1

Frontal coolant hole

Frontal coolant
on/off screw

l1

l2

Ga

Gr

Insert

25.0

25.0

150.00

30.0

32.0

RCMT 1204

For user guide see pages 54-62


Insert type: RCMT12

Spare Parts
Designation

Seat

Seat
Screw

Key

Screw

Key 1

Cooling
Unit

O-Ring

Plug

Key 2

Key 3

SRGCR 2525M-12-JHP

TRC 4-0

SR TC-4

T-8/5

SR 16-212

T-20/5

CU-R-JHP

OR
6.4X0.9N

SR M4X4
TL360

HW 2.0

HW 3.0

C#-PWLNR/L-08X-JHP

Lever Lock Toolholders for HELITURN LD WNMX-HTW Trigon Inserts, with CAMFIX
Shank and Channels for High Pressure Coolant

95

95

Gr

Bar Max

4
4

SS

Central coolant direction


(8 rotation adjustment)

L3
l1

Designation
C6 PWLNR/L-45065-08X-JHP

SS

l1

L3

Ga

Gr

Insert

63

65.00

45.0

37.00

-6

-6

WNMX 0807..-HT/MW

Important: These tools were designed to be used only with the HELITURNLD inserts. For user guide see pages 54-62
Ga - Axial inclination
Insert type: WNMXHTW WNMXM4MW

Spare Parts
Designation

Seat

Spring
Pin

C6 PWLNR/L-45065-08X-JHP TWX 4 SP 4

48

Punch
PN 3-4

Lever

Screw

Cooling
Unit

O-Ring

Key

Key 1

Plug

LR 4D

SR 1172010

CU-CWJHP

OR
6.4X0.9N

T-8/5

HW 3.0

SR M5X5
TL360

C#-PWLNR/L-08-JHP

Lever Lock Toolholders for Trigon Inserts, with CAMFIX Exchangeable Heads and
Channels for High Pressure Coolant

95

95

Gr

Bar Max

4
4

Central coolant direction


(8 rotation adjustment)

SS
f L3
l1

Designation
C6 PWLNR/L-45065-08-JHP

Right-hand shown

SS

l1

L3

Ga

Gr

Insert

63

45.0

65.00

37.00

-6

-6

WNMG 0804

For user guide see pages 54-62


(1)

Ga - Axial inclination

Insert type: WNGACeramic WNGAM3 (CBN) WNGAMC/M6 (CBN) WNMA/WNMAWG WNMGF3P WNMGGN WNMGM3M WNMGNF
WNMGNR WNMGPP WNMGTF WNMGTNM WNMGVL WNMGWF WNMGWG WNMMNM WNMZRF/LF.

Spare Parts
Designation

Seat

Spring
Lever Screw
Pin

C6 PWLNR/L-45065-08-JHP

TWN
423

SP 4

LR 4

Punch

SR 117-2010 PN 3-4

Cooling
Unit

O-Ring

Key

Key 1

Plug

CU-CW-JHP

OR
6.4X0.9N

T-8/5

HW 3.0

SR M5X5
TL360

C#-PCLNR/L-12X-JHP

Lever Lock Tools for CNMX, 80 Negative Rhombic Inserts


and CAMFIX Heads with Channels for High Pressure Coolant

95
95

Gr

Bar Max

4
4

Central coolant direction


(8 rotation adjustment)

SS

L3
95
l1

Designation
C6 PCLNR/L-45065-12X-JHP

SS

l1

L3

Ga

Gr

Insert

63

45.0

65.00

20.00

54

-6

-6

CNMX 1207

Important: These tools were designed to be used only with the HELITURNLD inserts. For user guide see pages 54-62
Insert type: CNMXHTW CNMXM4MW

Spare Parts
Designation
C6 PCLNR/L-45065-12X-JHP

Seat
TCX 4

Spring
Pin
SP 4

Lever

Screw

LR 4D

SR 1172010

Punch

Cooling
Unit

O-Ring

Key

Key 1

Plug

PN 3-4

CU-CWJHP

OR
6.4X0.9N

T-8/5

HW 3.0

SR M5X5
TL360

49

C#-PCLNR/L-12-JHP

Lever Lock Toolholders for 80 Negative Rhombic Inserts and


CAMFIX Heads with Channels for High Pressure Coolant

95
95

Gr

4
4

Bar Max

Central coolant direction


(8 rotation adjustment)

SS

L3
95
l1

Designation
C6 PCLNR/L-45065-12-JHP

SS

l1

L3

Ga

Gr

Insert

63

45.0

65.00

20.00

54

-6

-6

CNMG 1204

For user guide see pages 54-62


(1)

Ga - Axial inclination

Insert type: CNGACeramic CNGAMC/M4 (CBN) CNGAR2/M2/F2 (CBN) CNGGM4HF/M4HM (CBN) CNMA CNMAMW4 (CBN)
CNMAT/M1/WG (CBN) CNMGCeramic CNMGF3P CNMGGN CNMGM3M CNMGNF CNMGNR CNMGWG
CNMG/CNGGPP CNMG/CNGGSF CNMG/CNGGTF CNMMHTW CNMMNM CNMMR3P CNMS12 (15) CNMZ.

Spare Parts
Designation

Spring
Lever Screw
Pin

Seat

C6 PCLNR/L-45065-12-JHP TCN 423

SP 4

LR 4

SR 1172010

Punch

Cooling
Unit

O-Ring

Key

PN 3-4

CU-CWJHP

OR
6.4X0.9N

HW 3.0 T-8/5

Key 1 Plug
SR M5X5
TL360

C#-PDJNR/L-15-JHP

Lever Lock Toolholders for Negative 55 Inserts with CAMFIX Exchangeable Heads
and Channels for High Pressure Coolant

93

27
max

Gr

Bar Max

Central coolant direction


(8 rotation adjustment)

SS

f
l1

Designation
C6 PDJNR-45065-15-JHP

SS

l1

Ga

Gr

Insert

63

45.0

65.00

-6

-6

58

DN.. 15..

For user guide see pages 54-62


Insert type: DNGACeramic DNGAMC/M4 (CBN) DNGAR2/M2 (CBN) DNGGM4HF/M4HM (CBN) DNMA DNMA (CBN) DNMGF3P DNMGGN
DNMGM3M DNMGNF DNMGNR DNMGPF DNMGVL DNMGWG DNMG/DNGGPP DNMG/DNGGSF DNMG/DNGGTF DNMMNM
DNMS12 DNMXHT.

Spare Parts

50

Designation

Seat

Spring
Lever
Pin

Screw

Punch

Cooling
Unit

O-Ring

Key

Key 1

Plug

C6 PDJNR-45065-15-JHP

TDN 422

SP 4

SR 117-2010

PN 3-4

CU-D-JHP

OR
6.4X0.9N

T-8/5

HW 3.0

SR M5X5
TL360

LR 4D

C#-SVJCR/L-16-JHP

Screw Lock Toolholders for 35 Rhombic Inserts with 7 Clearance Angle and
ISO 26623-1 Standard Exchangeable Shanks

93

Gr

4
4

50
max

Bar Max

Central coolant direction


(8 rotation adjustment)

SS

L3
l1

Designation
C6 SVJCR-45065-16-JHP

SS

l1

Ga

G r

L3

Insert

63

45.0

65.00

70

16.80

VCMT 1604

O-Ring

Key 1

For user guide see pages 54-62

Spare Parts
Designation

Seat

Seat
Screw

Key

Screw

C6 SVJCR-45065-16-JHP

TVC 3-1

SR TC-3

T-15/5

SR 16-236 P CU-V-JHP

Cooling
Unit

OR 6.4X0.9N T-8/5

Key 2

Plug

HW 2.5

SR M4X4 TL360

C#-SRGCR/L-12-JHP

Screw Lock Toolholders for Round Inserts with 7 Clearance Angle


and CAMFIX Exchangeable Shanks
Gr

Bar Max

4
4

Designation
C6 SRGCR-45065-12-JHP

Central coolant direction


(8 rotation adjustment)

a
f

L3

SS
l1

SS

l1

L3

Insert

63

45.0

65.00

60

16.00

RCMT 1204MO

For user guide see pages 54-62


Insert type: RCMT14

Spare Parts
Designation

Seat

Seat
Screw

Key

C6 SRGCR-45065-12-JHP TRC 4-0 SR TC-4 T-20/5

Screw

Key 1

Cooling
Unit

O-Ring

Key 2

Plug

SR 16-212

HW 3.0

CU-R-JHP

OR 6.4X0.9N

T-8/5

SR M5X5 TL360

51

SVJCR/L-16-JHP

Screw Lock Toolholders for 35 Rhombic Inserts with


7 Clearance Angle and Channels for High Pressure
Coolant
l2
Gr

Bar Max

1/8 BSPP
Central coolant direction
(8 rotation adjustment)

f
93

Designation
SVJCR/L 2525M-16-JHP

50
max

93

Ga

l1

l1

l2

Ga

Gr

Insert

25.0

25.0

150.00

42.0

32.0

VCMT 1604

For user guide see pages 54-62

Spare Parts
Designation
SVJCR/L 2525M-16-JHP

Seat

Seat Screw

Screw

Cooling Unit

O-Ring

Key

Key 1

Key 2

TVC 3-1

SR TC-3

SR 16-236 P

CU-V-JHP

OR 6.4X0.9N

T-15/5

HW 2.5

T-8/5

PVACR/L-JHP

Lever Lock Tools with Channels for High Pressure Coolant for 35 Positive Rhombic
Inserts for Swiss Automatic Machines
Gr

Ga

h
Bar Max

Th
f1

f
90

Designation
PVACR/L 1212H-11S-JHP
PVACR/L 1616H-11S-JHP

52
max

91

Th b
Th
l1

l2

Right-hand shown

l1

l2

Ga

Gr

Th

Insert

12.0
16.0

12.0
16.0

100.00
100.00

20.0
20.0

12.2
16.2

0
0

0
0

UNF 5/16
UNF 5/16

VC..1103
VC..1103

Insert types: VCETWF VCGTAS VCMTSM


For user guide see pages 54-62

Spare Parts

52

Designation

Lever

Locking Pin

Screw

Hex Flag Key

Plug

Cooling Unit

PVACR ...-11S-JHP

SL LV-2

SL PI-2 PIN

SR 10400611 SCREW

HW 2.0/5

SR 5/16UNF TL360

S-CU-JHP

PCLCR/L-JHP

Lever Lock Tools with Channels for High Pressure Coolant for 80 Positive
Rhombic Inserts for Swiss Automatic Machines

95
95

Gr

Ga

h
Bar Max

Th
f1

Th b

f
95
l2

Designation
PCLCR/L 1212H-09S-JHP
PCLCR/L 1616H-09S-JHP

Th
l1

Right-hand shown

l1

l2

f1

Ga

Gr

12.0
16.0

12.0
16.0

100.00
100.00

23.0
23.0

12.2
16.2

14.0
-

0
0

0
0

Th

Insert

UNF 5/16 CC.. 09T3


UNF 5/16 CC.. 09T3

Insert types: CCETWF CCGTAS CCGW/CCMWM2 (CBN) CCMT (CBN) CCMT (PCD) CCMT14 CCMTPF CCMTWG
CCMT/CCGT CCMT/CCGTSM
For user guide and coolant accessories see pages: 54-62

Spare Parts
Designation
PCLCL ...-09S-JHP

Lever

Locking Pin

Screw

Hex Flag Key

Plug

Cooling Unit

SL LV-3

SL PI-3

SR 10400150

HW 2.5/5

SR 5/16UNF TL360

S-CU-JHP

PDACR/L-JHP

Lever Lock Tools with Channels for High Pressure Coolant for 55 Positive
Rhombic Inserts for Swiss Automatic Machines

91

29
max

Ga

Gr
h

Bar Max

Th
Th b

f
a
Designation
PDACR/L 1212H-11S-JHP
PDACR/L 1616H-11S-JHP

Th
l1

l2

Right-hand shown

l1

l2

Ga

Gr

Th

Insert

12.0
16.0

12.0
16.0

100.00
100.00

28.0
28.0

12.2
16.2

0
0

0
0

UNF 5/16
UNF 5/16

DC..11T3
DC..11T3

Insert types: DCETWF DCGTAS DCGW/DCMWM2/S2 (CBN) DCMT (CBN) DCMT (PCD) DCMT14 DCMTPF DCMT/DCGT DCMT/DCGTSM
For user guide and coolant accessories see pages: 54-62

Spare Parts
Designation
PDACR/L-JHP

Lever

Locking Pin

Screw

Hex Flag Key

Plug

Cooling Unit

SL LV-3

SL PI-3

SR 10400150

HW 2.5/5

SR 5/16UNF TL360

S-CU-JHP

53

USER GUIDE

There are 5 various telescopic tubes intended


for various insert geometries (see table). Each
tube possesses a different profile optimized
for the specific geometry of the insert.
The flow rate for each tube is listed in the table below.

Flow Rate for Various JHP Nozzles


Insert

Channel Shape
Inside the
Nozzle Tube

Flow Rate liter/min

Nozzle
Tube

70 Bar

100 Bar

140 Bar

300 Bar

NZ-CW-JHP

17

20

24

35

NZ-D-JHP

16

19

22

32

NZ-V-JHP

11

13

15

22

NZ-R-JHP

14

16

19

29

NZ-S-JHP

18

21

25

37

Holes

15

18

21

32

Hole

1.82.6

2.13.4

2.53.6

3.74.8

Frontal Coolant
Hole (1)

The tools with LNMX 1506 inserts


feature fixed coolant channels.
Fixed
Coolant Holes

(1)

Frontal
Coolant Hole

54

USER GUIDE

For most of the tools which have a square


shank, a frontal coolant hole has been added
underneath the seat of the insert to enable coolant
flow directed to the flank area of the insert.
The frontal coolant jet increases the amount
of coolant to the cutting zone. By closing
or opening a screw, it acts as a valve that
monitors the rate of coolant flow.

Frontal
Coolant Hole

The SLAN-15-TANG JHP tools for LNMX 1506


inserts, SVJCR/L-16-JHP for VCMT 1604.. inserts
and all the high pressure coolant tools with CAMFIX
shanks do not have the frontal coolant channel option.
Frontal coolant hole
Frontal coolant
on/off screw

Plug Screw

Mounting Screw

Nozzle Tube
Housing
O-Ring

Frontal Coolant Hole


Frontal Coolant Channel
On/Off Screw

Copper Seal Washer 1/8

1/8" BSP Adaptation Nipple

MAX

Ba
0
30

H.P. Coolant Hose

55

USER GUIDE

Inconel 718 - Chip Control with


CNMX 120708-M4MW IC807 Vc = 70 m/min
Normal Pressure

High Pressure - 80 Bar

ap
mm

ap
mm

0.5

0.5

0.25

0.25

0.15

0.2

0.25

f mm/rev

0.15

0.2

0.35

f mm/rev

Test Report
Material: Titanium (Ti6Al4V)
Operation: Turning
Tool: PCLNL 2525M-12-JHP
Insert: CNMG 120412-PP IC20
ap: 2.5 mm
f: 0.3 mm/rev

Pressure Influence on Tool Life


t (min)

High Pressure

70
60
50
40
30
20
10
0

50

60

75

Cutting speed - Vc (m/min)


Normal pressure (6-8 bars)
High pressure (70 bars)

56

Pressure Influence on Chip Control


Normal Pressure

USER GUIDE

Test Report
Material: Stainless steel 316L
Operation: Turning
Tool: PCLNL 2525M-12-JHP
Insert: CNMG 120408-TF IC908
ap: 2.5 mm
f: 0.3 mm/rev

Pressure Influence on Tool Life

Pressure Influence on Chip Control

t (min)
30

High Pressure

Normal Pressure

25
20
15
10
5
0

175

200

225

250

Cutting speed - Vc (m/min)


Normal pressure (6-8 bars)
High pressure (70 bars)

Test Report
Material: Inconel 718 (46 HRC)
Operation: Turning
Tool: PCLNL 2525M-12-JHP
Insert: CNMG 120408-TF IC808
ap: 2.5 mm
f: 0.3 mm/rev

Pressure Influence on Tool Life


t (min)

Pressure Influence on Chip Control


High Pressure

25

Normal Pressure

20
15
10
5
0

50

60

Cutting speed - Vc (m/min)


Normal pressure (6-8 bars)
High pressure (70 bars)

57

USER GUIDE

Assembly and Safety Guidelines for


Using the JET HP Iso Turning Tools
Before use, please ensure that:
The machine door is in a fully closed position

ure
ress r
P
X
MA
0 Ba

14

The coolant hose is in the correct location and fully


tightened with all seals in position
A blank plug is inserted into the unused coolant hole
All O-rings and washers are in place
The coolant hose is tightened securely to the
toolholder and tool block, to prevent leakage of coolant

Coolant Input Plug


Mounting
Screw

Nozzle

Nozzle
Housing
Washer
Coolant
Input Plug

Mounting Screw

Plug Screw
Nozzle Tube

Housing

sure
Pres ar
X
A
M
0B

O-Ring

30

Frontal Coolant
Channel On/Off Screw

Copper Seal Washer 1/8


1/8" BSPP Adapting Nipple
H.P. Coolant Hose

Mounting Screw

ure
ress r
0 Ba

P
MAX

30

Plug Screw
Nozzle Tube

Housing
O-Ring

Important: Always pay attention not to exceed the maximum safe working pressure of 300 bar

58

ISOTURN JHP Tools

The unique high pressure coolant system is composed


of a static housing and telescopic tube to direct the
coolant exactly to the cutting edge of the insert. The
telescopic tube embedded in the housing skews right

USER GUIDE

and left, according to the working direction of the tool


(see drawing). The advantage of this system is that
there is no need to detach the housing of the tool
when changing an insert. This reduces setup time.

4
Central Coolant Direction
4
(8 Rotation Adjustment)

To mount or change an insert: Press on the


telescopic tube in a backward direction.
After indexing the insert cutting edge,
starting the coolant flow will extract the tube
automatically to its operating position.

Insert Indexing Procedure

59

USER GUIDE

Cooling Connection Accessories


Hoses
1L

BS

Thread
Size (Th)

Thread
Size (Th1)
2

BB

L
Dimensions

Designation
JHP HOSE G1/8-7/16-200BS
JHP HOSE G1/8-7/16-250BS
JHP HOSE G1/8-G1/8-200BB
JHP HOSE G1/8-G1/8-250BB
JHP HOSE 5/16-7/16-200BS
JHP HOSE 5/16-G1/8-200BS

Th

Th1

Max. Pressure (bar)

Fig.

200
250
200
250
200
200

G1/8-28 BSPP
G1/8-28 BSPP
G1/8-28 BSPP
G1/8-28 BSPP
5/16-24 UNF
5/16-24 UNF

7/16-20 UNF (Flare 37)


7/16-20 UNF (Flare 37)
G1/8-28 BSPP
G1/8-28 BSPP
7/16-20 UNF (Flare 37)
G1/8-28 BSPP

260
260
260
260
200
200

1
1
2
2
1
1

Adaptation Nipple
HEX 9/16

7/16-20 UNF
(Flare 37)

4.0
37
14

Designation
JHP NIPPLE G1/8-7/16 UNF

60

28.75

7.1

G1/8"-28 BSPP

13.8

USER GUIDE

JHP Connector

9
G1/8-28 BSPP

SW=12

11

6
4

5/16-24 UNF
13

25

Designation
JHP G1/8-5/16-24UNF

Copper Seal Washer

D d

Designation
JHP COPPER SEAL WASHER 1/8
JHP COPPER SEAL WASHER 5/16

15
11

10
8

1
1

61

62

SUMOCHAM DCN 12xD


ISCAR is expanding the drill length options by
adding the 12xD depth to diameter ratio, in a
diameter range of 12 to 25.9 mm.
The new DCN drills feature cylindrical shanks,
which enable clamping of the drill in hydraulic
toolholders (most recommended) or in
spring collets.

64

All drill bodies feature helical coolant holes.


Prior to using the 12xD drill, it is recommended
to drill a pre-hole by using a DCN 1.5xD drill or
a centering drill.
The new drills can be used in clad plates. The new
12 L/D ratio drills are commonly used in the heat
exchanger and other industries.

DCN R-12D

Indexable Head Drills with Coolant Holes and Cylindrical Shanks, Drilling Depth 12xD

L4

L1
Dk7

dh6 D3
L

Dimensions
Designation
DCN 120-144-16R-12D
DCN 125-150-16R-12D
DCN 130-156-16R-12D
DCN 135-162-16R-12D
DCN 140-168-16R-12D
DCN 145-174-16R-12D
DCN 150-180-20R-12D
DCN 160-192-20R-12D
DCN 170-204-20R-12D
DCN 180-216-25R-12D
DCN 190-228-25R-12D
DCN 200-240-25R-12D
DCN 210-252-25R-12D
DCN 220-264-25R-12D
DCN 230-276-32R-12D
DCN 240-288-32R-12D
DCN 250-300-32R-12D

D min(1)
12.00
12.50
13.00
13.50
14.00
14.50
15.00
16.00
17.00
18.00
19.00
20.00
21.00
22.00
23.00
24.00
25.00

D max
12.40
12.90
13.40
13.90
14.40
14.90
15.90
16.90
17.90
18.90
19.90
20.90
21.90
22.90
23.90
24.90
25.90

L
144.0
150.0
156.0
162.0
168.0
174.0
180.0
192.0
204.0
216.0
228.0
240.0
252.0
264.0
276.0
288.0
300.0

d
16.00
16.00
16.00
16.00
16.00
16.00
20.00
20.00
20.00
25.00
25.00
25.00
25.00
25.00
32.00
32.00
32.00

D3
20.00
20.00
20.00
20.00
20.00
20.00
25.00
25.00
25.00
32.00
32.00
32.00
32.00
32.00
42.00
42.00
42.00

L1
161.0
167.0
173.0
179.0
188.0
194.0
203.7
217.3
230.5
244.5
258.0
271.6
285.2
298.8
302.4
326.0
339.5

L4
48.0
48.0
48.0
48.0
48.0
48.0
50.0
50.0
50.0
56.0
56.0
56.0
56.0
56.0
60.0
60.0
60.0

Po. Size
12.0
12.0
13.0
13.0
14.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
23.0
24.0
25.0

Clamping Key
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 14-17.99
K DCN 14-17.99
K DCN 14-17.99
K DCN 14-17.99
K DCN 14-17.99
K DCN 18-21.99
K DCN 18-21.99
K DCN 18-21.99
K DCN 18-21.99
K DCN 22-26.99
K DCN 22-26.99
K DCN 22-26.99
K DCN 22-26.99

Prior to using the 12xD drill, it is recommended to drill a pre-hole by using a DCN 1.5xD drill or a centering drill.
(1)

Do not mount smaller drilling heads than specified range for drill body.

1.5xD

3xD

5xD

8xD 12xD

Standard Tools

65

DCNS Modular Drills for CHAMRING Holders


ISCAR is introducing the SUMO UNICHAM - new
drills without a flange; for chamfering operations by
using the standard CHAMRING modular chamfering
drill holders.
The SUMO UNICHAM combines the advantages of
the SUMOCHAM drills with those of the CHAMRING,
to chamfer around holes in a diameter range of 7.5 to
25.9 mm and L/D ratio of 3xD and 5xD.
The projection of the SUMO UNICHAM inserted into
the CHAMRING can be adjusted for various drilling
depths in blind- and through-hole applications for the

66

standard 30, 45and 60 chamfers, by using


XCGT inserts.
The SUMO UNICHAM drill is polished and features a
wiper along the tool body, providing improved surface
finish and smooth chip evacuation.
This new drill uses standard SUMOCHAM
ICP/K/M/N drilling heads.
Following the introduction of the SUMO UNICHAM,
ISCAR has also expanded the CHAMRING
chamfering drill holders to a new diameter range
of 21-25 mm.

DCNS-3D

Indexable Head Drills without a Flange and One Flat Shank, Drilling Depth 3xD,
Suitable for Chamfering Holders

L4

L1

dh6

Dk7
L

Dimensions
Designation
DCNS 075-022-080B-3D
DCNS 080-024-080B-3D
DCNS 085-025-090B-3D
DCNS 090-027-090B-3D
DCNS 095-029-100B-3D
DCNS 100-030-100B-3D
DCNS 105-032-110B-3D
DCNS 110-033-110B-3D
DCNS 115-035-120B-3D
DCNS 120-036-120B-3D
DCNS 125-037-130B-3D
DCNS 130-039-130B-3D
DCNS 135-041-140B-3D
DCNS 140-042-140B-3D
DCNS 145-044-150B-3D
DCNS 150-045-150B-3D
DCNS 160-048-160B-3D
DCNS 170-051-170B-3D
DCNS 180-054-180B-3D
DCNS 190-057-190B-3D
DCNS 200-060-200B-3D
DCNS 210-063-210B-3D
DCNS 220-066-220B-3D
DCNS 230-069-230B-3D
DCNS 240-072-240B-3D
DCNS 250-075-250B-3D
(1)

D min(1)
7.50
8.00
8.50
9.00
9.50
10.00
10.50
11.00
11.50
12.00
12.50
13.00
13.50
14.00
14.50
15.00
16.00
17.00
18.00
19.00
20.00
21.00
22.00
23.00
24.00
25.00

D max
7.90
8.40
8.90
9.40
9.90
10.40
10.90
11.40
11.90
12.40
12.90
13.40
13.90
14.40
14.90
15.90
16.90
17.90
18.90
19.90
20.90
21.90
22.90
23.90
24.90
25.90

L
22.5
24.0
25.5
27.0
28.5
30.0
31.5
33.0
34.5
36.0
37.5
39.0
40.5
42.0
43.5
45.0
48.0
51.0
54.0
57.0
60.0
63.0
66.0
69.0
72.0
75.0

d
8.00
8.00
9.00
9.00
10.00
10.00
11.00
11.00
12.00
12.00
13.00
13.00
14.00
14.00
15.00
15.00
16.00
17.00
18.00
19.00
20.00
21.00
22.00
23.00
24.00
25.00

L1
31.5
33.4
35.7
37.8
39.9
42.0
44.1
46.2
48.3
52.0
52.5
54.6
56.7
58.8
60.9
63.0
69.7
71.4
75.6
78.2
84.0
88.2
92.4
96.6
100.8
105.0

L4
43.0
43.0
43.0
43.0
43.0
43.0
43.0
43.0
43.0
43.0
43.0
45.0
45.0
45.0
45.0
45.0
48.0
48.0
48.0
54.0
54.0
54.0
60.0
60.0
60.0
60.0

Po. Size
7.0
8.0
8.0
9.0
9.0
10.0
10.0
11.0
11.0
12.0
12.0
13.0
13.0
14.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
23.0
24.0
25.0

Clamping Key
K DCN 6-9.99
K DCN 6-9.99
K DCN 6-9.99
K DCN 6-9.99
K DCN 6-9.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 14-17.99
K DCN 14-17.99
K DCN 14-17.99
K DCN 14-17.99
K DCN 14-17.99
K DCN 18-21.99
K DCN 18-21.99
K DCN 18-21.99
K DCN 18-21.99
K DCN 22-26.99
K DCN 22-26.99
K DCN 22-26.99
K DCN 22-26.99

Do not mount smaller drilling heads than specified range for drill body.

Insert types: FCP ICF2MCFRP ICK ICK2M ICM ICN ICP ICP2M

67

DCNS-5D

Indexable Head Drills without a Flange and One Flat Shank, Drilling Depth 5xD,
Suitable for Chamfering Holders
L4

L1

dh6

Dk7
L

Dimensions
Designation
DCNS 075-037-080B-5D
DCNS 080-040-080B-5D
DCNS 085-042-090B-5D
DCNS 090-045-090B-5D
DCNS 095-048-100B-5D
DCNS 100-050-100B-5D
DCNS 105-053-110B-5D
DCNS 110-055-110B-5D
DCNS 115-058-120B-5D
DCNS 120-060-120B-5D
DCNS 125-062-130B-5D
DCNS 130-065-130B-5D
DCNS 135-068-140B-5D
DCNS 140-070-140B-5D
DCNS 145-073-150B-5D
DCNS 150-075-150B-5D
DCNS 160-080-160B-5D
DCNS 170-085-170B-5D
DCNS 180-090-180B-5D
DCNS 190-095-190B-5D
DCNS 200-100-200B-5D
DCNS 210-105-210B-5D
DCNS 220-110-220B-5D
DCNS 230-115-230B-5D
DCNS 240-120-240B-5D
DCNS 250-125-250B-5D
(1)

D min(1)
7.50
8.00
8.50
9.00
9.50
10.00
10.50
11.00
11.50
12.00
12.50
13.00
13.50
14.00
14.50
15.00
16.00
17.00
18.00
19.00
20.00
21.00
22.00
23.00
24.00
25.00

D max
7.90
8.40
8.90
9.40
9.90
10.40
10.90
11.40
11.90
12.40
12.90
13.40
13.90
14.40
14.90
15.90
16.90
17.90
18.90
19.90
20.90
21.90
22.90
23.90
24.90
25.90

L
37.5
40.0
42.5
45.0
47.5
50.0
52.5
55.0
57.5
60.0
62.5
65.0
67.5
70.0
72.5
75.0
80.0
85.0
90.0
95.0
100.0
105.0
110.0
115.0
120.0
125.0

d
8.00
8.00
9.00
9.00
10.00
10.00
11.00
11.00
12.00
12.00
13.00
13.00
14.00
14.00
15.00
15.00
16.00
17.00
18.00
19.00
20.00
21.00
22.00
23.00
24.00
25.00

L1
46.5
49.4
52.7
55.8
58.9
62.0
65.1
68.2
71.3
76.0
77.5
80.6
83.7
86.8
89.9
93.0
101.7
105.4
111.6
116.2
124.0
130.2
136.4
142.6
148.8
155.0

L4
43.0
43.0
43.0
43.0
43.0
43.0
43.0
43.0
43.0
43.0
43.0
45.0
45.0
45.0
45.0
45.0
48.0
48.0
48.0
54.0
54.0
54.0
60.0
60.0
60.0
60.0

Po. Size
7.0
8.0
8.0
9.0
9.0
10.0
10.0
11.0
11.0
12.0
12.0
13.0
13.0
14.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
23.0
24.0
25.0

Clamping Key
K DCN 6-9.99
K DCN 6-9.99
K DCN 6-9.99
K DCN 6-9.99
K DCN 6-9.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 10-13.99
K DCN 14-17.99
K DCN 14-17.99
K DCN 14-17.99
K DCN 14-17.99
K DCN 14-17.99
K DCN 18-21.99
K DCN 18-21.99
K DCN 18-21.99
K DCN 18-21.99
K DCN 22-26.99
K DCN 22-26.99
K DCN 22-26.99
K DCN 22-26.99

Do not mount smaller drilling heads than specified range for drill body.

