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CS/CU-PW9GKE

CS/CU-PW12GKE
Room Ai r Conditioners
WARNlNG
This service inf ormati on i s designed for experi enced repair techni cians only and is not designed for use by the general public.
lt does not cont ain warnings or cautions to advi se non-techical individual s of potenti al dangers in attempti ng t o service a product.
Products power ed by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or r epair the product or products deal t with in this service information by anyone else could result in serious injury or death.
1 Features 2
2 Functions 3
3 Product Specifications 6
4 Dimensions 10
5 Refrigeration CycIe Diagram 14
6 BIock Diagram 15
7 Wiring Diagram 17
8 Operation DetaiIs 19
9 InstaIIation 29
39
50 11 DisassembIy of The Parts
12 TroubIeshooting Guide
13 TechnicaI Data
14 ExpIoded View
15 RepIacement Parts List
16 ExpIoded View
17 RepIacement Parts List
18 EIectronic Circuit Diagram
CONTENTS
Page Page
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Order No. PHAAG0701008C2
19 RepIacement Parts List
20 EIectronic Circuit Diagram
-----------------------------------------
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21 RepIacement Parts List -----------------------------------------
Panasonic Home Appliances Air Conditioner
(Guangzhou) Co., Ltd. (PHA-AG) All rights reserved.
Unauthorized copying and distribution is violation of
law.
C
RR
10 InstaIIation and Serving Air Conditioner Using R410A - - - - -
2
1 Features
CS/CU-PW9GKE / CS/CU-PW12GKE
High Efficiency
Comfort Environment
Air filter with function to reduce dust and smoke
Auto Restart Control
Automatically restart after power failure
Enviromental Fr iendl y (For Refri gerant : R410A Model)
12-hour Timer Setting
Zer o ozone depl eting potenti al and l ow global
warming potenti al by usi ng R410A refr igerant.
Operat ion START/STOP
Operat ion Mode Select ion
Automatic Operati on
Heating Mode Operation
Cooling Mode Operation
Soft Dry Mode Oper ation
Mode
lndoor Fan Speed Selection
Low Speed
Medium Speed
High Speed
Automati c Speed
Ai rflow Di rection Control
Horizont al Airflow Direction Control
-Auto Control
-Manual Control
Verti cal Airfl ow Di rection Manual Control
Room Temperature Setting
Temperature Setti ng(16 to 30 )
Auto Operation
Timer Operation Sel ection
Stop/Start Operation Control
(set the ON/OFF Ti mer hourly later)
Set /Cancel Ti mer Operati on
Set ti mer/Cancel the set timer
2 Functions
Remote Control
3
OFF/ON
MODE
FAN
SPEED
Ai r
SWlNG
TEMP
TlMER
OFF/ON
TlMER
SET/
CANCEL
Turn on/off the air conditi onor
When stop the operat ion by pressing
OFF/ON button,t he cursor key points
to OFF.
By pressing SET button for 5seconds
continuously to switch to set the sensor
sensitivity.
CS/CU-PW9GKE / CS/CU-PW12GKE
lndoor Unit
When the remote control cannot be used or
for repairing and testing ,please use this
button.
Power Switch ON/OFF
Operation lndicat ion Lamps
Power (green)
Timer(orange)
Lights up i n operation;
Blinks dur ing Test
Run operation and
determining Auto
Operation mode
Timer in operation
Operation Mode
Cooli ng/Heati ng/Soft Dry /Auto Operati on
Time Delay Safety Control
The unit will restart operation in 3-4
minutes after each pause.
7-Minutes Time Save Control
7-minutes automatic restarting at Cool ing
Operation
Nati onal
4
Auto Switch
Button
Air quality
Green
Orange
Red
Anti-freezing Control for the Evaporator
Cooling or Soft Dry Operation
WarmBooting Control
lndoor fan starts running when temperature
of evaporator reaches 30 or above.
When temperature of evaporator is between
30 and 34 ,indoor fan will run at Super Low
or Low speed.
When temperature of evaporator reaches 34 ,
War m Booting Operation ends.
High,Med,Low
Auto Fan Speed
lndoor Fan Speed Control
Automatic Airflow Dir ection Control
The louver automatically swings up and down
Airfl ow Direction Manual Control
Airflow Direction Control
Delayed On-timer Cont rol
For cooling or soft dry mode, the unit
starts 15 minutes before the set time with
the remote control, but for heating mode
30 minutes before the set time.
Signal Receiving Sound Control
Keep pressing this button for 10seconds to turn
on or turn off the signal receiving sound.
Auto Restart Control
Keep pressing this button for 15seconds to switch
off Auto Restart Control. To resume Auto Restart
Control,repeat the above step.
CS/CU-PW9GKE / CS/CU-PW12GKE
Outdoor Unit
5
Anti -reverse Protection
To prot ect the compressor f rom reverse
rotation when power off suddenl y.
Overload Protector
60-seconds Test Operation Control
Once the compressor i s act ivat ed, it does not
stop for 60 seconds. lt st ops i mmediately with
remot e control ON/OFF but ton.
Anti -freezi ng operation for outdoor unit(during
Heati ng Mode Operation onl y)
Temperature of the condenser i s tested by sensor.
Deicing Control
Overload Protection Control
When the temperature of evaporator
reaches 51 ,outdoor fan stops,and wi ll
restart when the temperature of evaporator
decli nes to 49 .
When the temperature of evaporator
reaches 65 ,compressor will stop.
4-way Valve Control
lf the uni t i s stopped dur ing Heati ng
Operati on,t he 4-way val ve wi ll r emai n i n
heati ng mode operati on for 5 mi nutes.
