INTERACTIVE SCHEMATIC

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Cover Page
Information
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Tap Table
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Electrical Symbols
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Bookmarks X
EC-C3
EC-C2
E-C60
EC-C1
E-C61
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KENR6099-05
August 2009
Quick Coupler
320D and 323D Exc avat or
Hydr aul i c Syst em - At t achment
320D:
A6F-1UP
A8F1-UP
A9F1-UP
KGF1-UP
MCH1-UP
TDH1-UP
FAL1-UP
KLM1-UP
SPN1-UP
GDP1-UP
323D:
TFA1-UP
WGC1-UP
YSD1-UP
PBE1-UP
WNE1-UP
ZMF1-UP
LFL1-UP
PHX1-UP
SBZ1-UP
Printed in U.S.A. 2009 Caterpillar, All Rights Reserved
COMPONENT LOCATION
328-2035 1 F-2
Note A: Refer to parts manual for specific cylinder information.
Valve Gp - Solenoid & Manifold Quick Coupler
Description
Part
Number
Machine
Location
Schematic
Location
20
21
22
24
25
26
27
28
29
30
31
32
33
34
36
37
38
39
40
41
44
45
46
47
50
51
23
48
49
Attachment: Quick Coupler
Standard 320D and 323D
35
43
42
Accumulator Gp - Pilot Manifold
Block
Cylinder Gp - Boom
Cylinder Gp - Stick
Filter Gp - Case Drain
Filter Gp - Pilot Hydraulic
Filter Gp - Return Oil
Manifold Gp - Control
Motor Gp - Swing
Motor Gp - Left Travel
Motor Gp - Right Travel
Pump Gp - Main Hydraulic
Sensor As - Left Pump Pressure
Sensor As - Right Pump Pressure
Switch As - LH Travel Pressure
Switch As - Pilot Pressure
Switch As - RH Travel Pressure
Swivel Gp
Tank Gp - Hydraulic Oil
Valve Gp - Cooler Bypass
Valve Gp - LH Joystick
Valve Gp - Load Control Stick Cylinder
Valve Gp - Main Control
Valve Gp - Pilot Travel
Valve Gp - Pressure Reducing Boom/Swing
Valve Gp - RH Joystick
Valve Gp - Shuttle
Valve Gp - Swing Cushion
Valve Gp - Travel LT Counterbalance
Valve Gp - Travel RT Counterbalance
Cylinder Gp - Bucket
Valve Gp - Load Control Boom Cylinder
087-4456
168-9759
Note A
Note A
Note A
B-4
D-7
F-6
F-7
A-4
A-4
A-6
B-5
F-5
F-4
F-3
B-2
B-3
A-3
D-7
B-7
D-6
E-4
A-5
B-7
C-7
D-5
C-1
E-7
B-4
C-6
C-7
E-5
E-4
E-3
F-7
D-2
126-2075
158-8987
188-4140
215-5037
158-8986
209-5992
209-5992
272-6955
221-8859
221-8859
167-3466
167-3466
167-3466
234-4440
266-6561
201-9329
232-4157
255-5683
255-5680
259-7602
158-8250
232-4102
232-4158
185-0462
322-8716
137-3718
237-3718
TAP LOCATION
Tap
Number
Description
Schematic
Location
EE Left Pump Delivery Pressure B-3
GG Pilot Pump Delivery Pressure A-4
HH Left Pump Power Shift Pressure B-2
J J Case Drain Pressure B-2
KK Right Pump Power Shift Pressure B-2
SOS Hydraulic Oil Sampling Port A-4
FF Right Pump Delivery Pressure A-2
FLUID POWER SYMBOLS
ONE POSITION TWO POSITION THREE POSITION
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
LINES CROSSING LINES J OINING
TWO-WAY THREE-WAY FOUR-WAY
SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP
MAIN AUX.
