Beruflich Dokumente
Kultur Dokumente
X
3
i1
b
i
x
i
X
3
i1
b
ii
x
2
i
X
2
i1
X
3
ji1
b
ij
x
i
x
j
where, x
1
, x
2
and x
3
are the levels of the factors and l is the pre-
dicted response if the process were to follow the model. A decon-
structionist approach was followed which indicates the
consideration of a complete quadratic model and eliminating terms
which were not signicant as the analysis continued. All further
analysis was carried out using both coded and uncoded variables.
Method of least squares was employed to ascertain the values of
the model parameters and ANOVA to establish their statistical sig-
nicance at a condence level of 95% (in our case).
3. Results and discussion
3.1. Development of regression model
The central composite design (CCD) matrix and the response
obtained from the experimental runs are shown in Table 1. The
estimated regression coefcients for response and analysis of var-
iance (ANOVA) for response are shown in Tables 2.1 and 2.2,
respectively.
The regression analysis indicates that all the three parameters
had signicant inuence on the fatty acid methyl ester content,
which is conrmed by the P-values. The response surfaces were t-
ted using process variables that were found to be signicant after
the analysis. The P-value of the lack of t analysis is 0.133, which
is more than the 0.05 (condence level is 95%). The regression
model provides accurate description of the experimental data indi-
cating successful correlation among the three transesterication
process parameters that affect the yield of algal biodiesel. This is
further supported by the correlation coefcient, R
2
of 0.921.
3.2. Effects of process parameters and optimization
Fig. 1shows the response contours of FAMEyieldagainst reaction
temperature and wet algae to methanol (wt./vol.) ratio at three dif-
ferent reactiontimeintervals andxedreactionpressureof 1200psi.
The values and signs on the regression coefcients suggest that the
reaction time affects the response positively for temperatures up
to 255 C; however, reaction temperatures above 255 C were not
suitable for transesterication reaction of the algal biomass at xed
Table 2.1
Estimated regression coefcients for response (the analysis was done using coded
units).
Term Coef SE Coef T P Signicant
Constant 77.012 1.938 39.73 0 Yes
Temp 10.933 1.337 8.179 0 Yes
Meth 7.133 1.337 5.336 0 Yes
Time 11.088 1.337 8.295 0 Yes
Temp Temp 20.213 3.38 5.981 0 Yes
Meth Meth 10.303 3.38 3.048 0.007 Yes
Time Time 6.562 3.38 1.942 0.068 No
Temp Meth 5.638 1.418 3.977 0.001 Yes
Temp Time 4.729 1.418 3.336 0.004 Yes
Meth Time 2.047 1.418 1.444 0.166 No
R
2
= 94.46%, R-Sq (pred) = 84.35%, R-Sq (adj) = 91.69%.
Table 2.2
Analysis of variance for response.
Source DF Seq SS Adj SS Adj MS F P
Regression 9 9870.7 9870.7 1096.74 34.1 0
Linear 3 5280.7 5280.7 1760.23 54.73 0
Square 3 3656.5 3656.5 1218.83 37.9 0
Interaction 3 933.5 933.5 311.17 9.67 0.001
Residual error 18 578.9 578.9 32.16
Lack-of-t 5 257.6 257.6 51.51 2.08 0.133
Pure error 13 321.4 321.4 24.72
Total 27 10449.6
120 P.D. Patil et al. / Bioresource Technology 102 (2011) 118122
pressure of 1200psi. This may be due to the fact that the oil/lipidand
the alkyl esters tend to decompose or become thermally unstable
above the specied temperature owing to the high content of unsat-
urated fatty acids (Gui et al., 2009). It was observedthat at hightem-
perature and pressure, unsaturated fatty acids tend to decompose
due to the isomerization of the double bond functional group from
cis-type carbon bonding (C@C) into trans-type carbon bonding
(C@C), which are naturally unstable fatty acids (Imahara et al.,
2008). The FT-IR spectrum (reaction temperature of 270 C) shows
a trans-type carbon bonding (C@C) group at the wavelength of
960 cm
1
which is absent at this wavelength for the reaction tem-
perature of 250 C. The greater the percentage of unsaturation in
fattyacids or esters of algal biomass, the more it is susceptible tooxi-
dation. The extent of unsaturation of in esters can be reduced easily
by partial catalytic hydrogenation of the oil (Dijkstra, 2006).