Insert types: FCP ICF2MCFRP ICK ICK2M ICM ICN ICP ICP2M

CHAMRING Initial Assembly

68

68

CHAMRING

Drill Holders for Drilling and Chamfering in One Operation

L1
D3

L4
Whistle notch shank

a
D2 D max
min

d2
d

L max
min

DCNS
3D(1)
Designation
CHAMRING 080-WN20-06
CHAMRING 090-WN20-06
CHAMRING 100-WN32-09
CHAMRING 110-WN32-09
CHAMRING 120-WN32-09
CHAMRING 130-WN32-09
CHAMRING 140-WN32-09
CHAMRING 150-WN32-09

NEW
NEW
NEW
NEW
NEW

CHAMRING
CHAMRING
CHAMRING
CHAMRING
CHAMRING
CHAMRING
CHAMRING
CHAMRING
CHAMRING
CHAMRING

160-WN32-09
170-WN32-09
180-WN32-09
190-WN32-09
200-WN32-09
210-WN40-09
220-WN40-09
230-WN40-09
240-WN40-09
250-WN40-09

DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...
DC...

075
080
085
090
095
100
105
110
115
120
125
130
135
140
145
150
160
170
180
190
200
210
220
230
240
250

DCM
3.5D(2)

DCNS
5D(3)

D
D
L
min max min

L
max

L
L
L
min max min

L
max

7.5
8
8.5
9
9.5
10
10.5
11
11.5
12
12.5
13
13.5
14
14.5
15
16
17
18
19
20
21
22
23
24
25

24
24.6
26.2
29.2
27.8
31.8
33.3
35.3
36.7
37.7
39.6
41.5
42.9
45
44.6
47.4
55.36
54.9
65.2
62.3
73.5
69.1
71.3
75.6
79
82.6

12.4
14
15.1
15.6
17.2
14.3
14.4
18
15.6
19.2
19.3
21.4
19.5
21.5
20.1
25.2
26.3
28.4
31
32.3
36.6

38
45
43
46.8
47
51.8
54.2
57.3
59.4
61.6
64.8
68
70.3
73.1
73.9
80.7
87.5
88.5
93
100
113
110
114.5
121.5
127
133

7.9
8.4
8.9
9.4
9.9
10.4
10.9
11.4
11.9
12.4
12.9
13.4
13.9
14.4
14.9
15.9
16.9
17.9
18.9
19.9
20.9
21.9
22.9
23.9
24.9
25.9

12.6
13.5
12.6
13
12.9
14.5
15.7
16.2
15.1
16.5
16.1
17.5
17.7
18.1
19.2
19.7
19.5
21.4
24.2
28.5
38.9
33.2
36.5
39.9
43.4
46.9

21.9
23
26.6
27.1
29.2
28.3
29.4
31
33.1
35.2
37.3
38.4
39.5
41.5
42.1
43.7
49.3
52.4
57
63.3
67.1

17.3
24.7
18.5
22.9
26
31.7
31.2
34.1
33.8
36.6
39.7
42.7
41.4
44.8
44
47.6
57
55.9
60
67
79
76
81
83
91
97

D2

L1

D3

25

18.8 47.4 50 20

XCGT 06...

25

19.8 47.4 50 20

XCGT 06...

10

38

24.9 67.3 60 32

XCGT 09...

11

38

25.9 67.3 60 32

XCGT 09...

12

38

26.9 67.3 60 32

XCGT 09...

13

38

27.9 67.3 60 32

XCGT 09...

14

38

28.4 67.3 60 32

XCGT 09...

15

38

29.4 67.3 60 32

XCGT 09...

16
17
18
19
20
21
22
23
24
25

38
38
38
38
38
50
50
50
50
50

30.4
31.4
32.4
33.4
34.4
35.4
36.4
37.4
38.4
39.4

XCGT
XCGT
XCGT
XCGT
XCGT
XCGT
XCGT
XCGT
XCGT
XCGT

67.3
67.3
67.3
75
75
84.4
84.4
84.4
84.4
84.4

L4 d2

Inserts

60
60
60
60
60
68
68
68
68
68

32
32
32
32
32
40
40
40
40
40

09...
09...
09...
09...
09...
09...
09...
09...
09...
09...

It is recommended to apply external coolant on the chamfering inserts Reduce the recommended feed and speed by 50% when machining maximum chamfer
size Lmin & Lmax dimensions are based on the 45 chamfering insert Chamfering angle (a) depends on the chamfering insert being used
(1)

When DCNS-3D is used (2) When DCM-3.5D is used

(3)

When DCNS-5D is used

Suitable drills: DCM-3.5D (7.5-20.9 mm 3.5xD) , DCNS-3D, DCNS-5D


Assembly Instructions
Insert the UNICHAMDRILL into the CHAMRING prior to clamping the chamfering inserts.
Adjust the UNICHAMDRILL protrusion by using the rear screw, then correct adjustment using the side clamping screw.
Attach the chamfering inserts.

Adjustment of UNICHAMDRILL Protrusion


Loosen the chamfering inserts clamping screws.
Loosen the side clamping screw.
Adjust the UNICHAMDRILL protrusion by using the rear screw, then correct adjustment using the side clamping screw.
Re-tighten the chamfering inserts.

Spare Parts
Designation
CHAMRING 8-9
CHAMRING 10-20
CHAMRING 21-25

Side Locking Screw

Side
Locking
Screw
Key

SR M6X6DIN916
SR M10X10DIN916
SR M16X16 DIN1835-B

HW 3.0
HW 5.0
HW 8.0

Back Screw

Back
Screw
Key

Insert
Screw

Torx
Key

SR M6X1S
SR M10X1.5S
SR M12X1.75S

HW 3.0
HW 5.0
HW 6.0

SR 14-560
SR 14-544/S
SR 14-544/S

T-8/53

Torx Blade

Handle

BLD T15/S7
BLD T15/S7

SW6-SD
SW6-SD

69

Flat SUMOCHAM Drilling Heads


ISCAR is extending the application range of the
successful SUMOCHAM drilling line by adding
flat face drilling heads.
The new flat face drilling heads are designated
FCP, designed for drilling steel components
(ISO P material group).
Drilling with the FCP inserts provides a nearly flat
bottom in the hole, which is required in a variety
of applications.

70

FCP Drill Head Features


Can be mounted on any SUMOCHAM drill
featuring the appropriate pocket size.
The recommended cutting conditions for the FCP
drilling heads are the same as those recommended
for ICP drilling heads.
The FCP drilling heads are made from IC908 TiAlN
PVD coated grade.

FCP

Exchangeable Flat Bottom DCN Drill Heads,


for Carbon and Alloy Steel (ISO P Materials)
D
D2

0.7
60

L6
S

Designation
FCP 080
FCP 085
FCP 090
FCP 095
FCP 100
FCP 105
FCP 110
FCP 115
FCP 120
FCP 125
FCP 130
FCP 135
FCP 140
FCP 145
FCP 150
FCP 155
FCP 160
FCP 165
FCP 170
FCP 175
FCP 180
FCP 185
FCP 190
FCP 195
FCP 200
FCP 205
FCP 210
FCP 215
FCP 220
FCP 225
FCP 230
FCP 235
FCP 240
FCP 245
FCP 250
FCP 255

D2

L6

8.00
8.50
9.00
9.50
10.00
10.50
11.00
11.50
12.00
12.50
13.00
13.50
14.00
14.50
15.00
15.50
16.00
16.50
17.00
17.50
18.00
18.50
19.00
19.50
20.00
20.50
21.00
21.50
22.00
22.50
23.00
23.50
24.00
24.50
25.00
25.50

2.44
2.44
2.55
2.55
2.89
2.89
2.98
2.98
3.13
3.13
3.52
3.52
3.81
3.81
4.24
4.24
4.06
4.06
4.14
4.14
4.16
4.16
4.25
4.25
6.56
6.56
6.92
6.92
7.13
7.13
7.42
7.42
7.45
7.45
7.54
7.54

4.00
4.00
4.20
4.20
4.40
4.40
4.60
4.60
4.80
4.80
5.10
5.10
5.50
5.50
5.93
5.93
6.30
6.30
6.60
6.60
6.88
6.88
7.20
7.20
8.20
8.20
8.60
8.60
8.90
8.90
9.30
9.30
9.70
9.70
10.10
10.10

0.39
0.39
0.41
0.41
0.47
0.47
0.54
0.54
0.56
0.56
0.58
0.58
0.61
0.61
0.65
0.65
0.69
0.69
0.70
0.70
0.72
0.72
0.74
0.74
1.07
1.07
1.09
1.09
1.11
1.11
1.13
1.13
1.16
1.16
1.20
1.20

IC908

Dimensions

l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l

Intermediate sizes are available on request.

Typical Application

71

ICF-2M-CFRP

Double Margin Drilling Heads for CFRP and


Titanium CFRP Laminates, Carried by DCN Drills
-C

-C-TI

Designation
ICF 0635-2M-C
ICF 0794-2M-C
ICF 0952-2M-C
ICF 1111-2M-C
ICF 1270-2M-C
ICF 0635-2M-C-TI
ICF 0794-2M-C-TI
ICF 0952-2M-C-TI
ICF 1111-2M-C-TI
ICF 1270-2M-C-TI

6.35
7.94
9.52
11.11
12.70
6.35
7.94
9.52
11.11
12.70

4.00
4.60
5.80
6.60
7.00
4.00
4.60
5.80
6.60
7.00

120
120
120
120
120
135
135
135
135
135

-C suffix, for CFRP materials -C-TI suffix, for hybrid titanium-CFRP laminates

P M K N S H
3

Diamond coated grade for drilling


CFRP (Carbon Fiber Reinforced
Plastic) and titanium CFRP laminates

POSITE
COM
FOR ATERIALS
M

72

IC107

Dimensions

l
l
l
l
l
l
l
l
l
l

POSITE
COM
FOR
MATERIALS

73

HIGH

TABLE

FEEDS

SUMOGUN
ISCAR is introducing the new SUMOGUN line for
deep drilling applications of a diameter
range 12 to 25 mm (total length of 1500 mm).

The SUMOGUN provides the ability to clamp different


heads according to the material and application type.

The SUMOGUN deep drill line features two straight


flutes with a standard SUMOCHAM head. The
heads fullyeffective design enables the SUMOGUN
drill to run at higher table feeds in comparison to
common gundrills on the market.

The SUMOGUN will be available as specially tailored,


per customer request.

SUMOGUN Ordering Format

L1
Tube
Dk7
Connector

SUMOCHAM
Drilling Head

Designation
MNGDT 15.00-1100-23

74

Driver Code

Driver

D
Required

L
Drilling Length

L1
Total Length

Driver
Code

Workpice
Material

15.00

1100

1160

23

AISI 4340

T
CIENHANISM
EFFI MEC
NG
KI
C
LO

Heavy Duty Grooving System


New line for deep heavy grooving with
a unique frontal locking mechanism.
Features
Very rigid dovetail clamping
User-friendly locking mechanism with
frontal access, just a half-turn to
clamp / unclamp the insert

76

No need to fully extract the screw (means


no falling parts)
Unobstructed chip flow - no upper jaw or
screw cavity
Wide variety of standard sizes in the range of
10 to 20 mm
The new blades carry a cartridge system that
provides additional security for the blades

THDR/L-IQ

External Holders for Wide Grooving Inserts


l1

G1/8

h
l2

h4

b
Left-hand shown

Tmax-r
Designation
THDR/L 2525-10T20-IQ
THDR/L 3232-10T20-IQ
THDR/L 2525-12T20-IQ
THDR/L 3232-12T20-IQ
THDR/L 2525-14T20-IQ
THDR/L 3232-14T20-IQ
THDR/L 3232-16T40-IQ
THDR/L 4040-16T50-IQ
THDR/L 3232-18T40-IQ
THDR/L 4040-18T50-IQ
THDR/L 3232-20T40-IQ
THDR/L 4040-20T50-IQ

Tmax-r

l1

h4

l2

10.00
10.00
12.00
12.00
14.00
14.00
16.00
16.00
18.00
18.00
20.00
20.00

20.00
20.00
20.00
20.00
20.00
20.00
40.00
40.00
40.00
40.00
40.00
40.00

25.0
32.0
25.0
32.0
25.0
32.0
32.0
40.0
32.0
40.0
32.0
40.0

25.0
32.0
25.0
32.0
25.0
32.0
32.0
40.0
32.0
40.0
32.0
40.0

170.00
170.00
170.00
170.00
170.00
170.00
170.00
170.00
170.00
180.00
180.00
180.00

9.20
11.00
13.00
9.20
11.00
13.00
14.80
16.50
18.00
14.80
16.50
18.00

20.4
19.5
18.5
27.4
26.5
25.5
24.6
23.8
23.0
32.6
31.8
23.0

8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
-

30.0
30.0
30.0
30.0
30.0
30.0
48.0
48.0
48.0
-

For grooving only


Insert type: TIGERIQ

Spare Parts
Designation
THDR/L 2525-10T20-IQ
THDR/L 3232-10T20-IQ
THDR/L 2525-12T20-IQ
THDR/L 3232-12T20-IQ
THDR/L 2525-14T20-IQ
THDR/L 3232-14T20-IQ
THDR/L 4040-16T50-IQ
THDR 3232-16T40-IQ
THDR/L 3232-20T40-IQ
THDR/L 4040-20T50-IQ

Screw

Torx Blade

T-Handle

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD

SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T

M5X4
M5X4
M5X4
M5X4
M5X4
M5X4
M5X4
M5X4
M5X4
M5X4

T15/S7
T15/S7
T15/S7
T15/S7
T15/S7
T15/S7
T20/S7
T20/S7
T20/S7
T20/S7

T
CIENHANISM
EFFI MEC
NG
LOCKI

77

THBR/L/N-IQ

Blades Carrying Cartridges for Wide Grooving Inserts


THBN

T blade

THBR
B1 h1

Designation
THBN 53K-10-IQ
THBR/L 53K-12-IQ
THBR/L 53K-14-IQ

l1

T blade

Tmax-r

l1

h1

B1

10.00-12.00
12.00-14.00
14.00-16.00

100.0
100.0
100.0

93.00
93.00
93.00

9.00
10.80
12.80

260.00
260.00
260.00

45.0
45.0
45.0

52.6
52.6
52.6

If D (workpiece) is smaller than 200 mm, then Tmax=98. If D (workpiece) is larger than 200 mm, then Tmax=93.

Spare Parts
Designation
THBR/L/N-IQ

Screw

Key

SCREW M6-26912-M

T-20/51

CR THDN-IQ

Cartridges for Blades Carrying Wide Grooving Inserts


l1

h1 30

Designation
CR THDR-10-IQ
CR THDN-12-IQ
CR THDN-14-IQ

78

h1

l1

10.00-12.00
12.00-14.00
14.00-16.00

4.6
5.5
6.5

23.7
23.7
23.7

21.70
23.00
24.00

9.20
11.00
13.00

TIGER-IQ

Utility Inserts for External Heavy Grooving, Single-Ended for Deep Machining

S
d1
60.5

W
R

l
Recommended
Machining Data

Designation
TIGER 1008Y-IQ
TIGER 1212Y-IQ
TIGER 1415Y-IQ
TIGER 1615Y-IQ
TIGER 1820Y-IQ
TIGER 2020Y-IQ

W0.08

R0.05

d1

10.00
12.00
14.00
16.00
18.00
20.00

0.80
1.20
1.50
1.50
2.00
2.00

5.05
5.05
5.05
6.35
6.35
6.35

13.30
14.10
16.10
20.00
20.90
22.00

5.50
5.50
5.50
6.50
6.50
6.50

IC808

Dimensions

l
l
l
l
l
l

f groove

(mm/rev)
0.20-0.35
0.20-0.40
0.22-0.45
0.22-0.50
0.25-0.55
0.25-0.60

T
CIENHANISM
EFFI MEC
NG
KI
C
LO

79

T SIDENISM
N
IE
C
EFFI G MECHA
N
LOCKI

GEHSR\L-SL Tools with


Side Clamping Mechanism
ISCAR is introducing the new GEHSR/L-SL tool
family for Swiss-type and screw machines. These
new tools with a unique clamping mechanism can
solve the main problems related to insert clamping
and replacement on Swiss-type and screw machines.
They are an improved style of the current GEHSR/L
screw-clamped tools.
The design of the Swiss-type machine turret makes
it difficult or sometimes even impossible to replace
inserts on standard screw-clamped tools without
removing the tool from the machine.

80

The newly developed user-friendly system enables


clamping the insert by using the key from either free
side of the tool. This dramatically shortens insert
indexing time.
The GEHSR/L-SL tools are available in 10, 12
and 16 mm shank sizes, carrying the GEPI and
GEMI inserts with different geometries in a range of
2.2 to 3.2 mm widths.

GEHSR/L-SL

External Machining Tools with Side Clamping Mechanism,


for Swiss-Type and Automatic Machines
l1

l2
H2 h F1

h
h4

W
Tmax-r

Designation
GEHSR/L 10-2-SL
GEHSR/L 12-2-SL
GEHSR/L 16-2-SL

f2

Left-hand shown

W min

W max

Tmax-r

l1

h4

f2

l2

F1

H2

10.0
12.0
16.0

2.20
2.20
2.20

3.20
3.20
3.20

6.80
6.80
6.80

10.0
12.0
16.0

120.00
120.00
120.00

9.1
11.1
15.1

2.0
-

2.00
-

1.80
1.80
1.80

18.0
18.0
18.0

8.0
8.0
8.0

15.0
17.0
21.0

Insert type: GEMI GEPI GEPI (full radius) GEPIMT GEPIWT

Spare Parts
Designation
GEHSR/L...-SL

Clamping Device

Clamp Screw

Plug

Hex Flag Key

PIN-22435

SR M5-24145

SR M5X3.5PL

HW 2.5/5

Clamping Pin
PIN-22435

Screw
SR M5-24145
(Key: HW 2.5/5)
Sealing Screw
SR M5x3.5PL
(Key: HW 2.5/5)

Insert

81

T SIDENISM
N
IE
C
EFFI G MECHA
N
LOCKI

Upgraded SWISSCUT Line


The same tool and insert can be used in both front
and back clamping
50% less inventory
Insert indexing without removing the screw
ISCAR is upgrading the SWISSCUT line. The new
inserts feature an innovative oval-shaped hole that
enables 2 important improvements.
In the existing line different tools and inserts are used
for back and front clamping orientations.

82

The new clamping design uses a special screw that


can be accessed and operated from both
tool sides.
In our existing line, the screw has to be fully removed
for insert indexing. As the clamping screw is small, it
can easily fall and disappear inside the machine or on
the floor.
In the upgraded line the insert can be indexed without
the need to fully remove the screw. Therefore, there is
no risk of falling parts and indexing is easier
and faster.

SCHR/L-BF

Grooving and Turning Holders, for Swiss-Type and


Automatic Machines - Back and Front Clamping
l1

SCHR 0810-22BF

h
h4

Tmax-r

l2

Left-hand shown

Designation
SCHR/L 0810-22BF
SCHR/L 10-22BF
SCHR/L 12-22BF
SCHR/L 16-22BF
(1)

l1

h4

l2

Tmax-r(1)

W min

W max

8.0
10.0
12.0
16.0

10.0
10.0
12.0
16.0

125.00
125.00
125.00
125.00

2.0
-

24.0
-

8.00
8.00
8.00
8.00

0.50
0.50
0.50
0.50

2.50
2.50
2.50
2.50

See insert dimensions

Spare Parts
Designation
SCHR/L-BF

Clamp Screw

Key

SR M4X0.7-19425

T-8/5

SCIR/L-22BF-AR/AL

Turning Inserts with a Frontal Relief Angle


3.0

22.0

Gr

7.0
Tc

Tmax-r
R

fa

Left-hand shown

Designation
SCIL 22BF-AL000
SCIR 22BF-AR000
SCIL 22BF-AL010
SCIR 22BF-AR010
(1)

Recommended Machining Data

R0.02

Tc(1)

fa

Gr

0.00
0.00
0.10
0.10

8.0
8.0
8.0
8.0

8.0
8.0
12.0
12.0

16
16
8
8

IC1008

Dimensions

l
l
l
l

ap

(mm)

(mm/rev)

0.05-3.80
0.05-3.80
0.12-3.80
0.12-3.80

0.01-0.15
0.01-0.15
0.01-0.15
0.01-0.15

Tc- clearance for face turning for Dmax 16 mm

83

SCIR/L-22BF-BR/BL
Back Turning Inserts

60

22.0
7.0

12

0.5

0.5

3.0

5.0
Left-hand shown

Designation
SCIL 22BF-BL000
SCIR 22BF-BR000
SCIL 22BF-BL010
SCIR 22BF-BR010

Recommended Machining Data


IC1008

Dimensions

R0.02
0.00
0.00
0.10
0.10

ap

l
l
l
l

(mm)

(mm/rev)

0.05-3.00
0.05-3.00
0.12-3.00
0.12-3.00

0.01-0.15
0.01-0.15
0.01-0.15
0.01-0.15

SCIR/L-22BF-ER/EL

Back Turning Inserts for Short Chipping Materials

22.0
15

7.0

60

0.7 0.2

0.5

3.0

5.0

Left-hand shown

Designation
SCIR/L 22BF-EL000
SCIR 22BF-ER000

Recommended Machining Data


IC1008

Dimensions

R0.02
0.00
0.00

ap

l
l

(mm)

(mm/rev)

0.05-2.50
0.05-2.50

0.01-0.15
0.01-0.15

SCIR/L-22BF-NP

Grooving Turning and Parting Inserts


22.0
7.0
R

Tc
3.0

Tmax-r

Designation
SCIR/L 22BF-150NP005
SCIR/L 22BF-200NP005
SCIR/L 22BF-250NP005
(1)

84

Recommended Machining Data

W0.02

R0.02

Tmax-r

Tc(1)

1.50
2.00
2.50

0.05
0.05
0.05

6.00
6.00
6.00

8.0
8.0
8.0

Tc- clearance for face turning for Dmax 16 mm

IC1008

Dimensions

l
l
l

ap

f turn

f groove

(mm)

(mm/rev)

(mm/rev)

0.05-1.80
0.05-2.50
0.05-3.10

0.02-0.11
0.03-0.15
0.03-0.19

0.02-0.07
0.03-0.09
0.03-0.11

SCIR/L-22BF-N/L/R

Grooving and Parting Inserts


Workpiece

3.0

22.0

7
7.0

Tmax-r

Tc

SCIL 22BF-...N...

Tc

16

W
SCIL 22BF-...L...
R

Tmax-r

Left-hand shown

Recommended
Machining Data

Designation
SCIR/L 22BF-050N000
SCIR/L 22BF-100N000
SCIR/L 22BF-150N000
SCIR/L 22BF-200N010
SCIL 22BF-100L16
SCIR 22BF-100R16
SCIL 22BF-150R/L16
SCIR 22BF-150R/L16
SCIL 22BF-200L16
SCIR 22BF-200R16
(1)

W0.02

Tmax-r

Tc(1)

0.50
1.00
1.50
2.00
1.00
1.00
1.50
1.50
2.00
2.00

0.00
0.00
0.00
0.10
0.00
0.00
0.00
0.00
0.00
0.00

1.80
4.00
6.00
8.00
4.00
4.00
6.00
6.00
8.00
8.00

5.5
5.5
8.0
8.0
5.5
5.5
8.0
8.0
8.0
8.0

IC1008

Dimensions

f groove

(mm/rev)
0.02-0.04
0.03-0.05
0.03-0.07
0.03-0.09
0.02-0.04
0.02-0.04
0.03-0.06
0.03-0.06
0.03-0.07
0.03-0.07

l
l
l
l
l
l
l
l
l
l

Tc- clearance for face turning for Dmax 16 mm

SCIR/L-22BF-MTR/MTL

60 Partial Profile Threading Inserts, for Swiss Type


Automatics and Small CNC Lathes
22.0
7.0
Y

60

Designation
SCIL 22BF-MTL003
SCIR 22BF-MTR003
SCIL 22BF-MTR/L007
SCIR 22BF-MTR/L007
SCIL 22BF-MTL010
SCIR 22BF-MTR010

Pmin

Pmax

TPI max

TPI min

0.03
0.03
0.07
0.07
0.10
0.10

0.4
0.4
0.5
0.5
0.8
0.8

0.30
0.30
0.70
0.70
0.90
0.90

0.90
0.90
1.10
1.10
1.70
1.70

83
83
36
36
28
28

28
28
23
23
15
15

IC1008

Dimensions

l
l
l
l
l
l

Pitch max <0.175xD, TPI min <5.7/D

85

RIGIDtem
&
K
QUIC ing sys
p
Clam

High Precision Holders


for PICCO Inserts
The growing demands for high accuracy and flexibility
in clamping orientation have led ISCAR to develop a
new advanced line of PICCO holders.
The PICCOACE features a unique patented
clamping system which sets new standards for three
highly important properties: accuracy, rigidity and
flexibility of clamping orientation.

86

PICCO ACE

Collet Chuck Holders for PICCOCUT Inserts

Designation
Designation
PICCO ACE 12-4
PICCO ACE 12-4
PICCO ACE 12-5
PICCO ACE 12-5
PICCO ACE 16-4
PICCO ACE 16-4
PICCO ACE 16-5
PICCO ACE 16-5
PICCO ACE 16-6
PICCO ACE 16-6
PICCO ACE 16-7
PICCO ACE 16-7
PICCO ACE 20-4
PICCO ACE 20-4
PICCO ACE 20-5
PICCO ACE 20-5
PICCO ACE 20-6
PICCO ACE 20-6
PICCO ACE 20-7
PICCO ACE 20-7
PICCO ACE 22-4
PICCO ACE 22-4
PICCO ACE 22-5
PICCO ACE 22-5
PICCO ACE 22-6
PICCO ACE 22-6
PICCO ACE 22-7
PICCO ACE 22-7

12.00
12.00
12.00
12.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
20.00
20.00
20.00
20.00
20.00
20.00
20.00
20.00
22.00
22.00
22.00
22.00
22.00
22.00
22.00
22.00

d2
4
5
4
5
6
7
4
5
6
7
4
5
6
7

d2
4
5
4
5
6
7
4
5
6
7
4
5
6
7

D3
14.5
14.5
14.5
14.5
20.0
20.0
14.5
14.5
20.0
20.0
14.5
14.5
20.0
20.0

D3
L

14.5
85
14.5
85
14.5
85
14.5
85
20.0
85
20.0
85
14.5
100
14.5
100
20.0
100
20.0
100
14.5
100
14.5
100
20.0
100
20.0
100

L
L5

85
23
85
23
85
23
85
23
85
23
85
23
100
23
100
23
100
23
100
23
100
23
100
23
100
23
100
23

L3
55
55
58.5
58.5
58.5
58.5
73.5
73.5
73.5
73.5
73.5
73.5
73.5
73.5

L5
23
23
23
23
23
23
23
23
23
23
23
23
23
23

T
10.3
10.3
14
14
14
14
18
18
18
18
20
20
20
20

L3

Wrench
55
Wrench
55
Wrench
58.5
Wrench
58.5
Wrench
58.5
Wrench
58.5
Wrench
73.5
Wrench
73.5
Wrench
73.5
Wrench
73.5
Wrench
73.5
Wrench
73.5
Wrench
73.5
Wrench
73.5
Wrench

T
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE

10.3
4-5
10.3
4-5
14
4-5
14
4-5
14
6-7
14
6-7
18
4-5
18
4-5
18
6-7
18
6-7
20
4-5
20
4-5
20
6-7
20
6-7

Wrench
Cap Ace
Wrench ACE
CAP ACE 4
Wrench ACE
CAP ACE 5
Wrench ACE
CAP ACE 4
Wrench ACE
CAP ACE 5
Wrench ACE
CAP ACE 6
Wrench ACE
CAP ACE 7
Wrench ACE
CAP ACE 4
Wrench ACE
CAP ACE 5
Wrench ACE
CAP ACE 6
Wrench ACE
CAP ACE 7
Wrench ACE
CAP ACE 4
Wrench ACE
CAP ACE 5
Wrench ACE
CAP ACE 6
Wrench ACE
CAP ACE 7

4-5
4-5
4-5
4-5
6-7
6-7
4-5
4-5
6-7
6-7
4-5
4-5
6-7
6-7

Holders are suitable for left- and right-hand PICCO inserts

Pins

Locking
shim

Body

cap

Wrench

Locking shim

Insert
Pin

cap

87

ping G
m
a
l
IN
C
N
HI
RE
C
SECU CE MA
FA
FOR

Tang-Grip Tangentially Clamped


Single-Ended Inserts for Face Grooving
System Features
Very rigid clamping in a tangentially oriented pocket
Designed for face grooving in 25 to 500 mm
penetration diameter range
Enables machining at very high feed rates and
interrupted cuts, providing excellent surface finish
Offers a free, unobstructed chip flow, since there is
no upper jaw as in the other clamping systems
(very important in deep grooving applications)
The combination of tangential clamping and free
chip flow results in very high reliability, improved
tool and pocket life
Provides a solution to the problem of inserts being
pulled out during retraction

88

The same insert can be used for both right- and


left-hand tools
The combination of the C-type chipformer and the
SUMO TEC grade IC808 provides excellent
performance on a wide range of materials and
cutting conditions
The new tools are equipped with a user-friendly
clamping and extraction device




TANG-GRIP face machining line includes


single- and double-ended blades and inserts in
3 and 4 mm widths in the most advanced IC808
SUMO TEC grade. The blades are in a standard
size, which fit ISCARs standard blocks.

