Beruflich Dokumente
Kultur Dokumente
Corp. 1015L2
Service Literature
KGA180 through 300S
KGA180S, 210S, 240S and 300S units are available in
260,000, 360,000, or 480,000 Btuh (76.2, 105.5 or
140.6kW) heating inputs. Gas heat sections are designed
with Lennox aluminized steel tube heat exchangers.
The KGA units are available in standard cooling efficiencies
only. Cooling capacities range from 15 to 25 tons (53 to
88kW). The KGA180S utilizes two compressors, while the
KGA210S, 240S and 300S each utilize three compressors.
240/300 SHOWN
All units are designed to accept any of several different energy management thermostat control systems with minimum field wiring.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFCs and HCFCs) as of July 1,
1992. Approved methods of recovery, recycling or
reclaiming must be followed. Fines and/or
incarceration may be levied for noncompliance.
WARNING
If the unit must be lifted for service, rig unit by attaching four
cables to the holes located in the unit base rail (two holes at
each corner). Refer to the installation instructions for the
proper rigging technique.
CAUTION
Electrostatic discharge can affect electronic
components. Take precautions during unit installation and service to protect the units electronic
controls. Precautions will help to avoid control
exposure to electrostatic discharge by putting
the furnace, the control and the technician at the
same electrostatic potential. Neutralize electrostatic charge by touching hand and all tools on an
unpainted unit surface, such as the gas valve or
blower deck, before performing any service procedure.
CAUTION
Danger of sharp metallic edges. Can cause injury.
Take care when servicing unit to avoid accidental
contact with sharp edges.
Table of Contents
Options / Accessories . . . . . . . . . . . . . . . . Page 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . Page 5
Gas Heat . . . . . . . . . . . . . . . . . . . . . . . . Page 6
High Altitude . . . . . . . . . . . . . . . . . . . . . . . . Page 6
Blower Data . . . . . . . . . . . . . . . . . . . . . . . . Page 7
Electrical Data . . . . . . . . . . . . . . . . . . . . . . Page 10
Parts Arrangement . . . . . . . . . . . . . . . . . . Page 14
I Unit Components . . . . . . . . . . . . . . . . . . Page 15
Control Box . . . . . . . . . . . . . . . . . . . . . . Page 15
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . Page 21
Blower Compartment . . . . . . . . . . . . . . Page 22
Gas Heat . . . . . . . . . . . . . . . . . . . . . . . . Page 24
II Placement and Installation . . . . . . . . . . Page 27
III Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . Page 27
IV Charging . . . . . . . . . . . . . . . . . . . . . . . . Page 29
V System Service Checks . . . . . . . . . . Page 30
VI Maintenance . . . . . . . . . . . . . . . . . . . . . Page 32
VII Accessories . . . . . . . . . . . . . . . . . . . . . Page 35
VIII Diagrams . . . . . . . . . . . . . . . . . . . . . . . Page 42
Page 1
OPTIONS / ACCESSORIES
Model
Number
Catalog
Number
180
210
240
300
PVC - LTACDKP09/36
Copper - LTACDKC09/36
76M18
76M19
Factory
68W89
Standard
55W72
R-410A
X
X
O
X
O
X
O
X
X
O
X
O
X
O
X
X
O
X
O
X
O
X
X
O
X
O
X
O
C1EXTN20FF1
85M31
89L97
Factory
Factory
Factory
58W28
58W29
58W30
72M94
72M95
72M96
Factory
42W16
X
X
O
O
O
X
X
X
X
X
X
O
X
X
X
O
O
O
X
X
X
X
X
X
O
X
X
X
O
O
O
X
X
X
X
X
X
O
X
X
X
O
O
O
X
X
X
X
X
X
O
X
Belt Drive - 3 hp
Belt Drive - 5 hp
Belt Drive - 7.5 hp
Belt Drive - 10 hp
Kit #1 535-725 rpm
Kit #2 710-965 rpm
Kit #3 685-856 rpm
Kit #4 850-1045 rpm
Kit #5 945-1185 rpm
Kit #6 850-1045 rpm
Kit #7 945-1185 rpm
Kit #8 1045-1285 rpm
Kit #10 1045-1285 rpm
Kit #11 1135-1365 rpm
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
C1GARD20C11
C1GARD20C31
C1GARD10C11
C1GARD10C31
54W79
54W80
54W83
54W84
X
X
X
X
Item Description
COOLING SYSTEM
Condensate Drain Trap
Corrosion Protection
Drain Pan Overflow Switch
Efficiency
Low Ambient Kit
Refrigerant Type
HEATING SYSTEM
Bottom Gas Piping Kit
Combustion Air Intake Extensions (order two)
Gas Heat Input
K1SNSR71C-1K1SNSR33C-1
C1GPKT01C-1
LTACAIK10/15
Standard - 260,000 Btuh
Medium - 360,000 Btuh
High - 480,000 Btuh
208/230V-3ph - C1LTVH10C-1Y
460V - C1LTVH10C-1G
575V - C1LTVH10C-1J
Standard heat - LTALPGK-130
Medium heat - LTALPGK-180
High heat - LTALPGK-240
Drive Kits
See Blower Data Tables for usage and
selection
CABINET
Coil Guards
Hail Guards
NOTE - Catalog and model numbers shown are for ordering field installed accessories.
OX - Configure To Order (Factory Installed) or Field Installed
O = Configure To Order (Factory Installed)
X = Field Installed
Page 2
OPTIONS / ACCESSORIES
Model
Number
Item Description
Catalog
Number
180
210
240
300
---
CONTROLS
Commercial Controls
C1SNSR44C-1
53W82
Smoke Detector - Supply and Return (Power board and two sensors)
C1SNSR43C-1
53W83
MERV 8 - C1FLTR15C-1-
54W67
MERV 13 - C1FLTR40C-1-
52W40
C1FLTR30C-1-
44N61
C0SNSR50AE1L
77N39
C0SNSR52AE1L
87N53
Sensor - Black plastic case with LCD display, rated for plenum mounting
C0SNSR51AE1L
87N52
C0MISC19AE1
87N54
C0MISC19AE1-
85L43
C0MISC16AE1-
90N43
C1UVCL10C-1
54W65
208/230V - 3 phase
Factory
460V - 3 phase
Factory
ELECTRICAL
Voltage 60 hz
575V - 3 phase
Disconnect Switch
(see Disconnect Table for usage, page 12)
GFI Service Outlets
Factory
80 amp - K1DISC080C-1
54W91
OX
OX
OX
OX
54W92
OX
OX
OX
OX
74M70
OX
OX
OX
OX
K1ECON20C-1
54W77
OX
OX
OX
OX
Order 2 - C1SNSR64FF1
53W64
C1SNSR64FF1
53W64
OX
OX
OX
OX
C1DAMP50C
54W78
OX
OX
OX
OX
LAGEDH18/24
16K99
ECONOMIZER
Economizer
Economizer - Downflow or Horizontal
(Outdoor Air Hood furnished)
Economizer Controls
Differential Enthalpy
Single Enthalpy
Downflow Barometric Relief Dampers
Barometric Relief Dampers with Exhaust Hood
Horizontal Barometric Relief Dampers
Barometric Relief Dampers with Exhaust Hood
Lamps operate on 110-230V single-phase power supply. Step-down transformer must be field supplied for field installation in 460V and 575V rooftop units (transformer
is furnished for factory installed light kits). Alternately, a separate 110V power supply may be used to directly power the UVC ballast(s)
NOTE - Catalog and model numbers shown are for ordering field installed accessories.
OX - Configure To Order (Factory Installed) or Field Installed
O = Configure To Order (Factory Installed)
X = Field Installed
Page 3
OPTIONS / ACCESSORIES
Model
Number
Catalog
Number
180
210
240
300
K1DAMP20C-1
C1DAMP10C-1
58W62
54W76
OX
OX
OX
OX
OX
OX
OX
OX
208/230V - C1PWRE10C-1Y
460V - C1PWRE10C-1G
575V - C1PWRE10C-1J
54W70
54W71
54W72
X
X
X
X
X
X
X
X
X
X
X
X
26W32
33K44
33K45
33K46
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
16K87
16K88
X
X
X
X
X
X
X
X
43W26
KIT)
97J33
38K53
33K79
38K54
X
X
X
X
X
X
73K32
73K34
73K33
73K35
X
X
87M00
29G06
29G07
13K63
13K64
29G10
29G11
13K58
13K59
19K01
19K02
33K48
33K49
Item Description
OUTDOOR AIR
Outdoor Air Dampers
Motorized Dampers with Outdoor Air Hood
Manual Dampers With Outdoor Air Hood
POWER EXHAUST
Standard Static
Page 4
X
X
X
X
X
X
X
X
X
X
X
X
X
SPECIFICATIONS
General Data
Nominal Tonnage
Model Number
Efficiency Type
Blower Type
Cooling
Gross Cooling Capacity - Btuh
Performance 1 Net Cooling Capacity - Btuh
AHRI Rated Air Flow - cfm
Total Unit Power - kW
1
EER (Btuh/Watt)
2
IEER (Btuh/Watt)
Refrigerant Type
Refrigerant
Circuit 1
Charge
Circuit 2
Furnished
Circuit 3
Gas Heating Options Available
Compressor Type (number)
Outdoor
Net face area (total) - sq. ft.
Coils
Tube diameter - in.