CS/CU-PW9GKE / CS/CU-PW12GKE
CU-PW9GKE CU-PW12GKE
The 2-step Overload Protector is t o protect
the compressor when
1)Temperature of compressor reaches
2)High temper ature or current enters into t he
compressor
150
6
3 Product Specifications
CS/CU-PW9GKE / CS/CU-PW12GKE
Cooling Capaci ty
Heating Capacit y
Moi sture Removal
Power Source
Airfl ow Method
Air Circulation
lndoor Air (low)
lndoor Air (medium)
lndoor Air (high)
Outdoor Air
Noise Level
Electrical
Data
Pipi ng Connecti on Port(Flare piping)
Pipi ng Size(Flare piping)
Drain Hose
Power Supply Cord Length
(Number of core-wire)
Dimensions
Net Weight
Compressor
Air Circulation
Unit
kW
kW
L /h
Phase
V
Cycle
OUTLET
l NTAKE
m /min
3
m /min
3
m /min
3
m /min
3
dB(A)
W
A
W/W
A
lnput
Running Current
EER/COP
Starting Current
lnner Diameter
Length
Height
Width
Depth
Type
Motor Type
Rated output
type
Motor type
Fan
Speed
Low
Med
High
Rated Output
lnput
lnch
lnch
lnch
lnch
mm
m
mm
mm
mm
kg
W
W
W
rpm
rpm
rpm
CS-PW9GKE CU-PW9GKE
2. 65
2. 85
-
Si ngle
230
50
SlDE VlEW TOP VlEW
7.87
8.91
10.3
-
-
-
-
Cooling:high48
Heating:high49
Cooling:high39,Low31
Heating:high38,Low29
Cooling:825
Heating:785
Cooling:3.90
Heating:3.70
Cooling:3.21
Heating:3.63
20
G:half union3/8"
L:half union1/4"
G:gas side3/8"
L:liquid side1/4"
G:3-way valve3/8"
L:2-way valve1/4"
G:gas side3/8"
L:liquid side1/4"
-
-
-
-
-
-
-
m
3 core-wire/1.0mm
2
250
77
205
7.5
530
650
230
27
-
-
-
Cross-flowfan
lnduction(4 pole)
-
13
Rotary(1 cylinder)
Rolling piston type
lnduction(2 pole)
700
Propeller fan
lnduction(6 pole)
-
28
-
940 60
1090 60
1230 60
-
800 50
-
14
0.6
1.3
7
CS/CU-PW9GKE / CS/CU-PW12GKE
Speci ficat ions are subj ect to change wi thout not ice for further impr ovement.
Heat
Exchanger
Descript ion
Tube Mat erial
Fi n Type
FPl
Refrigerant Control Device
Refrigeration Oi l
Refrigerant (R410A)
Thermostat
Protection Device
Capillary
Ai r Filter
Refrigerant Ci rculation Control Device
Compressor Capacitor
Fan Motor Capacitor
Unit CS-PW9GKE CU-PW9GKE
Lengt h
Circul at ion
lnner Di ameter
mm
(c.c)
g
mm
L/min
mm
F , V
F , V
Evaporator
Copper
Slot type
(Plate fin configurati on,forced draft)
2 x 12 1X24
Condenser
Copper
Corrugati on type
18
610x252x25.4
-
-
-
-
-
-
-
El ectronic Control
P.P. Honeycomb
-
16
Capi ll ary Tube
740-
O.L. P.(230V, 37A)
609 10
10.0 0.2
1.4
F , 2.0 440V F , 400V
Dimensions
Rows/Stage
Capi ll ary
F , 30 370V
1.5
R868Aor Freol Alpha68M
( 320 cm )
3
569.1X504x18.19
720 20
7.5 0.2
1.3
8
CS/CU-PW9GKE / CS/CU-PW12GKE
Cooling Capaci ty
Heating Capacit y
Moi sture Removal
Power Source
Airfl ow Method
Air Circulation
lndoor Air (low)
lndoor Air (medium)
lndoor Air (high)
Outdoor Air
Noise Level
Electrical
Data
Pipi ng Connecti on Port(Flare piping)
Pipi ng Size(Flare piping)
Drain Hose
Power Supply Cord Length
(Number of core-wire)
Dimensions
Net Weight
Compressor
Air Circulation
Unit
kW
kW
L /h
Phase
V
Cycle
OUTLET
l NTAKE
m /min
3
m /min
3
m /min
3
m /min
3
dB(A)
W
A
W/W
A
lnput
Running Current
EER/COP
Starting Current
lnner Diameter
Length
Height
Width
Depth
Type
Motor Type
Rated output
type
Motor type
Fan
Speed
Low
Med
High
Rated Output
lnput
lnch
lnch
lnch
lnch
mm
m
mm
mm
mm
kg
W
W
W
rpm
rpm
rpm
CS-PW12GKE CU-PW12GKE
3. 40
3. 80
-
Si ngle
230
50
SlDE VlEW TOP VlEW
7.0
7.79
9.0
-
-
-
-
Cooling:high49
Heating:high50
Cooling:high39,Low32
Heating:high39,Low31
Cooling:1055
Heating:1050
Cooling:5.00
Heating:4.90
Cooling:3.22
Heating:3.61
25
G:half union3/8"
L:half union1/4"
G:gas side3/8"
L:liquid side1/4"
G:3-way valve3/8"
L:2-way valve1/4"
G:gas side3/8"
L:liquid side1/4"
-
-
-
-
-
-
-
m
3 core-wire/1.0mm
2
280
799
183
9
540
780
289
30
-
-
-
Cross-flowfan
lnduction(4 pole)
-
18
Rotary(1 cylinder)
Rolling piston type
lnduction(2 pole)
900
Propeller fan
lnduction(6 pole)
-
20
-
980 60
1090 60
1260 60
-
800 50
-
14
0.6
1.3
9
CS/CU-PW9GKE / CS/CU-PW12GKE
Specificati ons are subj ect to change without noti ce for further improvement.
