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BearingLifeGuard
with Multiple Discriminant Analysis
"This changes everything"
Copyright 2010 Dynamic Measurement Consultants, LLC
Hamden, CT, USA. All rights reserved.
US Patents # 6,763, 312, B1. # 7.606.673
Rev: 01-07-13
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Your machines are talking
to you!
Are you listening?
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3
Bearing LifeGuard

Helps you listen!
Your machines can tell you about:
CONDITION
The
PROBABILITY
OF FAILURE
The
FINANCIAL
RISK of
FAILURE
ESTIMATED
LIFE
RELIABILITY!
MDA HELPS YOU OPTIMIZE OPERATIONAL
EFFICIENCY?
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Reports Provide Useful
information on
Financial Risk vs. time
Equipment Life vs. time
Mean Time To Failure
Dept. A vs. Dept. B
Diagnostic trends
Reliability
Bearing LifeGuard

Does it for you:

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5
Bearing LifeGuard

Calculates:
Expected life of
your machine if
no action is taken
Reliability
38.7%
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6
Bearing LifeGuard

Calculates:
2000
Reduced machine life
caused by excessive
dynamic loads!
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7
Bearing LifeGuard

Determines:
Probability of Probability of
failure within the
forecast period of
time
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Bearing LifeGuard

Recommends:
Corrective action
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Bearing LifeGuard

Measures:
FINANCIAL RISK
EXCEEDS COST OF
REPAIR.
Teardown?
Current financial
risk.
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Condition Search

Finds Machines with:

High Probability
of Failure!
High Dynamic
Forces!
Need for
balance/alignment
High Financial
Risk!
User selects search level
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11
BearingLifeGuard MDA

System:
Provides Three Levels of Password
Protection!
Technician- Data collection.
Engineer/Analyst-Assess condition.
Supervisor- System responsibility.
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Data concentration for quick analysis
Condition Trending

Simple to analyze:
Bearing Condition
Life Expectancy
Dynamic Forces
Color coded
GREEN - Optimum
YELLOW - Caution
RED - Danger
Date & Time
Intuitive Scale
<0.5 Optimum
>10 Near Failure
Selectable readings
Last 5
Last 14
Last 24
All prev
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Examine discriminant trends
Bearing LifeGuard

Simple to drill-down:
LOW FREQUENCY (LFF)
Imbalance, misalignment
HIGH FREQUENCY (HFD)
Surface roughness
CREST FACTOR (CFD)
Peak impacts/surface roughness
KURTOSIS FACTOR (KFD)
Surface roughness and impacts
ENVELOPE DETECTION (EDD)
Short duration impacts.
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Spectra available for confirmation
Bearing LifeGuard

Robust:
ZOOM IN
Time Waveform
Wide Band Display
Acceleration
Wide Band Display
DISPLAY OPTION TABS
3 Hz to 15 k Hz
4 x rotational to 15 kHz
3 Hz to 4x Rotational
Raw unfiltered input < 40 kHz
15kHz to 40 kHz
Demodulated spectra< 1kHz
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Gives advanced information
Bearing LifeGuard

Takes PdM to a new level:

0
10
20
30
40
50
60
70
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$

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BEARING CONDITION
RISK ($ /100)
0
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30
40
50
60
70
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$

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BEARING CONDITION
RISK ($ /100)
Financial Risk vs. Condition
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Data suitable for trending
Bearing LifeGuard

Delivers better metrics:

DEPARTMENT "A" AVG MTTF
(100 bearing points)
0
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10000
15000
20000
25000
30000
35000
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(
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)
DEPARTMENT "A" AVG MTTF
(100 bearing points)
0
5000
10000
15000
20000
25000
30000
35000
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(
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)
ONE DEPARTMENT
DEPT "A" VS. "B" MTTF
0
5000
10000
15000
20000
25000
30000
35000
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(
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)
DEPT "A"
DEPT "B"
DEPT "A" VS. "B" MTTF
0
5000
10000
15000
20000
25000
30000
35000
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(
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)
DEPT "A"
DEPT "B"
BENCHMARKING
TWO DEPARTMENTS
DEPT. "A"
IS
IMPROVING!
DEPT. "B"
NEEDS
ATTENTION!
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Monthly Reports
Dashboard Reports
CMMS Integration
Commissioning
Facility Audits
Bearing LifeGuard

Suitable for:
move PdM beyond diagnostics
and into financial management!
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Industry-accepted analysis
converted to useful management metrics:
Bearing LifeGuard

Proven technology:
1. High Frequency acceleration
2. Peak acceleration
3. Crest Factor
4. Kurtosis
5. Envelope Demodulation
6. Dynamic Force level
7. Financial Risk
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19
EXAMPLE- Financial risk estimate $63,000 --Estimated Cost of routine repair- $12,000
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20
Bearing LifeGuard
Recommends:
See the Four Step Tutorial on the web site.
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Automatic Data collection fast and easy
Bearing LifeGuard

Simple to use:
1. Collect - Upload via NI CRIO
plantwide data collection system
to central PC for detailed analysis,
data storage, trending or;
2. OR-Bring tablet on site to collect
data and do complete evaluation
and analysis on the spot
3. Or: if there are questions upload
raw data for consultation
MDA-3 400 HANDHELD
MDA-3 100 TABLET
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Analyze your data?
Bearing LifeGuard

Supported:
1. Analysis estimates are done for you!
You can use the built in analysis
capability for more details.
2. For conformation you can transfer
data to your own consultant.
3. Or contact support:
techsupport@bearinglifeguard.com
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23
Bearing LifeGuard
Recommends:
See the Four Step Tutorial on the web site.
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24
Bearing LifeGuard
Recommends:
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If you need more information
Bearing LifeGuard

Appreciates your interest:

website: www.bearinglifeguard.com
email: sales@bearinglifeguard.com
Dynamic Measurement Consultants, LLC
Visit us on Globalspec.com
This information was last updated on 01-08-2012
Copyright 2011 Dynamic Measurement Consultants, LLC
Hamden, CT, USA. All rights reserved.
US Patents # 6,763, 312, B1. , 7.606.673