Number of rows
Fins per inch
Outdoor Coil
Motor - (No.) horsepower
Fans
Motor rpm
Total Motor watts
Diameter - (No.) in.
Number of blades
Total Air volume - cfm
Indoor Coils
Net face area (total) - sq. ft.
Tube diameter - in.
Number of rows
Fins per inch
Drain connection - No. and size
Expansion device type
3
Indoor
Nominal motor output
Blower
Maximum usable motor
and
output (US Only)
Drive
Motor - Drive kit number
Selection
15 Ton
KGA180S4B
Standard
Constant Air
Volume CAV
182,000
176,000
6000
16.3
10.8
11.0
R-410A
14 lbs. 0 oz.
14 lbs. 0 oz.
N/A
17.5 Ton
20 Ton
25 Ton
KGA210S4B
KGA240S4B
KGA300S4B
Standard
Standard
Standard
Constant Air
Constant Air
Constant Air
Volume CAV
Volume CAV
Volume CAV
204,000
238,000
282,000
198,000
228,000
270,000
6125
7700
8750
18.4
21.1
26.9
10.8
10.8
10.0
11.0
11.0
9.9
R-410A
R-410A
R-410A
10 lbs. 8 oz.
14 lbs. 0 oz.
14 lbs. 8 oz.
10 lbs. 8 oz.
14 lbs. 0 oz.
14 lbs. 8 oz.
10 lbs. 8 oz.
14 lbs. 0 oz.
14 lbs. 8 oz.
See page 6
Scroll (2)
Scroll (3)
Scroll (3)
Scroll (3)
41.40
41.40
55.20
55.20
3/8
3/8
3/8
3/8
2
2
2
2
20
20
20
20
(3) 1/3
(3) 1/3
(4) 1/3
(4) 1/3
1075
1075
1075
1075
1100
1100
1500
1500
(3) 24
(3) 24
(4) 24
(4) 24
3
3
3
3
12,000
12,000
16,000
16,000
18.60
21.40
21.40
21.40
3/8
3/8
3/8
3/8
3
3
4
4
14
14
14
14
(1) 1 in. FPT
(1) 1 in. FPT
(1) 1 in. FPT
(1) 1 in. FPT
Balance port TXV, removable head
3 hp, 5 hp, 7.5 hp
3 hp, 5 hp, 7.5 hp
5 hp, 7.5 hp, 10 hp 5 hp, 7.5 hp, 10 hp
3.45 hp, 5.75 hp,
3.45 hp, 5.75 hp,
5.75 hp, 8.62 hp,
5.75 hp, 8.62 hp,
8.62 hp
8.62 hp
11.5 hp
11.5 hp
5 hp
3 hp
Kit 1 535-725 rpm
Kit 3 685-856 rpm
Kit 4 850-1045 rpm
Kit 2 710-965 rpm
5 hp
Kit 5 945-1185 rpm
Kit 3 685-856 rpm
7.5 hp
Kit 4 850-1045 rpm
Kit 6 850-1045 rpm
Kit 5 945-1185 rpm
Kit 7 945-1185 rpm
Kit 8 1045-1285 rpm
7.5 hp
Kit 6 850-1045 rpm
10 hp
Kit 7 945-1185 rpm
Kit 7 945-1185 rpm
Kit 8 1045-1285 rpm
Kit 10 1045-1285 rpm
Kit 11 1135-1365 rpm
(2) 15 x 15
(2) 15 x 15
(2) 15 x 15
(2) 15 x 15
Fiberglass, disposable
(6) 24 x 24 x 2
208/230V, 460V or 575V - 60 hertz - 3 phase
NOTE - Net capacity includes evaporator blower motor heat deduction. Gross capacity does not include evaporator blower motor heat deduction.
1
Certified in accordance with the ULE certification program, which is based on AHRI Standard 340/360; 95F outdoor air temperature and 80F db/67F wb entering
evaporator air; minimum external duct static pressure.
2
Integrated Energy Efficiency Ratio certified and tested according to AHRI Standard 340/360.
3
Using total air volume and system static pressure requirements determine from blower performance tables rpm and motor output required. Maximum usable output of
motors furnished are shown. In Canada, nominal motor output is also maximum usable motor output. If motors of comparable output are used, be sure to keep within the
service factor limitations outlined on the motor nameplate.
Page 5
Model Number
KGA180
KGA210
KGA240
KGA300
Standard (S)
Medium (M)
High (H)
First Stage
169,000
234,000
312,000
Second Stage
260,000
360,000
480,000
---
---
---
Second Stage
208,000
288,000
384,000
15 - 45
30 - 60
40 - 70
Thermal Efficiency
80.0%
80.0%
80.0%
1 in. npt
1 in. npt
1 in. npt
Natural
LPG/Propane
11
11
11
First Stage
Altitude - ft.
Input Rate
Natural Gas or LPG/Propane - Btuh
Natural Gas
LPG/Propane Gas
First Stage
Second Stage
Standard
2001 - 4500
3.4
9.6
169,000
249,000
Medium
2001 - 4500
3.4
9.6
234,000
345,000
High
2001 - 4500
3.4
9.6
312,000
460,000
Page 6
BLOWER DATA
BLOWER TABLE INCLUDES RESISTANCE FOR BASE UNIT ONLY WITH DRY INDOOR COIL & AIR FILTERS IN PLACE
FOR ALL UNITS ADD:
1 - Wet indoor coil air resistance of selected unit.
2 - Any factory installed options air resistance (heat section, economizer, etc.)
3 - Any field installed accessories air resistance (duct resistance, diffuser, etc.)
Then determine from blower table blower motor output and drive required.
See page 8 for wet coil and option/accessory air resistance data.
See page 8 for factory installed drive kit specifications.
Air
Volume
cfm
0.60
0.80
1.00
1.20
1.40
1.60
1.80
2.00
2.20
2.40
2.60
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
4750
575 1.10 660 1.45 740 1.80 810 2.15 870 2.50 930 2.85 985 3.20 1040 3.55 1085 3.90 1135 4.25 1180 4.65 1225 5.00
5000
585 1.25 670 1.60 750 1.95 815 2.30 880 2.70 940 3.05 995 3.40 1045 3.80 1095 4.15 1140 4.50 1185 4.90 1230 5.30
5250
595 1.35 680 1.70 755 2.10 825 2.50 890 2.90 945 3.25 1000 3.65 1050 4.00 1100 4.40 1150 4.80 1195 5.20 1235 5.60
5500
605 1.45 690 1.85 765 2.25 835 2.65 895 3.05 955 3.45 1010 3.85 1060 4.25 1110 4.70 1155 5.10 1200 5.50 1240 5.90
5750
615 1.60 700 2.00 775 2.45 840 2.85 905 3.25 960 3.65 1015 4.10 1065 4.50 1115 4.95 1160 5.35 1205 5.80 1250 6.25
6000
630 1.75 710 2.15 785 2.60 850 3.05 910 3.45 970 3.90 1025 4.35 1075 4.80 1120 5.20 1170 5.65 1215 6.10 1255 6.55
6250
640 1.90 720 2.35 795 2.80 860 3.25 920 3.70 975 4.15 1030 4.60 1080 5.05 1130 5.50 1175 5.95 1220 6.45 1265 6.90
6500
650 2.05 730 2.50 805 3.00 870 3.45 930 3.95 985 4.40 1040 4.85 1090 5.35 1140 5.85 1185 6.30 1225 6.75 1270 7.25
6750
665 2.20 745 2.70 815 3.20 880 3.70 940 4.20 995 4.65 1045 5.10 1095 5.60 1145 6.10 1190 6.60 1235 7.10 1275 7.60
7000
675 2.35 755 2.90 825 3.40 890 3.95 950 4.45 1005 4.95 1055 5.40 1105 5.95 1155 6.45 1200 6.95 1240 7.45 1285 8.00
7250
690 2.60 765 3.10 835 3.65 900 4.15 955 4.65 1015 5.25 1065 5.75 1115 6.25 1160 6.75 1205 7.30 1250 7.85 1290 8.35
7500
700 2.75 775 3.30 845 3.85 910 4.45 965 4.95 1020 5.50 1075 6.05 1125 6.60 1170 7.15 1215 7.65 1260 8.25 1300 8.75
7750
715 3.00 790 3.55 855 4.10 920 4.70 975 5.25 1030 5.80 1080 6.35 1130 6.90 1180 7.50 1225 8.05 1265 8.60 1305 9.15
8000
725 3.20 800 3.80 865 4.35 930 4.95 985 5.50 1040 6.10 1090 6.70 1140 7.25 1185 7.85 1230 8.40 1275 9.00 1315 9.60
8250
740 3.40 810 4.00 880 4.65 940 5.25 995 5.85 1050 6.45 1100 7.05 1150 7.65 1195 8.25 1240 8.85 1280 9.40 1325 10.05
8500
750 3.65 825 4.30 890 4.90 950 5.55 1005 6.15 1060 6.80 1110 7.40 1160 8.05 1205 8.65 1250 9.25 1290 9.85 1330 10.45
8750
765 3.90 835 4.55 900 5.20 960 5.85 1015 6.45 1070 7.15 1120 7.75 1165 8.35 1215 9.05 1255 9.65 1300 10.30 1340 10.90
9000
780 4.20 850 4.85 910 5.50 970 6.15 1025 6.80 1080 7.50 1130 8.15 1175 8.75 1220 9.40 1265 10.10 1310 10.80 1350 11.40
9250
790 4.45 860 5.15 925 5.85 985 6.55 1040 7.20 1090 7.85 1140 8.55 1185 9.20 1230 9.85 1275 10.55 1315 11.20 - - -
---
9500
805 4.75 875 5.45 935 6.15 995 6.90 1050 7.60 1100 8.25 1150 8.95 1195 9.60 1240 10.30 1285 11.05 - - -
---
---
---
9750
820 5.05 885 5.75 950 6.55 1005 7.20 1060 7.95 1110 8.65 1160 9.40 1205 10.05 1250 10.80 1295 11.50 - - -
---
---
---
10,000
835 5.40 900 6.15 960 6.85 1015 7.60 1070 8.35 1120 9.05 1170 9.80 1215 10.50 1260 11.25 - - -
---
---
---
---
---
10,250
845 5.65 910 6.45 970 7.20 1030 8.00 1080 8.75 1135 9.55 1180 10.25 1225 11.00 - - -
---
---
---
---
---
---
---
10,500
860 6.00 925 6.85 985 7.65 1040 8.40 1095 9.20 1145 10.00 1190 10.70 1235 11.45 - - -
---
---
---
---
---
---
---
10,750
875 6.40 940 7.25 1000 8.05 1055 8.85 1105 9.65 1155 10.45 1200 11.20 - - -
---
---
---
---
---
---
---
---
---
11,000
890 6.80 950 7.60 1010 8.45 1065 9.30 1115 10.05 1165 10.90 - - -
---
---
---
---
---
---
---
---
---
Page 7
---
---
BLOWER DATA
FACTORY INSTALLED BELT DRIVE KIT SPECIFICATIONS
Nominal
hp
Maximum
hp
RPM Range
3.45
535 - 725
3.45
710 - 965
5.75
685 - 856
5.75
850 - 1045
5.75
945 - 1185
7.5
8.63
850 - 1045
7.5
8.63
945 - 1185
7.5
8.63
1045 - 1285
10
11.50
945 - 1185
10
11.50
10
1045 - 1285
10
11.50
11
1135 - 1365
NOTE - Using total air volume and system static pressure requirements determine from blower performance tables rpm and motor output required. Maximum usable
output of motors furnished are shown. In Canada, nominal motor output is also maximum usable motor output. If motors of comparable output are used, be sure to keep
within the service factor limitations outlined on the motor nameplate.