* 60g for air purgi ng is not i ncluded.
Heat
Exchanger
Descript ion
Tube Mat erial
Fi n Type
FPl
Refrigerant Control Device
Refrigeration Oi l
Refrigerant (R410A)
Thermostat
Protection Device
Capillary
Ai r Filter
Refrigerant Ci rculation Control Device
Compressor Capacitor
Fan Motor Capacitor
Unit CS-PW12GKE
CU-PW12GKE
Lengt h
Circul at ion
lnner Di ameter
mm
(c.c)
g
mm
L/min
mm
F , V
F , V
Evaporator
Copper
Slot type
(Plate fin configurati on,forced draft)
2 x 15 2X24
Condenser
Copper
Corrugati on type
21
610x252x25.4
-
-
-
-
-
-
-
El ectronic Control
P.P. Honeycomb
-
18
Capi ll ary Tube
920-
O.L. P.(230V, 37A)
655 10
9.5 0.2
1.4
F , 2.0 400V F , 400V
Dimensions
Rows/Stage
Capi ll ary
F , 30 370V
1.5
X504x36.38
725.1
696
510 20
10.8 0.2
1.4
R868Aor Freol Alpha68M
( 320 cm )
3
10
4 Dimensions
lndoor Unit
CS-PW9GKE
49
61
165
79 410 (43)
770
49
61
5
205
(20)
(26.5)
(16) (26.5) (27.5)
(20)
(382.2)
(118.2)
(95.8)
452 0.5 83.2 0.5
Left Piping
Hole
Ai r outl et
Ai r i ntake
Front View
Side view
Unit : mm
Top view
Bottom Pi pi ng
Hole
Si de view
Right Pi ping
Hol e
56
16.5
lnstallation Plate Hook
Back View
Dimension of i nstal lati on plate (Front Vi ew)
CS/CU-PW9GKE / CS/CU-PW12GKE
lndoor Unit
B A
( 631)
( 382) ( 118)
(131)
61
165
(420) (50)
Front View
lnstallation Plate Hook
Gas Side
Liquid
Side
Drain Port
790
Air i ntake
Side view
183
Ai r outl et
Left Piping
Hole
Right Pipi ng
Hole
(100)
16.5
56
Unit : mm
InstaIIation pIate (Front View)
CS-PW12GKE
Back View
11
CS/CU-PW9GKE / CS/CU-PW12GKE
Outdoor Unit
CU-PW9GKE
650 61.6
10cm
100cm
Required space for installation
Unit : mm
61.6
88 88
650
668
250
230
55.8
293
Air int ake
Air outlet
10cm
12
Top view
Front View Side vi ew
CS/CU-PW9GKE / CS/CU-PW12GKE
More
than 10cm
More than 100 cm
780 48
570
320
352
16
More
than 10cm
105
CU-PW12GKE
274
Top view
Front View Side view
Unit : mm
Outdoor Unit
13
CS/CU-PW9GKE / CS/CU-PW12GKE
5 Refrigeration CycIe Diagram
lNTAKE Al R
SENSOR
PlPlNG
SENSOR
4-way val ve
PlPl NG
SENSOR
AlR QUALlTY
SENSOR
CooI ing
Heating
14
CS/CU-PW9GKE / CS/CU-PW12GKE
CS-PW9GKE/CU-PW9GKE
6 BIock Diagram
S S R 2 0 1
15
CS/CU-PW9GKE / CS/CU-PW12GKE
CS-PW12GKE
16
S S R 2 0 1
CS/CU-PW9GKE / CS/CU-PW12GKE
CS/CU-PW9GKE
7 Wiring Diagram
R : RED
BL : BLACK
B : BLUE
BR : BROWN
O : ORANGE
GRY : GREY
G : GREEN
Y : YELLOW
W : WHlTE
Y/G : YELLOW/GREEN
COMPRESSOR TERMINAL
YELLOW
RED
S
BLUE
R
C
TRADE MARK
275
260
Y-B
Y-R
CWA951427
OUTDOOR FAN MOTOR RESlSTANCE( )
CONNECTlNG
CU-PW9GKE
17
lNDOOR FAN MOTOR RESlSTANCE( )
CONNECTlNG
Y-B M
Y-R A
CS-PW9GKE
-10
0
10 20 30 40 50 0
10
20
30
40
50
60
70
80
Sensor ( Thermistor ) characteristics
Temperature ( )
:Outdoor Pi pe Temp. Sensor
:l ndoor intake/ Outdoor ai r sensor
: lndoor pipe Temp. Sensor
Remark:
CS/CU-PW9GKE / CS/CU-PW12GKE
RECElVER
COMPLETE
WlRELESS REMOTE
CONTROL
1
3
1
3
W
W
W
W
W
W
W
W
W
W
W
W
W
lNDl CATOR
COMPLETE
SW101
1
10
1
10
BR
BL
W
R
B
Y/ G
1T
l NDOOR UNl T
TERMlNAL BOARD
FUSE
102 250V 3A
Y W
B
B
B
Y
Y
R
OLP
CAPACl TOR
CAPACl TOR
R
COMPRESSOR
FAN MOTOR
1
3
Y/ G
P 3
L 4
FUSE
T3 15A L250V
ACWHT
RY-HOT
Cr201
HOT(RED)
FM(BLU)
SSR202
ELECTRONlC CONTROLLER
C-FM
L1
T01
C17
BR
R
O
Y
P
1
5
1
5
CN-STM
CN-FM
CN-FB
CN-TH
1
3
5
B
R
Y
FAN MOTOR
W
BR
BL
3
1
4
3
2
1
SENSOR(PlPl NG TEMP.)