TNF-M

Face Grooving Single-Ended Inserts for Machining


Stainless Steel and High Temperature Alloys

Designation
TNF 3M-IQ
TNF 4M-IQ
TNF 5M-IQ
TNF 6M-IQ

Recommended Machining Data

W0.05

3.00
4.00
5.00
6.00

0.30
0.25
0.35
0.35

IC808

Dimensions

l
l
l
l

f face-groove

(mm/rev)
0.08-0.10
0.08-0.12
0.12-0.20
0.12-0.20

TNF-P

Face Grooving Single-Ended Inserts for Machining Steel

Designation
TNF 3P-IQ
TNF 4P-IQ
TNF 5P-IQ
TNF 6P-IQ

Recommended Machining Data

W0.05

3.00
4.00
5.00
6.00

0.30
0.25
0.35
0.35

IC808

Dimensions

l
l
l
l

f face-groove

(mm/rev)
0.10-0.15
0.10-0.15
0.12-0.20
0.12-0.20

ping G
m
a
l
C
NIN
HI
RE
C
SECU CE MA
FA
FOR
89

TNFFA-IQ

Reinforced Face Grooving Blades


f
D1
h1 B1
l1

A2

Right-hand shown

Tmax-a
Designation
TNFFA 30R/L-3IQ
TNFFA 35R/L-3IQ
TNFFA 40R/L-3IQ
TNFFA 46R/L-3IQ
TNFFA 54R/L-3IQ
TNFFA 65R/L-3IQ
TNFFA 80R/L-3IQ
TNFFA 35R/L-4IQ
TNFFA 45R/L-4IQ
TNFFA 60R/L-4IQ
TNFFA 80R/L-4IQ
TNFFA 40R/L-5IQ
TNFFA 50R/L-5IQ
TNFFA 70R/L-5IQ
TNFFA 100R/L-5IQ
TNFFA 45R/L-6IQ
TNFFA 60R/L-6IQ
TNFFA 80R/L-6IQ
TNFFA 110R/L-6IQ
(1)

Minimum penetration diameter

(2)

D1 min(1)

D1 max(2)

Tmax-a

B1

h1

l1

A2

3.00
3.00
3.00
3.00
3.00
3.00
3.00
4.00
4.00
4.00
4.00
5.00
5.00
5.00
5.00
6.00
6.00
6.00
6.00

30.0
35.0
40.0
46.0
54.0
65.0
80.0
35.0
45.0
60.0
80.0
45.0
60.0
80.0
100.0
45.0
60.0
75.0
100.0

35.0
40.0
46.0
54.0
65.0
80.0
100.0
45.0
60.0
80.0
130.0
50.0
70.0
100.0
180.0
60.0
80.0
110.0
300.0

19.00
19.00
23.00
25.00
26.00
27.00
27.00
25.00
25.00
27.00
27.00
25.00
28.00
30.00
35.00
25.00
28.00
30.00
35.00

32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0

9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.0
9.0
9.0
9.0
9.7
9.7
9.7
9.7
10.2
10.2
10.2
10.2

24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8

90.00
90.00
90.00
90.00
90.00
90.00
90.00
90.00
90.00
90.00
90.00
90.00
90.00
90.00
90.00
90.00
90.00
90.00
90.00

18.5
18.5
18.5
18.5
18.5
18.5
16.7
18.1
17.3
18.0
14.8
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0

Maximum penetration diameter

Spare Parts
Designation
TNFFA-IQ

Extractor
ETF 3-6*

* Optional, should be ordered separately

TNFFH-IQ

Face Grooving Blades


W

Tmax-a

h1

D1

l1
Designation
TNFFH 65R/L-3IQ
TNFFH 90R/L-3IQ
TNFFH 120R/L-3IQ
TNFFH 80R/L-4IQ
TNFFH 150R/L-4IQ
TNFFH 80R/L-5IQ
TNFFH 150R/L-5IQ
TNFFH 150R/L-6IQ
TNFFH 80R/L-6IQ

A2

Minimum penetration diameter

(2)

D1 min(1)

D1 max(2)

Tmax-a

h1

B1

A2

l1

65.0
90.0
120.0
80.0
150.0
80.0
150.0
150.0
80.0

90.0
120.0
160.0
150.0
500.0
150.0
500.0
700.0
150.0

18.00
18.00
24.00
32.00
32.00
30.00
35.00
35.00
30.00

24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8
24.8

32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0

4.1
4.1
4.1
3.8
3.8
3.5
3.5
3.3
3.3

5.2
5.2
5.2
5.2
5.2
5.2
5.2
5.2
5.2

150.00
150.00
150.00
150.00
150.00
150.00
150.00
150.00
150.00

Maximum penetration diameter

Spare Parts
Designation
TNFFH-IQ

Extractor
ETF 3-6*

* Optional, should be ordered separately

90

Right-hand shown

3.00
3.00
3.00
4.00
4.00
5.00
5.00
6.00
6.00

B1 dimension links blades and blocks


(1)

B1

ping G
m
a
Cl HININ
RE
C
U
SEC CE MA
FA
FOR

91

NG

FOR

THREADI

PENTACUT
ISCAR is expanding the PENTACUT line by adding
the ability to perform threading applications to the
PENTA 24 economical inserts with five edges.
Available are full profile inserts in the following thread
standards: ISO, UN, Whitworth, BSPT and NPT.
Partial profile inserts are available in 60 (MT) and
55 (WT) profiles.
Features
Multi-corner, five cutting edges, which provide the
most advantageous price per cutting edge.

92

A combination of very rigid clamping system and a


strong insert design enables machining at very high
machining parameters.
The inserts feature chipformers, providing short
and easily exposed chips, excellent accuracy and
surface quality.
Easy and fast edge indexing from either side of
the holder.
In case of edge breakage, the tool will survive and
other cutting corners may still be used.

THREADING LINE

PENTA 24-ISO

Precision Ground ISO Metric Full Profile, Pentagonal,


External Threading Inserts with a Chipformer
24

0.025

4.0

2.6
60
R

Designation
PENTA 24-0.5-ISO
PENTA 24-0.75-ISO
PENTA 24-0.8-ISO
PENTA 24-1.0-ISO
PENTA 24-1.25-ISO
PENTA 24-1.5-ISO
PENTA 24-1.75-ISO
PENTA 24-2.0-ISO

Pitch

0.50
0.75
0.80
1.00
1.25
1.50
1.75
2.00

0.08
0.11
0.12
0.14
0.18
0.22
0.25
0.28

IC908

Dimensions

l
l
l
l
l
l
l
l

For tools: PCADR/L PCHBR/L PCHR/L24 PCHR/L24JHP

PENTA 24-UN

Precision Ground American UN (UNC,UNF,UNEF) Full Profile,


Pentagonal, External Threading Inserts with a Chipformer
24

0.025

2.6

4.0

60
R

Designation
PENTA 24-24-UN
PENTA 24-20-UN
PENTA 24-18-UN
PENTA 24-16-UN
PENTA 24-14-UN

TPI

24.0
20.0
18.0
16.0
14.0

0.13
0.16
0.18
0.21
0.23

IC908

Dimensions

l
l
l
l
l

For tools: PCADR/L PCHBR/L PCHR/L24 PCHR/L24JHP

93

l
THREADING LINE

PENTA 24-W

Whitworth (BSW, BSF, BSP), B.S.84-1956 DIN 259, Pentagonal Full Profile,
External Threading Inserts with a Chipformer
24

0.025

2.6

4.0

55
R

Designation
PENTA 24-28-W
PENTA 24-19-W
PENTA 24-14-W

IC908

Dimensions

TPI

28.0
19.0
14.0

0.09
0.15
0.21

l
l
l

For tools: PCADR/L PCHBR/L PCHR/L24 PCHR/L24JHP

PENTA 24-BSPT

Precision Ground BSPT (British Standard Pipe) Full Profile,


Pentagonal, External Threading Inserts with a Chipformer
24

0.025

2.6

4.0

55
R

Designation
PENTA 24-19-BSPT
PENTA 24-14-BSPT

TPI

19.0
14.0

0.16
0.22

For tools: PCADR/L PCHBR/L PCHR/L24 PCHR/L24JHP

94

IC908

Dimensions

l
l

THREADING LINE

PENTA 24-MT

60 Partial Profile, Pentagonal External Threading Inserts with a Chipformer


24

0.025

2.6

60
4.0

1.8 max

Designation
PENTA 24MT-0.05

Pmin

Pmax

IC908

Dimensions

0.50

1.75

0.05

For tools: PCADR/L PCHBR/L PCHR/L24 PCHR/L24JHP

PENTA 24-WT

Whitworth 55 Partial Profile, Pentagonal External Threading Inserts with a Chipformer


24

0.025

2.6

55
4.0

1.8 max

Designation
PENTA 24WT-0.05

TPI

IC908

Dimensions

24.0

0.05

For tools: PCADR/L PCHBR/L PCHR/L24 PCHR/L24JHP

95

40
3
x
a

BAR

MODULAR-GRIP Adapters for


High Pressure Coolant Make the Difference
ISCARs MODULAR-GRIP adapter and Jet High
Pressure (JHP) system is a winning combination.
A unique technical solution for high cutting speeds
on problematic materials, combined with powerful
chip control.
The economical solution which integrates JHP
with Camfix shanks provides modularity and high
performance grooving and turning.

96

MAHR/L-JHP

Holders with High Pressure Coolant Channels for MODULAR-GRIP Adapters


Bar Max

h
h4

l1

f3
f1

b
2.3
Designation
MAHR/L 20-JHP
MAHR/L 25-JHP
MAHR/L 32-JHP

f2

Left-hand shown f=f1(shank)+f2(adapter)

l1

h4

f1

f3

20.0
25.0
32.0

20.0
25.0
32.0

130.00
130.00
140.00

10.0
5.0
-

15.1
20.1
27.1

16.50
11.50
4.50

Adapter types: CGPADJHP HGPADJHP CGPAD DGADBD DGAD/HGAD HFPAD3 HFPAD4 HFPAD5 HFPAD6 HGPAD PCADR/L
SCLCR/LPAD SDJCRPAD SUXCRCMPAD SVJCRPAD SWAPRPAD TGAD TGPAD
For user guide and accessories see page 121

SR M6X20-XT
(Key: HW 5.0)
PLUG G1/8ISO1179
(Key: HW 5.0)
OR 5X1N

Coolant inlets
SR M6X12DIN6912
(Key: HW 5.0)

SR M5-04451
(Key: T-20/5)

Spare Parts
Designation
MAHR/L-JHP

Screw

Key

Screw 1

Screw 2

Key 1

O-Ring

Plug

SR M5-04451

T-20/5

SR M6X12DIN6912

SR M6X20-XT

HW 5.0

OR 5X1N

PLUG G1/8ISO1179

97

MAHPR/L-JHP

Holders with High Pressure Coolant Channels for


MODULAR-GRIP Perpendicularly Mounted Adapters
Bar Max

h
h4

l2

l1

4.5

b
Right-hand shown

Designation
MAHPR/L 20-JHP
MAHPR/L 25-JHP
MAHPR/L 32-JHP

l1

l2

h4

20.0
25.0
32.0

20.0
25.0
32.0

140.00
140.00
150.00

28.0
28.0
28.0

10.0
5.0
-

Adapter types: CGPADJHP HGPADJHP CGPAD DGADBD DGAD/HGAD HFPAD3 HFPAD4 HFPAD5 HFPAD6 HGPAD PCADR/L
SCLCR/LPAD SDJCRPAD SUXCRCMPAD SVJCRPAD SWAPRPAD TGAD TGPAD
For user guide and accessories see page 121

SR M6X20-XT
(Key: HW 5.0)

OR 5X1N
SR M6X12DIN6912
(Key: HW 5.0)

SR M5-04451
(Key: T-20/5)

PLUG G1/8ISO1179
(Key: HW 5.0)

Coolant inlets

Spare Parts
Designation
MAHPR/L ...-JHP

98

Screw

Key

Screw 1

Screw 2

Key 1

O-Ring

Plug

SR M5-04451

T-20/5

SR M6X12DIN6912

SR M6X20-XT

HW 5.0

OR 5X1N

PLUG G1/8ISO1179

C#-MAHD-JHP

Holders with CAMFIX Exchangeable Shanks and


High Pressure Coolant Channels for MODULAR-GRIP
Adapters

Bar Max

L
f1

SS
T

Designation
C4 MAHD-JHP
C5 MAHD-JHP
C6 MAHD-JHP

Right-hand shown T - See specific adapter dimensions

SS

f1

40
50
63

46.50
47.00
50.00

21.0
26.0
32.5

Adapter types: CGPADJHP HGPADJHP CGPAD DGADBD DGAD/HGAD HFPAD3 HFPAD4 HFPAD5 HFPAD6 HGPAD PCADR/L
SCLCR/LPAD SDJCRPAD SUXCRCMPAD SVJCRPAD SWAPRPAD TGAD TGPAD
For user guide and accessories see page 121

SR M6X20-XT
(Key: HW 5.0)
SR M4X8ISO14580
(Key: T-20/5)

OR 5X1N

Coolant inlet

SR M6X12DIN6912
(Key: HW 5.0)

SR M5-04451
(Key: T-20/5)

Spare Parts
Designation
C#-MAHD-JHP

Screw

Key

Screw 1

Screw 2

Key 1

O-Ring

Screw 3

SR M5-04451

T-20/5

SR M6X12DIN6912

SR M6X20-XT

HW 5.0

OR 5X1N

SR M4X8ISO14580

99

CGPAD-JHP

Adapters with High Pressure Coolant Channels for CUT-GRIP Inserts

f1

B1

l2

h1
l1

A2

Tmax-r
A

Designation
CGPAD 3R/L-T16-JHP
CGPAD 3R-T22-JHP
CGPAD 4R/L-T16-JHP
CGPAD 5R/L-T16-JHP

Left-hand shown
f=f1(shank)+f2(adapter)

f2

Bar Max

W min

W max

Tmax-r

l2

f2

A2

l1

B1

h1

2.80
2.80
4.00
5.00

4.00
4.00
5.00
6.40

16.00
22.00
16.00
16.00

17.3
23.0
17.3
17.3

6.00
6.00
5.45
4.95

2.40
2.40
3.50
4.50

7.2
7.2
7.2
7.2

42.00
47.70
42.00
42.00

33.0
33.0
33.0
33.0

24.0
24.0
24.0
24.0

For using TIP insert, toolholder seat needs to be modified according to insert profile to ensure clearance.
Insert types: GIF GIFE (W=46) GIMC GIMJ GIMUT GIMW GIMF GIMY GIP GIPE GIPUN GIPA (W=36) TIPMT TIPPBSPT
TIPPBSW TIPPISO TIPPNPT TIPPUN
Holder types: C#MAHDJHP MAHPR/LJHP MAHR/LJHP
For user guide and accessories see page 121

Flow Rate vs. Pressure


Designation
CGPAD 3R/L-T16-JHP
CGPAD 3R-T22-JHP
CGPAD 4R/L-T16-JHP
CGPAD 5R/L-T16-JHP

70 bar
Flow Rate (liters/min)

100 bar
Flow Rate (liters/min)

140 bar
Flow Rate (liters/min)

6-8
5-7
10-12
12-14

7-9
6-8
11-13
16-18

8-10
7-9
12-14
19-21

HGPAD-JHP

Adapters with High Pressure Coolant Channels for HELI-GRIP Inserts

f1

l2

B1

h1
l1
Tmax-r

A2
A
Designation
HGPAD 3R/L-T20-JHP
HGPAD 4R/L-T20-JHP
HGPAD 5R/L-T20-JHP
HGPAD 6R/L-T22-JHP

f2

f=f1(shank)+f2(adapter)

Bar Max

W min

W max

Tmax-r

l2

f2

A2

l1

B1

h1

3.00
4.00
5.00
6.00

3.00
4.76
5.00
6.35

20.00
20.00
20.00
22.00

21.0
21.0
21.0
23.0

5.95
5.55
5.10
4.60

2.50
3.30
4.20
5.20

7.2
7.2
7.2
7.2

45.70
45.70
45.70
47.70

33.0
33.0
33.0
33.0

24.0
24.0
24.0
24.0

Insert types: DGNUT/UA DGN/DGNC/DGNMC DGN/DGNC/DGNMC DGN/DGNMJ/JS/JT DGN/DGNMJ/JS/JT GRIP GRIP HGNC HGNJ
HGNUT
Holder types: C#MAHDJHP MAHPR/LJHP MAHR/LJHP
For user guide and accessories see page 121

Flow Rate vs. Pressure


Designation
HGPAD 3R/L-T20-JHP
HGPAD 4R/L-T20-JHP
HGPAD 5R/L-T20-JHP
HGPAD 6R/L-T22-JHP

100

70 bar
Flow Rate (liters/min)

100 bar
Flow Rate (liters/min)

140 bar
Flow Rate (liters/min)

5-7
9-11
11-13
16-18

6-8
10-12
12-14
16-18

7-9
11-13
13-15
19-21

GHSR/L-JHP

Grooving and Turning Side Lock Tools with Channels for High
Pressure Coolant on Swiss-Type and Automatic Machines
l1

l2

Dmax
h

h
h4

A
G

f
G

f1
Designation
GHSR/L 10-2-JHP-SL
GHSR/L 12-2-JHP-SL
GHSR/L 16-2-JHP-SL
GHSR/L 12-3-JHP-SL
GHSR/L 16-3-JHP-SL

Right-hand shown

Bar Max

W min

W max

D max

l1

l2

f1

2.20
2.20
2.20
2.80
2.80

3.00
3.00
3.00
4.00
4.00

10.0
12.0
16.0
12.0
16.0

10.0
12.0
16.0
12.0
16.0

20.0
25.0
25.0
25.0
25.0

100.00
100.00
120.00
100.00
120.00

25.0
25.0
27.0
25.0
27.0

9.1
11.1
15.1
10.8
14.8

2.2
-

1.80
1.80
1.80
2.40
2.40

M5
UNF 5/16-24
UNF 5/16-24
UNF 5/16-24
UNF 5/16-24

Insert types: GIG GIMJ GIMJRA/LA GIMY GIMY (full radius) GIMYF GIP GIP (full radius W<M) GIP (full radius) GIPE GIPE (full radius) GIPA
(full radius W=36) GIPA (full radius W=36) GIPA (W=36) GIPMA46 / GIP1250 GIPY GITM GITM (full radius) TIPMT TIPPBSPT TIPPBSW
TIPPISO TIPPNPT TIPPUN TIPWT
For user guide and accessories see page 121

Flow Rate vs. Pressure


Designation
GHSR/L ...-...-JHP-SL

70 bar
Flow Rate (liters/min)

100 bar
Flow Rate (liters/min)

140 bar
Flow Rate (liters/min)

5-7

7-9

9-11

40
3
x
a

BAR

Clamping Pin
PIN-28128

Plug
SR M5x3.5 Plastic
(Key: HW 2.5/5)

Insert
Screw
SR M5-24145
(Key: HW 2.5/5)

101

GHDR/L-JHP (short pocket)

Grooving and Turning Tools with Channels for High Pressure Coolant
l2
h

20 mm shank tools
(3 inlet ports)

G1/8
l1

f W

b
Right-hand shown

Designation
GHDR/L 20-3-JHP
GHDR/L 25-3-JHP
GHDR/L 20-4-JHP
GHDR/L 25-4-JHP
GHDR/L 25-5-JHP

Bar Max

W min

W max

Tmax-r

l1

l2

2.80
2.80
4.00
4.00
5.00

4.00
4.00
5.00
5.00
6.40

20.0
25.0
20.0
25.0
25.0

9.00
9.00
10.00
10.00
12.00

20.0
25.0
20.0
25.0
25.0

120.00
140.00
120.00
140.00
140.00

29.0
44.0
29.0
45.0
46.0

18.8
23.8
18.4
23.4
22.9

2.40
2.40
3.20
3.20
4.20

For using TIP and GPV inserts, toolholder seat needs to be modified according to insert profile to ensure clearance.
Insert Types: GIAK (W=36) GIF GIF (full radius) GIFE (W=46 full radius) GIFE (W=46) GIMC GIMJ GIMJRA/LA GIMUT GIMUTRA/LA
GIMW GIMWRA/LA GIMF GIMN GIMY GIMY (full radius) GIMYF GIP GIP (full radius) GIPE GIPE (full radius) GIPUN GIPA (full radius
W=36) GIPA (full radius W=36) GIPA (W=36) GIPY GITM GITM (full radius) GPV TIPMT TIPPBSPT TIPPBSW TIPPISO TIPPNPT
TIPPUN TIPWT
For user guide and accessories see page 121

Flow Rate vs. Pressure


Designation
GHDR/L 20-3-JHP
GHDR/L 25-3-JHP
GHDR/L 20-4-JHP
GHDR/L 25-4-JHP
GHDR/L 25-5-JHP

70 bar
Flow Rate (liters/min)

100 bar
Flow Rate (liters/min)

140 bar
Flow Rate (liters/min)

5-7
6-8
10-12
10-12
13-16

7-9
8-10
14-16
14-16
19-21

9-11
10-12
16-18
16-18
22-24

Spare Parts
Designation
GHDR/L 25-3-JHP
GHDR/L 25-4-JHP
GHDR/L 25-5-JHP

Screw

Key

Plug

Key 1

SR M5X20DIN912
SR M6X20DIN912
SR M6X20DIN912

HW 5.0
HW 5.0
HW 5.0

PLUG G1/8ISO1179
PLUG G1/8ISO1179
PLUG G1/8ISO1179

HW 4.0

1/8 BSPP Adaptation Nipple

GHDR...-JHP
Hose

Copper Seal Washer 1/8

PLUG 1/8 BSPP


Key: HW 5.0

40 BAR

3
Max

102

GHDR/L-JHP (long pocket)

Grooving and Turning CUT-GRIP Tools with Channels for High Pressure Coolant
l2
h

h
l1

Tmax-r

b
Right-hand shown

W
Designation
GHDR/L 32-8-JHP

Bar Max

W min

W max

Tmax-r

l1

l2

6.60

8.30

25.00

32.0

32.0

170.00

55.0

29.0

6.00

Insert types: GDMF GDMMCC GDMN GDMU GDMY GDMY GDMY (full radius) GDMY (full radius) GDMYF GDMYF GIAK (long pocket)
GIAK (long pocket) GIF (long pocket) GIFE (W=8,10 full radius) GIFE (W=8,10) GIFE (W=8,10) GIPA/GIDA 8 (full radius) GIPA/GIDA 8 (full radius)
For user guide and accessories see page 121

Flow Rate vs. Pressure


Designation
GHDR/L 32-8-JHP

70 bar
Flow Rate (liters/min)

100 bar
Flow Rate (liters/min)

140 bar
Flow Rate (liters/min)

13-16

19-21

22-24

Spare Parts
Designation
GHDR/L-JHP (long pocket)

Screw

Key

Plug

SR M6X25DIN912UNB

HW 5.0

PLUG G1/8ISO1179

40
ax 3

BAR

103

TGBHR/L-JHP

Grooving and Turning SUMO-GRIP Tools with Channels for High Pressure Coolant
l2
h

h
h4

1/8 BSPP
l1
1/8 BSPP

W
T

b
Right-hand shown

Designation
TGBHR/L 25-8-JHP
TGBHR/L 32-8-JHP

Bar Max

l2

l1

Tmax-r

h4

25.0
32.0

8.00
8.00

25.0
32.0

42.0
42.0

7.00
7.00

150.00
170.00

25.00
25.00

21.50
28.50

12.0
12.0

Insert types: TAG NC/W/M TAGB/TAGBA


For user guide and accessories see page 121

Flow Rate vs. Pressure


Designation
TGBHR/L 25-8-JHP
TGBHR/L 32-8-JHP

70 bar
Flow Rate (liters/min)

100 bar
Flow Rate (liters/min)

140 bar
Flow Rate (liters/min)

13-16
13-16

19-21
19-21

22-24
22-24

Spare Parts
Designation
TGBHR/L-JHP

Extractor

Plug

Key

ETG 8-12*

PLUG G1/8ISO1179

HW 5.0

* Optional, should be ordered separately

ETG 8-12 Extractor for 8 to 12.7 mm Inserts

Extraction Side

Insertion Side

104

PCHR/L-24-JHP

Grooving, Parting and Recessing Holders for PENTA Inserts


with Channels for High Pressure Coolant
25 mm shank

l2

12-20 mm shank
l1

h
Th

h
L3

h4

Th
b

f
Designation
PCHR/L 12-24-JHP
PCHR/L 16-24-JHP
PCHR/L 20-24-JHP
PCHR/L 25-24-JHP

12.0
16.0
20.0
25.0

12.0
16.0
20.0
25.0

W min W max(1)
0.50
0.50
0.50
0.50

3.20
3.20
3.20
3.20

Bar Max

Th

Th
f

l1

l2

L3

h4

Th

Tmax-r(2)

5.5
9.5
13.5
18.5

100.00
120.00
135.00
135.00

24.5
24.5
24.5
24.5

20.50
-

4.0
-

UNF 5/16-24
UNF 5/16-24
G1/8
G1/8

6.50
6.50
6.50
6.50

Insert
PENTA
PENTA
PENTA
PENTA

24
24
24
24

For user guide and accessories see page 121


(1)

Up to 6.2 mm width may be ordered on request. (2) For specific information, refer to insert data.

For inserts, see pages: PENTA 24BSPT PENTA 24ISO PENTA 24MT PENTA 24NPT PENTA 24UN PENTA 24W PENTA 24WT PENTA 24NJ
PENTA 24NJ (full radius) PENTA 24NPF PENTA 24NZ PENTA 24R/LJ PENTA 24R/LZ .

Flow Rate vs. Pressure


Designation
PCHR/L 12-24-JHP
PCHR/L 16-24-JHP
PCHR/L 20-24-JHP
PCHR/L 25-24-JHP

70 bar
Flow Rate (liters/min)

100 bar
Flow Rate (liters/min)

140 bar
Flow Rate (liters/min)

8-10
8-10
8-10
8-10

10-12
10-12
10-12
10-12

12-14
12-14
12-14
12-14

Spare Parts
Designation
PCHL 12-24-JHP
PCHR 12-24-JHP
PCHL 16-24-JHP
PCHR 16-24-JHP
PCHL 20-24-JHP
PCHR 20-24-JHP
PCHL 25-24-JHP
PCHR 25-24-JHP

Screw

Key

Plug

Plug key

SR
SR
SR
SR
SR
SR
SR
SR

T-15/5
T-15/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5

SR 5/16UNF TL360
SR 5/16UNF TL360
SR 5/16UNF TL360
SR 5/16UNF TL360
PLG 1/8BSP TL360
PLG 1/8BSP TL360

HW
HW
HW
HW
HW
HW

34-523L-L7
34-523-L7
16-212-01397L
16-212-01397
16-212-01397L
16-212-01397
16-212-01397L
16-212-01397

5/32"
5/32"
5/32"
5/32"
5.0
5.0

105

UT

OF C

PENTAIQGRIP
Iscar is introducing the PENTAIQGRIP line for
parting and grooving operations with a 5-edged insert
for much deeper grooving and parting applications,
compared with currently available pentagonal inserts.
PENTAIQGRIP has an innovative dovetail
clamping structure that ensures a face contact of
the insert, which means that the insert is very rigid in
the pocket and therefore capable of recessing and
holding side forces.

106

DEPTH m
MAX 20 m

All these characteristics ensure excellent straightness


and surface finish for parting applications.
A new user-friendly clamping mechanism enables
easy and quick cutting edge and insert indexing.
Three insert sizes are available for parting 20, 30 and
40 mm diameters.
PENTAIQGRIP is a powerful insert with 5 edges for
accurate parting and grooving operations.