Air
Volume
cfm
180S
210S
240S
300S
4000
0.02
0.02
0.04
.04
.06
---
4250
0.02
0.02
0.04
.04
.06
4500
0.02
0.02
0.05
.05
4750
0.02
0.02
0.05
5000
0.03
0.02
5250
0.03
5500
0.03
Horizontal
Roof Curb
Filters
Economizer
MERV 8
MERV 13
180S
thru
240S
300S
---
0.04
0.06
.06
---
---
---
0.04
0.06
.07
---
.07
.09
---
0.04
0.07
.07
.02
.05
.08
.10
---
0.04
0.07
.08
.03
0.05
.05
.09
.11
---
0.05
0.07
.08
.03
0.02
0.06
.06
.10
.12
---
0.05
0.07
.09
.04
0.02
0.07
.06
.10
.13
---
0.05
0.07
.10
.04
Standard Medium
Heat
Heat
High
Heat
5750
0.03
0.03
0.07
.06
.11
.14
---
0.05
0.08
.11
.05
6000
0.04
0.03
0.08
.07
.12
.15
---
0.05
0.08
.11
.06
6250
0.04
0.03
0.08
.07
.12
.16
.01
0.05
0.08
.12
.07
6500
0.04
0.03
0.09
.08
.13
.17
.02
0.05
0.08
.13
.08
6750
0.05
0.04
0.10
.08
.14
.18
.03
0.05
0.08
.14
.08
7000
0.05
0.04
0.10
.09
.15
.19
.04
0.06
0.08
.15
.09
7250
0.06
0.04
0.11
.09
.16
.20
.05
0.06
0.09
.16
.10
7500
0.06
0.05
0.12
.10
.17
.21
.06
0.06
0.09
.17
.11
8000
0.07
0.05
0.13
.11
.19
.24
.09
0.06
0.09
.19
.13
8500
0.08
0.06
0.15
.12
.20
.26
.11
0.06
0.09
.21
.15
9000
0.09
0.07
0.16
.13
.23
.29
.14
0.07
0.10
.24
.17
9500
0.10
0.08
0.18
.14
.25
.32
.16
0.07
0.10
.26
.19
10,000
0.11
0.08
0.20
.16
.27
.35
.19
0.07
0.11
.29
.21
10,500
0.12
0.09
0.22
.17
.30
.38
.22
0.07
0.11
.31
.24
11,000
0.14
0.11
0.24
.18
.31
.40
.25
0.08
0.11
.34
.27
Page 8
BLOWER DATA
CEILING DIFFUSER AIR RESISTANCE - in. w.g.
Air
Volume
cfm
5000
5200
5400
5600
5800
6000
6200
6400
6500
6600
6800
7000
7200
7400
7500
7600
8000
8500
9000
9500
10,000
10,500
11,000
Step-Down Diffuser
RTD11-185
RTD11-275
1 Side/2 Ends All Ends &
1 Side/2 Ends All Ends &
2 Ends Open
2 Ends Open
Open
Sides Open
Open
Sides Open
.51
.44
.39
------.56
.48
.42
------.61
.52
.45
------.66
.56
.48
------.71
.59
.51
------.76
.63
.55
.36
.31
.27
.80
.68
.59
------.86
.72
.63
------------.42
.36
.31
.92
.77
.67
------.99
.83
.72
------1.03
.87
.76
.49
.41
.36
------1.09
.92
.80
1.15
.97
.84
------------.51
.46
.41
1.20
1.02
.88
------------.59
.49
.43
------.69
.58
.50
------.79
.67
.58
------.89
.75
.65
------1.00
.84
.73
------1.10
.92
.80
------1.21
1.01
.88
Air Volume
cfm
180
5600
5800
6000
6200
6400
6600
Model
No.
Air Volume
cfm
210
240
300
7200
7400
7600
7800
8000
8200
8400
8600
8800
Page 9
Flush Diffuser
FD11-185
FD11-275
.27
.30
.33
.36
.39
.42
.46
.50
--.54
.58
.62
.66
.70
--.74
---------------
----------.29
----.34
----.40
----.45
--.50
.57
.66
.74
.81
.89
.96
ELECTRICAL DATA
15 TON STANDARD EFFICIENCY
1
KGA180S4
Voltage - 60hz
Compressor 1
208/230V - 3 Ph
460V - 3 Ph
575V - 3 Ph
Outdoor Fan
25
12.2
164
100
78
25
12.2
Compressor 2
164
100
78
2.4
1.3
(7.2)
(3.9)
(3)
Motors (3)
Power Exhaust
(total)
Full Load Amps
(2) 0.33 HP
2.4
(2.6)
(2)
15
Horsepower
15
15
7.5
7.5
7.5
10.6
16.7
24.2
4.8
7.6
11
3.9
6.1
Unit Only
90
100
110
45
50
50
35
35
40
100
100
110
50
50
50
35
40
40
Maximum
Overcurrent
1.3
(4.8)
(total)
Protection
Power Exhaust
Minimum
Unit Only
75
81
88
37
39
43
28
30
33
79
85
93
39
42
45
30
32
35
Circuit
Ampacity
Power Exhaust
Extremes of operating range are plus and minus 10% of line voltage.
2
HACR type breaker or fuse.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
1
KGA210S4
Voltage - 60hz
Compressor 2
Compressor 3
460V - 3 Ph
575V - 3 Ph
19
9.7
7.4
123
62
50
19
9.7
7.4
Compressor 1
208/230V - 3 Ph
Locked Rotor Amps
123
62
50
Outdoor Fan
19
9.7
7.4
123
62
50
2.4
1.3
(7.2)
(3.9)
(3)
2.4
1.3
(4.8)
(2.6)
(2)
Motors (3)
Power Exhaust
(total)
Full Load Amps
(2) 0.33 HP
(total)
Maximum
Overcurrent
15
Horsepower
Full Load Amps
15
7.5
15
7.5
7.5
10.6
16.7
24.2
4.8
7.6
11
3.9
6.1
Unit Only
90
100
110
45
50
50
35
40
45
100
100
110
50
50
60
40
40
45
Protection
Power Exhaust
Minimum
Unit Only
80
86
95
41
44
47
31
34
37
85
91
100
43
46
50
33
36
39
Circuit
Ampacity
1
2
3
Power Exhaust
Extremes of operating range are plus and minus 10% of line voltage.
HACR type breaker or fuse.
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
Page 10
ELECTRICAL DATA
20 TON STANDARD EFFICIENCY
1
KGA240S4
Voltage - 60hz
Compressor 1
208/230V - 3 Ph
460V - 3 Ph
575V - 3 Ph
Compressor 2
22.4
10.6
7.7
149
75
54
22.4
10.6
7.7
Outdoor Fan
149
75
54
22.4
10.6
7.7
Compressor 3
149
75
54
Motors (3)
Power Exhaust
2.4
(2) 0.33 HP
Motor
2
Protection
3
2.4
Ampacity
1.3
(2.6)
(2)
15
Horsepower
15
15
7.5
10
7.5
10
7.5
10
16.7
24.2
30.8
7.6
11
14
6.1
11
Unit Only
110
125
125
50
60
60
40
45
50
125
125
150
60
60
70
40
45
50
Unit Only
100
108
116
48
51
55
36
39
41
104
112
121
50
54
58
38
41
43
Power Exhaust
Minimum
Circuit
(4)
Maximum
Overcurrent
(5.2)
(4.8)
(total)
1.3
(9.6)
(total)
Power Exhaust
Extremes of operating range are plus and minus 10% of line voltage.