Wet algae to methanol (wt./vol.) ratios have a positive effect on
the yield up to 1:9 but have a negative impact at higher levels.
Higher ratio of biomass to methanol could shift the reversible reac-
tion forward (as observed) perhaps due to increased contact area
between methanol and lipid, resulting in higher yield of FAME
and it also contributes to the lower critical temperature of the mix-
ture. However, its interaction with reaction temperature can, on
the other hand, cause a reduction in the yield of FAME due to either
the decomposition of FAME or the critical temperature of the reac-
tant/product mixture between methanol and FAMEs becomes
highly dependent on the concentration of methanol and may de-
crease the critical temperature of the reactant/product. When reac-
tant/product mixture is heated above critical temperature, it has
the tendency to decompose (Hegel et al., 2008).
As expected, a longer reaction time allows the transesterica-
tion reaction to proceed to completion and results in a higher yield
of FAMEs from algal biomass. According to Vieitez et al. (2009),
higher reaction time beyond particular limit in supercritical alco-
hol process for vegetable oil may lead to greater losses of unsatu-
rated FAME due to degradation reactions. Nevertheless, Fig. 1
shows that the effect of reaction time is more prominent at
wet algae to methanol (wt./vol.) ratio of 1:9 and reaction temper-
ature around 255 C at a xed reaction pressure of 1200 psi. In
water added supercritical methanol reaction, the watermethanol
mixture has both strong hydrophilic and hydrophobic properties
that help speeding up the reaction signicantly (Kusdiana and
Saka, 2004). Based on the experimental analysis and RSM study,
the optimal conditions for this process are reported as:
wet algae/methanol (wt./vol.) ratio of around 1:9, reaction temper-
ature and time of about 255 C, and 25 min respectively.
3.3. TEM of frozen algal biomass (raw material) and residual
Nannochloropsis algal sample after SCM process
For analysis of elemental composition, raw and residual sam-
ples were washed with distilled water and centrifuged pellets were
excised from centrifuge tubes, air-dried and glued to carbon adhe-
sive tabs (Electron Microscopy Sciences, Hateld, PA) on aluminum
sample stubs. Elemental spectra were collected at 15 kV using a
model S-3400 N scanning electron microscope (Hitachi High-Tech-
nologies, Pleasanton, CA) equipped with a model Noran System Six
300 energy-dispersive spectrometer system (Thermo Electron
Corp., Madison, WI).
From TEM analysis report of frozen (raw) and residual algal bio-
mass, it was found that at SCM condition, algal cell wall structure
was totally disturbed and fragmented while EDS report showed the
evidence for thermal degradation of algal biomass (wt.% of C in-
creased in residue) due to high content of unsaturated fatty acids
in lipid.
3.4. Analysis of algal biodiesel conversion
For the quantication of reaction product, the algal biodiesel
samples were analyzed by a gas chromatographymass spectrom-
etry (GCMS) system incorporated with an Agilent 5975 C MSD
and an Agilent 7890 A GC. The content of the fatty acid methyl es-
ter in the nal product was calculated quantitatively by comparing
the peak areas of fatty acid methyl esters to the peak area of the
internal standard (methyl heptadecanoate, C17:0) obtained from
GCMS. It is noted from GCMS results that algal biodiesel con-
tains a major proportion of mono and poly unsaturated fatty acid
methyl esters. The major fatty acids were palmitoleic acid
(C16:1, 3033%), oleic acid (C18:1, 3538%), eicosapentanoic acid
(EPA, C20:5n3, 58%), palmitic acid (C16:0, 510%,) and arachi-
donic acid (C20:4n6, 13%). From the GCMS peak and total ion
chromatography (TIC) data, it was observed that the algal biodiesel
contains olens, fatty alcohols and sterols in minor quantities
along with saturated and unsaturated FAMEs. The relative weight
compositions of organic compounds present in the algal biodiesel
were analyzed using GCMS, and summarized in Table 3.