PCHR/L-D-IQ

Grooving and Parting Holders for Inserts with 5 Cutting Edges


l2
h

H2

h4
L3

l1
b

Left-hand shown

Designation
PCHR/L 12-D22-2-IQ
PCHR/L 16-D22-2-IQ
PCHR/L 20-D22-2-IQ
PCHR/L 12-D22-3-IQ
PCHR/L 16-D22-3-IQ
PCHR/L 20-D22-3-IQ
PCHR/L 12-D32-2-IQ
PCHR/L 16-D32-2-IQ
PCHR/L 20-D32-2-IQ
PCHR/L 25-D32-2-IQ
PCHR/L 12-D32-3-IQ
PCHR/L 16-D32-3-IQ
PCHR/L 20-D32-3-IQ
PCHR/L 25-D32-3-IQ
PCHR/L 16-D40-2-IQ
PCHR/L 20-D40-2-IQ
PCHR/L 25-D40-2-IQ
PCHR/L 16-D40-3-IQ
PCHR/L 20-D40-3-IQ
PCHR/L 25-D40-3-IQ
PCHR/L 32-D40-3-IQ

W min

W max

D max

l1

l2

L3

h4

H2

12.0
16.0
20.0
12.0
16.0
20.0
12.0
16.0
20.0
25.0
12.0
16.0
20.0
25.0
16.0
20.0
25.0
16.0
20.0
25.0
32.0

12.0
16.0
20.0
12.0
16.0
20.0
12.0
16.0
20.0
25.0
12.0
16.0
20.0
25.0
16.0
20.0
25.0
16.0
20.0
25.0
32.0

2.00
2.00
2.00
3.00
3.00
3.00
2.00
2.00
2.00
2.00
3.00
3.00
3.00
3.00
2.00
2.00
2.00
3.00
3.00
3.00
3.00

2.40
2.40
2.40
3.20
3.20
3.20
2.40
2.40
2.40
2.40
3.20
3.20
3.20
3.20
2.40
2.40
2.40
3.20
3.20
3.20
3.20

11.2
15.2
19.2
10.7
14.7
18.7
11.2
15.2
19.2
24.2
10.7
14.7
18.7
23.7
15.2
19.2
24.2
14.7
18.7
23.7
30.7

22.0
22.0
22.0
22.0
22.0
22.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0

120.00
120.00
120.00
120.00
120.00
120.00
135.00
135.00
135.00
135.00
135.00
135.00
135.00
135.00
135.00
135.00
135.00
135.00
135.00
135.00
135.00

19.7
19.7
19.7
19.7
19.7
19.7
26.0
26.0
26.0
26.0
26.0
26.0
26.0
26.0
33.3
33.3
33.3
33.3
33.3
33.3
33.3

20.00
20.00
20.00
20.00
32.00
32.00
32.00
32.00
32.00
32.00
36.80
35.60
33.60
36.80
35.60
33.60
-

11.0
7.0
11.0
7.0
16.0
12.0
8.0
16.0
12.0
8.0
17.0
13.0
8.0
17.0
13.0
8.0
-

25.5
25.5
25.5
25.5
25.5
25.5
32.6
32.6
32.6
32.6
32.6
32.6
32.6
32.6
43.5
43.5
43.5
43.5
43.5
43.5
43.5

Insert
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA

D22
D22
D22
D22
D22
D22
D32
D32
D32
D32
D32
D32
D32
D32
D40
D40
D40
D40
D40
D40
D40

Insert types: PENTA DNC PENTA DR/LC

Tmax

Dmax

UT

OF C

DEPTH m
MAX 20 m

PENTA D20N2...-...4C/J-R.. Dmax to Partting Off 22/T11


Tmax
Dmax

T1.2

T2

T3.0

T4.0

T5.0

T6.0

T7.0

T8.0

T9.0

T10.0

N.L (1)

500

130

70

48

35

30

26

24

23

Tmax
Dmax

T1.2

T2

T3.0

T4.0

T5.0

T6.0

T7.0

T8.0

T9.0

T10.0

N.L (1)

N.L (1)

250

130

80

60

45

33

25

20

Tmax
Dmax

T1.2

T2

T3.0

T4.0

T5.0

T6.0

T7.0

T8.0

T9.0

T10.0

N.L (1)

N.L (1)

N.L (1)

350

200

140

105

85

75

65

PENTA D30N2...-...4C/J-R.. Dmax to Partting Off 32/T16

PENTA D40N2...-...4C/J-R.. Dmax to Partting Off 40/T20

(1)

N.L = No Limit

Spare Parts
Designation
PCHR/L-D40...

Right-Left Screw

Clamp

Torx Blade

Handle

SR M7-R-L

LEVER PD40

BLD T20/S7

SW6-SD

107

PENTA D-N-C

Inserts with 5 Cutting Edges for Parting and Grooving of Hard Materials,
Tough and General Applications
D

W
R
Recommended
Machining Data

Designation
PENTA D22N200C020
PENTA D22N300C020
PENTA D32N200C020
PENTA D32N300C020
PENTA D40N200C020
PENTA D40N300C020

W0.02

2.00
3.00
2.00
3.00
2.00
3.00

0.20
0.20
0.20
0.20
0.20
0.20

20.00
20.00
30.00
30.00
37.80
37.80

IC808G

Dimensions

f groove

(mm/rev)
0.04-0.14
0.06-0.22
0.04-0.14
0.06-0.22
0.04-0.14
0.06-0.22

l
l
l
l
l
l

PENTA D-R/L-C

Insert with 5 Cutting Edges, for Parting of Hard Materials,


Tough and General Applications
D

R
W

fa
Recommended
Machining Data

Designation
PENTA D22R/L200C-6D
PENTA D22R/L200C-15D
PENTA D22R/L300C-6D
PENTA D22R/L300C-15D
PENTA D32R/L200C-6D
PENTA D32R/L200C-15D
PENTA D32R/L300C-6D
PENTA D32R/L300C-15D
PENTA D40R/L200C-6D
PENTA D40R/L200C-15D
PENTA D40R/L300C-6D
PENTA D40R/L300C-15D

108

fa

2.00
2.00
3.00
3.00
2.00
2.00
3.00
3.00
2.00
2.00
3.00
3.00

0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20

20.00
20.00
20.00
20.00
30.00
30.00
30.00
30.00
37.80
37.80
37.80
37.80

6.0
15.0
6.0
15.0
6.0
15.0
6.0
15.0
6.0
15.0
6.0
15.0

IC808G

Dimensions

l
l
l
l
l
l
l
l
l
l
l
l

f groove

(mm/rev)
0.04-0.12
0.04-0.10
0.04-0.14
0.04-0.10
0.04-0.12
0.04-0.10
0.04-0.14
0.04-0.10
0.04-0.12
0.04-0.10
0.04-0.14
0.04-0.10

UT

OF C

DEPTH m
MAX 20 m

109

Market Standard

Brilliant Parting With the


Best Parting Systems
Featuring Longer Tool Life!
Offers a free, unobstructed chip flow,
since there is no upper jaw as in the
other clamping systems (very important in
deep grooving applications)
TANG-GRIP IQ - single ended parting insert
with an unbeatable clamping method

110

BLADERING
U
VED
FEAT LIFE
IMPROETRY
M ER TOOL
EO
G
G
LON

350 LINE

TGSU

Flat Top Blades with Tangentially Oriented Pocket for Parting and Grooving,
for TANG-GRIP Single-Ended Inserts
TGSU 35-3-IQ-4Z
TGSU 35-4-IQ-4Z
l1
60

MAX.

h1
60

50

50

40

40

30

B1

30

Dmax

MAX.

A
150
Designation
TGSU 35-1.4-IQ
TGSU 35-2-IQ
TGSU 35-3-IQ-4
TGSU 35-4-IQ-4
TGSU 35-5-IQ
TGSU 35-6-IQ
TGSU 35-7-IQ
TGSU 35C-8-IQ (1)
TGSU 35C-9-IQ (1)
TGSU 56C-7-IQ (1)
TGSU 56C-8-IQ (1)
TGSU 56C-9-IQ (1)
(1)
(3)

B1

W min

W max

l1

h1

D max

Insert

35.0
35.0
35.0
35.0
35.0
35.0
35.0
35.0
35.0
56.0
56.0
56.0

1.40
1.80
2.80
3.70
4.70
5.70
6.80
7.70
8.70
6.80
7.70
8.70

1.40
2.40
3.50
4.50
5.50
6.50
7.50
8.50
10.00
7.50
8.50
10.00

2.50 (2)
2.50 (3)
2.50
3.40
4.00
5.20
6.00
7.20
8.20
6.00
7.20
8.20

180.00
160.00
180.00
180.00
180.00
180.00
180.00
180.00
180.00
260.00
260.00
260.00

33.2
33.2
33.2
33.2
33.2
33.2
33.2
33.2
33.2
53.6
53.6
53.6

35.0
59.5
120.0
120.0
144.0
144.0
144.0
144.0
144.0
220.0
220.0
220.0

TAG 1.4
TAG 2
TAG 3
TAG 4
TAG 5
TAG 6
TAG 7
TAG 8
TAG 9
TAG 7
TAG 8
TAG 9

C- Internal coolant, use with TGTBU HD blocks only. Cooling tube SGCU 341 should be ordered separately. (2) Thickness at the D.O.C. area is 1.05 mm
Thickness at the D.O.C. area is 1.65 mm

Spare Parts
Designation
TGSU 35-1.4-IQ
TGSU 35-2-IQ
TGSU 35-3-IQ-4
TGSU 35-4-IQ-4
TGSU 35-5-IQ
TGSU 35-6-IQ
TGSU 35-7-IQ
TGSU 35C-8-IQ
TGSU 35C-9-IQ
TGSU 56C-7-IQ
TGSU 56C-8-IQ
TGSU 56C-9-IQ

Extractor
ETG 1.4*
ETG 2*
ETG 3-4-SH*
ETG 3-4-SH*
ETG 5-7*
ETG 5-7*
ETG 5-7*
ETG 8-12*
ETG 8-12*
ETG 5-7*
ETG 8-12*
ETG 8-12*

Cooling Tube

SGCU
SGCU
SGCU
SGCU
SGCU

341*
341*
341*
341*
341*

* Optional, should be ordered separately

111

350 LINE

TGTBU

Blocks for TGSU Parting and Grooving Blades

H2

L3

B1

h4
b

A1
Choose blade by B1 dimension

Designation
TGTBU 20-35
TGTBU 25-35
TGTBU 32-35
TGTBU 32-35 HD
TGTBU 40-35
TGTBU 40-35 HD
TGTBU 40-56 HD

(1)
(1)
(1)

B1

L3

A1

H2

h4

20.0
25.0
32.0
32.0
40.0
40.0
40.0

19.0
23.0
29.0
30.0
41.0
41.0
41.0

35.0
35.0
35.0
35.0
35.0
35.0
56.0

6.00
6.00
6.00
8.00
6.00
8.00
8.00

38.00
42.00
48.00
55.00
60.00
66.00
66.00

56.0
56.0
56.0
64.0
56.0
64.0
72.0

23.7
18.7
11.7
18.0
3.7
10.0
28.0

110.00
110.00
110.00
130.00
110.00
130.00
130.00

HD - Recommended blocks for TGSU...-8, TGSU...-9 blades

(1)

Spare Parts
Designation
TGTBU 20-35
TGTBU 25-35
TGTBU 32-35
TGTBU 32-35 HD
TGTBU 40-35
TGTBU 40-35 HD
TGTBU 40-56 HD

Top Clamp

Screw

BKU 110
BKU 110
BKU 110
BK 509
BKU 110
BK 509
BK 509

SR
SR
SR
SR
SR
SR
SR

Key

M6X30DIN912
M6X30DIN912
M6X30DIN912
M8X30DIN912
M6X30DIN912
M8X30DIN912
M8X30DIN912

12.9
12.9
12.9
12.9
12.9
12.9
12.9

HW
HW
HW
HW
HW
HW
HW

5.0
5.0
5.0
6.0
5.0
6.0
6.0

TGTR/L-2T..SH-L120

Integral Shank, Short-Head TANG-GRIP Parting and Grooving Toolholder


Dmax

Dmax

l1
h

h1
h4

l2

Designation
TGTR/L 1010-2T10SH-L120-IQ
TGTR/L 1212-2T15SH-L120-IQ
TGTR/L 1616-2T18SH-L120-IQ
(1)

112

Right-hand shown

W min

W max

h1

l1

l2

h4

Tmax-r D max(1)

1.80
1.80
1.80

2.50
2.50
2.50

10.0
12.0
16.0

10.1
12.1
16.1

10.0
12.0
16.0

1.65
1.65
1.65

120.00
120.00
120.00

15.0
15.0
-

5.0
3.0
-

10.00
15.00
18.00

Spare Parts
Extractor
ETG 2-SH-T*

* Optional, should be ordered separately

10.8

Tmax-r

2.00
2.00
2.00

For parting

Designation
TGTR/L-2T..SH-L120

TGTR/L 10

26.0
30.0
36.0

350 LINE

TGTR/L

Integral Shank, TANG-GRIP Parting and Grooving Toolholder


Dmax
l1

l2
h
W

h
L3

H2

h4
b

Left-hand shown

Designation
TGTR/L 1010-1.4-IQ
TGTR/L 1212-1.4-IQ
TGTR/L 1616-1.4-IQ
TGTR/L 2020-1.4-IQ
TGTR/L 1010-2-IQ
TGTR/L 1212-2-IQ
TGTR/L 1612-2-L120-IQ
TGTR/L 1616-2-IQ
TGTR/L 2012-2-IQ
TGTR/L 1212-3-IQ
TGTR/L 1612-3-L120-IQ
TGTR/L 1616-3-IQ
TGTR/L 2012-3-IQ
TGTR/L 2020-3-IQ
TGTR/L 2525-3-IQ
TGTR 2525K-3 (1)
TGTR/L 2020-4-IQ
TGTR/L 2525-4-IQ
TGTR/L 2020-5-IQ
TGTR/L 2525-5-IQ
TGTR/L 2525-6-IQ
(1)

W min

W max

l1

H2

l2

L3

h4

D max

Insert

1.40
1.40
1.40
1.40
1.80
1.80
1.80
1.80
1.80
2.80
2.80
2.80
2.80
2.80
2.80
2.80
3.70
3.70
4.70
4.70
5.70

1.45
1.45
1.45
1.45
2.40
2.40
2.50
2.40
2.40
3.50
3.50
3.50
3.50
3.50
3.50
3.50
4.50
4.50
5.50
5.50
6.50

10.0
12.0
16.0
20.0
10.0
12.0
16.0
16.0
20.0
12.0
16.0
16.0
20.0
20.0
25.0
25.0
20.0
25.0
20.0
25.0
25.0

10.0
12.0
16.0
20.0
10.0
12.0
12.0
16.0
12.0
12.0
12.0
16.0
12.0
20.0
25.0
25.0
20.0
25.0
20.0
25.0
25.0

1.05
1.05
1.05
1.05
1.65
1.65
1.65
1.65
1.65
2.50
2.50
2.50
2.50
2.50
2.50
2.50
3.40
3.40
4.00
4.00
5.20

140.00
140.00
140.00
140.00
150.00
150.00
120.00
150.00
125.00
150.00
120.00
150.00
125.00
120.50
150.50
150.00
120.50
150.50
120.00
150.00
150.00

15.0
12.0
16.0
20.0
15.0
15.0
16.0
16.0
20.0
19.0
19.0
19.0
20.0
21.7
26.7
26.7
21.7
26.7
21.7
25.0
25.0

23.4
23.4
23.4
23.4
23.4
-

15.50
16.00
15.50
17.00
19.00
19.00
19.00
-

5.0
3.0
5.0
3.0
7.0
3.0
3.0
-

20.0
30.0
30.0
30.0
28.0
32.0
35.0
35.0
35.0
32.0
35.0
35.0
43.0
54.0
56.0
56.0
57.0
65.0
57.0
76.0
76.0

TAG 1.4
TAG 1.4
TAG 1.4
TAG 1.4
TAG 2
TAG 2
TAG 2
TAG 2
TAG 2
TAG 3
TAG 3
TAG 3
TAG 3
TAG 3
TAG 3
TAG 3
TAG 4
TAG 4
TAG 5
TAG 5
TAG 6

With coolant

Spare Parts
Designation
TGTR/L 1010-1.4-IQ
TGTR/L 1212-1.4-IQ
TGTR/L 1616-1.4-IQ
TGTR/L 2020-1.4-IQ
TGTR/L 1010-2-IQ
TGTR/L 1212-2-IQ
TGTR/L
1612-2-L120-IQ
TGTR/L 1616-2-IQ
TGTR/L 2012-2-IQ
TGTR/L 1212-3-IQ
TGTR/L
1612-3-L120-IQ
TGTR/L 1616-3-IQ
TGTR/L 2012-3-IQ
TGTR/L 2020-3-IQ
TGTR/L 2525-3-IQ
TGTR 2525K-3
TGTR/L 2020-4-IQ
TGTR/L 2525-4-IQ
TGTR/L 2020-5-IQ
TGTR/L 2525-5-IQ
TGTR/L 2525-6-IQ

Extractor
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG

1.4*
1.4*
1.4*
1.4*
2*
2*
2*
2*
2*
3-4-SH*
3-4-SH*
3-4-SH*
3-4-SH*
3-4*
3-4*
3-4*
3-4*
3-4*
5-7*
5-7*
5-7*

* Optional, should be ordered separately

113

350 LINE

TGTR/L-D

Integral Shank TANG-GRIP Parting and Grooving Toolholders with


Reinforced Blades, Mainly for Sub-Spindle Machines
l1

TGTR/L 20...D65

TGTR/L 16...D52

Dmax

Dmax

h
h4
l2

D1max

L3

L3

A1
W f

A
Right-hand shown

Designation
TGTR/L 1616-2-D52-IQ
TGTR/L 2020-2-D65-IQ
TGTR/L 1616-3-D52-IQ
TGTR/L 2020-3-D65-IQ

W
2.00
2.00
3.00
3.00

W min W max
1.80
1.80
2.80
2.80

2.40
2.40
3.50
3.50

A1

l1

l2

h4

16.0
20.0
16.0
20.0

16.0
20.0
16.0
20.0

1.65
1.65
2.50
2.50

3.50
3.50
-

125.00
125.00
125.00
125.00

40.0
40.0
40.0
40.0

15.2
19.2
14.8
18.8

14.0
10.0
14.0
10.0

D max D1 max
52.0
65.0
52.0
65.0

65.0
65.0
-

L3
6.00
18.00
6.00
18.00

Depth Capacity DGTR/L-D

Table determining depth of cut as function of workpiece diameter

T
D

Designation
TGTR/L 1616-2-D52
TGTR/L 2020-2-D65
TGTR/L 1616-3-D52
TGTR/L 2020-3-D65
D

Tmax
26
26

52

19
32.5
20
32.5

16
31
17
31

15
29
15
29

13
26
13
26

11
24
11
24

10
23
10
23

9
22
9
22

8
20
8
20

65

70

80

100

120

150

200

300

Spare Parts
Designation
TGTR/L 1616-2-D52-IQ
TGTR/L 2020-2-D65-IQ
TGTR/L 1616-3-D52-IQ
TGTR/L 2020-3-D65-IQ
* Optional, should be ordered separately

114

Extractor
ETG
ETG
ETG
ETG

2*
2*
3-4-SH*
3-4-SH*

TAG N-C/W/M

Parting and Grooving Single-Ended Insert for Parting Bars,


Hard Materials and Tough Applications
W

R
7

Dimensions

IC807

0.16
0.20
0.16
0.35
0.20
0.20
0.20
0.24
0.40
0.24
0.24
0.30
0.25
0.35
0.50
0.50
0.50
0.50
0.85

IC20

0.05
0.05
0.04
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.10
0.10
0.10
0.10
0.10
0.10

IC908

1.40
2.00
2.40
3.00
3.05
3.05
3.05
4.00
4.00
4.00
4.00
4.80
5.05
6.30
7.00
8.00
9.50
9.50
12.70

IC808

R0.04

IC30N

Wtoler

IC928

IC830

Designation
TAG N1.4C
TAG N2C
TAG N2.4C
TAG N3CB (1)
TAG N3C
TAG N3M (2)
TAG N3W
TAG N4C
TAG N4CB (1)
TAG N4M (2)
TAG N4W
TAG N4.8C
TAG N5C
TAG N6.3C
TAG N7W
TAG N8C
TAG N9.5C
TAG N9.5W
TAG N12.7W

Recommended
Machining Data

Tough Hard

l
l
l

l
l

l
l

l
l

l
l

f groove

(mm/rev)
0.04-0.10
0.05-0.16
0.06-0.18
0.12-0.30
0.10-0.25
0.06-0.18
0.10-0.25
0.10-0.30
0.10-0.33
0.06-0.20
0.10-0.30
0.10-0.35
0.10-0.35
0.15-0.40
0.18-0.40
0.20-0.70
0.25-0.80
0.22-0.80
0.30-0.80

Feed values for grade IC20 should be decreased by 50%


(1)

Larger corner radii for interrupted-cut and high feed applications.

(2)

Similar to C type, but with a modified edge. Improved chip control at medium feeds.

TAG R/L-C

Parting, Single-Ended Insert for Bars, Hard Materials and Tough Parting Applications
W

fa

Dimensions

fa

2.05
2.40
3.00
3.00
3.00
4.05
5.05
6.35

0.20
0.16
0.20
0.20
0.20
0.24
0.25
0.35

6.0
8.0
6.0
8.0
15.0
4.0
4.0
4.0

IC908

R0.05

IC928

W0.10

IC830

Designation
TAG R/L2C-6D
TAG R2.4C-8D
TAG R/L3C-6D
TAG R3C-8D
TAG R/L3C-15D
TAG R/L4C-4D
TAG R/L5C-4D
TAG R/L63C-4D

Recommended
Machining Data

Tough Hard

IC808

fa

IC30N

l
l

l
l

f groove

(mm/rev)
0.04-0.12
0.05-0.13
0.08-0.18
0.06-0.16
0.08-0.16
0.08-0.20
0.10-0.25
0.12-0.30

115

TAG N-J/JS/JT

Parting and Grooving Single-Ended Insert, for Soft Materials


JT

J
R

Dimensions

l
l

IC807

0.03-0.10
0.03-0.08
0.04-0.12
0.04-0.10
0.04-0.10
0.04-0.16
0.05-0.18
0.04-0.18
0.06-0.20
0.05-0.20
0.06-0.22
0.06-0.22
0.08-0.25
0.10-0.28

f groove

(mm/rev)

IC20

0.16
0.02
0.20
0.20
0.02
0.20
0.20
0.24
0.24
0.25
0.25
0.34
0.34
0.50

IC908

1.40
2.00
2.00
2.00
3.05
3.05
3.05
4.00
4.05
5.05
5.05
6.35
6.35
7.05

IC808

R0.05

IC928

W0.04

IC830

Designation
TAG N1.4J
TAG N2JS (1)
TAG N2J
TAG N2JT
TAG N3JS (1)
TAG N3J
TAG N3JT
TAG N4J
TAG N4JT
TAG N5J
TAG N5JT
TAG N63J
TAG N63JT
TAG N7JT

Recommended
Machining Data

Tough Hard

l
l

l
l

JT chipformer has the basic positive configuration of the J-type and a reinforced negative frontal edge. Most suitable for soft materials at low to medium feeds.
The JS-type has sharp corners.
(1)

Sharp corners

TAG R/L-J/JS

TANG-GRIP Parting Inserts for Soft Materials, Tubes,


Small Diameters and Thin-Walled Parts
W

W
fa

fa

Dimensions

(1)

116

Sharp corners

fa

1.40
1.40
2.00
2.00
2.00
2.00
3.00
3.00
3.00
3.00
4.00
5.05
6.35

0.16
0.02
0.20
0.02
0.20
0.02
0.20
0.02
0.20
0.02
0.24
0.25
0.35

8.0
10.0
6.0
6.0
15.0
15.0
6.0
6.0
15.0
15.0
4.0
4.0
4.0

IC807

IC908

IC830

Designation
TAG R/L1.4J-8D
TAG R/L1.4JS-10D (1)
TAG R/L2J-6D
TAG R/L2JS-6D (1)
TAG R/L2J-15D
TAG R/L2JS-15D (1)
TAG R/L3J-6D
TAG R/L3JS-6D (1)
TAG R/L3J-15D
TAG R/L3JS-15D (1)
TAG R/L4J-4D
TAG R/L5J-4D
TAG R/L6.3J-4D

Recommended
Machining Data

Tough Hard

IC808

IC928

l
l

l
l

l
l

l
l

l
l

l
l

l
l

f groove

(mm/rev)
0.03-0.08
0.02-0.06
0.03-0.10
0.02-0.08
0.03-0.08
0.02-0.06
0.04-0.14
0.03-0.10
0.04-0.12
0.03-0.08
0.04-0.15
0.05-0.18
0.05-0.20

TAG N-UT

Parting and Grooving Single-Sided Insert, for Low Feeds on Cr-Ni Alloys,
Ductile Materials and Low Carbon Steel
W

Dimensions

2.00
3.00
4.00
5.00
6.00

0.20
0.30
0.30
0.30
0.85

IC908

R0.04

IC808

W0.04

IC830

Designation
TAG N2UT
TAG N3UT
TAG N4UT
TAG N5UT
TAG N6UT

Recommended Machining
Data

Tough Hard

l
l
l
l

f groove

(mm/rev)
0.03-0.10
0.04-0.12
0.05-0.15
0.05-0.18
0.06-0.22

TAG N-A

Parting and Grooving Single-Ended Insert for Machining Aluminum

10
R
7

Designation
TAG N2A
TAG N3A
TAG N4A

Recommended Machining Data

W0.04

R0.05

2.10
3.05
4.05

0.20
0.20
0.24

IC20

Dimensions

l
l
l

f groove

(mm/rev)
0.02-0.10
0.03-0.14
0.03-0.16

117

40
ax 3

BAR

High Pressure Coolant with


Parting Tools

118

In grooving and parting operations, applying high


pressure coolant provides excellent chip breaking
results on all materials.

On some alloyed and stainless steel, especially when


low feeds are applied, high pressure coolant may
solve chip breaking problems.

On exotic alloys such as inconel and titanium, it is


usually impossible to break the chips with standard
external coolant pressure. Applying high coolant
pressure provides excellent chip breaking results.

High pressure coolant reduces or even eliminates


built-up edge phenomenon, especially when
machining stainless steel and high temperature alloys.

TGTR/L-JHP

Parting and Grooving Toolholders for TANG-GRIP Inserts,


with Channels for High Pressure Coolant
25 mm shank

12-20 mm shanks

l2

Dmax

H2

h
h4

Bar Max

l1

b
Th (Inlet ports)

Designation
TGTR/L 1212-2JHP
TGTR/L 1616-2JHP
TGTR/L 2012-2JHP
TGTR/L 1616-3JHP
TGTR/L 2020-3JHP
TGTR/L 2525-3JHP
TGTR/L 2020-4JHP
TGTR/L 2525-4JHP

W min

W max

l1

H2

l2

h4

Th

D max

Insert

1.80
1.80
1.80
2.80
2.80
2.80
3.70
3.70

2.50
2.50
2.50
3.50
3.50
3.50
4.50
4.50

12.0
16.0
20.0
16.0
20.0
25.0
20.0
25.0

12.0
16.0
12.0
16.0
20.0
25.0
20.0
25.0

1.72
1.72
1.72
2.50
2.50
2.50
3.40
3.40

100.00
120.00
120.00
120.00
120.00
150.00
120.00
150.00

19.5
21.5
25.6
24.5
27.0
32.5
27.0
32.5

18.5
25.5
25.5
25.5
35.0
35.0
35.0
35.0

3.0
3.0
-

UNF 5/16-24 (1)


UNF 5/16-24
UNF 5/16-24
UNF 5/16-24
G1/8
G1/8
G1/8
G1/8

24.0
35.0
35.0
35.0
54.0
56.0
54.0
56.0

TAG
TAG
TAG
TAG
TAG
TAG
TAG
TAG

2
2
2
3
3
3
4
4

For user guide and accessories see page 121


(1)

Use M5 G1/8 adapter.