2
HACR type breaker or fuse.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
1
KGA300S4
Voltage - 60hz
Compressor 1
Compressor 2
208/230V - 3 Ph
460V - 3 Ph
25
12.2
575V - 3 Ph
164
100
78
Outdoor Fan
25
12.2
164
100
78
25
12.2
Compressor 3
164
100
78
2.4
1.3
(9.6)
(5.2)
(4)
Motors (3)
Power Exhaust
(total)
Full Load Amps
(2) 0.33 HP
2.4
Indoor Blower
Motor
2
Maximum
Overcurrent
Protection
3
Minimum
Circuit
Ampacity
Horsepower
Full Load Amps
(2.6)
(2)
15
1.3
(4.8)
(total)
15
15
7.5
10
7.5
10
7.5
10
16.7
24.2
30.8
7.6
11
14
6.1
11
Unit Only
125
125
150
60
60
70
45
50
50
125
125
150
60
70
70
50
50
50
Power Exhaust
Unit Only
108
116
124
53
56
60
40
43
45
113
120
128
56
59
62
42
45
47
Power Exhaust
Extremes of operating range are plus and minus 10% of line voltage.
2
HACR type breaker or fuse.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
1
Page 11
ELECTRICAL ACCESSORIES
DISCONNECTS
Voltage
208V
230V
208V
230V
208V
230V
460V
460V
575V
575V
575V
7.5
7.5
KGA180S4
Model No.
Blower Motor HP
460V
7.5
Unit Only 54W91 54W91 54W92 54W92 54W92 54W92 54W91 54W91 54W91 54W91 54W91 54W91
Unit w/ Power Exhaust 54W92 54W92 54W92 54W92 54W92 54W92 54W91 54W91 54W91 54W91 54W91 54W91
KGA210S4
Model No.
Blower Motor HP
7.5
7.5
7.5
Unit Only 54W92 54W92 54W92 54W92 54W92 54W92 54W91 54W91 54W91 54W91 54W91 54W91
Unit w/ Power Exhaust 54W92 54W92 54W92 54W92 54W92 54W92 54W91 54W91 54W91 54W91 54W91 54W91
KGA240S4
Model No.
Blower Motor HP
7.5
10
7.5
10
7.5
10
Unit Only 54W92 54W92 54W92 54W92 54W92 54W92 54W91 54W91 54W91 54W91 54W91 54W91
Unit w/ Power Exhaust 54W92 54W92 54W92 54W92 54W92 54W92 54W91 54W91 54W91 54W91 54W91 54W91
KGA300S4
Model No.
Blower Motor HP
7.5
10
7.5
10
7.5
10
Unit Only 54W92 54W92 54W92 54W92 54W92 54W92 54W91 54W91 54W91 54W91 54W91 54W91
Unit w/ Power Exhaust 54W92 54W92 54W92 54W92 54W92 54W92 54W91 54W91 54W91 54W91 54W91 54W91
Page 12
BLOWER DATA
MANUFACTURERS NUMBERS
DRIVE COMPONENTS
RPM
ADJUSTABLE SHEAVE
FIXED SHEAVE
BELTS
SPLIT BUSHING
Drive
No.
H.P.
Min
Max
Supplier No.
OEM Part
No.
Supplier No.
OEM Part
No.
Supplier
No.
OEM Part
No.
Supplier
No.
OEM Part
No.
535
725
1VP40x7/8
79J0301
BK95X17/16
80K1601
BX59
59A5001
N/A
N/A
710
965
1VP40x7/8
79J0301
BK72x1-7/16
10024413
BX55
63K0501
N/A
N/A
685
865
1VP50x11/8
P81977
BK100x1-7/16
39L1301
BX61
93J9801
N/A
N/A
850
1045
1VP65x11/8
10023903
BK110H
10078806
BX65
10024508
H17/16
49M6201
945
1185
1VP60x11/8
41C1301
BK90H
10078804
BX61
93J9801
H17/16
49M6201
7.5
850
1045
1VP65x13/8
78M7101
BK110H
10078806
BX66
97J5901
H17/16
49M6201
7.5, 10
945
1185
1VP60x13/8
78L5501
BK90H
10078804
BX63
97J5501
H17/16
49M6201
7.5
1045
1285
1VP65x13/8
78M7101
BK90H
10078804
BX64
97J5801
H17/16
49M6201
10
10
1045
1285
1VP65x13/8
78M7101
1B5V86
78M8301
5VX670
10024521
B17/16
10024601
11
10
1135
1365
1VP65x13/8
78M7101
1B5V80
10024005
5VX660
10024520
B17/16
10024601
Page 13
INDOOR COIL
ECONOMIZER
DAMPERS
(OPTIONAL)
OUTDOOR FANS
(3 FANS ON 180 &
210 UNITS)
BLOWERS
FILTER
DRIERS
OUTDOOR COILS
(RIGHT COIL IS
VERTICAL ON
180 & 210 UNITS)
CONDENSATE
DRAIN
TB1
COMPRESSORS
HEAT
EXCHANGER
COMBUSTION
AIR INDUCER
GAS VALVE
BURNERS
FIGURE 1
LINE
LINE
LOAD
LOAD
LINE
LOAD
LINE
LOAD
K10
GND
K66
K65
F10
T1
T18
T3 / F6
TB13
C1
C2
C18 C19
TB1
A3
K67
T13 K149
K3
A12
S42
GND
K1
FIGURE 2
Page 14
K2
K14
C18
TABLE 1
IUNIT COMPONENTS
KGA unit components are shown in figure 1. All units come
standard with removeable unit panels. All L1, L2 and L3 wiring is color coded; L1 is red, L2 is yellow and L3 is blue.
Y1
Cool Stage 1
Y2
Cool Stage 2
W1
Heat Stage 1
W2
Heat Stage 2
OC
3Control Transformer T1
All use a single line voltage to 24VAC transformer
mounted in the control box. Transformer supplies power
to control circuits in the unit. The transformer is rated at
70VA and is protected by a 3.5 amp circuit breaker (CB8)
which is located on the transformer itself. The 208/230
(Y) voltage transform208/230V TRANSFORMER
ers have two primary
SECONDARY
voltage taps, but only
one may be used de208 VOLTS
pending on supply voltage. See figure 3. 460
230 VOLTS
(G) and 575 (J) voltage
PRIMARY
transformers use a
FIGURE 3
single primary voltage
tap.
Indoor Blower
24V To Thermostat
Occupied
Ground
11Blower Contactor K3
Blower contactor K3, used in all units, is a three-pole-doublebreak contactor with a 24VAC coil used to energize the indoor
blower motor B3 in response to blower demand. K3 is energized from terminal G on TB1.
Page 15
Adjust relay amp setting according to value given on the blower motor nameplate. Proper relay amp
setting equals motor nameplate FLA X service factor of 1.15 X .95.
Use small slotted screwdriver to adjust control mode from automatic reset (A) to manual reset (H).
Control must be in the manual reset mode (H) to perform a test. Press the red test button. Green trip
indicator should pop out. Press the blue reset screw to reset the relay.
FIGURE 4
WARNING
Shock hazard. Spark related components contain high voltage which can
cause personal injury or death. Disconnect power before servicing. Control is
not field repairable. Unsafe operation
will result. If control is inoperable, simply replace the entire control.
Page 16
TABLE 4
TABLE 2
IGNITION CONTROL HEARTBEAT LED STATUS
LED
Flashes
Pin #
1
2
3
4
5
6
Indicates
Slow
Fast
Steady Off
Steady On
J1 TERMINAL DESIGNATIONS
Function
Limit Switch Out
Rollout Switch / Prove Switch Out
Gas Valve Common
Gas Valve Out
Rollout Switch / Prove Switch In
Limit Switch In
Operation
FLAME
K2 RELAY
LED
K25 RELAY
CAI Line
(from board relay K2)
Line voltage
(L1)
FIGURE 5
TABLE 3
Pin #
1
2
3
4
5
6
7
P2 TERMINAL DESIGNATIONS
Function
R 24 Volts to thermostat
W1 Heat Demand
Y Cool Demand
C Common
G Indoor Blower
BL OUT Indoor Blower Relay
W2 Second Stage Heat
Page 17
CONDENSER COILS
EVAPORATOR COIL
STAGE 1
STAGE 2
STAGE 2
FREEZESTAT FOR
EACH STAGE OF
COIL (LOCATED ON
RETURN BEND)
STAGE 1
B1
B2
DRIERS (2)
COMPRESSOR (B1)
SUCTION LINE
PRESSURE
TAP
DISCHARGE
LINE
HIGH PRESSURE
SWITCH
(S4)
PRESSURE
TAP
FIGURE 6
Page 18
STAGE 1
CONDENSER
COILS
EVAPORATOR
COIL
FREEZESTATS (3)
ONE FOR EACH STAGE
OF COIL (LOCATED ON
RETURN BEND)
STAGE 2
EVAPORATOR
COIL
B1
B2
B13
STAGE 1
EVAPORATOR
COIL
DRIERS (3)
STAGE 2
CONDENSER
COILS
COMPRESSOR (B1)
SUCTION LINE
PRESSURE
TAP
DISCHARGE
LINE
HIGH PRESSURE
SWITCH
(S4)
PRESSURE
TAP
FIGURE 7
Page 19
STAGE 1
CONDENSER
COILS
EVAPORATOR
COIL
FREEZESTATS (3)
ONE FOR EACH STAGE
OF COIL (LOCATED ON
RETURN BEND)
STAGE 2
EVAPORATOR
COIL
B1
B2
B13
STAGE 1
EVAPORATOR
COIL
DRIERS (3)
STAGE 2
CONDENSER
COILS
COMPRESSOR (B1)
SUCTION LINE
PRESSURE
TAP
DISCHARGE
LINE
HIGH PRESSURE
SWITCH
(S4)
PRESSURE
TAP
FIGURE 8
Page 20
BCooling Components
All units use independent cooling circuits consisting of separate compressors, condenser coils and evaporator coils.
