Beruflich Dokumente
Kultur Dokumente
Industrial/AerospaceMaterials
MTM441
PDS1189_09.13_Issue8a
1of4
MTM441
MTM441isahighperformance,180C(356F)curing,toughenedepoxyresin
formulatedfortheproductionofprimaryandsecondaryaircraftstructures.
MTM441canbeprocessedvialowpressurevacuumbagOutofAutoclave
(OoA)mouldingorautoclavemoulding.
AdvantagesofMTM441includeexcellentTgretentionunderwetconditions,
lowdensityandahighlevelofdamagetolerance.
MTM441meetsNASAoutgassingrequirementsandcanbeusedinspace
structures.
Features
21daysoutlifeat21C(70F)
12monthsstorageat18C(0F)
MeetsNASAoutgassingstandardswhentestedto
ECSSQST7002C
Lowdensityoffers24%weightsavingcomparedto
standardaerospacematrices
Availableinunidirectionalprepregforhandlayup,
ATLandAFP
Availableinfabricformats
OutofAutoclave(OoA)orautoclavecure
130C(266F)or180C(356F)initialcureoptions
190C(374F)dryTgfollowing180C(356F)cure
150C(302F)wetTgfollowing180C(356F)cure
Excellentdamagetolerance
FullycompatibleHTA240OoAadhesivefilm
Relateddocuments
Debulkingguidelines(TDS1036)
MTM441andMTM451layupandbaggingguidelines(TDS1043)
Autoclaveprocessinglayupandbaggingguidelines(TDS1037)
Relatedproducts
HTA240adhesivefilm(PDS1207)
MTF246surfacingfilm(PDS1240)
Curecycle
Ovenvacuumbagcure
Vacuumbagpressure
Minimumof980mbar(29Hg)*
Ramprate
1to2C(1.8to3.6F)/minute
Recommendedcurecycle
2hoursat130C(266F)+2hoursat180C(356F)
Cooldown
Maximumof3C(5.4F)/minuteto60C(140F)
*Thisistheidealvacuumlevel,however,itisrecognisedthatitisnotalwayspossibletoattain.Ifin doubt,pleasecontactourtechnicalsupportstafffor
advice.
DELIVERINGTECHNOLOGYBEYONDOURCUSTOMERSIMAGINATION
AerospaceMaterials|IndustrialMaterials|ProcessMaterials
Cytec
Industrial/AerospaceMaterials
MTM441
PDS1189_09.13_Issue8a
2of4
Autoclavecure
Vacuumbagpressure
Minimumof980mbar(29Hg)*
Autoclavepressure
6.2bar(90psi)**
Ramprate
1to2C(1.8to3.6F)/minute
Recommendedcurecycle
2hoursat130C(266F)+2hoursat180C(356F)
Cooldown
Maximumof3C(5.4F)/minuteto60C(140F)
*Thisistheidealvacuumlevel,however,itisrecognisedthatitisnotalwayspossibletoattain.Ifin doubt,pleasecontactourtechnicalsupportstafffor
advice.
**Ifproducingsandwichpanels,applythemaximumpressureallowableforthehoneycombtype.
Alternativecurecycle
Temperature
Duration
130C(266F)
4hours
Notes:
Thealternativecurecycleisrecommendedwhenusingtoolingthatcannotwithstand180C.
Partscuredusingthealternativecurecyclemustbepostcuredfor2hoursat180C(356F)
Postcure
Followinga130C(266F)initialcure,thematerialwillbeinarelativelylowstateofcure.Todevelopfullmechanical
performanceandmaximumTg,partsmustbepostcuredto180C(356F)for2hours.
Ramprate
0.3C(0.5F)/minute
Postcurecycle
2hoursat180C0/+5C(356F0/+9F)*
Cooldown
2C(3.6F)/minuteto60C(140F)
*Temperaturemustbemeasuredbythelaggingthermocoupleattachedtothepart.
Notes:
Partsmaybeloadedintoapreheatedovenorheatedat3C(5.4F)/minutetotheinitialcuretemperature.