For inserts, see pages: TAG NA TAG NC/W/M TAG NJ/JS/JT TAG NLF TAG NMF TAG NUT TAG R/LC TAG R/LJ/JS

Flow Rate vs. Pressure


Designation
TGTR/L...-2JHP
TGTR/L...-3JHP
TGTR/L...-4JHP

70 bar
Flow Rate (liters/min)

100 bar
Flow Rate (liters/min)

140 bar
Flow Rate (liters/min)

2-4
7-9
7-9

4-6
9-11
9-11

6-8
11-13
11-13

40
3
x
a

BAR

Spare Parts
Designation
TGTR/L 1212-2JHP
TGTR/L 1616-2JHP
TGTR/L 2012-2JHP
TGTR/L 1616-3JHP
TGTR/L 2020-3JHP
TGTR/L 2525-3JHP
TGTR/L 2020-4JHP
TGTR/L 2525-4JHP

Extractor

Plug

ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG

SR 5/16UNF TL360
SR 5/16UNF TL360
SR 5/16UNF TL360
SR 5/16UNF TL360
PLG 1/8BSP TL360
PLG 1/8BSP TL360
PLG 1/8BSP TL360
PLG 1/8BSP TL360

2-SH-T*
2*
2*
3-4-SH*
3-4-SH*
3-4-SH*
3-4-SH*
3-4-SH*

Plug 1

Plug key
HW
HW
HW
HW
HW

5/32"
5/32"
5/32"
5/32"
5.0

SR 5/16UNF TL360
HW 5.0
SR 5/16UNF TL360

* Optional, should be ordered separately

119

TGFH-JHP

Parting and Grooving Blades for TANG-GRIP Inserts,


with Channels for High Pressure Coolant
Dmax

l1

W
Min

Bar Max

Max
Min Max
Min

h1

Max

B1
A

Designation
TGFH 26C-3-JHP
TGFH 32C-3-JHP
TGFH 26C-4-JHP
TGFH 32C-4-JHP
TGFH 32C-5-JHP
TGFH 32C-6-JHP

B1

W min

W max

l1

h1

D max

Insert

26.0
32.0
26.0
32.0
32.0
32.0

2.80
2.80
3.70
3.70
4.70
5.70

3.50
3.50
4.50
4.50
5.50
6.50

2.50
2.50
3.40
3.40
4.00
5.20

140.00
150.00
140.00
150.00
160.00
160.00

21.4
24.8
21.4
24.8
24.8
24.8

75.0
90.0
75.0
90.0
120.0
120.0

TAG
TAG
TAG
TAG
TAG
TAG

3
3
4
4
5
6

For user guide and accessories see page 121


insert Types: TAG NA TAG NC/W/M TAG NJ/JS/JT TAG NLF TAG NMF TAG NUT TAG R/LC TAG R/LJ/JS TAGB/TAGBA
For holders: TGTBU JHP

Spare Parts
Designation
TGFH 26C-3-JHP
TGFH 32C-3-JHP
TGFH 26C-4-JHP
TGFH 32C-4-JHP
TGFH 32C-5-JHP
TGFH 32C-6-JHP

Sealing Screw
SGC
SGC
SGC
SGC
SGC
SGC

Extractor

340
340
340
340
340
340

ETG 3-4-SH*
ETG 3-4-SH*
ETG 3-4-SH*
ETG 3-4-SH*
ETG 5-7*
ETG 5-7*

* Optional, should be ordered separately

TGTBU JHP

Tool Blocks for Parting and Grooving Blades for High Pressure Coolant
Bar Max

A1

H2

B1

h
h4
b

L
Designation
TGTBU 16-5G-JHP
TGTBU 20-5G-JHP
TGTBU 20-6G-JHP
TGTBU 25-5G-JHP
TGTBU 25-6G-JHP
TGTBU 32-6G-JHP

120

Choose blade by B1 dimension.

B1

A1

H2

h4

L3

16.0
20.0
20.0
25.0
25.0
32.0

16.9
20.9
19.0
26.1
23.0
29.0

26.0
26.0
32.0
26.0
32.0
32.0

34.00
38.00
38.20
43.10
42.20
48.20

29.9
33.9
36.4
39.0
41.4
48.4

13.1
9.1
15.0
5.5
8.0
5.0

4.10
4.10
5.30
4.10
5.30
5.30

86.00
86.00
100.00
110.00
110.00
110.00

Spare Parts
Designation
TGTBU 16-5G-JHP
TGTBU 20-5G-JHP
TGTBU 20-6G-JHP
TGTBU 25-5G-JHP
TGTBU 25-6G-JHP
TGTBU 32-6G-JHP

L3

Top Clamp

Screw

Key

BKU
BKU
BKU
BKU
BKU
BKU

SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW

86
86
100
105
110
110

M6X16DIN912
M6X16DIN912
M6X16DIN912
M6X16DIN912
M6X16DIN912
M6X16DIN912

5.0
5.0
5.0
5.0
5.0
5.0

USER GUIDE

Tools for Machining with High Pressure (up to 340 bar)


The high pressure coolant feature has been in existence
for a long time in the metal removal world, taking a
bigger role in todays machining.
ISCAR was one of the first cutting tools companies to
respond to market needs by designing and producing
tools for ultra high and high pressure coolant flow.
High pressure coolant was initially implemented mainly
for difficult-to-machine materials such as titanium,
inconel and other heat resistant alloys.
Later it was found that tool life, productivity and chip
control can be improved when machining stainless and
alloyed steel.
The new JHP tools are essential and important in the
aviation, aerospace and medical industries.
How does it work?
The stream velocity of the coolant emitted from the
pump increases as the coolant holes become smaller.
When it emerges out of the tool through the nozzle, the
velocity is very high, exerting considerable force on the
chips, lowering their temperature and protecting the
cutting edge from thermal shock.
High temperature alloys produce a very high
temperature as they are being cut. By effectively
removing the heat, the chips become less ductile and
thus easier to break.
Shorter chips are easily managed - they do not tangle
around the workpiece or machine parts, so there is no
need to stop the process frequently.
Usually in conventional cooling the chip prevents the
coolant from reaching the insert rake face in the cutting
zone. The coolant stream of the JHP tools is directed
precisely between the insert rake face and the flowing
chip. This results in longer tool life and a much more
reliable process.

The coolant channels of the JHP tools feature outlets


very close to the cutting edges, thus gaining the
following advantages:
Shorter machining time The cutting speed may be
increased by up to 200% when machining titanium and
heat resistant alloys.
Longer tool life tool life increases by up to 100%, not
only on titanium and heat resistant alloys, but also on
stainless and alloy steels.
Improved chip control even on the most ductile and
problematic materials, small chips can be obtained.
Very effective cooling down of the cutting edge, which
reduces sensitivity to heat fluctuations
Safer and more stable process

General Information
Pressure Ranges

Up to 30 bar Low pressure (LP) may provide some


improvement in tool life. Usually will not have an effect
on chip control.
30 120 bar High pressure (HP) the most commonly
used pressure range used with JHP tools.
Increase in tool life, increase in cutting speeds,
improved chip control.
120 400 bar Ultra high pressure (UHP) requires
special tool design in order to take advantage
of the extra pressure. Minor increase in tool life
compared to HP range.
Ultra high pressure coolant is usually implemented for
machining titanium and heat resistant alloys when
there is a need for very small chips and higher
machining rates.
Since 2000, ISCAR has provided hundreds of special
tools featuring ultra high pressure coolant capability, for
various customers and applications.

Pressure vs. Flow

Each JHP tool is designed to work at a certain flow


rate, depending on the pressure. The flow rates are
listed in the catalog pages for each tool. The user
should verify that his pump can supply the required flow
in order to achieve the optimal results. The pump data
sheet will usually list the maximum flow rate for each
pressure range.

Chips and Pressure

The coolant flow will start to break the chips at a certain


pressure, depending on the specific tool
and the workpiece material. If the chips are not
breaking, the pressure should be increased until
chip control is achieved. Above this pressure, as it is
increased the chips become smaller and
smaller. It is possible to control the size of the chips by
modifying the pressure in order to achieve the desired
chip size.

JHP tools provide advantageous performance also


when conventional pressure is applied.

121

USER GUIDE

Tools for Machining with High Pressure (up to 340 bar)


High Pressure Coolant with Groove-Turn
and Parting Tools
In grooving and parting operations, applying high
pressure coolant provides excellent chip breaking
results on all materials.
On exotic alloys such as inconel and titanium,
it is usually impossible to break the chips with
standard external coolant pressure.
Applying high coolant pressure provides excellent
chip breaking results.
On some alloyed and stainless steel, especially
when low feeds are applied, high pressure coolant
may solve chip breaking problems.

Grooving Test
Material: Titanium (Ti6Al4v)
Operation: Grooving
Tool: GHDL 25-6-JHP
Insert: GIMF 608 IC07
Vc: 50 mm/min
f: 0.15 mm/rev
Pressure [bar]
70

10 (External)

350

High pressure coolant reduces or even


eliminates built-up edge phenomenon,
especially when machining stainless
steel and high temperature alloys.

Tool Life

In turning operations, applying high pressure


coolant is less effective because the jet is
directed to the frontal edge.

25

Grooves

20
15
10
5
0

10
Pressure [bar]

122

70

350

USER GUIDE

Grooving Test
180
150

No. of Grooves

Material: Stainless Steel AISI 316L


Operation: Grooving
Tool: TGTR 25-3JHP
Insert: TAG N3J IC808
Groove depth: 25 mm
Vc: 150 m/min
f= 0.15 mm/rev

120
90
60
30
0

External
Coolant

Coolant Through
Tool
10 bar
70 bar

Assembly and Safety Guidelines


When Using the JET HP Iso Turning
and Grooving Tools
Before use, please ensure that:
The machine door is in a fully closed position.
The coolant hose is in the correct location and fully
tightened with all seals in position.
A blank plug is inserted into the unused coolant hole.
All O-rings and washers are in place.
The coolant hose is tightened securely to the toolholder
and tool block, to prevent leakage of coolant.

Important
Always pay attention not to exceed
the maximum safe working pressure
for GROOVE-TURN tools 340 bar and
PARTING OFF tools 300 bar.

H.P. Coolant Hose


1/8 BSPP
Adaptation Nipple
Copper Seal
Washer 1/8

Plug Screw

Maximum Pressure
340 Bar

123

124

dges
MILL
e
ing

HELIcutt
cal

li
3 he

HELIMILL Cutters Carrying Triangular


Inserts with 3 Helical Cutting Edges
ISCAR, the inventor of the HELIMILL inserts, is
now introducing the HELIIQMILL 390 family an
evolution of inserts with one extra helical cutting edge.
The new HELIIQMILL 390 cutters carry triangular
inserts with 3 helical cutting edges, versus only 2 on
the current tools. In addition, the construction of
the new inserts is stronger compared to current
2-edged inserts.
The new family ensures productive milling of true
90 shoulders, providing an improved cost per
cutting edge for various milling applications.

126

The new HELIIQMILL 390 tools are available for


inserts with 10 and 15 mm cutting edge lengths.
The HM390 TPKT 1003PDR insert features
8 mm maximum depth of cut and the
HM390 TDKT 1505PDR insert, 13 mm
maximum D.O.C.
Due to their advanced cutting geometries, the inserts
reduce cutting forces and power consumption.
They can also be successfully applied for milling
high temperature super alloys that are popular in the
aerospace industry.

HM390 ETP-10

90 Endmills Carrying the HM390 TPKT 1003


Triangular Inserts with 3 Helical Cutting Edges
Rd

ap

Designation
HM390 ETP
HM390 ETP
HM390 ETP
HM390 ETP
HM390 ETP
HM390 ETP
HM390 ETP
HM390 ETP
HM390 ETP
HM390 ETP
(1)

D25-2-C25-10
D25-2-W25-10
D25-3-C25-10
D25-3-W25-10
D32-3-C32-10
D32-3-W32-10
D32-4-C32-10
D32-4-W32-10
D40-5-C32-10
D40-5-W32-10

ap

Shank(1)

Rd

Kg

25.00
25.00
25.00
25.00
32.00
32.00
32.00
32.00
40.00
40.00

8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00

2
2
3
3
3
3
4
4
5
5

120.00
95.00
120.00
95.00
130.00
110.00
130.00
110.00
130.00
110.00

25.00
25.00
25.00
25.00
30.00
30.00
30.00
30.00
30.00
30.00

25.00
25.00
25.00
25.00
32.00
32.00
32.00
32.00
32.00
32.00

C
W
C
W
C
W
C
W
C
W

2.9
2.9
2.9
2.9
2.1
2.1
2.1
2.1
1.6
1.6

0.38
0.30
0.38
0.30
0.70
0.58
0.70
0.58
0.76
0.76

C-Cylindrical, W-Weldon

Spare Parts
Designation
HM390 ETP-10

Screw

Torx Blade

Handle

SR 14-562/S

BLD T10/S7

SW6-SD

2
3

90
8.0

s
MILL
edge
ing

HELIcutt

ca
heli

127

HM390 FTP-10

90 Face Mills Carrying IQ390 TPKT 1003


Triangular Inserts with 3 Helical Cutting Edges
D3
Da

Rd

ap
D
Designation
HM390 FTP D040-3-16-10
HM390 FTP D040-5-16-10
HM390 FTP D050-4-22-10
HM390 FTP D050-6-22-10
HM390 FTP D063-6-27-10
HM390 FTP D063-7-27-10

ap

Da

D3

Arbor

Rd

Kg

40.00
40.00
50.00
50.00
63.00
63.00

3
5
4
6
6
7

8.00
8.00
8.00
8.00
8.00
8.00

16.00
16.00
22.00
22.00
27.00
27.00

38.40
38.40
48.00
48.00
61.00
61.00

35.00
35.00
40.00
40.00
45.00
45.00

A
A
A
A
A
A

1.6
1.6
1.2
1.2
0.9
0.9

0.20
0.20
0.33
0.35
0.64
0.68

Spare Parts
Designation
HM390 FTP D040-3-16-10
HM390 FTP D040-5-16-10
HM390 FTP D050-4-22-10
HM390 FTP D050-6-22-10
HM390 FTP D063-6-27-10
HM390 FTP D063-7-27-10

Screw

Torx Blade

Handle

Shell Lock Screw

SR
SR
SR
SR
SR
SR

BLD
BLD
BLD
BLD
BLD
BLD

SW6-SD
SW6-SD
SW6-SD
SW6-SD
SW6-SD
SW6-SD

SR
SR
SR
SR
SR
SR

14-562/S
14-562/S
14-562/S
14-562/S
14-562/S
14-562/S

T10/S7
T10/S7
T10/S7
T10/S7
T10/S7
T10/S7

M8X25DIN912
M8X25DIN912
M10X25DIN912
M10X25DIN912
M12X35DIN912
M12X35DIN912

HM390 TPKT 1003

Triangular Inserts with 3 Helical Cutting Edges, for High 90 Shoulder Accuracy

di

ap

Dimensions

128

di

IC330

IC830

Designation
HM390 TPKT 1003PDR

Tough Hard

10.90

7.50

3.85

0.80

0.70

Recommended
Machining Data

IC5400

(mm)

(mm/t)

1.20-8.00

0.08-0.15

ap

fz

HM390 ETD-15

90 Endmills Carrying the HM390 TDKT 1505


Triangular Inserts with 3 Helical Cutting Edges
Rd

ap

Designation
HM390 ETD D040-3-C32-15
HM390 ETD D050-4-C32-15

ap

Rd

Kg

40.00
50.00

13.00
13.00

3
4

130.00
130.00

40.00
40.00

32.00
32.00

2.1
1.6

0.71
0.84

Spare Parts
Designation
HM390 ETD D040-3-C32-15
HM390 ETD D050-4-C32-15

Screw

Torx Blade

T-Handle

SR 10505427-S
SR 10505427

BLD IP20/S7
BLD IP20/S7

SW6-T
SW6-T

s
MILL
edge
ing

HELIcutt

ca
heli

1
2
3

129

HM390 FTD-15

90 Face Mills Carrying the HM390 TDKT 1505


Triangular Inserts with 3 Helical Cutting Edges
D3
Da

Rd

ap
D
Designation
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD

D050-3-22-15
D050-4-22-15
D063-4-27-15
D063-5-27-15
D080-5-27-15
D080-6-27-15
D100-6-32-15
D100-8-32-15
D125-7-40-15
D125-9-40-15
D160-8-40-15
D160-10-40-15
D200-9-60-15
D200-11-60-15

ap

Da

D3

Arbor

Rd

Kg

50.00
50.00
63.00
63.00
80.00
80.00
100.00
100.00
125.00
125.00
160.00
160.00
200.00
200.00

3
4
4
5
5
6
6
8
7
9
8
10
9
11

13.00
13.00
13.00
13.00
13.00
13.00
13.00
13.00
13.00
13.00
13.00
13.00
13.00
13.00

22.00
22.00
27.00
27.00
27.00
27.00
32.00
32.00
40.00
40.00
40.00
40.00
60.00
60.00

46.00
46.00
59.00
59.00
74.00
74.00
80.00
80.00
82.00
82.00
105.00
105.00
135.00
135.00

40.00
40.00
45.00
45.00
50.00
50.00
50.00
50.00
63.00
63.00
63.00
63.00
63.00
63.00

A
A
A
A
A
A
B
B
B
B
C
C
C
C

1.6
1.6
1.2
1.2
0.9
0.9
0.7
0.7
0.5
0.5
0.3
0.3
0.2
0.2

0.26
0.28
0.53
0.53
1.10
1.14
1.30
1.45
2.08
2.28
3.80
4.00
5.60
5.90

For inserts, see pages: HM390 TDKT 1505

Spare Parts
Designation
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD
HM390 FTD

D050-3-22-15
D050-4-22-15
D063-4-27-15
D063-5-27-15
D080-5-27-15
D080-6-27-15
D100-6-32-15
D100-8-32-15
D125-7-40-15
D125-9-40-15
D160-8-40-15
D160-10-40-15
D200-9-60-15
D200-11-60-15

Screw

Torx Blade

T-Handle

Shell Lock Screw

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD

SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T

SR
SR
SR
SR
SR
SR

10505427
10505427
10505427
10505427
10505427
10505427
10505427
10505427
10505427
10505427
10505427
10505427
10505427
10505427

IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7

M10X30
M10X30
M12X35DIN912
M12X35DIN912
M12X40DIN912
M12X40DIN912

HM390 TDKT 1505

Triangular Inserts with 3 Helical Cutting Edges, for High 90 Shoulder Accuracy

di

ap

Dimensions

130

di

IC330

IC830

IC5400

Designation
HM390 TDKT 1505PDR

Recommended
Machining Data

Tough Hard

16.70

11.40

5.85

0.80

1.40

IC808

(mm)

(mm/t)

1.50-13.00

0.08-0.15

ap

fz

HM390-10
Shoulder Milling
Workpiece: SAE 4340 26 HRc

Shoulder Milling
Workpiece: SAE 4340 26 HRc

Tool

HM390 ETP D25-3-C25-10

Tool

HM390 FTP D040-5-16-10

Diameter (mm)

25

Diameter (mm)

40

No. of teeth

No. of teeth

Insert

HM390 TPKT 1003PDR

Insert

HM390 TPKT 1003PDR

Grade

IC830

Grade

IC5400

No. of corners

No. of corners

Vc (m/min)

170

Vc (m/min)

180

fz (mm/t)

0.15

fz (mm/t)

0.12

ap (mm)

ap (mm)

ae (mm)

17

ae (mm)

27

Coolant

Air

Coolant

Air

60

Tool life (min)

Tool life (min)


Metal removal rate (cm3/min)

66

Metal removal rate

60
(cm3/min)

93

HM390-15
Shoulder Milling
Workpiece: SAE 4340 26 HRc

Shoulder Milling
Workpiece: SAE 4340 26 HRc

Tool

HM390 FTD D050-4-22-15

Tool

HM390 FTD D063-5-27-15

Diameter (mm)

50

Diameter (mm)

63

No. of teeth

No. of teeth

Insert

HM390 TDKT 1505PDR

Insert

HM390 TDKT 1505PDR

Grade

IC830

Grade

IC808

No. of corners

No. of corners

Vc (m/min)

170

Vc (m/min)

180

fz (mm/t)

0.15

fz (mm/t)

0.18

ap (mm)

ap (mm)

ae (mm)

35

ae (mm)

45

Coolant

Air

Coolant

Air

Tool life (min)

60

Tool life (min)

Metal removal rate

(cm3/min)

182

Metal removal rate

70
(cm3/min)

221

Shoulder Milling
Workpiece: AISI 316L
Tool

HM390 FTD D050-3-22-15

Diameter (mm)

50

No. of teeth

Insert

HM390 TDKT 1505PDR

Grade

IC330

No. of corners

Vc (m/min)

120

fz (mm/t)

0.1

ap (mm)

ae (mm)

30

Coolant

Wet coolant

Tool life (min)


Metal removal rate

30
(cm3/min)

41

131

edge
ng
HELIDO
i
cutt
l
a
c
i

6 he

A New Family of Double-Sided Triangular


Inserts with 6 Helical Cutting Edges
ISCAR is introducing another evolution of the original
HELIDO line:
HELIDO H690, a new family of tools for 90 milling.
The new H690 TNKX 1606 triangular inserts
feature 6 helical right-hand cutting edges and are very
strong due to their thickness.

132

The HELIDO H690 helical design of the triangular


insert, coupled with a rigid pocket design, provides
extremely high durability and very stable performance.
The tools can machine accurate 90 shoulders up
to 14 mm depth, and in addition perform slotting,
ramping down and facing operations.

H690 F90AX

90 Face Mills Carrying the H690 TNKX 1606.. Triangular


Inserts with 6 Helical Cutting Edges
D3
Da
Rd

ap
D
Designation
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX

D050-3-22-16
D050-4-22-16
D063-4-27-16
D063-5-27-16
D080-5-27-16
D080-6-27-16
D100-6-32-16
D100-8-32-16
D125-7-40-16
D125-9-40-16
D160-8-40-16
D160-10-40-16
D200-9-60-16
D200-11-60-16
D250-12-60-16

ap

Da

D3

Arbor(1)

Rd

Kg

50.00
50.00
63.00
63.00
80.00
80.00
100.00
100.00
125.00
125.00
160.00
160.00
200.00
200.00
250.00

3
4
4
5
5
6
6
8
7
9
8
10
9
11
12

14.00
14.00
14.00
14.00
14.00
14.00
14.00
14.00
14.00
14.00
14.00
14.00
14.00
14.00
14.00

22.00
22.00
27.00
27.00
27.00
27.00
32.00
32.00
40.00
40.00
40.00
40.00
60.00
60.00
60.00

48.00
48.00
59.00
59.00
76.00
76.00
80.00
80.00
82.00
82.00
105.00
105.00
135.00
135.00
144.00

40.00
40.00
50.00
50.00
50.00
50.00
50.00
50.00
63.00
63.00
63.00
63.00
63.00
63.00
63.00

A
A
A
A
A
A
B
B
B
B
C
C
C
C
C

3.0
3.0
2.0
2.0
0.5
0.5
-

0.50
0.40
0.70
0.63
0.83
0.75
1.72
1.51
2.20
2.00
3.61
3.22
6.82
6.51
7.70

Spare Parts
Designation
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX
H690 F90AX

D050-3-22-16
D050-4-22-16
D063-4-27-16
D063-5-27-16
D080-5-27-16
D080-6-27-16
D100-6-32-16
D100-8-32-16
D125-7-40-16
D125-9-40-16
D160-8-40-16
D160-10-40-16
D200-9-60-16
D200-11-60-16
D250-12-60-16

Screw

Torx Blade

T-Handle

Shell Lock Screw

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD

SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T

SR
SR
SR
SR
SR
SR

14-591
14-591
14-591
14-591
14-591
14-591
14-591
14-591
14-591
14-591
14-591
14-591
14-591
14-591
14-591

T20/M7
T20/M7
T20/M7
T20/M7
T20/M7
T20/M7
T20/M7
T20/M7
T20/M7
T20/M7
T20/M7
T20/M7
T20/M7
T20/M7
T20/M7

M10X40-1638
M10X40-1638
M12X30DIN912
M12X30DIN912
M12X35DIN912
M12X35DIN912

133

H690 TNKX 1606

Triangular Inserts with 6 Helical Cutting Edges, for High 90 Shoulder Accuracy

l
di
r

ap

Dimensions

ap

di

IC330

Designation
H690 TNKX 160610PNTR

Tough Hard

17.50

14.0

12.00

10.00

1.00

0.70

ap
(mm)

fz
(mm/t)

1.20-13.50

0.15-0.30

ges

ed
HELIDO
tting

cal

li
6 he

cu

4
5

90
14.0

134

Recommended
Machining Data

IC830

TEST reports
Shoulder Milling
Workpiece: SAE 4340 26 HRc

Shoulder Milling
Workpiece: Flame cut armor steel class 1 35 HRc

Tool description

H690 F90AX D063-5-27-16

Tool description

H690 F90AX D063-5-27-16

Diameter (mm)

63

Diameter (mm)

63

No of teeth

No of teeth

Insert type

H690 TNKX 160610PNTR

Insert type

H690 TNKX 160610PNTR

Grade

IC830

No. of corners

Grade

IC830

No. of corners

Cutting speed (m/min)

150

Cutting speed (m/min)

95

Feed per tooth (mm/t)

0.17

Feed per tooth (mm/t)

0.14

Depth of cut (mm)

10

Depth of cut (mm)

Width of cut (mm)

45

Width of cut (mm)

40

Coolant

Air

Coolant

Air

50

Tool life (min)

50

Metal removal rate (cm3/min)

67

Tool life (min)


Metal removal rate (cm3/min)

290

Shoulder Milling
Workpiece: SAE 4340 26 HRc

Shoulder Milling
Workpiece: AISI 316 L

Tool description

H690 F90AX D050-4-22-16

Tool description

H690 F90AX D080-6-27-16

Diameter (mm)

50

Diameter (mm)

80

No of teeth

No of teeth

Insert type

H690 TNKX 160610PNTR

Insert type

H690 TNKX 160610PNTR

Grade
No. of corners

IC830
6

Grade

IC330

No. of corners

Cutting speed (m/min)

170

Cutting speed (m/min)

140

Feed per tooth (mm/t)

0.2

Feed per tooth (mm/t)

0.12

Depth of cut (mm)

Depth of cut (mm)

Width of cut (mm)

35

Width of cut (mm)

55

Coolant

Air

Coolant

Tool life (min)

60

Tool life (min)

Metal removal rate (cm3/min)

152

Metal removal rate

Wet Coolant
40
(cm3/min)

110

135

N
MILLI

SPEED
HSM90S APCR 1405
H
G
HI
HELIALU HSM90S-14
Tools for High Speed Milling of Aluminum
ISCAR is introducing the HSM90S-14 tool and insert
family - another evolution of the HELIALU line.
The new family includes 90 endmills and face mills
for milling aluminum at very high rotational spindle
speeds. The new tools, required mainly by the
aerospace industry, can provide the full advantage of
most modern machines to maximize metal removal
rate and minimize production costs.
The new HSM90S-14 tools were designed to
eliminate insert radial displacement, which occurs due
to high centrifugal forces at very high spindle speed.

136

The displacement security mechanism system in


the seat ensures reliable production for extended
machining time at extremely high spindle speeds.
The unique insert cutting edge geometry contributes
to a softer cut, improves surface finish, increases
tool life and enables reaching long milling extension
lengths with reduced vibration.
The new HSM90S-14 tools perform 90 shoulders
up to 10 mm depth, as well as full slot, face milling
and rampdown ability.

HSM90S EAL-14

Long Reach Endmills for Machining Aluminum,


with HSM90S APCR 1405... Inserts
Rd

ap

Designation
HSM90S EAL-D32-2-C32-14
HSM90S EAL-D40-2-C32-14

L
D

ap

Rd

Kg

32.00
40.00

10.00
10.00

2
2

80.00
45.00

200.00
220.00

32.00
32.00

22.0
19.0

1.02
1.30

Important: When machining at very high cutting speed and replacing the insert, it is recommended to also replace the screw.
Insert tightening torque: 600 (Nxcm).

Spare Parts
Designation
HSM90S EAL-14

Screw

Torx Blade

T-Handle

SR M5X0.8IP20-1

BLD IP20/M7

SW6-T-SH

HIGH

SPEED

N
ILLI
M

HSM90S FAL-14

90 Face Mills for Machining Aluminum at High Rotation Speed,


Carrying Super Positive and Polished Rake Inserts
D3
Da
Rd

ap
D
Designation
HSM90S FAL-D050-2-22-14
HSM90S FAL-D050-3-22-14
HSM90S FAL-D063-3-27-14
HSM90S FAL-D080-4-27-14

ap

Da

D3

Arbor

Rd

RPM max

Kg

50.00
50.00
63.00
80.00

2
3
3
4

10.00
10.00
10.00
10.00

57.00
57.00
57.00
57.00

22.00
22.00
27.00
27.00

47.00
47.00
58.00
60.00

A
A
A
A

12.0
12.0
10.0
7.5

33000
33000
-

0.44
0.42
0.75
1.12

Important: When machining at very high cutting speed and replacing the insert, it is recommended to also replace the screw.
Insert tightening torque: 600 (Nxcm).