See figures 6, 7 and 8. Drawthrough type condenser fans
are used in all units. All units are equipped with belt-drive
blowers which draw air across the evaporator during unit
operation.
Cooling may be supplemented by an optional factory or
field-installed economizer. The evaporators are slab type
and are stacked. Each evaporator uses a thermostatic expansion valve as the primary expansion device. Each evaporator is also equipped with enhanced fins and rifled tubing.
In all units each compressor is protected by a freezestat (on
each evaporator) and a high pressure switch (on each discharge line). Optional field installed low ambient switches
are available for additional compressor protection.
WARNING
Electrical shock hazard. Compressor must be
grounded. Do not operate without protective cover
over terminals. Disconnect power before removing
protective cover. Discharge capacitors before servicing unit. Failure to follow these precautions could
cause electrical shock resulting in injury or death.
KGA units have a filter drier located in the liquid line of each
refrigerant circuit at the exit of each condenser coil. The drier removes contaminants and moisture from the system.
Page 21
OPERATION / ADJUSTMENT
CBlower Compartment
The blower compartment in KGA180/300 units is located
between the evaporator coil and the compressor / control section on the opposite side of the condenser coil. The blower assembly is accessed by removing the screws on either side of
the sliding base. The base pulls out as shown in figure 9.
1Blower Wheels
All KGA180/300 units have two 15 in. x 15 in. (381 mm x 381
mm) blower wheels. Both wheels are driven by one motor
mounted on a single shaft. Shaft bearings are equipped with
grease ports for service.
Blower Operation
Initiate blower demand at thermostat according to instructions provided with thermostat. Unit will cycle on thermostat
demand. The following steps apply to applications using a
typical electormechanical thermostat.
1 Blower operation is manually set at the thermostat subbase fan switch. With fan switch in ON position, blowers will operate continuously.
2 With fan switch in AUTO position, the blowers will cycle
with demand. Blowers and entire unit will be off when
system switch is in OFF position.
Blower Access
The blower assembly is secured to a sliding base which allows the entire assembly to be pulled out of the unit. See
figure 9.
1 Remove the clamp which secures the blower wiring to
the blower motor base.
2 Remove and retain screws on either side of sliding base.
Pull base toward outside of unit. When pulling the base
out further than 12" (305mm), disconnect wiring to K3
blower contactor T1, T2 and T3. Pull wiring toward blower to allow enough slack to slide the base out further.
BLOWER ASSEMBLY
TO INCREASE CFM
LOOSEN ALLEN SCREW &
TURN PULLEY CLOCKWISE
TO DECREASE CFM
TURN PULLEY
COUNTERCLOCKWISE
2Turn adjusting screw to the left, or counterclockwise, to move the motor downward and
tighten the belt.
3Tighten four screws.
BELT TENSION
ADJUSTING
SCREW
BLOWER
WHEEL
BLOWER
ASSEMBLY
SLIDING BASE
BLOWER
MOTOR
SIDE VIEW
MOTOR
ALLEN
SCREW
REMOVE SCREWS TO
SLIDE BLOWER
ASSEMBLY OUT OF UNIT
PULLEY
FIGURE 9
Page 22
PULLEY ALIGNMENT
ALIGNED
BLOWER
PULLEY
BELT
MOTOR
PULLEY
FORCE
NOT ALIGNED
FIGURE 10
FIGURE 11
Page 23
Burners
All units use inshot burners (see figure 13). Burners are
factory set and do not require adjustment. A peep hole
with cover is furnished in the heating access panel
for flame viewing. Always operate the unit with the
access panel in place.
Burners can be removed individually for service.
Burner maintenance and service is detailed in the
SERVICE CHECKS section of this manual.
Orifice
Each burner uses an orifice which is precisely matched
to the burner input. The orifice is threaded into the burner manifold. The burner is supported by the orifice and
will easily slide off for service.
NOTEDo not use thread sealing compound on the
orifices. Using thread sealing compound may plug
the orifices.
Each orifice and burner are sized specifically to the
unit. Refer to Lennox Repair Parts Listing for correct
sizing information.
GAS
VALVE
(GV1), GV3)
HEAT
EXCHANGER
TUBE
COMBUSTION
AIR INDUCER
BURNERS
SPARK
ELECTRODE
VENT
CONNECTOR
GAS MANIFOLD
FLAME
SENSOR
GAS VALVE
BURNER
FIGURE 13
FIGURE 12
Page 24
Flame rollout limit S47 (first heat section) and S69 (second
heat section), are SPST N.C. high temperature limits located just above the burner air intake opening in the burner
enclosures (see figure 13). S47 is wired to the ignition control A3 while S69 is wired to ignition control A12. When S47
or S69 senses flame rollout (indicating a blockage in the
combustion air passages), the ignition control immediately
closes the gas valve.
Limit S47 and S69 are factory preset to open at 290_F +
12_F (143_C + 6.7_C) on a temperature rise in all units. All
flame rollout limits are manual reset.
CONDENSER
DIVIDER PANEL
FIGURE 14
TABLE 5
S18 & S45 Prove Switch Settings
Close wc (Pa)
0.25 + 5 (62.3+12.4)
Open
wc (Pa)
0.10+5 (24.8+12.4)
Page 25
During ignition, spark travels through the spark electrode (figure 16) and ignites the left burner. Flame travels from burner to
burner until all are lit.
The spark electrode is connected to the ignition control by a 8
mm silicone-insulated stranded high voltage wire. The wire
uses 1/4" (6.35 mm)female quick connect.
IMPORTANT
SPARK ELECTRODE
SPARK GAP
SHOULD BE 1/8"
(3mm)
TABLE 6
GAS VALVE REGULATION FOR KGA UNITS
Operating Pressure
(outlet) Factory Setting
Natural
Maximum
Inlet
Pressure
Low
High
Low
L.P
.
High
FIGURE 16
2nd STAGE
ADJUSTMENT
1st STAGE
ADJUSTMENT
INLET
PRESSURE
TAP
FIGURE 15
SIDE VIEW SENSOR
9Spark Electrodes
An electrode assembly is used for ignition spark. Two
identical electrodes are used (one for each gas heat section). The electrode is mounted through holes on the leftmost end of the burner support. The electrode tip protrudes into the flame envelope of the adjacent burner. The
electrode assembly is fastened to burner supports and can be
removed for service without removing any part of the burners.
Page 26
13/4"
(45mm)
BURNER
3/8"
(10mm)
FLAME SENSOR
FIGURE 17
WARNING
IIISTARTUP OPERATION
Refer to startup directions and to the unit wiring diagram
when servicing. See unit nameplate for minimum circuit
ampacity and maximum fuse size.
WARNING
BHeating Startup
WARNING
SMOKE POTENTIAL
The heat exchanger in this unit could be a source of
smoke on initial firing. Take precautions with respect
to building occupants and property. Vent initial supply air outside when possible.
BEFORE LIGHTING smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
do not try to repair it, call a qualified service technician.
Force or attempted repair may result in a fire or explosion.
WARNING
WARNING
Electric shock hazard. Can cause injury
or death. Do not use this unit if any part
has been under water. Immediately call
a qualified service technician to inspect
the unit and to replace any part of the
control system and any gas control
which has been under water.
Page 27
WARNING
to OFF".
LOW FIRE
ADJUSTMENT
WARNING
MANIFOLD
PRESSURE
TAP
Turn off power and main manual shut off valve to unit.
DCooling Start Up
Gas valve knob is shown in OFF position.
AOperation
FIGURE 18
2. Initiate first and second stage cooling demands according to instructions provided with thermostat.
to OFF".
6. Wait five (5) minutes to clear out any gas. If you then
smell gas, STOP! Immediately call your gas supplier from a neighbors phone. Follow the gas suppliers
instructions. If you do not smell gas, go to the next step.
3. 180 units
Firststage thermostat demand will energize compressor 1; a secondstage thermostat demand will energize
compressor 2.
210300 units
Firststage thermostat demand will energize compressors 1 & 2; a secondstage thermostat demand will energize compressor 3.
On units with an economizer, when outdoor air is acceptable, a firststage demand will energize the economizer; a secondstage demand will energize compressor 1 (and compressor 2 on 210300 units).