SENSOR(l NTAKE TEMP.)
(37A 230V)
STEPPl NG
MOTOR
OUTDOOR UNlT
TERMlNAL BOARD
1(L) 2(N) 3 4
1(L) 2(N) 3 4
OUTDOOR UNIT
AUTO SWlTCH
THERMAL FUSE
1 2 3 4
HA
CWA921372
397
308.1
CS/CU-PW12GKE
18
COMPRESSOR TERMINAL
R : RED
BL : BLACK
B : BLUE
BR : BROWN
O : ORANGE
GRY : GREY
G : GREEN
Y : YELLOW
W : WHlTE
Y/G : YELLOW/GREEN
YELLOW
RED
S
BLUE
R
C
TRADE MARK
lNDOOR FAN MOTOR RESlSTANCE( )
CONNECTlNG
Y-B M
Y-R A
CS-PW12GKE
CWA921378
CWA951427
Y-B
Y-R
OUTDOOR FAN MOTOR RESlSTANCE( )
CONNECTl NG
CU-PW12GKE
275
260
-10
0
10 20 30 40 50 0
10
20
30
40
50
60
70
80
Sensor ( Thermistor ) characteri sti cs
Temperature ( )
CS/CU-PW9GKE / CS/CU-PW12GKE
W
W
W
W
W
W
W
W
W
W
W
lNDl CATOR
COMPLETE
SW101
1
11
BR
BL
W
R
B
Y/ G
1T
l NDOOR UNl T
TERMl NAL BOARD
FUSE
102 250V 3A
W
B
B
B
Y
Y
R
CAPAClTOR
CAPACl TOR
R
COMPRESSOR
FAN MOTOR
Y/ G
P 3
L 4
FUSE
T 3 15A L 250V
ACWHT
RY-HOT
Cr
HOT(RED)
FM(BLU)
SSR202
ELECTRONlC CONTROLLER
C-FM
L01
T
C
BR
R
O
Y
P
1
5
1
5
CN-STM
CN-FM
1
3
5
B
R
Y
FAN MOTOR
W
BR
BL
3
1
1
3
SENSOR(PlPl NG TEMP. )
VENTlLATOR
lNTERLOCKlNG
UNlT
OPTlONAL
INDOOR UNIT
STEPPl NG
MOTOR
OUTDOOR UNlT
TERMl NAL BOARD
1(L) 2(N) 3 4
1(L) 2(N) 3 4
OUTDOOR UNIT
L
C
AUTO SW
1
11
WlRELESS REMOTE
CONTROL
T HERMA L FUSE
102 250V 3A
P
L
419.8
304.4
:Outdoor Pi pe Temp. Sensor
:l ndoor intake/ Outdoor ai r sensor
: lndoor pipe Temp. Sensor
Remark:
19
8 Operation DetaiIs
8.1 . CooIing Mode Operation
When selecting the Cooling Mode Operation, the unit will operate according to the setting by the Remote Controller or
the control panel on the indoor unit and the operation is as the following.
Time DeIay Safety ControI
3 min.----lf the compressor stops, it will not restart wi thin 3 minutes.(Protecti on of compressor).
7 Minutes Time Save ControI
7 mi n.----The unit will automatically operate in 7 minutes even if the room temperature is not reached.
(Prevention of raising the humidity)
Evaporator
Temperature
( )
10
2
Restart
4 minutes
Compressor ceases
Time
Anti-Freezing ControI
lf temperature of evaporator is lower than 2 continuously
for 4 minutes, the compressor will cease to pr event the
evaporator fromfreezing. Fan speed setting wi ll not be
changed.
When temperature of evaporator reaches 10 ,compr essor
will restart.
During Cooling Mode Operation, the Time Delay Safety
Control is available.
lndoor Fan
STOP
Slow
Slow
STOP STOP
Slow Slow
STOP
ON Compressor
ON
1 Fan speed will be at Hi till the compressor ceases (set temperature reached).
2 Fan speed will be at Me when the compressor restarts.
40 30 40 30 20 160
1
2
Automatic Fan Speed Mode
During CooIing Mode Operation, use remote controIIer to seIect Automatic Fan Speed.
Deodorization control.
Fan speed will be at the point between "High speed" and "Medium speed".
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
20
lntake air temperature
Evaporater
temperature
10
2
Start
Stop
1.5
Basic Time
Comp.
lndoor Fan
Outdoor Fan
Operation lndicator
1 1 3 7
Operation status
Time delay safety control
Compressor Test control
Auto restart control
Anti-freezing Control
Time
d - g
g - h
h - o
q - t
:
:
:
:
Operate
Stop
a b c d e f g h i j k l m n o p q r s t u v w x y z
3 4
1
Time Graph for CooIing Operation
Set temperature
31
29
8.2. Soft Dry Mode Operation
When selecting Soft Dry mode operation, the operation will be cooling until the room temperature reaches the set temp on
remote control, and then Soft Dry will be activated. (During Soft Dry Mode the fan of indoor unit will operate at super low
speed. The soft dry mode will run for less than 10 minutes.)