SPRING
(ADJ USTABLE)
VARIABILITY LINE RESTRICTION
(VARIABLE)
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
PRESSURE
COMPENSATION
PUMP: VARIABLE and
PRESSURE COMPENSATED
ENERGY TRIANGLES
HYDRAULIC PNEUMATIC
MEASUREMENT
PRESSURE TEMPERATURE FLOW
ROTATING SHAFTS
UNIDIRECTIONAL BIDIRECTIONAL
PUSH-PULL LEVER PEDAL GENERAL MANUAL PUSH BUTTON SPRING
MANUAL CONTROL SYMBOLS
HYDRAULIC MOTORS
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
HYDRAULIC PUMPS
FLUID STORAGE RESERVOIRS
CROSSING AND JOINING LINES
VALVE ENVELOPES VALVE PORTS
BASIC COMPONENT SYMBOLS
FLUID CONDITIONER PUMP or MOTOR
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
VALVES
PILOT CONTROL SYMBOLS
RELEASED PRESSURE
EXTERNAL RETURN INTERNAL RETURN
REMOTE SUPPLY PRESSURE
SIMPLIFIED COMPLETE
INTERNAL
SUPPLY PRESSURE
ACCUMULATORS
SPRING LOADED GAS CHARGED
SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
COMBINATION CONTROLS
SOLENOID SERVO THERMAL DETENT
HYDRAULIC AND PNEUMATIC CYLINDERS
DOUBLE ACTING SINGLE ACTING
BASIC
SYMBOL
SPRING
LOADED
CHECK VALVES
TWO
POSITION
INFINITE
POSITIONING
FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
THREE
POSITION
CROSS
FLOW
PARALLEL
FLOW
INTERNAL PASSAGEWAYS
NORMAL POSITION
A B
P T
A B
P T
SHIFTED POSITION INFINITE POSITION
CONTROL VALVES
ATTACHMENT
MANUAL SHUTOFF
SHUTTLE PILOT
CONTROLLED
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)
325-AG135 PK-14
Circuit Identification
Number
Wire Color Wire Gauge
Harness identification code
This example indicates
wire 135 in harness "AG".
325-PK-14
Wire Gauge
Wire Color
Circuit Number
Identification
Wire Number Identification Codes
Current Standard
Previous Standard
Electrical Schematic Example Hydraulic Schematic Example
325-PK
Wire Color
Circuit Number
Identification
B A
Wire
Wire
(EXAMPLE VALVE)
Current Standard
Transducer
(Fluid)
Transducer
(Gas / Air)
G
Generator
Electrical Wire
Pressure Switch
M
Electric Motor
Pressure Switch
(Adjustable)
Temperature Switch
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
Electrical Symbols (Electrical)
T
LINE PATTERNS
Drain / Return Lines
Component Group
Pilot / Load Sensing Pressure
Pressure Line
Attachment
Air Line
CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)
Components (By number)
YY
52
DRAIN / RETURN LINE
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
RIGHT MAIN PUMP OUTPUT
LEFT MAIN PUMP OUTPUT
LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
PILOT PUMP OUTPUT
ATTACHMENT CONTROL CIRCUIT
SUPPLY LINE
BUCKET CYLINDER CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
TRAVEL SPEED CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT
SWING BRAKE CONTROL CIRCUIT
R.C.V : RETURN CHECK VALVE
NOTES
THIS SCHEMATIC IS FOR THE 320D AND 323D EXCAVATOR
ATTACHMENT: QUICK COUPLER
MEDIA NUMBER: KENR6099-05
PART NUMBER: 282-5862, CHANGE: 03, VERSION: HE
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications.
A
B
C
D