4. 180
Units contain two refrigerant circuits or systems. Evaporator and condenser coil refrigerant circuit 1 makes up
stage 1 cooling. Evaporator and condenser coil refrigerant circuit 2 makes up stage 2 cooling. See figure 19.
5. 180, 210
Firststage thermostat demand will energize condens-
Page 28
COND.
FAN 2
COND.
FAN 3
FIGURE 19
240, 300
Firststage thermostat demand will energize condenser fans 1, 2, 3 and 4. See figure 20. Fans will continue to
operate with additional thermostat demands.
COND.
FAN 1
5. Compare the normal operating pressures to the pressures obtained from the gauges. Minor variations in
these pressures may be expected due to differences in
installations. Significant differences could mean that
the system is not properly charged or that a problem
exists with some component in the system. Correct
any system problems before proceeding.
COND.
FAN 2
COND.
FAN 4
1
FIGURE 20
6. Each refrigerant circuit is separately charged with
R410A refrigerant. See unit rating plate for correct
amount of charge.
7. Refer to Cooling Operation and Adjustment section for
proper method to check refrigerant charge.
IVCHARGING
WARNING
7. Use the following approach method along with the normal operating pressures to confirm readings.
TABLE 7
KGA180 NORMAL OPERATING PRESSURES
Outdoor
Coil Entering
Air Temp
65_F
75_F
85_F
95_F
105_F
115_F
Circuit 1
Dis. +10
psig
268
310
353
400
449
505
Circuit 2
Suc. +5
psig
128
130
132
135
137
141
Dis. +10
psig
282
325
368
417
470
527
Suc. +5
psig
132
134
135
138
140
144
TABLE 8
KGA210 NORMAL OPERATING PRESSURES
Outdoor
Coil Entering
Air Temp
Page 29
65_F
75_F
85_F
95_F
105_F
115_F
Circuit 1
Dis.
Suc.
+10
+5
psig
psig
290
133
330
136
373
137
421
140
474
143
526
146
Circuit 2
Dis.
Suc.
+10
+5
psig
psig
290
128
330
132
373
135
421
138
474
140
526
142
Circuit 3
Dis.
Suc.
+10
+5
psig
psig
307
133
347
135
390
138
437
140
488
143
540
146
TABLE 9
KGA240 NORMAL OPERATING PRESSURES
Outdoor
Coil Entering
Air Temp
65_F
75_F
85_F
95_F
105_F
115_F
Circuit 1
Dis.
Suc.
+10
+5
psig
psig
270
136
313
138
351
140
397
143
450
146
506
149
Circuit 2
Dis.
Suc.
+10
+5
psig
psig
286
135
329
138
366
140
412
143
467
147
522
150
Circuit 3
Dis.
Suc.
+10
+5
psig
psig
285
137
327
140
368
142
414
144
465
147
524
150
1Gas Piping
Gas supply piping must not allow more than 0.5"W.C.
(124.3 Pa) drop in pressure between the gas meter and the
unit. Supply gas pipe must not be smaller than the unit gas
connection. Refer to installation instructions for details.
TABLE 10
KGA300 NORMAL OPERATING PRESSURES
Outdoor
Coil Entering
Air Temp
65_F
75_F
85_F
95_F
105_F
115_F
Circuit 1
Dis.
Suc.
+10
+5
psig
psig
290
136
330
138
375
141
423
144
475
146
526
149
Circuit 2
Dis.
Suc.
+10
+5
psig
psig
296
132
338
135
382
137
432
140
486
142
546
144
Circuit 3
Dis.
Suc.
+10
+5
psig
psig
306
137
348
138
394
140
440
142
492
145
550
148
Unit
TABLE 11
APPROACH TEMPERATURES
Liquid Temp. Minus Ambient Temp.
1st Stage
2nd Stage
8F + 1
(4.4C + 0.5)
8F + 1
(4.4C + 0.5)
210
8F + 1
(4.4C + 0.5)
8F + 1
(4.4C + 0.5)
MANUAL MAIN
SHUTOFF VALVE
(REFER TO LOCAL CODES)
NA
10F + 1
(5.6C + 0.5)
VALVE
GROUND
JOINT UNION
CAP HERE TO
ISOLATE VALVE
WHEN PRESSURE
TESTING LINE
3rd Stage
180
240
8F + 1
(4.4C + 0.5)
8F + 1
(4.4C + 0.5)
7F + 1
(3.9C + 0.5)
7F + 1
(3.9C + 0.5)
DRIP LEG
GAS PIPING
SUPPORT
8F + 1
(4.4C + 0.5)
300
ROOF
MOUNTING
FRAME
9F + 1
(5.0C + 0.5)
FIGURE 21
Page 30
UNIT
5High Altitude
Locate the high altitude conversion sticker in the unit literature bag. Fill out the conversion sticker and affix next to the
unit nameplate.
Refer to table 12 for high altitude adjustments.
TABLE 12
HIGH ALTITUDE DERATE
Altitude Ft.*
20004500
4500 And Above
Seconds for
Propane
260,000
14
35
360,000
10
30
480,000
19
Unit (BTU)
CAUTION
7Heat Exchanger
Page 31
8Flame Sensing
VIMAINTENANCE
! WARNING
Electric shock hazard. Can cause
injury or death. Before attempting to
perform any service or maintenance,
turn the electrical power to unit OFF
at disconnect switch(es). Unit may
have multiple power supplies.
CAUTION
CAUTION
Electrodes are not field adjustable. Any alterations to the electrode may create a hazardous
condition that can cause property damage or
personal injury.
Electrical shock hazard. Turn off power to unit before performing any maintenance, cleaning or
service operation on the unit.
Nominal Signal
Microamps
Drop Out
JOHNSON
0.5 1.0
.09
NOTEIf the meter scale reads 0, the leads are reversed. Disconnect power and reconnect leads for
proper polarity.
CAUTION
Danger of sharp metallic edges. Can cause injury.
Take care when servicing unit to avoid accidental
contact with sharp edges.
WARNING
Product contains fiberglass wool.
Disturbing the insulation in this product during
installation, maintenance, or repair will expose you
to fiberglass wool. Breathing this may cause lung
cancer. (Fiberglass wool is known to the State of California to cause cancer.)
Fiberglass wool may also cause respiratory, skin,
and eye irritation.
To reduce exposure to this substance or for further
information, consult material safety data sheets
available from address shown on unit nameplate or
contact your supervisor.
AFilters
Units are equipped with six 24 X 24 X 2" filters. Filters
should be checked and replaced when necessary with
filters of like kind and size. Take note of air flow direction
marking on filter frame when reinstalling filters. See figure 22.
NOTEFilters must be U.L.C. certified or equivalent for
use in Canada.
Page 32
GAS
VALVE
PULL TO
REMOVE
FILTERS
BURNERS
GAS MANIFOLD
FIGURE 22
FLAME
SENSOR
BLubrication
FIGURE 23
IGNITOR
SPARK GAP
SHOULD BE 1/8"
(3mm)
CBurners
FIGURE 24
TABLE 15
IGNITOR AND SENSOR POSITION
Unit
Btuh Input
Ignitor
Sensor
260K
73/4 (197)
11 (279)
360K
5 (127)
51/2 (140)
480K
21/4 (57)
23/4 (70)
Dimension
WARNING
Danger of explosion. Can cause injury or
death. Do not overtighten main burner
mounting screws. Snug tighten only.
7. Replace access panel.
8. Restore electrical power and gas supply. Follow lighting instructions attached to unit and use inspection port
in access panel to check flame.
Page 33
SENSOR
TOP VIEW
Gas Flow
Gas Flow
13/4"
(45mm)
13/8"
(35mm)
3/8"
(10mm)
13/16"
(21mm)
BURNER BOX
FIGURE 25
DCombustion Air Inducer (Gas Units)
A combustion air proving switch checks combustion air inducer operation before allowing power to the gas controller.
Gas controller will not operate if inducer is obstructed.
Under normal operating conditions, the combustion air inducer wheel should be checked and cleaned prior to the
heating season. However, it should be examined periodically during the heating season to establish an ideal cleaning schedule. With power supply disconnected, the condition of the inducer wheel can be determined by looking
through the vent opening.
3. Remove and retain screws securing combustion air inducer to flue box. Remove and retain two screws from
bracket supporting vent connector. See figure 26.
4. Clean inducer wheel blades with a small brush and
wipe off any dust from housing. Clean accumulated
dust from front of flue box cover.
COMBUSTION
AIR INDUCER
VENT
CONNECTOR
GAS VALVE
BURNER
FIGURE 26
5. Return combustion air inducer motor and vent connector to original location and secure with retained screws.
It is recommended that the combustion air inducer gasket be replaced during reassembly.
VIIOPTIONAL ACCESSORIES
The accessories section describes the application of most
of the optional accessories which can be installed to the
KGA units.
FEvaporator Coil
Inspect and clean coil at beginning of each cooling season.
Clean using mild detergent or commercial coil cleaner. Flush
coil and condensate drain with water taking care not to get
insulation, filters and return air ducts wet.
GCondenser Coil
Clean condenser coil annually with detergent or commercial coil cleaner and inspect monthly during the cooling season. Access panels are provided on the front and back of
the condenser section.