Once Soft Dry mode operation is turned off, indoor fan, compressor and outdoor fan will stop for 6 minutes.
COOLlNG(OFF)
DRY(ON
DRY(OFF)
DRY
COOLlNG
COOLlNG(ON)
DRY(ON)
1.5
1.0
DRY(OFF)
Operation area
Time DeIay Safety Protection
During cool ing mode operation, if the compressor ceased, it wi ll not restart wi thin 3 minutes.
Anti Freezing ControI
Same as the denotation in Cooli ng Operation.( )
(During Soft Dry Mode Operation, compressor will stop for at least 6 min.)
P19
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
21
Automatic Fan Speed
Duri ng Soft Dry Operation, use remote control ler to select Auto Fan Speed mode.
lndoor Fan Speed is at Lo-
70
T2
40
T1
Sl o
Lo-
OFF
ON
OFF
10
6
70
T2
40
T1
10
Slo Sl o
Lo-
ON
OFF OFF OFF
lndoor
fan
Compressor
Time Graph for soft dry operation
a b c d e f g h i j k l m n o p q r s t u
Evaporator
temperature
10 C
o
2 C
o
Basic Time
Comp.
lndoor Fan
Outdoor Fan
Operation lndicator
6 6 6 1 6 1 1 4
Operation status
Time
Operate
Stop
Super
Low
Super
Low
Super
Low
Super
Low
Low
1.5
Cooling mode operation activated
lntake Air temp
1.0
Cooling mode operation stopped
Soft mode operation activated
Soft dry mode operation stop
Cooling Mode Operation
Soft Dry Mode Operation
Soft Dry Mode Operation Stopped
Compressor Test Operation Control
Anti Freezing Control
a - c , p - r
c- p , r - u
e - f
j - l
q - t
:
:
:
:
:
Slo Slo Slo Slo Slo Slo Slo Slo Slo Slo Slo
4-way Valve
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
8.3. Heating Mode Operation
When selecting the Heating Mode Operation, the unit will operate according to the setting by the Remote Controller and
the operation is as the following.
Time DeIay Safety ControI
Over Load protection ControI
When temperature of indoor heat exchanger rises to 51 , outdoor fan will stop
when temperature of indoor heat exchanger falls to 49 , outdoor fan will restart.
When temper ature of i ndoor heat exchanger rises to 65 or above, compr essor stops, and wi ll restart 4 minutes l at er.
4-way vaIve controI
Anti-reversing ControI
lf the compressor stopped by switching off, turning off by remote controller, or power off, it will not restart within 3 minutes.
When room temperature reaches the set temperature on the remote controller, compressor stops and will not restart within
4 minutes.
3 minutes after the compressor stopped, indoor fan will stop for 1 minute. Then indoor fan will resume operation with the
speed at super low .
Compressor
Stops
Compressor Restarts
4 minutes l ater
lndoor Heat Exchanger 65
Compressor
Stops
Compressor Restarts
3 minutes l ater
Compressor runs 5 min
T 5 last for 2 min
T= intake ai r temperature - evaporator temperature
lf the compressor has been continuously runni ng for 5 minutes or longer, and the di fference of temperature between
i ntake air and evaporator is continuousl y lower than 5.0 or bel ow for 2 mi nutes, the compressor will stop , and then
restart 3 mi nutes later.(Time Del ay Protection Control i s effective.)
During heati ng mode operati on,4-way val ve i s at open mode.
During heati ng mode operati on,i f the uni t turned off, the 4-way valve will remain
at open mode for 5 minutes.
Warm Booting ControI
When turning on the unit by heating mode operati on,indoor fan
will be activated when temperatur e of indoor heat exchanger
reaches 30 . (See the figure on the right)
Warm boot operation ends when t emperature of indoor heat
exchanger reaches 34 .
22
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
a b c d e f g h i j k l m n o p q r
2
42
34
32
30
OFF
ON
1'
2'58' '
30
SLO SLO LO- SSLO SSLO
30'
150'
lndoor heat
exchanget
Temp.
lntake Temp.
Basic Time
Compressor
lndoor Fan
Outdoor Fan
Operati on l ndicat or
4-way valve
Automatic Fan Speed
During Heating Operati on, use r emote controller to sel ect Auto Fan Speed mode.
lndoor Fan Speed i s between Me and Sl o .
Time Graph for Heating Operation
Warm booting control(indoor fan Off)
Prevent cool air blowing out
Warm booting control(indoor fan Super Slo)
a - b
c - d
h - k , o - r
:
:
:
<Operation status>
Blink
Operate
Stop
Manual fan speed
23
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
24
Deice ControI
Deice operation is to protect the outdoor unit from freezing.
Normal Deice Operation
Deicing starts 30 minutes after heating mode operation or 60 minutes after the latest deicing operation. lf temperature of
outdoor piping, tested by TRS, falls to -3 (TRS OFF) or below for continuously 50 seconds, deicing operation starts.
Overload Deicing Operation
During heating operation, if the accumulative stopping time of outdoor fan reaches 60 minutes,
deicing operation will start 1 minute after compressor starts.
Deicing operation ends under conditions below
(a) After 12 minutes.
(b) Temperature of outdoor unit rises to 4 .
(c) As the illustration showed bellow and due to Time Delay (Td), deicing won t ends immediately.
Once deicing operation starts, it won t end until 60 seconds later.
When deicing operation ends, compressor will stop for 30 seconds, and 4-way valve remains at cooling mode operation
for 10 seconds.