Spare Parts
Designation
HSM90S FAL-D050-2-22-14
HSM90S FAL-D050-3-22-14
HSM90S FAL-D063-3-27-14
HSM90S FAL-D080-4-27-14

Screw

Torx Blade

T-Handle

Screw 1

SR
SR
SR
SR

BLD
BLD
BLD
BLD

SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH

SR
SR
SR
SR

M5X0.8IP20-1
M5X0.8IP20-1
M5X0.8IP20-1
M5X0.8IP20-1

IP20/M7
IP20/M7
IP20/M7
IP20/M7

M10X40DIN912
M10X40DIN912
M12X35DIN912
M12X35DIN912

137

HSM90S APCR 1405

Super Positive Inserts with a Polished Rake, for


Machining Aluminum at High Rotation Speed
r

S
Rd

ap
l

Recommended
Machining Data

Designation
HSM90S APCR
HSM90S APCR
HSM90S APCR
HSM90S APCR
HSM90S APCR
HSM90S APCR
HSM90S APCR
HSM90S APCR

140508R-P
140516R-P
140520R-P
140530R-P
140532R-P
140540R-P
140550R-P
140564R-P

r(1)

ap

12.50
12.50
12.50
12.50
12.50
12.50
12.50
12.50

0.80
1.60
2.00
3.00
3.20
4.00
5.00
6.40

10.00
10.00
10.00
10.00
10.00
10.00
10.00
10.00

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

6.05
6.00
5.95
5.85
5.80
5.70
5.70
5.70

IC28

Dimensions

ap
(mm)

fz
(mm/t)

1.20-13.50
2.00-13.50
2.50-13.50
3.50-13.50
3.50-13.50
4.50-13.50
5.50-13.50
7.00-13.50

0.10-0.30
0.10-0.30
0.10-0.30
0.10-0.30
0.10-0.30
0.10-0.30
0.10-0.30
0.10-0.30

l
l
l
l
l
l
l

When machining at very high cutting speed and replacing the insert, it is recommended to also replace the screw.
(1)

Measured on the cutter

Machining Examples
Workpiece : Aluminum 7075
Machine: Makino type MAG
Spindle Power: 80 kW max.
Spindle Type: HSK 63FM
Toolholder: HSK FM63 SEM
Tool Balance: 30,000 R.P.M.
Application: Shoulder Milling

NG

HIGH

TEST REPORT 1
Tool description

50

No of teeth

Insert type

HSM90S APCR 140520R-P

Grade

IC28

Cutting speed (m/min)

4150

Spindle speed (RPM)

26000

Feed per tooth (mm/t)

0.183

Table feed (m/min)

14.3

Depth of cut (mm)

Width of cut (mm)

40

Coolant

Wet

Metal removal rate (lit/min)

2.2

Spindle load (kw)

25

Spindle load
Tool life (min)

31%
480

Machining length / corner (meter)

6850

Reason for cutting edge indexing

Edge chipping, notching, flank wear

Sound
Chip shape

138

HSM90S FAL-D050-3-22-14

Tool diameter (mm)

91 dB
Smooth, short

SPEED

MILLI

Application: Up to Full Immersion

TEST REPORT 2
Tool description

HSM90S FAL-D050-3-22-14

Tool diameter (mm)

50

No of teeth

Insert type

HSM90S APCR 140532R-P

Grade

IC28

Cutting speed (m/min)

4790

Spindle speed (RPM)

28000

Feed per tooth (mm/t)

0.22

Table feed (m/min)

18.5

Depth of cut (mm)

Width of cut (mm)

25-50

Coolant

Wet

Metal removal rate (lit/min)

Up to 4.0

Spindle load (kw)

42%

Spindle load

Up to 33 KW

Tool life (min)

530

Machining length / corner (meter)

9800

Reason for cutting edge indexing

Edge chipping, notching, flank wear

Sound
Chip shape

Less vibration vs. competitor


Smooth, short

Application: Up to Full Immersion

TEST REPORT 3
Tool description

HSM90S FAL-D050-2-22-14

Tool diameter (mm)

50

No of teeth

Insert type

HSM90S APCR 140520R-P

Grade

IC28

Cutting speed (m/min)

4790

Spindle speed (RPM)

30000

Feed per tooth (mm/t)

0.254

Table feed (m/min)

15.24

Depth of cut (mm)

Width of cut (mm)

45-50

Coolant
Metal removal rate (lit/min)
Spindle load (kw)
Spindle load
Vibration
Chip shape

Wet
Up to 4.0
52
Up to 65%
Less vibration vs. competitor
Smooth, short

139

FOR

DEEP

CAVITIES

P290 - New 90 Shred Milling Tools


The new P290 - 90 shred milling tools line is based
on the unique P290 ACKT 1806PDR-FW and
P290 ACKT 1806PDR-FWE serrated cutting
edged inserts. These tools can also carry the regular,
P290 ACCT 1806PDR-HL straight-edged inserts
for finishing cuts. The new rectangular inserts have
two positive 18 mm long indexing options.
When the new tools are used with the serrated
edged P290 ACKT 1806PDR-FW inserts,
very small chips are produced. They are the ideal
solution for machining very deep cavities, as the
chips can be easily removed from the machining
zone, consequently featuring very effective chatter
dampening abilities even when positioned at very long
overhang positions.
The serrations on the cutting edges of the P290
inserts are designed to provide an overlapping effect
between all adjacent tool pockets, providing a fully
effective cutter configuration.
The new inserts are available with various chipformers
and edge preparations to enable optimal machining
for a large variety of materials.

140

The P290 ACKT 1806PDR -FW insert has a


general use geometry which will work on a wide
variety of materials, including titanium.
The P290 ACKT 1806PDR -FWE is a sharp
edged insert. It was designed for long overhang
applications or when machine power is limited.
The P290 ACCT 1806PDR-HL insert has a
regular, straight-edged for finishing cuts.








With the P290 shredding tools you can achieve:


Excellent tool stability
Chip splitting into small segments
Optimal chip flow and easy evacuation even from
deep cavities
High tooth load capability, up to 18 mm
depth-of-cut, significantly reducing machining time
Small cutting forces, thus requiring low
machining power

The P290 tools should be used at small ae (radial


depth of cut) for best performance. All tools have
coolant holes directed to each insert cutting edge.

P290 ACK-18

Extended Flute Endmills

Rd

ap

Designation
P290 ACK D40-3-53-W32-18
P290 ACK D40-3-71-W40-18
P290 ACK D40-3-90-W40-18
P290 ACK D50-4-53-W40-18
P290 ACK D50-4-105-W50-18
P290 ACK D50-3-160-W50-18
P290 ACK D63-5-71-W50-18

ap

Flute

Rd

Kg

40.00
40.00
40.00
50.00
50.00
50.00
63.00

53.00
71.00
90.00
53.00
105.00
160.00
71.00

3
3
3
4
4
3
5

9
12
15
12
24
27
20

80.00
95.00
115.00
80.00
130.00
185.00
95.00

140.00
165.00
185.00
150.00
210.00
265.00
175.00

32.00
40.00
40.00
40.00
50.00
50.00
50.00

1.5
1.5
1.5
1.0
1.0
1.0
0.8

0.87
1.14
1.23
1.37
2.48
2.83
2.58

Note: recommended ae up to 0.2xD

Spare Parts
Designation
P290 ACK-18

Screw

Torx Blade

T-Handle

SR 14-544/S

BLD T15/M7

SW6-T

141

P290 EPW

Long Reach Endmills

Rd

ap

Designation
P290 EPW D32-3-170-W32-18
P290 EPW D32-3-210-C32-18
P290 EPW D32-3-240-C32-18
P290 EPW D40-4-170-W32-18
P290 EPW D40-4-200-C32-18
P290 EPW D40-4-250-W40-18

ap

Shank(1)

Rd

Kg

32.00
32.00
32.00
40.00
40.00
40.00

18.00
18.00
18.00
18.00
18.00
18.00

3
3
3
4
4
4

100.00
130.00
160.00
150.00

170.00
210.00
240.00
170.00
200.00
250.00

32.00
32.00
32.00
32.00
32.00
40.00

W
C
C
W
C
W

2.0
2.0
2.0
1.5
1.5
1.5

0.84
1.16
1.22
0.95
1.14
2.08

C-Cylindrical, W-Weldon

(1)

Spare Parts
Designation
P290 EPW

Screw

Torx Blade

T-Handle

SR 14-544/S

BLD T15/M7

SW6-T

P290 EPW-M

Endmills with FLEXFIT Threaded Adaptation

Rd

Ts D3

ap

Designation
P290 EPW D32-3-M16-18
P290 EPW D40-4-M16-18

L5

L6

ap

L5

L6

Ts

D3

T(1)

Rd

Kg

32.00
40.00

18.00
18.00

3
4

40.00
40.00

65.00
65.00

M16
M16

29.00
29.00

25.0
25.0

2.0
1.5

0.25
0.29

For FLEXFIT shanks refer to ISCAR Milling Tools catalog


(1)

Clamping wrench size

Spare Parts
Designation
P290 EPW-M

142

Screw

Torx Blade

T-Handle

SR 14-544/S

BLD T15/M7

SW6-T

P290 FPW

90 Face Mills Carrying 18 mm Long Edge Inserts


D3
Da

Rd

ap
D
Designation
P290 FPW D040-04-16-18
P290 FPW D050-05-22-18
P290 FPW D063-06-22-18
P290 FPW D080-08-27-18

ap

Da

Arbor

D3

Rd

Kg

40.00
50.00
63.00
80.00

18.00
18.00
18.00
18.00

4
5
6
8

40.00
40.00
40.00
50.00

16.00
22.00
22.00
27.00

A
A
A
A

35.00
45.00
48.00
60.00

1.5
1.0
0.8
0.5

0.15
0.33
0.54
1.11

Spare Parts
Designation
P290 FPW D040-04-16-18
P290 FPW D050-05-22-18
P290 FPW D063-06-22-18
P290 FPW D080-08-27-18

FOR

Screw

Torx Blade

T-Handle

Shell Locking Screw

SR
SR
SR
SR

BLD
BLD
BLD
BLD

SW6-T
SW6-T
SW6-T
SW6-T

SR
SR
SR
SR

14-544/S
14-544/S
14-544/S
14-544/S

DEEP

T15/M7
T15/M7
T15/M7
T15/M7

M8X30DIN912 12.9
M10X25DIN912
M10X25DIN912
M12X30DIN912

CAVITIES

143

P290 SM

Extended Flute Shell Mills

Rd

ap

Designation
P290 SM D050-04-36-22-18
P290 SM D050-04-53-22-18
P290 SM D050-04-71-27-18
P290 SM D063-05-53-27-18
P290 SM D063-05-71-27-18

Da D3

ap

Flute

Da

D3

Rd

Kg

50.00
50.00
50.00
63.00
63.00

36.00
53.00
71.00
53.00
71.00

4
4
4
5
5

8
12
16
15
20

65.00
80.00
105.00
80.00
100.00

22.00
22.00
27.00
27.00
27.00

46.40
46.40
55.00
48.00
55.00

1.0
1.0
1.0
0.8
0.8

0.51
0.61
0.73
1.01
1.30

Note: recommended ae up to 0.2xD.

Spare Parts
Designation
P290 SM D050-04-36-22-18
P290 SM D050-04-53-22-18
P290 SM D050-04-71-27-18
P290 SM D063-05-53-27-18
P290 SM D063-05-71-27-18

Screw

Torx Blade

T-Handle

Screw 1

SR
SR
SR
SR
SR

BLD
BLD
BLD
BLD
BLD

SW6-T
SW6-T
SW6-T
SW6-T
SW6-T

SR M10X50

14-544/S
14-544/S
14-544/S
14-544/S
14-544/S

T15/M7
T15/M7
T15/M7
T15/M7
T15/M7

SR M12X70DIN912
SR M12X70DIN912
SR M12X70DIN912

90

FOR

144

DEEP

CAVITIES

P290 ACKT 1806

Single-Sided Rectangular Inserts with 2 Serrated Cutting Edges

Rd

F
S

W
Dimensions

(1)

For machining titanium alloys

(2)

r(2)

10.70
10.70

18.50
18.50

6.00
6.00

1.20
1.20

2.00
2.00

IC808

IC380

IC830

(1)

IC330

Designation
P290 ACKT 1806PDR-FW
P290 ACKT 1806PDR-FWE

Recommended
Machining Data

Tough Hard

l
l

ap

(mm)

fz

(mm/t)

10.00-18.00 0.10-0.15
10.00-18.00 0.10-0.15

Radius for prgramming

P290 ACCT 1806

Single-Sided Rectangular Inserts with Two 18 mm Long


Cutting Edges for Finishing Applications
r
Rd

S
Recommended
Machining Data

Designation
P290 ACCT 1806PDR-HL

10.70

18.50

6.00

0.80

2.80

IC830

Dimensions

(mm)

(mm/t)

10.00-18.00

0.10-0.15

ap

fz

145

E
LARGCUT
FOR OF
DEPTH

T490 LNHT 2212

HELITANG T490 HEAVY DUTY LINE


T490 FLN-22ST
The new T490 FLN-22ST 90 face mills
were designed for heavy machining and tough
cutting conditions, especially next to shoulders or
fixture constraints.
The mills carry the T490 LNHT 22 tangentially
clamped inserts with 4 helical cutting edges, that
are mounted in the pockets with protective seats.

146

The new tools are available in the diameter range


of 125-200 mm.
These durable tools can be used for heavy-duty
milling mainly on steel and cast iron. They can
machine up to 21 mm DOC.

T490 FLN-22ST

90 Face Mills Carrying Tangentially Clamped Inserts


with 4 Helical, 21 mm Long Cutting Edges
D3
Da

ap
D
Designation
T490 FLN D125-06-40R-22ST
T490 FLN D160-07-40R-22ST
T490 FLN D200-08-60R-22ST

ap

Da

D3

Arbor

Kg

125.00
160.00
200.00

6
7
8

21.00
21.00
21.00

63.00
63.00
63.00

40.00
40.00
60.00

82.00
120.00
135.00

A
C
C

2.86
4.20
7.00

Spare Parts
Designation
T490 FLN-22ST

Seat

Seat Screw

Torx Blade

Insert Screw

Torx Blade 1

T-Handle

TT90-22

SR 11400664-HGNX-L12 *

BLD IP20/S7

SR 10507547

BLD IP25/S7

SW6-T

* Optional, should be ordered separately

T490 LNHT 2212

Tangentially Clamped Inserts with 4 Helical Cutting Edges

ap

Dimensions

ap

IC330

IC830

Designation
T490 LNHT 2212-PNTR

12.00

22.40

21.00

1.20

19.80

Machining Examples

Workpiece : Cast Steel


Application : Shoulder Milling
Tool description

T490 LNHT 2212-PNTR

Grade

Recommended
Machining Data

(mm)

(mm/t)

3.00-21.00

0.20-0.40

ap

IC830

Tool description

T490 FLN D200-08-60R-22ST

Insert type

T490 LNHT 2212-PNTR

Grade

IC830

Cutting speed (m/min)

100

Cutting speed (m/min)

120

Feed per tooth (mm/t)

0.28

Feed per tooth (mm/t)

0.25

Depth of cut (mm)

15

Depth of cut (mm)

15

Width of cut (mm)

60

Width of cut (mm)

120

60

Tool life (min)

Tool life (min)


Metal removal rate

(cm3/min)

fz

Workpiece : SAE 4340


Application : Shoulder Milling

T490 FLN D125-06-40R-22ST

Insert type

Tough Hard

IC5400

385

Metal removal rate

55
(cm3/min)

344

147

ITY
V
TI
UC NT
PROD
Y
HIGH D EXCELLE
ALIT
U
AN CE Q
SURFA

IQ845 SYHU-07

DOVEIQMILL 845 LINE


The new IQ845 FSY-R07 are indexable face mills
carrying the IQ845 SYHU 0704 square doublesided inserts with 8 cutting edges.
IQ845 FSY-R07 face mills feature a high-positive
cutting edge inclination that contributes greatly to
a soft cut and smooth entry into and exit from the
component being machined.
The inserts feature reinforced cutting edges, wiper
flats for high surface finish and unique rake face
geometry for optimal chip formation. They are

148

mounted into dovetail shaped pockets, secured by


screws, which provides extremely rigid clamping.
The new face mills can machine up to 4.6 mm
depth of cut. They are available in a nominal diameter
range of 50 to 160 mm in both coarse- and
fine-pitch configurations.
The new tools can be used in a wide range of face
milling applications, rough and finish on a very wide
range of engineering materials, including hard-to-cut
austenitic stainless steel.

IQ845 FSY-R07

Face Mills, Carrying Square Inserts with 8 Cutting Edges


D3
Da

ap

D
D1
Designation
IQ845 FSY D050-04-22-R07
IQ845 FSY D050-05-22-R07
IQ845 FSY D063-05-22-R07
IQ845 FSY D063-07-22-R07
IQ845 FSY D080-06-27-R07
IQ845 FSY D080-08-27-R07
IQ845 FSY D100-07-32-R07
IQ845 FSY D100-10-32-R07
IQ845 FSY D125-09-40-R07
IQ845 FSY D125-12-40-R07
IQ845 FSY D160-11-40-R07
IQ845 FSY D160-15-40-R07

D1

ap

Da

Arbor(1)

D3

Coolant

Kg

50.00
50.00
63.00
63.00
80.00
80.00
100.00
100.00
125.00
125.00
160.00
160.00

59.4
59.4
72.4
72.4
89.4
89.4
109.4
109.4
134.4
134.4
169.4
169.4

4
5
5
7
6
8
7
10
9
12
11
15

4.60
4.60
4.60
4.60
4.60
4.60
4.60
4.60
4.60
4.60
4.60
4.60

40.00
40.00
40.00
40.00
50.00
50.00
50.00
50.00
63.00
63.00
63.00
63.00

22.00
22.00
22.00
22.00
27.00
27.00
32.00
32.00
40.00
40.00
40.00
40.00

A
A
B
B
B
B
B
B
B
B
C
C

48.00
48.00
48.00
48.00
60.00
60.00
70.00
70.00
82.00
82.00
92.00
92.00

Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N

0.39
0.37
0.50
0.47
0.99
0.96
1.38
1.35
2.52
2.49
3.29
3.27

Spare Parts
Designation
IQ845 FSY D050-04-22-R07
IQ845 FSY D050-05-22-R07
IQ845 FSY D063-05-22-R07
IQ845 FSY D063-07-22-R07
IQ845 FSY D080-06-27-R07
IQ845 FSY D080-08-27-R07
IQ845 FSY D100-07-32-R07
IQ845 FSY D100-10-32-R07
IQ845 FSY D125-09-40-R07
IQ845 FSY D125-12-40-R07
IQ845 FSY D160-11-40-R07
IQ845 FSY D160-15-40-R07

Screw

Torx Blade

T-Handle

Shell Lock Screw

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD

SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH

SR M10X20DIN912 12.9
SR M10X20DIN912 12.9

M4X0.7IP15
M4X0.7IP15
M4X0.7IP15
M4X0.7IP15
M4X0.7IP15
M4X0.7IP15
M4X0.7IP15
M4X0.7IP15
M4X0.7IP15
M4X0.7IP15
M4X0.7IP15
M4X0.7IP15

IP15/S7
IP15/S7
IP15/S7
IP15/S7
IP15/S7
IP15/S7
IP15/S7
IP15/S7
IP15/S7
IP15/S7
IP15/S7
IP15/S7

IQ845 SYHU-07

Square Inserts with 8 Cutting Edges

di

r
ap
S

Dimensions

(1)

For stainless steel and high temperature alloys

(2)

0.80 13.80
0.80 13.80
0.80 13.80

For general applications

4.20
4.20
4.20
(3)

IC808

IC810

3.40
3.40
3.40

di

IC5400

4.60
4.60
4.60

IC830

IC5100

(2)

ap

IC330

Designation
IQ845 SYHU 0704ADN (1)
IQ845 SYHU 0704ADN-MM
IQ845 SYHU 0704ADTN (3)

Recommended
Machining Data

Tough Hard

(mm)

(mm/t)

1.00-4.00
1.00-4.00
1.00-4.00

0.10-0.20
0.15-0.30
0.15-0.30

l
l

l
l

ap

fz

For cast iron

149

ONMU 10...

MICALY
O
N
ECO VY DUT
HEA

SOF45-R26 - New Versatile Tools


for Productive Heavy-Duty Face Milling
Iscar is expanding the HELIDO 800 line by
introducing the SOF45-R26 45 face mills. The
new mills were designed for heavy duty machining
of steel and cast iron components at a high metal
removal rate.
The new versatile face mills can carry either the
S845 SNMU 26 square double-sided inserts
with 8 cutting edges, or the ONMU 10 octagonal
double-sided inserts with 16 cutting edges.
The new family provides a versatile and cost effective
tool for productive milling in difficult cutting conditions.
The square, double-sided, S845 SNMU 26 insert
has 8 helical right hand cutting edges for machining
up to 11 mm depth of cut.
They feature a strong and durable construction,
positive rake face, resulting in low power consumption
and smooth cutting.
In addition, the insert has a 3 mm wiper flat for high
surface finish.

150

S845 SNMU 26...

The octagonal double-sided ONMU 10 inserts


have 16 cutting edges, either right- or left-hand. The
inserts feature high durability and they can be used
for up to 7 mm DOC.
These inserts are the most economical regarding
price per edge.
The inserts are produced from the leading
SUMO TEC carbide grades. The mills are available in
a diameter range of 80-315 mm.
All the tools have seats to avoid deformation of the
pocket and body protection.
The inserts are secured in their pockets by angled
screws which provide rigid and very reliable clamping.
The advanced tool design combines a strong insert
structure, durable cutter body, secure mounting and
progressive SUMO TEC carbide grades. The tool
provides an innovative solution for 45 heavy duty
face milling operations.
The SOF45-R26 economical milling tools
enable machining at very high cutting parameters,
and even under hard conditions dramatically
increased productivity.

SOF45-26

Heavy Duty 45 Face Mills, Carrying Square or


Octagonal Double-Sided Inserts with 8/16 Cutting Edges
D3
Da

ONMU 1008...

S845 SNMU...

L4

L
44
D
D1
Designation
SOF45 D080-04-32-R26
SOF45 D100-05-32-R26
SOF45 D125-06-40-R26
SOF45 D160-08-40-R26
SOF45 D200-10-60-R26
SOF45 D250-12-60-R26
SOF45 D315-14-60-R26

45

ap4

ap

D4
D1

D1

ap

D4

ap4

L4

Da

D3

Arbor(1)

Coolant

Kg

84.10
104.10
129.10
164.10
204.10
254.10
319.10

104.5
124.5
149.5
184.5
224.5
274.5
339.5

7.00
7.00
7.00
7.00
7.00
7.00
7.00

60.80
60.80
60.80
60.80
60.80
60.80
80.80

80.00
100.00
125.00
160.00
200.00
250.00
315.00

11.00
11.00
11.00
11.00
11.00
11.00
11.00

63.0
63.0
63.0
63.0
63.0
63.0
80.0

4
5
6
8
10
12
14

32.00
32.00
40.00
40.00
60.00
60.00
60.00

70.00
70.00
82.00
92.00
135.00
135.00
220.00

A
B
B
C
C
C
C

Y
Y
Y
-

1.76
2.30
3.16
4.01
6.52
9.63
25.00

Spare Parts
Designation
SOF45 D080-04-32-R26
SOF45 D100-315-...-R26

Screw

Seat

Screw 1

Torx Blade 1

T-Handle 1

SR 1/4-28XIP25
SR M3.5X0.6-6.5 T10

TSOF 26-N
TSOF 26-N

SR M3.5X0.6-6.5 T10
SR 1/4-28XIP25

BLD IP25/S7
BLD IP25/S7

SW6-T
SW6-T

ONMU 1008

Heavy Duty Octagonal Double-Sided Inserts with 16 Cutting Edges


di

ap
r

Dimensions

ap

IC5400

9.60
9.60

26.30
26.30

7.00
7.00

9.30
9.30

1.60
1.60

IC808

di

IC810

IC830

Designation
ONMU 100816-N-HL
ONMU 100816-N-RM

Recommended
Machining Data

Tough Hard

(mm)

(mm/t)

2.00-7.00
2.00-7.00

0.25-0.40
0.25-0.40

ap

fz

S845 SNMU 2608

Heavy Duty Square Thick Inserts with 8 Helical, Right-Hand Cutting Edges
S
di

ap
F
Dimensions

ap

IC5400

26.30
26.30

2.60
2.60

1.60
1.60

11.00
11.00

10.90
10.90

IC808

di

IC830

Designation
S845 SNMU 2608ANR-HL
S845 SNMU 2608ANR-RM

Recommended
Machining Data

Tough Hard
IC810

(mm)

(mm/t)

2.00-11.00
2.00-11.00

0.25-0.40
0.25-0.40

ap

fz

151

ICAL
M
O
ECONVY DUTY
HEA

T465 LNMT 22...-CS

Heavy Duty, 65 Face Mills with


Tangentially Clamped Inserts
ISCAR is introducing the T465 FLN D22ST - a
modified family of 65 lead angle face mills with
protective seats. The 65 lead angle is a very
efficient solution for high metal removal face
machining of cast iron and steel components.
Using these face mills minimizes burrs and edge
chipping for cast iron applications.
The new face mills carry tangentially clamped inserts
with 4 cutting edges, which can be used for up to
19 mm depth of cut.
The T465 LNHT 2212-DN... inserts feature a high
positive rake cutting angle for a light cut and minimum
power consumption, and a positive axial angle (R.H.
helix) for soft entry into and exit from the workpiece.
The insert has a 2.5 mm flat wiper for high quality
surface finish. In addition, available are inserts with
chip splitting grooves that can greatly improve
performance in rough milling operations.

152

T465 LNMT 22...R/L

Available are three edge configurations:


T465 LNHT 2212-DNTR in grades IC830, IC5400,
DT7150, IC5100 and IC810, used for steel and
cast iron.
T465 LNHT 2212-DN-R in grade IC330, used for
machining stainless steel and high temperature alloys.
T465 LNMT 2212-CS in grades IC830 and IC5400.
The tools were designed for machining large parts
such as those found in power generation or
marine industries.

T465 FLN-22ST

65 Face Mills Carrying Tangentially Clamped Inserts


with 4 Helical, 22 mm Long Cutting Edges
D3
Da
L

65

ap
D
D1

Designation
T465 FLN D125-06-40R-22ST
T465 FLN D125-08-40R-22ST
T465 FLN D160-07-40R-22ST
T465 FLN D160-09-40R-22ST
T465 FLN D200-08-60R-22ST
T465 FLN D200-10-60R-22ST
T465 FLN D250-10-60R-22ST
T465 FLN D250-12-60R-22ST
T465 FLN D315-12-60R-22ST

Right-hand shown

D1

ap

Da

Arbor

D3

Kg

125.00
125.00
160.00
160.00
200.00
200.00
250.00
250.00
315.00

143.6
143.6
185.6
185.6
218.8
218.8
270.0
270.0
338.0

19.00
19.00
19.00
19.00
19.00
19.00
19.00
19.00
19.00

6
8
7
9
8
10
10
12
12

63.00
63.00
63.00
63.00
63.00
63.00
63.00
63.00
80.00

40.00
40.00
40.00
40.00
60.00
60.00
60.00
60.00
60.00

B
B
C
C
C
C
C
C
D

95.00
95.00
120.00
120.00
135.00
135.00
150.00
150.00
225.00

3.60
3.80
5.20
5.30
7.70
7.70
12.20
12.10
27.30

Spare Parts
Designation
T465 FLN D125-06-40R-22ST
T465 FLN D125-08-40R-22ST
T465 FLN D160-07-40R-22ST
T465 FLN D160-09-40R-22ST
T465 FLN D200-08-60R-22ST
T465 FLN D200-10-60R-22ST
T465 FLN D250-10-60R-22ST
T465 FLN D250-12-60R-22ST
T465 FLN D315-12-60R-22ST

Seat

Bayonet Screw

TT65-22
TT65-22
TT65-22
TT65-22
TT65-22
TT65-22
TT65-22
TT65-22
TT65-22

SR
SR
SR
SR
SR
SR
SR
SR
SR

11400664-HGNX-L12
11400664-HGNX-L12
11400664-HGNX-L12
11400664-HGNX-L12
11400664-HGNX-L12
11400664-HGNX-L12
11400664-HGNX-L12
11400664-HGNX-L12
11400664-HGNX-L12

*
*
*
*
*
*
*
*
*

Torx Blade

T-Handle

Insert Screw

Torx Blade 1

BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD

SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T
SW6-T

SR
SR
SR
SR
SR
SR
SR
SR
SR

BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD

IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7
IP20/S7

10507547
10507547
10507547
10507547
10507547
10507547
10507547
10507547
10507547

IP25/S7
IP25/S7
IP25/S7
IP25/S7
IP25/S7
IP25/S7
IP25/S7
IP25/S7
IP25/S7

* Optional, should be ordered separately

T465 LNHT/LNMT 2212

Tangentially Clamped Insert with 4 Cutting Edges 22 mm Long, for 65 Cutters

W
l

ap
65
2.5

Dimensions

25.39
25.39
25.39

19.80
19.80
19.80

19.00
19.00
19.00

IC5100

12.00
12.00
12.00

DT7150

ap

IC810

IC5400

IC830

IC330

Designation
T465 LNHT 2212-ZN-R (1)
T465 LNHT 2212-ZNTR/L (2)
T465 LNMT 2212ZNTR-CS (3)

Recommended
Machining Data

Tough Hard

ap

fz

(mm)

(mm/t)

5.00-15.00
5.00-19.00
5.00-19.00

0.12-0.35
0.25-0.45
0.25-0.35

LNMT - utility inserts. LNHT - precision inserts.


(1)

For stainless steel and high temperature alloys.

(2)

T465 LNHT 2212-ZNTL (for use on special request tools) available only in grade IC830 (3) Chip splitting insert

153

H606 RXCU 1206-AXT

ICAL
M
O
NG
ECON
PROFILI
Double-Sided Profiling Inserts
with Six 6 mm Corner Radii
ISCARs new inserts have six 90 segments of
6 mm radii round cutting edges, which
provide ramping down capability required for
profiling applications.
H606 RXCU 1206 insert is available with an
AXT chipformer for steel and cast iron applications
or with an AXMP chipformer, suitable for austenitic
stainless steel and high temperature alloys.
They are used on 50, 63 and 80 mm diameter
face mills.



154

Main Features
The H606 RXCU 1206... inserts are not actually
round. Each has six 6 mm radii 90 cutting edge
arcs which can function like 12 mm standard round

H606 RXCU 1206-AXMP

inserts, meaning a more economical solution.


Very positive rake angle to reduce
power consumption.
Dovetail clamping configuration reduces the
stress on the clamping screw.
The new tools are an excellent solution for
profiling applications that require ramping down
or ramping up (pilling applications) in face or
shoulder milling.
A standard 12 mm round insert provides cutting
edges of practically 3x90, while the
HELIDO H606 double-sided insert provides
6x90 cutting edges, both with ramping
down capability.