When installing either the KGA units on a combustible surface for downflow discharge applications, the Lennox
LARMF18/36 14-inch or 24-inch (356 mm or 610mm)
height roof mounting frame is used. For horizontal discharge applications, use LARMFH18/24 26-inch or 37-inch
(660mm or 940mm) height roof mounting frame. This frame
converts unit from down-flow to horizontal air flow. The 37
inch (940mm) horizontal frame meets National Roofing
Code requirements. The roof mounting frames are recommended in all other applications but not required. If the KGA
units are not mounted on a flat (roof) surface, they MUST be
supported under all edges and under the middle of the unit
to prevent sagging. The units MUST be mounted level within 1/16" per linear foot or 5mm per meter in any direction.
The assembled LARMF18/36 mounting frame is shown in
figure 27. Refer to the roof mounting frame installation instructions for details of proper assembly and mounting. The
roof mounting frame MUST be squared to the roof and level
before mounting. Plenum system MUST be installed before
the unit is set on the mounting frame. Typical roof curbing
and flashing is shown in figure 28. Refer to the roof mounting frame installation instructions for proper plenum
construction and attachment.
ASSEMBLED ROOF MOUNTING FRAME
BACK
END
IElectrical
1 Check all wiring for loose connections.
2 Check for correct voltage at unit (unit operating).
3 Check ampdraw on both condenser fan motor and
blower motor.
Fan Motor Rating Plate ____ Actual ________
Indoor Blower Motor Rating Plate____ Actual____
Page 35
FRONT
END
CENTER SUPPORTS
(TWO PIECES EACH)
FIGURE 27
Optional Sensors
UNIT BASE
BOTTOM
UNIT BASE
RAIL
FIBERGLASS
INSULATION
(Furnished)
NAILER STRIP
(Furnished)
CANT STRIP
(Field Supplied)
SIDE
PANEL
ECONOMIZER
RIGID INSULATION
(Field Supplied)
ROOF
MOUNTING FRAME
(Extends around entire
perimeter of unit)
OUTDOOR/
RETURN AIR
DIVISION PANEL
B7
ECONOMIZER
MOTOR
J104
ROOFING
MATERIAL
J3
FIGURE 28
J105
BTransitions
Optional supply/return transitions LASRT18/24 are available for use with KGA series units utilizing optional
LARMF18/36 roof mounting frame. Transition must be
installed in the LARMF18/36 mounting frame before
mounting the unit to the frame. Refer to the manufacturers
instructions included with the transition for detailed installation procedures.
DK1ECON
Unit may contain an optional modulating economizer
equipped with an A6 enthalpy control and an S175 outdoor
temperature sensor or A7 enthalpy sensor. The economizer modulates to use outdoor air for free cooling when temperature is suitable.
The A6 enthalpy control is located in the economizer access area. See figure 29. The S175 temperature sensor or
A7 enthalpy sensor is located on the division panel between horizontal supply and return air sections.
P4
P3
A6
ENTHALPY
CONTROLLER
J10
FIGURE 29
An optional IAQ sensor (A63) may be used to lower operating costs by controlling outdoor air based on CO2 level or
room occupancy (also called demand control ventilation or
DCV). Damper minimum position can be set lower than
traditional minimum air requirements; dampers open to
traditional ventilation requirements when CO2 level reaches DCV (IAQ) setpoint.
Refer to instructions provided with sensors for installation.
A6 Enthalpy Control LEDs
A steady green Free Cool LED indicates that outdoor air is
suitable for free cooling.
When an optional IAQ sensor is installed, a steady green
DCV LED indicates that the IAQ reading is higher than setpoint requiring more fresh air. See figure 30.
Page 36
Differential Sensing:
A6 ENTHALPY CONTROLLER
2V
EXH
Set
10V
EXH
Open
2V
Min
Pos
When return air is cooler than outdoor air, the damper will
modulate to the minimum position.
IAQ MAXIMUM
POSITION
DCV
Max
10V
IAQ READING IS
ABOVE SETPOINT
DCV
2V
DCV
Set
10V
IAQ SETPOINT
Free
Cool
B
A
OUTDOOR AIR
SUITABLE LED
C
D
FIGURE 30
Free Cooling Setpoint
Single Temperature or Enthalpy Sensing:
TB1
A*
73 F (23 C)
70 F (21 C)
67 F (19 C)
63 F (17 C)
*Setting A is recommended.
FIGURE 31
1 Set thermostat to occupied mode if the feature is available. Make sure jumper is in place between TB1 terminals R and OC if using a thermostat which does not
have the feature.
2 Rotate MIN POS SET potentiometer to approximate
desired fresh air percentage.
Note Damper minimum position can be set lower than
traditional minimum air requirements when an IAQ sensor
is specified.
3 Measure outdoor air temperature. Mark the point on
the bottom line of chart 1 and label the point A" (40_F,
4_C shown).
4 Measure return air temperature. Mark that point on the
top line of chart 1 and label the point B" (74_F, 23_C
shown).
Page 37
CHART 1
CALCULATE MINIMUM FRESH AIR PERCENTAGE
MIXED AND RETURN AIR TEMPERATURE
_F
_C
20
29
10
23
0
18
10
12
20
7
30
1
40
4
50
10
60
16
70
21
80
27
90
32
100 _F
38 _C
10
10
20
20
30
30
40
40
50
50
60
60
70
70
80
80
90
90
A
100
_F 20
_C 29
10
23
0
18
10
12
20
7
30
1
40
4
100
50
10
60
16
70
21
80
27
90
32
100 _F
38 _C
5 Measure mixed air (outdoor and return air) temperature. Mark that point on the top line of chart 1 and label
point C" (70_F, 21_C shown).
6 Draw a straight line between points A and B.
Economizer Operation
When the outdoor air is suitable, dampers will modulate between minimum position and full open to maintain 55_F
(12.8_C) supply air.
See table 17 for economizer operation when outdoor air is
suitable. See table 18 for economizer operation when outdoor air is NOT suitable.
IAQ Sensor
During the occupied period, dampers will open to DCV MAX
when IAQ reading is above setpoint (regardless of thermostat
demand or outdoor air suitability). DCV MAX will NOT override
damper fullopen position. The DCV MAX setting may override
damper free cooling position when occupancy is high and outdoor air temperatures are low.
Note R1 senses mixed air temperature below 45_F (7_C),
dampers will move to minimum position until mixed air temperature rises to 48_F (9_C).
Page 38
TABLE 17
ECONOMIZER OPERATIONOUTDOOR AIR IS SUITABLE FOR FREE COOLING FREE COOL LED ON"
THERMOSTAT DEMAND
Off
DAMPER POSITION
UNOCCUPIED
OCCUPIED
Closed
MECHANICAL COOLING
Closed
No
Closed
Minimum
No
Y1
Modulating
Modulating
No
Y2
Modulating
Modulating
Stage 1
TABLE 18
ECONOMIZER OPERATIONOUTDOOR AIR IS NOT SUITABLE FOR FREE COOLING FREE COOL LED OFF"
THERMOSTAT DEMAND
DAMPER POSITION
UNOCCUPIED
OCCUPIED
Off
Closed
MECHANICAL COOLING
Closed
No
Closed
Minimum*
No
Y1
Closed
Minimum*
Stage 1
Y2
Closed
Minimum*
Stage 2
Optional manual and motorized outdoor air dampers provide fresh outdoor air.
J3
UNIT JACK
DAMPER
MOTOR
P4
ECONOMIZER
PLUG
BOTTOM OF
DAMPER ASSEMBLY
DAMPER
SUPPORT BRACKET
END PLATE
FIGURE 32
Page 39
P18
C1PWRE
POWER EXHAUST
FAN ASSEMBLY
LOOSEN WING NUT AND
ADJUST LEVER TO DESIRED SETTING.
C1DAMP50 GRAVITY
EXHAUST DAMPERS
FIGURE 33
DAMPER MOTOR
THUMBWHEEL
FIGURE 35
FIGURE 34
The indoor air quality sensor monitors CO2 levels and reports the levels to the economizer control module A6. The
board adjusts the economizer dampers according to the
CO2 levels. The sensor is mounted next to the indoor thermostat or in the return air duct. Refer to the indoor air quality sensor installation instructions for proper adjustment.
Page 40
JControl Systems
2 T20 has two inline fuses (F20), one on each leg of the transformer. Both are rated at 15 amps.
4 A thermostat mounting box is installed on the vestibule of the heating compartment. Included in the box
are the following thermostat switches:
a Thermostat switch (S59) is an auto-reset SPST N.C.
switch which opens on a temperature drop. The
switch is wired in series with 24v power and the combustion air inducer switch. When the temperature
drops below -30F (35C) the switch opens and the
gas heat section is de-energized. The switch automatically resets when the heating compartment temperature reaches 10F (12C).
LUVC Kit
UVC germicidal lamps are a fieldinstalled option. The
lamp emits ultraviolet light that greatly reduces the growth
and proliferation of mold and other bioaerosols on illuminated surfaces. The lamp is mounted in the blower
compartment with the light directed towards the indoor
coil. For more details refer to the installation instructions
provided with the UVC lamp.