Ti me Graph for Normal Dei cing Operation
a- c Dei ci ng conf i rmati on
c- g Dei ci ng oper at i on( ti me r eset )
h-j, u- w Warm Boot ing
o-r Deici ng( TRS )
42
34
30
a b c d e f g h i j k l m n o p q r s t u v w x y z
Sl o Lo
10S 20S 20S 20S 20S 20S 10S 20S Td
or
Basi c Ti me
Compressor
l ndoor Fan
Outdoor Fan
Operati on LED
4-way val ve
max60'
max12' max12'
max60'
60'
Sl o Lo
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
Time Graph for Overload Deicing
a b c d e f g h i j k l m n o p q
49
Max
12
<Operation status>
Overload control a-i
i-l Overload deicing(timer)
l-m: Warm booting control
m-r Overload control
Out door f an stop for 60' accumulativel y 20 20
51
10 20
Basic ti me
Compressor
lndoor fan
Outdoor fan
Operati on lndicator
4-way valve
25
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
8.4. Automatic Mode Operation
Standard for Determining Operation Mode
Cooling mode
Soft Dry mode
Heating mode
Cooling mode
Soft Dry mode
Heating mode
lntake Air
temperature
Setting Temperature (Standard)
23
20
25
22
21
One hour after the above determination, the unit will operate according to the table below.
Fi rst
determination
Cool i ng
Dry
Heati ng
Second Determi nation
Cooling
Dry
Heati ng
23 or above
25 or above
20 or above
23 bel ow
20 bel ow
25 bel ow
Second Determination:
Fi rst Deter mi nati on:
Higher
Standar d
Lower
2
0
2
lndoor fan operates at super low speed for 25 seconds.
After judging indoor air temperature, the operation is determined and operation continued at the mode determined.
lf indoor temperature is less than 16 , heating operation will immediately operate.
After the operation mode has been determined, the mode does not change. However,Soft Dry mode operation
includes cooling mode operation.
lf automatic mode operation is started while the unit is operating,operation will continue.
lf current operation is in cooling mode (including the cooling mode operation when is a part of Soft Dry mode
operation) it will be maintained, and if current operation is not cooling mode, the appropriate operation mode is
determined for 25seconds at super slow fan speed.Then the selected mode will continue.
Room temperature adjustment
A)
B)
C)
D)
E)
F)
26
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
AUTO
AUTO
8.5 About Cursor Key Which Points To OFF On Remote ControI
AUTO
PRESS "OFF/ON" BUTTON
FAN
SPEED
AUTO
1.
2.
When the ON/OFF button on the remot e control is pressed, the cur sor key which poi nts to OFF wi l l appear or
di sappear to indicate t he ON/OFF status of the air conditioner.
The ai r condi ti oner is r unni ng but the cursor key which poi nts to OFF appears. The ai r conditi oner can be
stopped wi th any button (Except for ON/OFF , TlMER SET , Tl MER ON ) pressed.
The ai r condi ti oner is on standby, but the cursor key whi ch points to OFF di sappears. The ai r conditi oner can
be started with any butt on(Except for ON/OFF , TlMER SET , TlMER OFF ) pressed.
For some reason ( Ex. The signal of the remote cont rol does not reach the signal receiver of t he i ndoor uni t.), the
di spl ay of the remote contr ol wil l not correspond wit h the actual ON/OFF stat us of the indoor uni t:
27
8.6. Indoor Fan Motor ControI
Automatic fan speed control
When automatic fan speed set, the available range for fan speed is fromHi to Slo.
Basic Fan Speed
Cooling Mode
Operation
Soft Dry
Operation
Manual
Auto
Category Hi Me Lo Lo-
Manual
Auto
Manual Fan Speed Control
Basic fan speed can be manually adjusted (Lo, Med, Hi) by using the fan speed selection button.
Manual
Auto
SLo SSLo
Heati ng Mode
Operation
8.7 Auto restart controI
lf the operation is stopped due to a power failure u , it wil l r estart automat ical ly
un der the previous operati on mode when the power supply i s resumed.
nder any operation mode
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
AUTO
HEAT
COOL
DRY
OFF
AUTO
HEAT
COOL
DRY
OFF
Al R
SWlNG
FAN
SPEED
Al R
SWlNG
28
8.8 AirfIow Direction ControI
Cooling
Soft dry
Operating Mode
Determining operation
mode
Manual
Auto
Manua
Auto
1 2 3 4 5
12 17 26 32 36
o o o o o
12 ~36
o o
9
o
9 21 29 44 55
o o o o o
Heating
9 ~55
o o
Airfl ow Direction Auto-control
The l eft and ri ght airfl ow di rect ion l ouver can be adj usted manual ly.
Airflow direction manual control
When t he ai rfl ow di recti on set button is pressed,t he automati c air flow is released and t he
ai r fl ow di rection louver moves up and down as shown in t hetabl e bel ow. The l ouver can
be stopped by r eleasing the button at the desired positi on.
When t he remote control i s used to stop the oper ation,the di schar ge vent i s cl osed with
air flow directi on louver.
When set at airflow direction auto-control with remote control,the louver swings up and down as shown in the table bel ow.
The l ouver does not swing when the indoor fan stops during operation.
When stop the unit with remote control,the discharge vent is closed wi th the l ouver.
When temperature of indoor heat exchanger reaches 38 during heating mode operation, if temperature falls to 35 ,airflow
direction will change from the lower limit to horizontal.
Angl es Of Airfl ow Di recti on Louver
Notes:
ln heati ng mode operation
1.
Airf low direction is automatically adjust ed to horizontal direction when the temperature of indoor heat exchanger is low and it will
be automatically adjusted downward while the indoor temperature rises.