H606 FR-12

Face Mills Carrying Double-Sided Inserts with Six 6 mm Radius Cutting Edges
D3
Da
Rd

ap
D1

Designation
H606 FR D040-04-16-12
H606 FR D050-06-22-12
H606 FR D052-06-22-12
H606 FR D063-07-22-12
H606 FR D080-08-27-12

R6.0

D1

ap

Da

Rd

Arbor(1)

Kg

40.0
50.0
52.0
63.0
80.0

28.00
38.00
40.00
51.00
68.00

4
6
6
7
8

6.00
6.00
6.00
6.00
6.00

45.00
50.00
50.00
50.00
50.00

16.00
22.00
22.00
22.00
27.00

2.0
1.3
1.3
1.0
0.7

A
A
A
A
A

0.22
0.53
0.39
0.52
0.83

Spare Parts
Designation
H606 FR D040-04-16-12
H606 FR D050-06-22-12
H606 FR D052-06-22-12
H606 FR D063-07-22-12
H606 FR D080-08-27-12

Screw

Key

Shell Lock Screw

SR
SR
SR
SR
SR

T-10/51
T-10/51
T-10/51
T-10/51
T-10/51

SR
SR
SR
SR

14-571
14-571
14-571
14-571
14-571

M10X25DIN912 12.9
M10X25DIN912 12.9
M10X25DIN912 12.9
M12X30DIN912

H606 RXCU 1206

Double-Sided Inserts with Six 6 mm Radius Cutting Edges, for Profile Milling
di
Rd

r
S
Dimensions

(1)

12.20
12.20

6.00
6.00

5.90
5.90

For stainless steel and high temperature alloys

(2)

IC808

di

IC830

Designation
H606 RXCU 1206-AXMP (1)
H606 RXCU 1206-AXT (2)

Tough Hard

Recommended Machining Data

ap
(mm)

fz
(mm/t)

2.00-6.00
2.00-6.00

0.10-0.40
0.10-0.40

For steel and cast iron applications

For tools, see pages: H606 FR12

AXMP

90 edge for
shoulder machining

AXT

90

Edge segment used for improved chip formation


during rampdown applications

155

ITY

V
UCTI
PROD NG
h
g
i
H
SLOTTI

SD-SP

SD-SP15 New T-Slot Cutters


The new SD-SP15 family consists of interchangeable
solid carbide T-slot milling heads and a cylindrical
steel shank.
The SD S-SP15 cutters were developed for milling
relatively narrow slots and grooves.

156

A unique splined shank is used to transmit the torque


in the best way. It ensures very durable assembly to
withstand high cutting forces during slot milling and
bending forces caused by long reach overhang.
The 32 mm T-slot heads are available in a 2 to 5 mm
width range. The general-duty cutting geometry of
the heads is suited for efficient slot milling on a wide
range of materials.

SD-SP

Interchangeable Solid Carbide T-Slot Milling Heads


r
Tmax
D2

Da D

W
L

Designation
SD D32-2.0-R0.2-SP15
SD D32-3.0-R0.4-SP15
SD D32-4.0-R0.4-SP15
SD D32-5.0-R0.4-SP15

Tmax

Da

D2

32.00
32.00
32.00
32.00

2.00
3.00
4.00
5.00

8
8
8
8

8.25
8.25
8.25
8.25

0.20
0.40
0.40
0.40

8.40
8.40
8.40
8.40

15.00
15.00
15.00
15.00

8.00
8.00
8.00
8.00

IC908

Dimensions

l
l
l
l

SD S-A-SP

Stepped Cylindrical Shanks for Interchangeable Solid Carbide T-Slot Milling Heads

L3
L

L1
h
D2 Tsi

Designation
SD S-A-L100-C16-SP15

dh6

D2

Tsi

L1

L3

Kg

16.00

15.00

M4x0.5

16.00

18.2

100.00

105.00

0.16

Spare Parts
Designation
SD ...-SP15

Screw

Torx Blade

T-Handle

SR M5X0.5-SP15 HG

BLD T20/S7

SW6-T-SH

157

T490 LNMT 08...-CS

T490 LNMT 13...-CS

IBRATIO

V
CED
U
RED

T490 LNMT 16...-CS

HELITANG T490
CHIP SPLITTING INSERTS











158

T490 LNMT 0804PNR-CS a HELITANG


insert with four 8 mm cutting edges.
The insert has 2 splitting grooves on one cutting
edge and one groove on the opposite side.
T490 LNMT 1306PNTR-CS a HELITANG
insert with four 12.5 mm cutting edges.
The insert has 3 splitting grooves on one cutting
edge and 2 grooves on the opposite side.
T490 LNMT 1607PN-R-CS a HELITANG
insert with four 16 mm cutting edges.
The larger insert has 4 splitting grooves
on one side and 3 on the opposite side.

For optimal performance, it is recommended to mount


the inserts in an alternating edge configuration on
adjacent cutter flutes to achieve the most effective
chip splitting effect.
Due to the above, chip splitting inserts should
be used mainly on even-number flute cutters
for best performance.

T490 LNMT 08/13/16...-CS

Tangentially Clamped Insert with 4 Chip Splitting Helical Cutting Edges


ap

r
W

Dimensions

4.27
6.65
7.00

8.59
13.74
17.04

8.00
12.50
16.00

0.40
0.80
0.80

7.40
13.05
15.83

l
l

IC808

IC810

ap

IC5400

IC830

IC330

Designation
T490 LNMT 0804PNR-CS
T490 LNMT 1306PNTR-CS
T490 LNMT 1607PN-R-CS

Recommended
Machining Data

Tough Hard

ap
(mm)

fz
(mm/t)

1.50-5.00
4.00-12.00
5.00-15.00

0.10-0.15
0.10-0.20
0.10-0.25

Machining Examples
Shoulder Milling

Tool: T490 LNM D25-30-2-W25-08C


Insert: T490 LNMT 0804PNR-CS IC830

Tool: T490 FLN D050-04-22-16


Insert: T490 LNMT 1607 PN-R-CS

Workpiece: SAE 4340 (29 HRc)

Workpiece: SAE 4340 (29 HRc)

Vc = 130 m/min

Vc = 150 m/min

Fz= 0.12 mm/tooth

Fz= 0.15 mm/tooth

ap= 25 mm

Vf= 573 mm/min

ae= 8 mm

ap= 15 mm
ae= 35 mm

Coolant: Air
Metral removal rate: 80

IC830

cm3/min

Coolant: Air
Tool life= 60 min
Metal removal rate= 300 cm3/min

-CS (Chip Splitting)

Regular Edge

Tool: T490 LNK D40-48-3-CF4-13


Insert: T490 LNMT 1306PNTR-CS IC830
Workpiece: TiAl6V4
Vc = 45 m/min
Fz= 0.14 mm/tooth
Vf= 150 mm/min

ap= 45 mm
ae= 13 mm
Coolant: Emulsion
Tool life= 45 min
Metal removal rate= 88 cm3/min

159

NS
VIBRATIONG
ED
C
ERHA
REDUHIGH OV
ON

New HELI2000 CHATTERFREE Insert


ISCAR is introducing a new insert with a unique
CHATTERFREE geometry, further upgrading the
HELI2000 milling line performance.
The new unique CHATTERFREE insert can
be mounted on any HM90 E90AD endmill,
HM90 F90A face mill, HELIMILL shell mill or
extended flute cutter.

160

Features
Asymmetrical design with 2 different cutting edges
Reduced chatter, which increases tool life
Ground cutting edges, providing more
accurate perpendicularity
Special edge preparation
10% less power consumption vs. regular insert
Improved chip evacuation due to unique axial
variable cutting edges
Most efficient on even number flute milling tools
Wide wiper edge improves excellent surface finish
Available in SUMO TEC carbide grades,
IC380 and IC830

HM90 ADCT 1505PDR-CF

Inserts with 2 Different Cutting Edge Configurations, Designed for Chatter Dampening
W
Rd

Dimensions

Designation
HM90 ADCT 1505PDR-CF

Tough Hard

ap

9.30

15.70

14.00

6.40

0.80

4.20

IC380

IC830

ap

Recommended
Machining Data

ap
(mm)

fz
(mm/t)

5.00-14.00

0.08-0.15

HM90 ADCT 1505PDR-CF


Edge helix angle is identified by different colors.
Each cutting edge has a different axial angle,
which is identified by either a yellow or black
colored flank surface.

The inserts should be mounted in alternating


edge configuration order (yellow followed by
black) on the cutter.

161

RXMT 1607N

KET
VERSATILE
POC
INSERT

OXMT 0507R08-FF

OXMT 050705-R-HP

OXMT 0507R08-FF and RXMT 1607N Inserts


Expand HELIDO Mills Application Options
ISCAR is further expanding the HELIDO line by
introducing the OXMT 0507R08-FF insert, which
was designed to add the FEEDMILLs extremely
high feed ability to the popular HELIDO 845 and
890 milling lines and the moderate feed advantage
to the HELIDO 865 line.
Another innovation is the RXMT 1607N round insert
which adds profiling and corner rounding application
options to the SOF45, SOE45, S890 and
FF-SOF milling cutter families.
The OXMT 0507R08-FF is a single-sided insert.
In comparison to the entry angles obtained
on the tools when the original ONMU/ONHU 0505
inserts are used; the new insert features 8 large
radius cutting edges rotated by 15 CCW.

162

The new entry angles were achieved by a 15


rotation of the cutting edges relative to the bottom
flanks of the insert.
The new FEEDMILL OXMT 0507R08-FF insert is
produced from the advantageous SUMO TEC
carbide grade IC808. The RXMT 1607N round insert
is produced from the very tough grade IC830.
As with other FEEDMILL tools, the resultant cutting
forces are directed axially towards the spindle.
This provides high stability and enables machining
at high feeds with long overhang, using small to
medium machines; or machining less rigidly clamped
workpieces and yet being able to attain considerable
metal removal rates.

SOE45 8/16

Multifunctional Endmills for Octagonal, Square and


Round Insert Contours with Various Entry Angles
A

Rd

NEW
L

L4

45
D
D1

ap

NEW

NEW

L5

L6

L7

45

45

ap4

D4
D1

ap5

D5
D7

A ONMU 0505
Designation
SOE45 8/16-D025-02-W20R
SOE45 8/16-D032-03-W25R
SOE45 8/16-D040-04-W32R

ap7
D10
D1

B S845 SNMU 1305

D1

ap

D4

D1

ap4

L4

Shank(1)

Kg

25
32
40

35.4
42.4
50.4

3.5
3.5
3.5

100
100
110

22.65
29.65
37.65

35.4
42.4
50.4

6
6
6

101.2
101.2
111.2

2
3
4

20
25
32

W
W
W

0.3
0.5
0.9

C RXMT 1607N
Designation
SOE45 8/16-D025-02-W20R
SOE45 8/16-D032-03-W25R
SOE45 8/16-D040-04-W32R

15 ap6

D6
D8
D9

D OXMT 0507R08-FF

D5

D7

ap5

L5

Rd

D6

D8

D9

ap6

L6

Shank(1)

Kg

20.9
27.5
35.4

36.5
43.3
51.3

7.9
7.9
7.9

101.6
101.6
111.6

3.1
4.2
3.7

20.1
26.7
37.5

29.4
36.2
47

35.6
42.6
50.6

1.2
1.2
1.2

101.3
101.3
111.3

2
3
4

20
25
32

W
W
W

0.3
0.5
0.9

E OXMT 050705-R-HP
Designation
SOE45 8/16-D025-02-W20R
SOE45 8/16-D032-03-W25R
SOE45 8/16-D040-04-W32R
(1)

D10

D1

ap7

L7

Shank(1)

Kg

25.3
32.3
40.3

35.4
42.4
50.4

2.9
2.9
2.9

101.2
101.2
111.2

2
3
4

20
25
32

W
W
W

0.3
0.5
0.9

Weldon

Spare Parts
Designation
SOE45 8/16

Screw

Torx Blade

T-Handle

SR 11800745

BLD IP15/S7

SW6-T-SH

163

SOF45

Multifunctional Face Mills for Octagonal, Square and


Round Insert Contours with Various Entry Angles

Rd

A
D3
Da

NEW
L

ap

L5

ap4

ap5

D5

D6
D8
D9

D7

L7

ap6

15

ap7

D10
D1

B S845 SNMU 1305

ap

D4

D1

ap4

L4

Da

D3

3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5

40
40
40
40
38.8
40
40
40
38.8
50
50
48.8
50
50
48.8
63
63
61.8
63
63
63
80

37.65
47.65
47.65
47.65
50
60.65
60.65
60.65
63
77.65
77.65
80
97.65
97.65
100
122.65
122.65
125
157.65
197.65
247.65
312.65

50.4
60.4
60.4
60.4
62.7
73.4
73.4
73.4
75.7
90.4
90.4
92.7
110.4
110.4
112.7
135.4
135.4
137.7
170.4
210.4
260.4
329.4

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

41.2
41.2
41.2
41.2
40
41.2
41.2
41.2
40
51.2
51.2
50
51.2
51.2
50
64.2
64.2
63
64.2
64.2
64.2
81.2

4
3
4
6
4
4
6
8
6
7
10
7
8
12
8
10
16
10
12
14
16
20

22
22
22
22
22
22
22
22
22
27
27
27
32
32
32
40
40
40
40
60
60
60

45
48
48
48
48
48
48
48
48
60
60
60
70
70
70
82
82
82
92
135
137
222

C RXMT 1607N

164

L6
45

A ONMU 0505
Designation
D
D1
40
50.4
SOF45 8/16-D040-04-22R
50
60.4
SOF45 8/16-D050-03-22R
50
60.4
SOF45 8/16-D050-04-22R
50
60.4
SOF45 8/16-D050-06-22R
52.35
62.7
SOF45 D050-04-22-R13
63
73.4
SOF45 8/16-D063-04-22R
63
73.4
SOF45 8/16-D063-06-22R
63
73.4
SOF45 8/16-D063-08-22R
65.35
75.7
SOF45 D063-06-22-R13
80
90.4
SOF45 8/16-D080-07-27R
80
90.4
SOF45 8/16-D080-10-27R
82.35
92.7
SOF45 D080-07-27-R13
100
110.4
SOF45 8/16-D100-08-32R
100
110.4
SOF45 8/16-D100-12-32R
102.35 112.7
SOF45 D100-08-32-R13
125
135.4
SOF45 8/16-D125-10-40R
125
135.4
SOF45 8/16-D125-16-40R
127.35 137.7
SOF45 D125-10-40-R13
160
170.4
SOF45 8/16-D160-12-40R
200
210.4
SOF45 8/16-D200-14-60R
250
260.4
SOF45 8/16-D250-16-60R
315
329.4
SOF45 8/16-D315-20-60R

Designation
SOF45 8/16-D040-04-22R
SOF45 8/16-D050-03-22R
SOF45 8/16-D050-04-22R
SOF45 8/16-D050-06-22R
SOF45 D050-04-22-R13
SOF45 8/16-D063-04-22R
SOF45 8/16-D063-06-22R
SOF45 8/16-D063-08-22R
SOF45 D063-06-22-R13
SOF45 8/16-D080-07-27R
SOF45 8/16-D080-10-27R
SOF45 D080-07-27-R13
SOF45 8/16-D100-08-32R
SOF45 8/16-D100-12-32R
SOF45 D100-08-32-R13
SOF45 8/16-D125-10-40R
SOF45 8/16-D125-16-40R
SOF45 D125-10-40-R13
SOF45 8/16-D160-12-40R
SOF45 8/16-D200-14-60R
SOF45 8/16-D250-16-60R
SOF45 8/16-D315-20-60R

NEW

45
D4
D1

D1

NEW

L4

45

Arbor Coolant
A
A
A
A
A
A
B
B
B
B
B
B
B
B
B
B
B
B
C
C
C
C

Y
Y
Y
Y
Y
Y
N
N
Y
N
N
Y
N
N
Y
N
N
Y
N
N
N
N

Kg
0.4
0.6
0.5
0.6
0.5
0.7
0.7
0.7
1
1.2
1.3
1.2
1.6
1.7
1.7
3
3
3
3.8
6.5
6.7
19

D OXMT 0507R08-FF

D5

D7

ap5

L5

Rd

D6

D8

D9

ap6

L6

Da

D3 Arbor Coolant Kg

35.4
45.4
45.4
45.4
47.75
58.4
58.4
58.4
60.75
65.4
65.4
77.6
95.4
95.4
97.75
120.4
120.4
122.75
155.4
195.4
245.4
310.4

51.2
61.2
61.2
61.2
63.55
74.2
74.2
74.2
76.55
91.2
91.2
93.4
111.2
111.2
113.55
136.2
136.2
138.55
171.2
211.2
261.2
326.2

7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9
7.9

41.6
41.6
41.6
41.6
40.4
41.6
41.6
41.6
40.4
51.6
51.6
50.4
51.6
51.6
50.4
64.6
64.6
63.4
64.6
64.6
64.6
81.6

3.7
5.6
5.6
5.6
5.4
6.3
6.3
6.3
5.7
6.2
6.2
6.0
4.7
4.7
4.6
3.6
3.6
3.5
2.6
2.0
1.5
1.0

34.5
44.5
44.5
44.5
46.95
57.5
57.5
57.5
59.95
74.5
74.5
76.95
94.5
94.5
96.95
119.5
119.5
121.95
154.5
194.5
244.5
309.5

44
54
54
54
56.35
67
67
67
69.35
84
84
86.35
104
104
106.35
129
129
131.35
164
204
254
319

50.5
60.5
60.5
60.5
62.9
73.5
73.5
73.5
75.9
90.5
90.5
92.9
110.5
110.5
112.9
135.5
135.5
137.9
171.5
211.5
261.5
326.5

1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2

41.3
41.3
41.3
41.3
40.1
41.3
41.3
41.3
40.1
51.3
51.3
50.1
51.3
51.3
50.1
64.3
64.3
63.1
64.3
64.3
64.3
81.3

4
3
4
6
4
4
6
8
6
7
10
7
8
12
8
10
16
10
12
14
16
20

22
22
22
22
22
22
22
22
22
27
27
27
32
32
32
40
40
40
40
60
60
60

45
48
48
48
48
48
48
48
48
60
60
60
70
70
70
82
82
82
92
135
137
222

A
A
A
A
A
A
B
B
B
B
B
B
B
B
B
B
B
B
C
C
C
C

Y
Y
Y
Y
Y
Y
N
N
Y
N
N
Y
N
N
Y
N
N
Y
N
N
N
N

0.4
0.6
0.5
0.6
0.5
0.7
0.7
0.7
1
1.2
1.3
1.2
1.6
1.7
1.7
3
3
3
3.8
6.5
6.7
19

SOF45 (continued)

Multifunctional Face Mills for Octagonal, Square and Round Insert


Contours with Various Entry Angles

Rd

A
D3
Da

NEW
L

L4

45
D

ap

NEW
L5

ap4

NEW
L6

L7

45
D4
D1

D1

45

ap5

D5

D6
D8
D9

D7

15

ap6

D10
D1

ap7

E OXMT 050705-R-HP
Designation
D10
D1
50.4
SOF45 8/16-D040-04-22R 40.3
60.4
SOF45 8/16-D050-03-22R 50.3
60.4
SOF45 8/16-D050-04-22R 50.3
60.4
SOF45 8/16-D050-06-22R 50.3
52.65
62.7
SOF45 D050-04-22-R13
73.4
SOF45 8/16-D063-04-22R 63.3
73.4
SOF45 8/16-D063-06-22R 63.3
73.4
SOF45 8/16-D063-08-22R 63.3
63.65
75.7
SOF45 D063-06-22-R13
90.4
SOF45 8/16-D080-07-27R 80.3
90.4
SOF45 8/16-D080-10-27R 80.3
82.65
92.7
SOF45 D080-07-27-R13
SOF45 8/16-D100-08-32R 100.3 110.4
SOF45 8/16-D100-12-32R 100.3 110.4
102.65 112.7
SOF45 D100-08-32-R13
SOF45 8/16-D125-10-40R 125.3 135.4
SOF45 8/16-D125-16-40R 125.3 135.4
127.65 137.7
SOF45 D125-10-40-R13
SOF45 8/16-D160-12-40R 160.3 170.4
SOF45 8/16-D200-14-60R 200.5 210.4
SOF45 8/16-D250-16-60R 250.3 260.4
SOF45 8/16-D315-20-60R 315.3 329.4

ap7

L7

Da

D3

Arbor

Coolant

Kg

2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9

41.2
41.2
41.2
41.2
40.2
41.2
41.2
41.2
40.2
51.2
51.2
50.2
51.2
51.2
50.2
64.2
64.2
63.2
64.2
64.2
64.2
81.2

4
3
4
6
4
4
6
8
6
7
10
7
8
12
8
10
16
10
12
14
16
20

22
22
22
22
22
22
22
22
22
27
27
27
32
32
32
40
40
40
40
60
60
60

45
48
48
48
48
48
48
48
48
60
60
60
70
70
70
82
82
82
92
135
137
222

A
A
A
A
A
A
B
B
B
B
B
B
B
B
B
B
B
B
C
C
C
C

Y
Y
Y
Y
Y
Y
N
N
Y
N
N
Y
N
N
Y
N
N
Y
N
N
N
N

0.4
0.6
0.5
0.6
0.5
0.7
0.7
0.7
0.7
1.2
1.3
1.2
1.6
1.7
1.7
3
3
3
3.8
5.8
6.7
19

Spare Parts
Designation
SOF45 8/16-D040-04-22R
SOF45 8/16-D050-03-22R
SOF45 8/16-D050-04-22R
SOF45 8/16-D050-06-22R
SOF45 D050-04-22-R13
SOF45 8/16-D063-04-22R
SOF45 8/16-D063-06-22R
SOF45 8/16-D063-08-22R
SOF45 D063-06-22-R13
SOF45 8/16-D080-07-27R
SOF45 8/16-D080-10-27R
SOF45 D080-07-27-R13
SOF45 8/16-D100-08-32R
SOF45 8/16-D100-12-32R
SOF45 D100-08-32-R13
SOF45 8/16-D125-10-40R
SOF45 8/16-D125-16-40R
SOF45 D125-10-40-R13
SOF45 8/16-D160-12-40R
SOF45 8/16-D200-14-60R
SOF45 8/16-D250-16-60R
SOF45 8/16-D315-20-60R
(1)

Screw

Torx Blade

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD
BLD

11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745
11800745

IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/S7(1)
IP15/M7(1)
IP15/M7(1)
IP15/M7(1)
IP15/M7(1)

T-Handle

Shell Locking Screw

SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH
SW6-T-SH

SR
SR
SR
SR
SR
SR

M10X25DIN912
M10X20DIN912
M10X20DIN912
M10X20DIN912
M10X20DIN912
M10X20DIN912

IMPORTANT: Use only Torx Plus keys.

165

FF SOF

Multifunctional Face Mills for Octagonal, Square and


Round Insert Contours with Various Entry Angles
A

Da

Rd

NEW
L5

L
15
D4
D
D1

31

16
D5

ap

L6

D6
D7
D8

ap5

D6

A ONMU 0505
Designation
FF SOF 8/16-D063-06-22R
FF SOF 8/16-D080-07-27R
FF SOF 8/16-D100-08-32R

ap6

B S845 SNMU 1305

D1

D4

ap

D5

D6

ap5

L5

Da

63
80
100

68.4
85.4
105.4

52.6
69.6
89.6

1.2
1.2
1.2

40
40
50

49.5
66.5
86.5

69.2
86.2
106.2

2.2
2.2
2.2

40.4
40.4
50.4

6
7
8

22
27
32

C OXMT 0507R08-FF
Designation
FF SOF 8/16-D063-06-22R
FF SOF 8/16-D080-07-27R
FF SOF 8/16-D100-08-32R

D6

D7

D8

ap6

L6

Da

56.6
73.6
93.6

66.8
83.8
103.8

70.4
87.4
107.4

2.7
2.7
2.7

40.9
40.9
50.9

6
7
8

22
27
32

D3

Arbor Kg
B
B
B

0.7
1.2
1.7

Application Range According to Insert Type


2.5

Material: SAE 4340


ae: 0.7xD
Vc: 150-170 m/min

ap (mm)

2
S845 SNMU 13...

1.5

1
ONMU 05...
OXMT 05... FF

0.5

0.5

1
fz (mm/tooth)

1.5

Spare Parts
Designation
FF SOF 8/16-D063-06-22R
FF SOF 8/16 D080-07-27R
FF SOF 8/16 D100-08-32R

166

Screw

Torx Blade

T-Handle

Shell Locking Screw

SR 11800745
SR 11800745
SR 11800745

BLD IP15/S7
BLD IP15/S7
BLD IP15/S7

SW6-T-SH
SW6-T-SH
SW6-T-SH

SR M10X25DIN912
SR M12X30DIN912

D3

Arbor

Kg

B
B
B

0.7
1.2
1.7

S890 FSN-13

Multifunctional Face Mills for Square, Round and Octagonal Insert Contours
A

Da

NEW

L5
42

15

D4
D5
D6

ap4

A S890 SNMU 1305

Designation
S890 FSN D050-04-22-R13
S890 FSN D050-05-22-R13
S890 FSN D063-05-22-R13
S890 FSN D063-07-22-R13
S890 FSN D080-07-27-R13
S890 FSN D080-09-27-R13
S890 FSN D100-08-32-R13
S890 FSN D100-11-32-R13
S890 FSN D125-09-40-R13
S890 FSN D125-14-40-R13

NEW
L4

89 ap

Designation
S890 FSN D050-04-22-R13
S890 FSN D050-05-22-R13
S890 FSN D063-05-22-R13
S890 FSN D063-07-22-R13
S890 FSN D080-07-27-R13
S890 FSN D080-09-27-R13
S890 FSN D100-08-32-R13
S890 FSN D100-11-32-R13
S890 FSN D125-09-40-R13
S890 FSN D125-14-40-R13

Rd

ap5

D7
D6

B OXMT 0507R08-FF

ap

D4

50
50
63
63
80
80
100
100
125
125

10
10
10
10
10
10
10
10
10
10

40
40
40
40
50
50
50
50
63
63

37
46.5 53.1
37
46.5 53.1
50
59.5 66.1
50
59.5 66.1
67
76.5 83.1
67
76.5 83.1
87
96.5 103.1
87
96.5 103.1
112 121.5 128.1
112 121.5 128.1

D5

C OXMT 050705-R-HP
D7

D6

ap5

L5

Da

43.2
43.2
56.2
56.2
73.2
73.2
93.2
93.2
118.2
118.2

53.1
53.1
66.1
66.1
83.1
83.1
103.1
103.1
128.1
128.1

2.87
2.87
2.87
2.87
2.87
2.87
2.87
2.87
2.87
2.87

41.1
41.1
41.1
41.1
51.1
51.1
51.1
51.1
64.1
64.1

4
5
5
7
7
9
8
11
9
14

22
22
22
27
27
27
32
32
40
40

D6

D3

ap4

L4

Da

1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2

41.2
41.2
41.2
41.2
51.2
51.2
51.2
51.2
64.2
64.2

4
5
5
7
7
9
8
11
9
14

22
22
22
27
27
27
32
32
40
40

D3

Arbor

Kg

A
A
A
A
B
B
B
B
B
B

0.4
0.5
0.6
0.6
0.9
1
1.5
1.6
2.5
2.6

Arbor Kg
A
A
A
A
B
B
B
B
B
B

0.4
0.5
0.6
0.6
0.9
1
1.5
1.6
2.5
2.6

When used with OXMT 0507R08-FF inserts, the tools gain the FEEDMILL ability of machining at extremely high feeds - most effective for rough milling applications.

Spare Parts
Designation
S890 FSN D...-..-22-R13
S890 FSN D...-..- .. -R13

Screw

Torx Blade

T-Handle

Shell Locking Screw

SR 11800745
SR 11800745

BLD IP15/S7
BLD IP15/S7

SW6-T-SH
SW6-T-SH

SR M10X25DIN912

167

Steel machining

cast Iron machining

D.O.C. / Feed Recommendations


ap
mm

D.O.C. / Feed Recommendations


ap
mm

S890 SNmu 1305

S890 SNmu 1305

(*) 6

1
0.1

0.2

0.3

0.4
fz
mm/tooth

for S890 SNMU 1305PNR-MM inserts


for S890 SNMU 1305PNTR inserts

Steel machining

0.1

0.2

0.3

0.4

fz
mm/tooth

fz
mm/tooth

(*) Maximum recommended D.O.C.


for S890 SNMU 1305PNTN insert

Steel machining

D.O.C. / Feed Recommendations

D.O.C. / Feed Recommendations


ap
mm

oXmT 050705-R-HP

oXmT 0507R08-FF...

ap
mm

1.2

0.8

0.6

0.4

0.2

0.1

0.2

Tool dia. 50-125


0.15

168

92

0.3

0.4

fz
mm/tooth

0.5

1.5

OXMT 0507

Insert with 8 FEEDMILL Cutting Edges for High Feed Applications


OXMT 0507R08-FF

OXMT 050705-R-HP

di

l
di
15

ap

Dimensions

Tough Hard

ap

di

IC830

Designation
OXMT 0507R08-FF
OXMT 050705-R-HP

45

1.20
2.70

14.50
15.10

0.80
1.24

5.00
4.10

7.00
7.00

IC808

ap

Recommended
Machining Data

ap

fz

(mm)

(mm/t)

0.50-1.20
0.50-2.50

0.50-1.80
0.25-0.40

For tools, see pages: FF SOF S865 FSN13 SOE45 8/16

-FF

-HP

RXMT 1607

Round Milling Inserts

Rd

di
S

Designation
RXMT 1607N
RXMT 1607NPL

Recommended Machining Data

di

15.90
15.90

7.00
7.00

IC830

Dimensions

ap
(mm)

0.50-8.00

0.50-8.00

fz

(mm/t)
0.08-0.30
0.08-0.30

For tools, see pages: FF SOF S865 FSN13 SOE45 8/16

RXMT...N

RXMT...NPL

169

170

ate ity
m
i
t
Ul
ecur
S
ing
amp

Cl

Hydraulic and Weldon


Side-Clamping Combinations
for Ultimate Clamping Security
ISCAR is introducing revolutionary unique chucks
which combine user-friendly hydraulic clamping with
side screw clamping for Weldon type shank tools.
The new HYDRO-SURE (patent pending)
adapters can be used for standard Weldon
shank tools meaning that there is no need for
special/costly tools and adapters which prevent
tools from pullout.
Main Features
High torque transmission when using standard
Weldon type shank tools
Ultimate axial and radial movement prevention
of the cutter tool pullout eliminated
Very accurate concentricity of 0.003 mm
Very rigid peripheral hydraulic clamping also
features vibration dampening

172

Suitable for both heavy duty and


finishing applications
Excellent surface finishing and prolonged
tool life in H.P.C. machining







The new HYDRO-SURE chucks are available


for a tool diameter range of 16-32 mm.
HSK
A63
12-25 mm
HSK
A100
12-32 mm
BT40
12-25 mm
BT50
12-32 mm
DIN69871 40
12-25 mm
DIN69871 50
12-32 mm

The HYDRO-SURE chucks are the best


adaptation solution, both for its secure and
economical advantages.