Page 41
GROUND
H
120/ 0/ 1
6
N
J11
S48
5
TB13
DL46
5
S149
K2
B
4
A
K66
B
B
5
A
A
K67
B
NOTE IF ANY
WIRE THIS
IN
APPLIANCE
IS REPLACED
IT MUST
BE
REPLACED WIRE
WITH
OFLIKE SIZE, ATING,
R
TERMINATION
AND
INSULATION THICKNESS
S7
S50
7
7
K661 K671
4
4
L1
L2
460V, 575V
UNITS
24V
J139
A171
A172
A173
B1
B2
B3
B4
B5
B10
B11
KEY
DESCRIPTION
COMPONENT
SENSOR ONE, SMOKE, RETURN AIR
SENSOR TWO, SMOKE, SUPPLY AIR
MODULE, CONTROL SMOKE DETECTION
COMPRESSOR 1
COMPRESSOR 2
MOTOR, BLOWER
MOTOR, OUTDOOR FAN 1
MOTOR, OUTDOOR FAN 2
MOTOR, EXHAUST FAN 1
MOTOR, EXHAUST FAN 2
GND
95
S42
96
TO
N 380420V
UNITS
K21
Page 42
K102
24V
K2201
K220
T1
J138
P138
TO
L1
T1
P132
P133
P250
P251
P252
P253
P255
S3
S4
S7
S11
S30
S42
S48
S49
S50
S84
S149
T1
TB13
COOLING
Lennox Commercial
REV. 3.0
COOL 2 (Y2)
COOL 1(Y1)
HEAT 2(W2)
HEAT 1(W1)
BLOWER(G)
ECONOMIZER
24V POWER
Page 43
K2201
DL46
S149
GROUND
TB13
K220
120/ 60/ 1
J11
S48
B3
GND
S42
P35
J35
K14
S28
S53
K671
K2
HR2
HR5
B13
P47
P86
J47
J86
J36
P36
HR1
B2
2
1
C1
9
5
A
B5
1 J106 3
P106
B21
8
1
C18
380420V
UNITS
K66
TO
N
24V
460V, 575V
UNITS
L2
4
P24
1 J24
1 J18
P18
K67
24V
P52
J52
C2
S7
K661
S50
T18
CB18
K21
95
96
K141
Page 44
K102
L1 T18
T1
J133
P133
J138
T18
T1
P138
TO
L1
COMPONENT
B3
MOTOR, OUTDOOR FAN 2
COMPRESSOR 2
MOTOR, BLOWER
B2
B4
J253
COMPRESSOR 1
B1
K10,1,2
CONTACTOR, COMPRESSOR 3
CONTACTOR, BLOWER
RELAY, OUTDOOR FAN
K3, 1
P2
P18
C18
B11
J133
J132
J106
J86
J52
J47
J36
J35
J24
J18
J11
J2
HR5
HR2
HR1
DL46
C8
CB18
CB10
CB8
K220, 1
JACK, HEAT
K67,1
K66,1
C2
CAPACITOR, EXHAUST FAN
C1
CAPACITOR, OUTDOOR FAN 2
K651,2
B21
C6
K14, 1
B11
COMPRESSOR 3
B10
P36
P47
P52
P86
P106
P132
P133
P138
P250
P251
P252
P253
P255
S3
S4
S7
HEATER, COMPRESSOR 1
HEATER, COMPRESSOR 2
HEATER, COMPRESSOR 3
JACK, HEAT
JACK, GFI, RECEPTICLE
JACK, EXHAUST FAN COMPT
JACK, EXHAUST FAN
JACK, TEST
JACK, TEST COOL
JACK, OUTDOOR FAN 1
JACK, OUTDOOR FAN 2
JACK, SENSE BLOWER
JACK, OUTDOOR FAN 3
JACK, BLOWER , EXHAUST FAN MOTOR 1
JACK, BLOWER , EXHAUST FAN MOTOR 2
24V COMMON
SWITCH, DISCONNECT
T1
TB13
Lennox Commercial
REV. 3.0
TRANSFORMER, CONTROL
S149
COOLING
SWITCH, OVERFLOW
S84
S50
S30
S11
P35
PLUG, TEST
P24
COOL 2 (Y2)
COOL 1(Y1)
HEAT 2(W2)
HEAT 1(W1)
BLOWER(G)
ECONOMIZER
K2,1
CONTACTOR, COMPRESSOR 1
J261
K1,1
J255
B13
B5
24V POWER
J252
J250
J139
A173
A172
KEY
J138
J251
A171
J139
DESCRIPTION
Page 45
K2201
DL46
GROUND
TB13
K220
120/ 60/ 1
J11
S48
P35
J35
8
S28
S53
K671
A
K1
K14
HR1
HR2
B2
HR5
B13
J86
P36
J36
P47
J47
P86
S7
P52
J52
3
B5
J87
P87
K66
B21
1 J106 3
P106
C2
380420V
UNITS
C18
P107
J107
K67
B22
C19
F6
L2
460V, 575V
UNITS
C1
K661
S50
B3
GND
T18
CB18
P35
J35
K21
S149
K10
96
K149
K141
S42
K2
95
K102
TO
N
K3
K1491
9
6
B10
B11
B13
K149,1
K220, 1
COMPRESSOR 3
MOTOR, OUTDOOR FAN 3
CAPACITOR, OUTDOOR FAN 1
P86
P87
P106
P107
P132
P133
P138
P250
P251
P252
P253
P255
S3
S4
S7
S11
S28
S30
S42
S48
S49
S50
CB10
CB18
J106
J87
J86
J52
J47
J36
J35
J24
J18
J11
J2
HR5
HR2
HR1
F10
F6
DL46
B11
J133
P133
P52
CIRCUIT, BREAKER T1
CB8
C8
SWITCH, DISCONNECT
P47
J251
TRANSFORMER, CONTROL
SWITCH, OVERFLOW
T18
TB13
COOLING
REV. 3.0
T1
S149
S85
S84
S53
P36
PLUG, TEST
P35
C19
C18
COOL 2 (Y2)
C8
J138
J250
COOL 1(Y1)
C6
J133
J139
P18
HEAT 2(W2)
HEAT 1(W1)
BLOWER(G)
ECONOMIZER
P24
C2
JACK, HEAT
K67,1
P2
K66,1
C1
B22
K10,1,2
K651,2
B5
J132
J107
P24
1 J24
1 J18
P18
B4
B21
B3
CONTACTOR, COMPRESSOR 2
CONTACTOR, BLOWER
RELAY, OUTDOOR FAN
K2,1
K3, 1
CONTACTOR, COMPRESSOR 3
B2
K14, 1
COMPRESSOR 1
COMPRESSOR 2
MOTOR, BLOWER
B1
A173
CONTACTOR, COMPRESSOR 1
A172
J261
J255
K1,1
J253
KEY
COMPONENT
24V POWER
J252
A171
J138
L1
P138
Page 46
J139
TO
L1
K1492
DESCRIPTION
Page 47
J229
P229
P216 J216
J229
P229
3
P229
J229
J229
P229
4 J229
P229
K125
J230
P230
1
(2)
P216 J216
4
2 J230
P230
P230
3 J230
6
5
J230
P230
6
(2)
4 J230
P230
K125
(2)
DESCRIPTION
KEY
A3
K1251
CONTROL, BURNER 1
A12
B15
C3
C11
E1
FS1
SPARK
SENSOR, FLAME
GV1
K1251
4
CONTROL, BURNER 2
B6
DESCRIPTION
VALVE, GAS 1
P228
1 J228
P228
1 J228
J19
P19
GV2
P230
S10
J2
HJACK, HEAT
S18
J19
S45
J21
S47
J29
JACK, GAS 1
S59
J30
JACK, GAS 2
S60
J117
S61
J216
S69
J228
S99
J229
T3
J230
T13
J1
1 J21
P21
VALVE, GAS 2
HR6
K125,1
P2
PLUG, HEAT
P15
P19
P21
P117
P216
P228
P229
P1
HEATING
REV. 2.0
Lennox Commercial
Page 48
Page 49
24V POWER
ECONOMIZER
BLOWER(G)
HEAT 1(W1)
HEAT 2(W2)
COOL 1(Y1)
COOL 2(Y2)
k65
A
B
24V COMMON
24V POWER
COOL 1 (Y1)
KEY
A2
A63
CMC3
J3
K65
P3
R1
RT2
TB1
DESCRIPTION
COMPONENT
SENSOR, ELECTRONIC THERMOSTAT
SENSOR, CO2
CLOCK, TIME
JACK, UNIT ECONOMIZER
RELAY, EXHAUST FAN
PLUG, ECONOMIZER BYPASS
SENSOR, MIXED AIR OR SUPPLY AIR
SENSOR, REMOTE THERMOSTAT
TERMINAL STRIP, CLASS II VOLTAGE
COOL 2 (Y2)
24V COMMON
ACCESSORIES
TOUCHSCREEN THERMOSTAT
REV. 2.0
Lennox Commercial
POWER:
1. Terminal strip TB1 found on the control panel energizes thermostat components with 24VAC.
OPERATION:
2. TB1 receives data from the electronic thermostat A2 (Y1, Y2, W1, W2, G, OCP)
TB1 energizes the appropriate components for heat or cool demand.
Page 50
KGA ECONOMIZER
SEQUENCE OF OPERATION
POWER:
1.
OPERATION:
2.
3.
4.
Temperature sensor S175 or enthalpy sensor A7 and A62 (if differential enthalpy is used) communicates to the economizer control module A6 when to power the damper motor B7.
Economizer control module A6 supplies B7 with 0 10 VDC to control the positioning of economizer.
The damper actuator provides 2 to 10 VDC position feedback.
Page 51