E
F
1 2 3 4 5 6 7
A
B
C
D
E
F
1 2 3 4 5 6 7
TRAVEL(L) TRAVEL(R)
T1 T5
BACK FWD BACK FWD
T2 T4 T6 T3
JLP
JLT
STICK SWING
OUT
JL1
IN
JL3
R L
JL2 JL4
BUCKET BOOM
OPEN CLOSE DOWN UP
JR1 JR2 JR3 JR4
A1 A2 A3 A4 A5 A6 A7 A8
B1 B2 B3 B4 B5 B6 B7 B8
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
T1
Pp3 Pp3
T2
A B A B
(24) STICK
CYLINDER
(23) BUCKET
CYLINDER
M2 G2
G1 M1
A3
A1
S1
S3
A2
Pm
Pi
Pn1
Pn2
Ps2
Ps1
PsM1
Dr1
Dr2
PsM2
P2 Pi1
P1
DR1
DR2
DR3 DR4 DR5 DR6
P-IN PSA1 PSA2
T-OUT1
T-OUT2
Pi2
Di2 Pi2 Pi3 Di3 DST bR2 Di1
T AL4 aL4
SPi
SDr
SP3
Di4 Pi4 Pi1
BP3
BDr
BPi
BP2
R3 aR5 AR2 BR2
aR2
(22) BOOM
CYLINDER
SWING MOTOR
P1 P2
T
A1 A2 B1 B2
aL3
JRP
JRT
bR5
IN OUT
T
TT
TP
PG PC
PAC
G4
G3
DrM
T2
T1
D E F
G
SP2
AR5 BR5
PG
DR
MU
BG AG
B A
AG BG BG AG
aL1 bL1 bR1 aR1
AL3 BL3
AR4 BR4
AR3 BR3
AL2 BL2
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2
bL3 bL2 bL1
bR1
bR3 bR4
BL3 AL3
AL1 AL2
BL1 BL2
aL2
aR1
AR1
BR1 AR3 BR3
BR4
AR4
aL1
aR3 aR4
N
O
.1

(T
R
A
V
E
L
)
N
O
.2
(S
W
IN
G
)
N
O
.3
(L
O
C
K
)
bL4
AR1 BR1 AL1 BL1
R.C.V-C
R.C.V-B
R.C.V-A
R.C.V-A
R.C.V-B
R.C.V-C
PR PL
PL
PR
HR
HR
HL
HL
DR A1 B1
ST SP1
BL3 BR4
BP1 BT
S
T
IC
K
(2
)
B
O
O
M
(1
)
A
T
C
H
B
U
C
K
E
T
T
R
A
V
E
L
(R
)
T
R
A
V
E
L
(L
)
S
W
IN
G
S
T
IC
K
(1
)
B
O
O
M
(2
)
(UP)
(OUT)
(IN)
(R)
(L)
(FWD)
(BACK)
(FWD)
(BACK)
(OPEN)
(CLOSE)
(UP)
(DOWN)
(OUT)
(IN) R1 R2
P T
C1 C2
UNLOCK LOCK
JJ
KK
EE
HH
GG SOS
(42) VALVE GP
LOAD CONT.
BOOM CYL
255-5683
(43) VALVE GP
LOAD CONT.
STICK CYL.
255-5680
(31) MOTOR GP
TRAVEL RIGHT
209-5992
(30) MOTOR GP
TRAVEL LEFT
209-5992
(29) MOTOR GP
SWING
158-8986
(26) FILTER GP
PILOT
HYDRAULIC
158-8987
(20) ACCUMULATOR GP
087-4456
(27) FILTER GP
RETURN OIL
188-4140
(39) TANK GP
HYDRAULIC
OIL
266-6561
(46) VALVE GP
PRESS
REDUCING
BOOM/SWING
232-4102
(25) FILTER GP
CASE DRAIN
126-2075
(41) VALVE GP
LH JOYSTICK
232-4157
(47) VALVE GP
RH JOYSTICK
232-4158
(37) SWITCH AS.
RH TRAVEL
PRESSURE
167-3466
(35) SWITCH AS.
LH TRAVEL
PRESSURE
167-3466
(36) SWITCH AS.
PILOT PRESS
167-3466
(40) VALVE GP
COOLER BYPASS
201-9329
(48) VALVE GP
SHUTTLE
185-0462
(32) PUMP GP
MAIN HYD.
272-6955
(21) BLOCK
168-9759
(45) VALVE GP
PILOT TRAVEL
158-8250
(49) VALVE GP
SWING
CUSHION
322-8716 (51) VALVE GP
TRAVEL RT
COUNTERBALANCE
237-3718
(50) VALVE GP
TRAVEL LT
COUNTERBALANCE
137-3718
(38) SWIVEL GP
234-4440
(1) VALVE GP
SOLENOID & MANIFOLD
(QUICK COUPLER)
328-2035
(34) SENSOR
AS RIGHT
PUMP
PRESSURE
221-8859
(33) SENSOR
AS LEFT
PUMP
PRESSURE
221-8859
FF
(44) VALVE GP
MAIN CONTROL
259-7602
(28) MANIFOLD GP
CONTROL
215-5037
MACHINE COMPONENT LOCATIONS
51
51
50
50
49
49
48
48
47
47
46
46
45
45
44
44
43
43
42
42
41
41
40
40
39
39
38
38
37
37
36
36
35
35
34
34
33
33
32
32
31
31
30
30
29
29
28
28
27
27
26
26
25
25
24
24
23
23
22
22 22
21
21
20
20
1
1
VIEW ALL CALLOUTS
MAIN PUMP & FILTER CIRCUITS
KK J J EE
FF HH
SOS
GG
34
33
32
27
26
HYD.
TANK
25
VIEW ALL CALLOUTS
QUICK COUPLER VALVE GP
VIEW A
A
TOP VIEW
1
1