Largecomponentsshouldbeadequatelysupportedtoavoiddistortion.
Physicalproperties
Test
Curedresindensity
DMAEonsetTg,SACMA
Resingeltime
Viscosity
Moisturepickup(castresin)
Moisturepickup(MTM441/M55J32%)
Outgassing(MTM441/M55J32%)
TestMethodECSSQST7002C
Sample/testconditions
Results
1.18g/cm3
190C(374F)
155C(311F)
190C(374F)
140minutes
200Pa.s
10Pa.s
6Pa.s
1.5Pa.s
1.46%0.01%
1.45%0.05%
0.39%0.02%
0.39%0.01%
0.307%
0.056%
0.251%
0.002%
Dry
Wet*
Skydrol*
At130C(266F)
At80C(176F)
At130C(266F)
At140C(284F)
At160C(320F)
At25C(77F)/60%RH
At60C(140F)/60%RH
At25C(77F)/60%RH
At60C(140F)/60%RH
Totalmassloss(TML)
Recoveredmassloss(RML)
Watervapourrelease(WVR)
Collectedvolatilecondensablematerial(CVCM)
*14daysimmersionat70C(158F)
Note:
Alldatageneratedonsamplescuredfor2hoursat180C(356F)
DELIVERINGTECHNOLOGYBEYONDOURCUSTOMERSIMAGINATION
AerospaceMaterials|IndustrialMaterials|ProcessMaterials
Cytec
Industrial/AerospaceMaterials
MTM441
PDS1189_09.13_Issue8a
3of4
Mechanicalproperties
Curecycle:
Testconditions:
2hoursat180C(356F),ovenvacuumbagcure.
Roomtemperature,dry
Units
268g/m2
24kIMS5131
UD
283g/m
3kHTA51315
HSFabric
(CF0604)
GPa(msi)
128.9(18.6)
174.6(25.3)
62.6(9)
MPa(ksi)
2159(313)
2738(397)
927(134.4)
Test
Testmethod
0Tensilemodulus
ASTMD3039
0Tensilestrength
0Compressivemodulus
GPa(msi)
123.2(17.8)
147.2(21.3)
59.4(8.6)
MPa(ksi)
1330(192.8)
1459(211.5)
729(105.7)
GPa(msi)
4.11(0.6)
3.60(0.5)
3.98(0.58)
MPa(ksi)
112.7(16.3)
76(11)
133(19.3)
CRAG
200
GPa(msi)
121.9(17.7)
154.9(22.4)
57.1(8.2)
MPa(ksi)
1958(238.9)
1874(271.7)
1181(171.2)
ASTMD2344
MPa(ksi)
106.6(15.4)
109.4(15.8)
75.4(10.9)
ASTMD695
(MOD)
0Compressivestrength
Inplaneshearmodulus(IPSM)
ASTMD3518
Inplaneshearstrength(IPSS)
0Flexuralmodulus
0Flexuralstrength
0Interlaminarshearstrength(ILSS)
145g/m
12kHTS5631
UD
Alldata,exceptforILSSandIPSS&IPSMnormalisedto55%Vfforfabricreinforcedsamplesand60%Vfforunidirectionalreinforcedsamples.
Hot/wetlaminateperformance
285g/m
6kHTA5131
2x2Twill
Fabric
69(10)
48(6.9)
39(5.6)
Test
Test
method
Units
Testconditions
StitchedNCF
HTS5631UD
134g/m2
12kHTS5631
UD
0Interlaminar
shearstrength
(ILSS)
EN2563
MPa
(ksi)
RT/dry
120C(248F)/dry
120C(248F)/wet*
96(13.9)
68(9.86)
50(7.25)
94(13.6)
58(8.4)
50(7.25)
268g/m2
24kIMS5131
UD
285g/m
6kHTA5131
2x2Twill
Fabric
319(46.3)
*Equilibriumat70C(158F)/85%R.H.