ATR-FTIR spectra of petro-diesel, camelina biodiesel, and algal
biodiesel are shown in Fig. 2. The IR spectra were obtained using
a PerkinElmer Spectrum 400 FT-IR/FT-NIR spectrometer. The main
components of diesel are aliphatic hydrocarbons, whose chemical
structures are similar to long carbon chain of the main components
of biodiesel. The observation of an absorption Peaks around
1200 cm
1
may be assigned to the antisymmetric axial stretching
vibrations of CC(@O)O bonds of the ester, while peaks around
1183 cm
1
may be assigned to asymmetric axial stretching vibra-
tions of OCC bonds (Silverstein and Webster, 1998). In addition,
Fig. 1. FAME yield against reaction temperature and wet algae wt/methanol
volume ratio at different reaction times using RSM.
P.D. Patil et al. / Bioresource Technology 102 (2011) 118122 121
since biodiesel is mainly mono-alkyl ester, the intense C@O
stretching band of methyl ester appears at 1743 cm
1
for algal
and camelina biodiesel which is absent in petro-diesel spectra.
4. Conclusions
The single-step process for wet algal biomass (Inoculum Nanno-
chloropsis sp., CCMP1776) may offer the benets of shorter reaction
time, simple purication of products and maximum conversion of
triglycerides into their corresponding fatty acid methyl esters. The
single-step process favors the energy requirements for biodiesel
production by eliminating the needs for drying and extraction of
algal biomass. Process optimization using response surface meth-
odology (RSM) design proved to be a valuable tool for evaluating
the effects of the process variables on the FAMEs yield. The sin-
gle-step process has the potential to provide an energy efcient
and economical route to algal biodiesel production.
Acknowledgements
This project was partially supported by New Mexico State Uni-
versity Ofce of Vice President for Research and State of New Mex-
ico through a New Mexico Technology Research Collaborative
grant. The authors are thankful to CEHMM Artesia, NM for provid-
ing the wet algal biomass for biodiesel testing.
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Table 3
GCMS peak TIC data of crude biodiesel obtained from algal biomass.
Peak Retention time Area (%) Name
1 3.264 0.63 2H-pyran
2 3.802 0.03 Octanoic acid methyl ester
3 4.609 0.01 Nonanoic acid methyl ester
4 4.905 0.2 Dodecane
5 5.250 0.1 Benzenamine
6 5.547 0.1 Indole
7 5.759 0.35 Decanoic acid methyl ester
8 6.354 0.18 Naphthalene,2,6-dimethyl
9 7.933 0.05 cis-5-Dodecenoic acid methyl ester
10 8.305 3.14 Undecanoic acid, 10-methyl ester
11 9.524 19.72 Tridecanoic acid methyl ester
12 10.245 0.02 8-Heptadecene
13 13.587 1.74 7-Hexadecenoic acid methyl ester
14 13.632 4.5 Cyclopropaneoctanal,2-octyl-9-Eicosyne
15 14.125 0.2 Cyclohexaneethanol
16 15.124 7.34 9-Hexadecenoic acid methyl ester
17 16.250 10.2 Tricyclo decane
18 16.923 9.92 Pentadecanoic acid,13-methyl ester
19 17.089 33.28 9-Octadecenoic acid methyl ester
20 17.878 8.29 Eicosanoic acid methyl ester
Fig. 2. FTIR results of algal biodiesel, petro-diesel, and camelina biodiesel.
122 P.D. Patil et al. / Bioresource Technology 102 (2011) 118122