2.
The airflow direction is automat ically adjusted to horizontal direction when temperature of indoor heat exchanger is low. While
temperature of indoor heat temperature rises ,the airflowdirecti on is automatically adjusted to the place set by the remote control.
Airflow direction automatic control:
Airflow direction manual control:
ln cool ing or soft dry mode operation
lf the compressor conti nues to operate for 60 mi nutes ,and the louver di rection is at No 5,the f an speed is below Med, the int ake
ai r temperature is bel ow29 and continues to change between 2 for 30 mi nut es ,the l ouver direction will be at No 2 in order
to prevent dew around the discharge vent.
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
9.2.1. SELECT THE BEST LOCATION
(Refer to "SeIect the best Iocation"
section)
9.2.2. HOW TO FIX INSTALLATION
PLATE
The mounting wall is strong and solid enough to prevent it from
the vibration.
The centre of installation plate should be at more than 450 mm
at right and left of the wall.
The distance from installation plate edge to ceiling should more
than 67 mm.
From installation plate left edge to unit's left side is 62 mm(cs-
.
From installation plate right edge to unit's right is 79 mm (CS-.
:
:
:
For left side piping, piping connection for liquid should be
about 10 mm from this line.
For left side piping, piping connection for gas should be
about 45 mm from this line.
For left side piping, piping connecting cable should be
about 785mm (CS-PW9GKE) or 800mm (CS-PW12GKE)
from this line.
1. Mount the installation plate on the wall with 5 screws or
more.
(f mounting the unit on the concrete wall consider using
anchor bolts.)
Always mount the installation plate horizontally by
aligning the marking-off line with the thread and using a
level gauge.
2. Drill the piping plate hole with 70 mm hole-core drill.
Line according to the arrows marked on the lower left
and right side of the installation plate. The meeting point
of the extended line is the centre of the hole. Another
method is by putting measuring tape at position as
shown in the diagram above. The hole centre is
obtained by measuring the distance namely 105 mm
and 145mm for left and right hole respectively (CS-
PW9GKE), or 150mm and 125mm for CS-PW12GKE.
Drill the piping hole at either the right or the left and the
hole should be slightly slanted to the outdoor side.
9.2.3. TO DRILL A HOLE IN THE WALL
AND INSTALL A SLEEVE OF
PIPING
1. nsert the piping sleeve to the hole.
2. Fix the bushing to the sleeve.
3. Cut the sleeve until it extrudes about 15 mm from the wall.
Caution
When the wall is hollow, please be sure to use the
sleeve for tube assy to prevent dangers caused by
mice biting the connecting cable.
4. Finish by sealing the sleeve with putty or caulking
compound at the final stage.
9.2.4. INDOOR UNIT INSTALLATION
1. For the right rear piping
2.
For the right and right bottom piping
9.2. INDOOR UNIT
- 32 -
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
Wall
nstallation
plate 1 165mm
105mm
225mm
145mm
more than 450mm more than 450mm
Screw 2
C
B
A
B
Wall
(For Models:CS-PW9GKE)
(For Models:CS-PW12GKE)

More than 450 mm More than 450 mm
2


-
A
-
1

( B )

PW9GKE) or 98(CS-PW12GKE).
PW12GKE) or 112 (CS-PW12GKE).
( E )

CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE


- 33 -
Piping
Connecting cable
More than approx. 95 cm
Sleeve for
piping hole
Drain
hose
-
-


- -

-






-
Make sure do not fasten and collect the power supply cord into the piping
trough, otherwise, it will cause heat or fire. The power supply cord must not
be stucked at the 2 clip-on positionsand overly exposed between the mounting
plate and the indoor unit. Abnormal noise may be produced.

9.2.5. CONNECT THE CABLE TO THE


INDOOR UNIT
1. The inside and outside connecting cable can be connected
without removing the front grille.
2. Connecting cable between indoor unit and outdoor unit
shall be approved polychl oroprene sheathed 5
(PW9GKE,PW12GKE) x 1.5 mm
2
flexible cord, type
designation 245 EC 57 or heavier cord.
Ensure the color of wires of outdoor unit and the
terminal Nos. are the same to the indoors respectively.
Earth lead wire shall be longer than the other lead wires
as shown in the figure for the electrical safety in case of
the slipping out of the cord from the anchorage.
Secure the cable onto the control board with the holder
(clamper).
- 34 -
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
1 2 3 4 (L) (N)
-
-
-

Connector
HOW TO TAKE OUT FRONT GRLLE
Please follow the steps below to take out front grille if
necessary such as when servicing.
1. Set the vertical airflow direction louver to the horizontal
position.
2. Slide down the two caps on the front grille as shown in the
illustration at right, and then remove the two mounting
screws.
3. Pull the lower section of the front grille towards you to
remove the front grille.
When reinstalling the front grille, first set the vertical
airflow direction louvre to the horizontal position and
then carry out above steps 2 - 3 in the reverse order.
AUTO SWTCH OPERATON
The below operations will be performed by pressing the
AUTOswitch.
1. AUTO OPERATON MODE
The Auto operation will be activated immediately once the
Auto Switch is pressed.
2. TEST RUN OPERATON (FOR PUMP DOWN/SERVCNG
PURPOSE)
The Test Run operation will be activated if the Auto Switch
is pressed continuously for more than 5 sec. to below 10
sec. A "Pep" sound will occur at the fifth sec., in order to
identify the starting of Test Run operation
3. REMOTE CONTROLLER RECEVNG SOUND ON/OFF
The ON/OFF of Remote Controller receiving sound can be
changed over by pressing the "AUTO" Switch continuously
for 10 sec. and above. A "Pep" "PeP" sound will occur at the
tenth sec., in order to indicate the "ON/OFF" changed over
of remote control receiving sound.