Openholecompressionstrength
Test
OHCQuasi
isotropic
Test
method
Units
Testconditions
134g/m2
12kHTS5631
UD
LIS/MECH/280
MPa
(ksi)
RT/dry
311(45.1)
304(44.1)
16ply
2
268g/m
24kIMS5131
UD
247(35.8)
[28J]
Unidirectionaldatanormalisedto60%Vf,fabricdatato55%Vf.
Compressivestrengthafterimpact(CSAI)
Test
CSAIQuasi
isotropic
Test
method
Units
Testconditions
32ply
2
145g/m
12kHTS5631
UD
SRM2R94
Impact6.7J/mm
MPa
(ksi)
RT/dry
259(37.6)
[32J]
16ply
2
283g/m
3kHTA5131
5HSFabric
(CF0604)
329(47.7)
[33.5J]
Unidirectionaldatanormalisedto60%Vf,andfabricdatato55%Vf.
[J]=Actualimpactenergyfortestlaminate.
DELIVERINGTECHNOLOGYBEYONDOURCUSTOMERSIMAGINATION
AerospaceMaterials|IndustrialMaterials|ProcessMaterials
Cytec
Industrial/AerospaceMaterials
MTM441
PDS1189_09.13_Issue8a
4of4
Availability
MTM441isavailableasafabricprepreg,unidirectionalprepregorslittape.
Storage
Outlife*at21C(70F)
21days
Storageat18C(0F)
12monthsfromdateofmanufacture
*Outlifereferstoaccumulatedtimeoutofthefreezerbeforethepartiscured.
Note:
Theactualfreezerstoragelifeandoutlifearedependentonanumberoffactors,including;fibretype,formatandapplication.Forcertainformats,itmaybe
possibleforthestoragelifeandoutlifetobelongerthanstated.Pleasecontactourtechnicalsupportstaffforadvice.
Exotherm
MTM441isareactiveformulation,buthasalowexothermriskandcanbeusedformouldingthicksections.Ifindoubt,
contacttheGroupsTechnicalsupportstaffforadvicewhenmouldingsectionsgreaterthan50mm(2in)thick.
Health&safety
MTM441containsepoxyresinswhichcancauseallergicreactionsbyskincontact.Avoidcontactwiththeskin.Glovesand
protectiveclothingmustbeworn.
Washskinthoroughlywithsoapandwaterorresinremovingcreamafterhandling.Donotusesolventsforcleaningthe
skin.
Usemechanicalexhaustventilationwhenheatcuringtheresinsystem.Exhaustfromvacuumpumpsshouldbeventedto
externalatmosphereandnotintotheworkplace.
Forfurtherinformation,consultCytecSafetyDataSheetnumber:
SDS413
Allstatements,technicalinformationandrecommendationscontainedinthisdatasheetaregiveningoodfaithandarebasedontestsbelievedtobereliable,buttheiraccuracyandcompletenessarenotguaranteed.Theydonotconstituteanoffertoanypersonand
shallnotbedeemedtoformthebasisofanysubsequentcontract.AllproductsaresoldsubjecttotheCytecsStandardTermsandconditionsofSale.Accordingly,theusershalldeterminethesuitabilityoftheproductsfortheirintendedusepriortopurchaseandshall
assumeallriskandliabilityinconnectiontherewith.Itistheresponsibilityofthosewishingtosellitemsmadefromorembodyingtheproductstoinformtheuserofthepropertiesoftheproductsandthepurposesforwhichtheymaybesuitable,togetherwithall
precautionarymeasuresrequiredinhandlingthoseproducts.Theinformationcontainedhereinisunderconstantreviewandliabletobemodifiedfromtimetotime.
Copyright2012CytecIndustrialMaterials(Derby)Ltd.Allrightsreservedworldwide.Alltrademarksorregisteredtrademarksarethepropertyoftheirrespectiveowners.
DELIVERINGTECHNOLOGYBEYONDOURCUSTOMERSIMAGINATION
AerospaceMaterials|IndustrialMaterials|ProcessMaterials