DIN69871-HYDRO S

Hydraulic and Weldon Side-Clamping Combination


with DIN69781 Form ADB Shanks

N5

Lmax
Lmin
G1

SS

J
L

Designation
DIN69871 40
DIN69871 40
DIN69871 40
DIN69871 40
DIN69871 50
DIN69871 50
DIN69871 50
DIN69871 50
DIN69871 50

HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO

S12X77
S16X80
S20X82
S25X117
S12X80
S16X80
S20X82
S25X117
S32X117

0.003 A

AT3 Taper

d2
G

58-60 HRc

G6.3
SK 40=12,000RPM
SK 50= 8,000 RPM

D1 D3 D2

L3
L1

SS

d2

D1

D3

D2

L1

L3

L min

L max

G1

Kg

40
40
40
40
50
50
50
50
50

12.00
16.00
20.00
25.00
12.00
16.00
20.00
25.00
32.00

28.0
34.0
38.0
46.0
28.0
34.0
38.0
46.0
56.0

32.00
38.00
42.00
50.00
32.00
38.00
42.00
50.00
60.00

50.00
50.00
50.00
50.00
80.00
80.00
80.00
80.00
80.00

77.00
80.00
82.00
117.00
80.00
80.00
82.00
117.00
117.00

57.9
60.9
62.9
97.9
60.9
60.9
62.9
97.9
97.9

42.00
45.00
47.00
97.90
42.00
45.00
47.00
52.00
56.00

37.0
42.0
42.0
48.0
37.0
42.0
42.0
48.0
52.0

47.0
52.0
52.0
58.0
47.0
52.0
52.0
58.0
62.0

M10
M12x1
M12x1
M16x1
M10
M12x1
M12x1
M16x1
M16x1

M12x1
M14
M16
M18
M12x1
M14
M16
M18
M20

M16
M16
M16
M16
M24
M24
M24
M24
M24

1.30
1.30
1.30
1.90
2.60
2.60
3.30
3.50
3.80

The coolant passages in the B type flange are blocked with screws which can be removed when required.

Spare Parts
Designation
DIN69871 40
DIN69871 40
DIN69871 40
DIN69871 40
DIN69871 50
DIN69871 50
DIN69871 50
DIN69871 50
DIN69871 50

HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO

S12X77
S16X80
S20X82
S25X117
S12X80
S16X80
S20X82
S25X117
S32X117

Clamping Key

Screw

Key

Preset Screw

Key 1

WRENCH HYDRO HEX 4*


WRENCH HYDRO HEX 4*
WRENCH HYDRO HEX 4*
WRENCH HYDRO HEX 4*
WRENCH HYDRO HEX 4*
WRENCH HYDRO HEX 4*
WRENCH HYDRO HEX 4*
WRENCH HYDRO HEX 4*
WRENCH HYDRO HEX 4*

SR M12X16 DIN1835-B
SR M14X16 DIN1835-B
SR M16X16 DIN1835-B
SR M18X2X10 EM SHORT
SR M12X16 DIN1835-B
SR M14X16 DIN1835-B
SR M16X16 DIN1835-B
SR M18X2X10 EM SHORT
SR M20X16 DIN1835-B

HW 5.0*
HW 6.0*
HW 6.0*
HW 8.0*
HW 5.0*
HW 6.0*
HW 6.0*
HW 8.0*
HW 8.0*

PRESET SCREW HYDRO M10


PRESET SCREW HYDRO M12
PRESET SCREW HYDRO M12
PRESET SCREW HYDRO M16
PRESET SCREW HYDRO M10
PRESET SCREW HYDRO M12
PRESET SCREW HYDRO M12
PRESET SCREW HYDRO M16
PRESET SCREW HYDRO M16

HW 6.0*
HW 6.0*
HW 8.0*
HW 10.0*
HW 6.0*
HW 6.0*
HW 8.0*
HW 10.0*
HW 10.0*

* Optional, should be ordered separately

Tool Clamping and Removal


Instructions
Tool Clamping
1. Align Weldon/whistle notch flat cutter
against the side locking
screw 2 during tool insertion.

2
Side
Locking
Screw

2. Close the pressure activation screw


1 to the required torque of
10 Nm max.

1
Pressure
Activation
Screw

3. Close the locking screw 2 to the


required torque of 15 Nm max.
Tool Removal
1. Release the hydraulic pressure
activation screw 1
2. Release the side locking screw 2
3. Remove the tool.

15 Nm max.

10 Nm max.
Cylindrical

Weldon
12-20 mm

Weldon
25-32 mm

Whistle Notch *
12-32 mm

* The optional clamping method Whistle Notch uses the unique screw SR M...-BALL (available separately).
173

BT-HYDRO S

Hydraulic and Weldon Side-Clamping Combination


with BT MAS-403 Shanks

N5

Lmax
Lmin
G1

SS

J
L

Designation
BT40 HYDRO
BT40 HYDRO
BT40 HYDRO
BT40 HYDRO
BT50 HYDRO
BT50 HYDRO
BT50 HYDRO
BT50 HYDRO
BT50 HYDRO

S12X90
S16X90
S20X90
S25X90
S12X110
S16X110
S20X110
S25X120
S32X117

0.003 A

AT3 Taper

d2
G

58-60 HRc

G6.3
BT 40=12,000RPM
BT 50= 8,000 RPM

D1 D3 D2

L3
L1

SS

d2

D1

D3

D2

L1

L3

L min

L max

40
40
40
40
50
50
50
50
50

12.00
16.00
20.00
25.00
12.00
16.00
20.00
25.00
32.00

28.0
34.0
38.0
46.0
28.0
34.0
38.0
46.0
56.0

32.00
38.00
42.00
50.00
32.00
38.00
42.00
50.00
60.00

50.00
50.00
50.00
50.00
80.00
80.00
80.00
80.00
80.00

90.00
90.00
90.00
90.00
110.00
110.00
110.00
120.00
117.00

63.0
63.0
63.0
63.0
72.0
72.0
72.0
82.0
79.0

44.50
47.50
47.50
51.00
42.00
45.00
47.50
47.50
47.50

37.0
42.0
42.0
48.0
37.0
42.0
42.0
48.0
52.0

47.0
52.0
52.0
58.0
47.0
52.0
52.0
58.0
62.0

G1

M10 M12x1
M12x1 M14
M12x1 M16
M16x1 M18
M10 M12x1
M12x1 M14
M12x1 M16
M16x1 M18
M16x1 M20

Kg

M16
M16
M16
M16
M24
M24
M24
M24
M24

1.40
1.40
1.50
1.70
4.60
4.60
4.70
4.80
4.90

Spare Parts
Designation
BT40 HYDRO
BT40 HYDRO
BT40 HYDRO
BT40 HYDRO
BT50 HYDRO
BT50 HYDRO
BT50 HYDRO
BT50 HYDRO
BT50 HYDRO

Clamping Key
S12X90
S16X90
S20X90
S25X90
S12X110
S16X110
S20X110
S25X120
S32X117

WRENCH
WRENCH
WRENCH
WRENCH
WRENCH
WRENCH
WRENCH
WRENCH
WRENCH

HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO

HEX
HEX
HEX
HEX
HEX
HEX
HEX
HEX
HEX

4*
4*
4*
4*
4*
4*
4*
4*
4*

Screw

Key

Preset Screw

SR
SR
SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW
HW
HW

PRESET
PRESET
PRESET
PRESET
PRESET
PRESET
PRESET
PRESET
PRESET

M12X16 DIN1835-B
M14X16 DIN1835-B
M16X16 DIN1835-B
M18X2X10 EM SHORT
M12X16 DIN1835-B
M14X16 DIN1835-B
M16X16 DIN1835-B
M18X2X10 EM SHORT
M20X16 DIN1835-B

5.0*
6.0*
6.0*
8.0*
5.0*
6.0*
6.0*
8.0*
8.0*

SCREW
SCREW
SCREW
SCREW
SCREW
SCREW
SCREW
SCREW
SCREW

Key 1
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO
HYDRO

* Optional, should be ordered separately

e
mat rity
i
t
l
U
Secu
ng
i
amp

Cl

PressureActivationScrew

Actuator

ClampingSleeve
SideLockingScrew

HydraulicOil
AxialAdjustmentScrew
Seal

Hydraulic Chuck With Side Locking

174

M10
M12
M12
M16
M10
M12
M12
M16
M16

HW
HW
HW
HW
HW
HW
HW
HW
HW

6.0*
6.0*
8.0*
10.0*
6.0*
6.0*
8.0*
10.0*
10.0*

HSK A-HYDRO S

Hydraulic and Weldon Side-Clamping Combination with


HSK DIN69893 Form A Taper Shanks

N5

Lmax
Lmin
G1

0.003 A

58-60 HRc

G6.3
HSK A=50,63=15,000RPM
HSK A=80,100=10,000RPM

SS

d2
J
L

Designation
HSK A 63 HYDRO S12X90
HSK A 63 HYDRO S16X95
HSK A 63 HYDRO S20X100
HSK A 63 HYDRO S25X120
HSK A 100 HYDRO S12X95
HSK A 100 HYDRO S16X100
HSK A 100 HYDRO S20X105
HSK A 100 HYDRO S25X115
HSK A 100 HYDRO S32X120

L1

D1 D3 D2

L3
.

SS

d2

D1

D3

D2

L1

L3

L min

L max

G1

Kg

63
63
63
63
100
100
100
100
100

12.00
16.00
20.00
25.00
12.00
16.00
20.00
25.00
32.00

29.0
34.0
38.0
46.0
29.0
34.0
38.0
46.0
56.0

32.00
38.00
42.00
50.00
32.00
38.00
42.00
50.00
60.00

50.00
50.00
50.00
50.00
50.00
50.00
50.00
63.00
63.00

90.00
95.00
100.00
120.00
95.00
100.00
105.00
115.00
120.00

64.0
69.0
74.0
94.0
66.0
71.0
76.0
86.0
91.0

44.00
44.00
52.00
58.00
47.00
53.00
59.00
51.00
59.00

37.0
42.0
42.0
48.0
37.0
42.0
42.0
54.0
52.0

47.0
52.0
52.0
58.0
47.0
52.0
52.0
58.0
62.0

M12
M14
M16
M18
M12
M14
M18
M18
M20

M10
M12x1
M12x1
M16x1
M10
M12x1
M12x1
M16x1
M16x1

1.20
1.20
1.30
1.80
2.60
2.60
2.70
3.20
3.60

Spare Parts
Designation

Preset Screw

Clamping Key

Screw

Key

Key
1

Cooling Tube

Wrench

HSK A 63 HYDRO S12X90

PRESET SCREW
HYDRO M10

WRENCH
HYDRO HEX 4*

SR M12X16
DIN1835-B

HW
5.0*

HW
6.0*

COOLING TUBE
HSK A 63*

WRENCH COOL
TUBE HSK 63*

HSK A 63 HYDRO S16X95

PRESET SCREW
HYDRO M12

WRENCH
HYDRO HEX 4*

SR M14X16
DIN1835-B

HW
6.0*

HW
6.0*

COOLING TUBE
HSK A 63*

WRENCH COOL
TUBE HSK 63*

HSK A 63 HYDRO S20X100

PRESET SCREW
HYDRO M12

WRENCH
HYDRO HEX 4*

SR M16X16
DIN1835-B

HW
6.0*

HW
8.0*

COOLING TUBE
HSK A 63*

WRENCH COOL
TUBE HSK 63*

HSK A 63 HYDRO S25X120

PRESET SCREW
HYDRO M16

WRENCH
HYDRO HEX 4*

SR M18X2X10
EM SHORT

HW
8.0*

HW
10.0*

COOLING TUBE
HSK A 63*

WRENCH COOL
TUBE HSK 63*

HSK A 100 HYDRO S12X95

PRESET SCREW
HYDRO M10

WRENCH
HYDRO HEX 4*

SR M12X16
DIN1835-B

HW
5.0*

HW
6.0*

COOLING TUBE
HSK A 63*

WRENCH COOL
TUBE HSK100*

HSK A 100 HYDRO S16X100

PRESET SCREW
HYDRO M12

WRENCH
HYDRO HEX 4*

SR M14X16
DIN1835-B

HW
6.0*

HW
6.0*

COOLING TUBE
HSK A100*

WRENCH COOL
TUBE HSK100*

HSK A 100 HYDRO S20X105

PRESET SCREW
HYDRO M12

WRENCH
HYDRO HEX 4*

SR M18X2X10
EM SHORT

HW
6.0*

HW
10.0*

COOLING TUBE
HSK A100*

WRENCH COOL
TUBE HSK100*

HSK A 100 HYDRO S25X115

PRESET SCREW
HYDRO M16

WRENCH
HYDRO HEX 4*

SR M18X2X10
EM SHORT

HW
8.0*

HW
10.0*

COOLING TUBE
HSK A100*

WRENCH COOL
TUBE HSK100*

HSK A 100 HYDRO S32X120

PRESET SCREW
HYDRO M16

WRENCH
HYDRO HEX 4*

SR M20X16
DIN1835-B

HW
8.0*

HW
10.0*

COOLING TUBE
HSK A100*

WRENCH COOL
TUBE HSK100*

* Optional, should be ordered separately

175

tS n
n
e
v
Pre ractio
t
ol Ex

To

Pull-Out Secure Collets


Prevent Tool Extraction
The unique ER collets can be used with any standard
cylindrical, Weldon or whistle notch tools available
in the market, unlike other available systems which
require expensive specially designed shank tools.
The new collets can be used in any standard collet
chucks.
ER SURE Collet Range
ER32 SURE collets for tool diameters 12, 16
and 20 mm
ER40 SURE collets for tool diameters 12, 16,
20 and 25 mm
The new collets were designed especially for
machining exotic materials, aluminum and hardened
steel, used mainly in the aerospace industry and for
general high load machining.

176

Main Features
Suitable for cylindrical, Weldon and whistle
notch shank standards
Suitable for any 2, 3, 4, 5, or 6 flute tools
High torque transfer by means of a rigid
driving tooth
Secure clamping against any radial or axial
cutter movement
Highly rigid clamping due to peripheral ER collet
type chucking
Efficient vibration dampening by the ER spring
collet effect
Suitable for heavy duty and complex
machining applications
Improved tool life, which is very significant in
HPC applications
Eliminates the risk of scrapping expensive
workpiece parts due to the tool being pulled
out or tool slipping in the collet
Concentricity < 0.01 mm

ER-SURE

ER Collets with a Driving / Retaining Tooth, Designed to Prevent Solid Endmills Tools
from Slipping or Being Pulled Out
SS

30

d2

D1

L
Designation
ER32 SURE 12
ER32 SURE 16
ER32 SURE 20
ER40 SURE 12
ER40 SURE 16
ER40 SURE 20
ER40 SURE 25

SS

d2

D1

32
32
32
40
40
40
40

12.00
16.00
20.00
12.00
16.00
20.00
25.00

32.20
32.20
32.20
40.30
40.30
40.30
40.30

22.5
22.5
22.5
30.5
30.5
30.5
30.5

50.00
50.00
50.00
56.00
56.00
56.00
56.00

Preset stopper screw

Driving / retaining tooth

Important
The preset stopper screw of the collet chuck
must be larger than the largest tool carried by the
spring collet size.
Insert the tool only through the rear side of the
ER SURE collet, as the retaining tooth does not
enable inserting the tool from the front side.

177

Your Tool Advisor Genius


ITA recommends the optimal tool based on application parameters and your machine power.
3 tool options, 25 alternatives, cutting data, power consumption, cutting time, metal
removal rates, engineering support and more.

Dansk
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Ting Vit

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Slovenina
etina

Available for Windows and MAC


operating systems, including
iPhones and iPads.

www.iscar.com

Quality Standard
ISCAR has been certified by the prestigious Standards
Institution, as being in full compliance with Quality and
Environmental & Occupational Health and Safety
Management Standards AS9100 Rev C
ISO 9001:2008
ISO 14001:2004
OHSAS 18001
In addition, completed products are inspected before
shipping, to ensure delivery of the finest quality goods.
Quality control facilities include the metallurgical
laboratory, raw metal testing, an online testing procedure
and a machining center for tool performance testing and
final product inspection.
Only the finest products are packaged for entry
into ISCARs inventory.

THE STANDARDS INSTITUTION OF ISRAEL

THE STANDARDS INSTITUTION OF ISRAEL

THE STANDARDS INSTITUTION OF ISRAEL

CTMS Commodity and Tool Management Services


www.ctms-imc.com

ISCAR LTD.
Headquarters
Tefen 24959, Israel
Tel + 972 (0)4 997 0311
Fax + 972 (0)4 987 3741
www.iscar.com
headquarter@iscar.co.il

Czech Republic
ISCAR CR s.r.o.
Mnesova 73, 301 00 Plzen
Tel + 420 377 420 625
Fax + 420 377 420 630
iscar@iscar.cz
www.iscar.cz

Argentina
ISCAR TOOLS ARGENTINA SA
Monteagudo 222
1437 Buenos Aires
Tel + 54 114 912 2200
Fax + 54 114 912 4411
admin@iscararg.com.ar

Denmark
KJ VAERKTOEJ AS/ISCAR DENMARK
Herluf Trolles Vej 3
DK-5220 Odense SO
Tel + 45 70 11 22 44
Fax + +45 46 98 67 10
kj@kj.dk
www.iscar.dk

Australia
Headquarters and Technical Centre
Norwest Business Park
30 Brookhollow Avenue
Baulkham Hills NSW 2153
Tel + 61 (0) 2 8848 3500
Fax + 61 (0) 2 8848 3511
iscaraus@iscar.com.au
www.iscar.com.au

Finland
ISCAR FINLAND OY
Ahertajantie 6
02100 Espoo
Tel +358-(0)9-439 1420
Fax +358-(0)9-466 328
info@iscar.fi
www.iscar.fi

Austria
ISCAR AUSTRIA GmbH
Im Stadtgut C 2
A-4407 Steyr-Gleink
Tel + 43 7252 71200-0
Fax + 43 7252 71200-999
office@iscar.at
www.iscar.at

France
ISCAR FRANCE SAS
8, Rue Georges Guynemer
78286 GUYANCOURT Cedex
Tel + 33 (0)1 30 12 92 92
Fax + 33 (0)1 30 43 88 22
info@iscar.fr
www.iscar.fr

Belarus
JV ALC TWING-M
Slutskaya str. 3,
223056 v. Sennitsa
Minsk district
Tel +375 17 506-32-38
+375 17 506-33-31/65
Tel/Fax +375 17 506-32-37
info@twing.by
www.twing.by, www.iscar.by

Germany
ISCAR Germany GmbH
Eisenstockstrasse 14
D 76275 Ettlingen
Tel + 49 (0) 72 43 9908-0
Fax + 49 (0) 72 43 9908-93
gmbh@iscar.de
www.iscar.de

Belgium
n.v. ISCAR Benelux s.a.
Roekhout 13
B 1702 Dilbeek (Groot-Bijgaarden)
Tel + 32 (0) 2 464 2020
Fax + 32 (0) 2 522 5121
info@iscar.be
www.iscar.be
Bosnia
(Representative Office)
Kralja Tvrtka I br. 17
BIH- 72000 Zenica
Tel +387 32 201 100
Fax +387 32 201 101
info@iscar.ba
Brazil
Iscar do Brasil Coml. Ltda.
Rodovia Miguel Melhado Campos,
Km 79, Bairro Moinho
CEP: 13280-000 - Vinhedo - SP
Tel + 55 19 3826-7100
Fax + 55 19 3826-7171
DDG 0800 701 8877
iscar@iscarbrasil.com.br
www.iscar.com.br
Bulgaria
ISCAR BULGARIA
Starozagorska 1, Str.
Floor 1, Office G,
6100 Kazanlak
Tel/Fax +359 431 62557
aa_iscar@infotel.bg
www.iscar.bg

Canada
ISCAR TOOLS INC.
2100 Bristol Circle
Oakville, Ontario L6H 5R3
Tel + 1 905 829 9000
Fax + 1 905 829 9100
admin@iscar.ca
www.iscar.ca
China
ISCAR CHINA
7B21, Hanwei Plaza,
7 Guanghua Road
Chaoyang District
Bejiing 100004
Tel + 86 10 6561 0261/2/3
Fax + 86 10 6561 0264
iscar@iscar.com.cn
www.iscar.com.cn
Croatia
ISCAR ALATI d.o.o.
J. Jelaia 134
CRO-10430 Samobor
Tel +385 (0) 1 33 23 301
Fax +385 (0) 1 33 76 145
iscar@zg.t-com.hr
www.iscar.hr

Hungary
ISCAR HUNGARY KFT.
Ganz brahm str. 7
H-2142 Nagytarcsa
Tel +36 28 887 700
Fax +36 28 887 710
iscar@iscar.hu
www.iscar.hu

Poland
ISCAR POLAND Sp. z o.o.
ul. Gospodarcza 14
40-432 Katowice
Tel + 48 32 735 7700
Fax + 48 32 735 7701
iscar@iscar.pl
www.iscar.pl
Portugal
ISCAR Portugal, SA
Avd.Dr.Domingos Caetano de Sousa
Fraco B, N 541
4520-165 Santa Maria da Feira
Tel + 351 256 579950
Fax + 351 256 586764
info@iscarportugal.pt
www.iscarportugal.pt

Taiwan
ISCAR Taiwan Ltd.
395, Da Duen South Road,
Taichung 408
Tel +886 (0)4-24731573
Fax +886 (0)4-24731530
iscar.taiwan@msa.hinet.net
www.iscar.org.tw

Russia
Moscow
ISCAR RUSSIA CIS
Godovikova str. 9, build. 10
129085 Moscow
Tel/fax +7 495 660 91 25/31
iscar@iscar.ru
www.iscar.ru

Thailand
ISCAR Thailand Ltd.
57, 59, 61, 63 Soi Samanchan-Babos
Sukhumvit Rd.
Phra Khanong, Khlong Toey
Bangkok 10110
Tel + 66 (2) 7136633-8
Fax + 66 (2) 7136632
iscar@iscarthailand.com
www.iscarthailand.com

Chelyabinsk
ISCAR RF East Ltd
Malogruzovaya str., 1 - office 605
454007, Chelyabinsk
Tel/fax +7 351 2450432
rfe@iscar.com
www.iscar.ru
Serbia
ISCAR TOOLS d.o.o.
Autoput 22
SRB-11080 Zemun
Tel +381 11 314 90 38
Fax +381 11 314 91 47
info@iscartools.co.yu
Slovakia
ISCAR SR, s.r.o.
K mzeu 3
010 03 Zilina
Tel +421 (0) 41 5074301
Fax +421 (0) 41 5074311
info@iscar.sk
www.iscar.sk

Japan
ISCAR JAPAN LTD.
Head Office
15th Floor, Senri Asahi
Hankyu Building
1-5-3, Shinsenri-Higashimachi
Toyonaka-Shi,
Osaka 560-0082
Tel + 81 6 6835 5471
Fax + 81 6 6835 5472
iscar@iscar.co.jp
www.iscar.co.jp

Slovenia
ISCAR SLOVENIJA d.o.o.
IOC, Motnica 14
SI-1236 Trzin
Tel + 386 1 580 92 30
Fax + 386 1 562 21 84
info@iscar.si
www.iscar.si

Mexico
ISCAR DE MXICO,
Av. de la Corte no. 3
Parque Ind El Marques
El Marques, Quertaro
C.P. 76246
Tel + 52 (442) 214 5505
Fax + 52 (442) 214 5510
iscarmex@iscar.com.mx
www.iscar.com.mx
The Netherlands
ISCAR NEDERLAND B.V.
Postbus 704, 2800 AS Gouda
Tel + 31 (0) 182 535523
Fax + 31 (0) 182 572777
info@iscar.nl
www.iscar.nl
New Zealand
ISCAR PACIFIC LTD.
1/501 Mt. Wellington Hwy.
Mt. Wellington Auckland
Tel + 64 9 5731280
Fax + 64 9 5730781
iscar@iscarpac.co.nz
www.iscar.co.nz

Switzerland
ISCAR HARTMETALL AG
Wespenstrasse 14
CH 8500 Frauenfeld
Tel + 41 (0) 52 728 0850
Fax + 41 (0) 52 728 0855
office@iscar.ch
www.iscar.ch

Romania
ISCAR Tools SRL
Str. Maramures nr. 38,
Corp 2, Otopeni,
jud. Ilfov, cod 010832
Tel + 40 (0)312 286 614
Fax + 40 (0)312 286 615
iscar-romania@iscar.com

Italy
ISCAR ITALIA srl
Via Mattei 49 / 51
20020 Arese [MI]
Tel + 39 02 93 528 1
Fax + 39 02 93 528 213
marketing@iscaritalia.it
www.iscaritalia.it

Macedonia
(Representative Office)
Londonska 19/4
MK-1000 Skopje
Tel +389 2 309 02 52
Fax +389 2 309 02 54
info@iscar.com.mk

Sweden
ISCAR SVERIGE AB
Kungsangsvagen 17B
Box 845
751 08 Uppsala
Tel + 46 (0) 18 66 90 60
Fax + 46 (0) 18 122 920
info@iscar.se
www.iscar.se

South Africa
ISCAR SOUTH AFRICA (PTY) LTD.
47 Lake Road
Longmeadow Business Estate - North
Extension 7, Modderfontein,
Edenvale, Gauteng
P.O. Box 392
Longmeadow Business Estate - North 1609
ShareCall 08600-47227
Tel +27 11 997 2700
Fax +27 11 388 9750
iscar@iscarsa.co.za
www.iscar.co.za
South Korea
ISCAR KOREA
304 Youggye-Ri,
Gachang-myeon
Dalsung-gun, Daegu 711-860
Tel + 82 53 760 7590
Fax + 82 53 767 7203
koss@taegutec.co.kr
www.iscarkorea.co.kr
Spain
ISCAR IBERICA SA
Parc Tecnolgic del Valls
Avda. Universitat Autnoma 19-21
08290 Cerdanyola-Barcelona
Tel +34 93 594 6484
Fax +34 93 582 4458
iscar@iscarib.es
www.iscarib.es

Turkey
ISCAR Kesici Takim
Tic. Ve Iml. Ltd. Sti.
Gebze Organize Sanayi Blgesi (GOSB)
Ihsan Dede Cad. No: 105
Gebze / Kocaeli
Tel + 90 (262) 751 04 84 (Pbx)
Fax + 90 (262) 751 04 85
iscar@iscar.com.tr
www.iscar.com.tr
Ukraine
ISCAR UKRAINE LLC
Volgodonska str., 66
02099 Kiev
Tel/fax +38 (044) 503-07-08
iscar_ua@iscar.com
www.iscar.com.ua
United Kingdom
ISCAR TOOLS LTD.
Woodgate Business Park
Bartley Green
Birmingham B32 3DE
Tel + 44 (0) 121 422 8585
Fax + 44 (0) 121 423 2789
sales@iscar.co.uk
www.iscar.co.uk
United States
ISCAR METALS INC.
300 Westway Place
Arlington, TX 76018-1021
Tel + 1 817 258 3200
Tech Tel 1-877-BY-ISCAR
Fax + 1 817 258 3221
info@iscarmetals.com
www.iscarmetals.com
Vietnam
ISCAR VIETNAM
(Representative Office)
Room D 2.8, Etown Building,
364 Cong Hoa, Tan Binh Dist.,
Ho Chi Minh City
Tel +84 38 123 519/20
Fax +84 38 123 521
iscarvn@hcm.fpt.vn
www.iscarvn.com

As part of Iscars ongoing effort to


improve its products, it reserves the right
to make changes to any of the products
appearing in this publication, without
prior notice.

ISCAR LTD.
All rights reserved
03/2013

7861660 R

Edition 3
Metric Version 2013

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Metric Version 2013

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