9.3. OUTDOOR UNT
9.3.1. SELECT THE BEST LOCAT ON
(Refer to "Select the best location
section")
9.3.2. NSTALL THE OUTDOOR UNT
After selecting the best location, start installation according
to ndoor/Outdoor Unit nstallation Diagram.
1. Fix the unit on concrete or rigid frame firmly and horizontally
by bolt nut. (10 mm).
2. When installing at roof, please consider strong wind and
earthquake. Please fasten the installation stand firmly with
bolt or nails.
9.3.3. CONNECTNG THE PPNG
Connecting The Piping To Indoor Unit
Please make flare after inserting flare nut (locate at joint portion
of tube assembly) onto the copper pipe. (n case of using long
piping)
Connect the piping
Align the center of piping and sufficiently tighten the flare
nut with fingers.
Further tighten the flare nut with torque wrench in specified
torque as stated in the table.
Piping size (Torque)
Gas Liquid
3/8'' (42 N.m) 1/4'' (18 N.m)
Connecting The Piping To Outdoor Unit
Decide piping length and then cut by using pipe cutter. Remove
burrs from cut edge. Make flare after inserting the flare nut
(located at valve) onto the copper pipe.
Align center of piping to valves and then tighten with torque
wrench to the specified torque as stated in the table.
35
Unit: mm
A
C
D
B
Model A B C D
474 87 20 261
570 103.9 19.5 320
CU-PW9GKE
CU-PW12GKE
CS-PW9GKE CS-PW12GKE
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
CUTTNG AND FLARNG THE PPNG
1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. f burrs is not
removed, gas leakage may be caused.
Turn the piping end down to avoid the metal powder
entering the pipe.
3. Please make flare after inserting the flare nut onto the
copper pipes.
9.3.4. (a) EVACUATON OF THE EQUPMENT (FOR EUROPE & OCEAN A DESTNATON)
WHEN NSTALLNG AN AR CONDTONER, BE SURE TO EVACUATE THE AR NSDE THE NDOOR UNT AND PPES in the
following procedure.
1. Connect a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way valve.
Be sure to connect the end of the charging hose with the push pin to the service port.
2. Connect the center hose of the charging set to a vacuum pump with check valve, or vacuum pump and vacuum pump adaptor.
3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0 cmHg (0 MPa) to
-76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.
4. Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the gauge does not
move after approximately five minutes.
Note: BE SURE TO FOLLOW THS PROCEDURE N ORDER TO AVOD REFRGERANT GAS LEAKAGE.
5. Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.
6. Tighten the service port caps of the 3-way valve at torque of 18 N.m with a torque wrench.
7. Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to OPEN using a hexagonal
wrench (4 mm).
8. Mount valve caps onto the 2-way valve and the 3-way valve.
Be sure to check for gas leakage.
CAUTON
f gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step 3 above take the following measure:
f the leak stops when the piping connections are tightened further, continue working from step 3.
f the leak does not stop when the connections are retightened, repair the location of leak.
Do not release refrigerant during piping work for installation and reinstallation. Take care of the liquid refrigerant, it may cause
frostbite.
- 36 -
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE
10 InstaIIation and Serving Air Conditioner Using R410A
10.1. OUTLINE
10.1.1 About R410ARefrigerant
1. Convertin ir conditioners to R410
ince it s decl red in19 4 th t chloro luoroc rbons (CFC), hydro chloro luoroc rbons (HCFC) nd other subst nces pose
destructive d n er to the ozone l yer in the e rth s upper str tosphere ( 0 to 40 bove the e rth), e sures h ve been
t en round the orld to prevent this destruction.
The R re ri er nt hich h s convention lly been used in Cs is n HCFC re ri er nt nd, there ore, possesses this ozone
destroyin potenti l. ntern tion l re ul tions (the Montre l Protocol Ozone-D in ubst nces) nd the do estic l s o
v rious countries c ll or the e rly substitution o R by re ri er nt hich ill not h r the ozone l yer.
n Cs, the HFC re ri er nt hich h s beco e the instre ltern tive c l led R410 . Co p r ed ith R , the
pressure o R410 is pproxi tely 1. ti es s hi h t the s e re ri er nt te per ture, but the ener y
e ici ency is bout the s e. Consisti n o hydro en (H), luorine (F) nd c rbon (C), R410 is n HFC
re ri er nt. nother typic l HFC re ri er nt is R40 C. Whi le the ener y e i ciency o R40 C i s so e h t in eri or
to th t o R410 , it o ers the dv nt e o h vin pressure ch r cteristi cs hich re bout the s e s those o
R , nd is used inly in p c ed cs.
. The ch r cteristics o HFC(R410 ) re ri er nts
. Che ic l ch r cteristics
The che ic l ch r ct erist ics o R410 re si i l r t o those o R in th t both re che ic ll y st bl e, non-
l bl e re ri er nt s it h lo toxicity.
Ho ever, just li e R , the speci ic r vity o R410 s is he vi er t h n th t o i r. Bec use o thi s, it c n c use
n oxy en de iciency i it l e s i nto cl osed roo since i t col lects i n the lo er re o the roo . t l so ener tes
toxic s hen it i sdirectly exposed to l e, so it ust be used in el l venti l ted envi ron ent here i t ill
not coll ect.
T ble 1 Physi c l co p rison o R410 nd R
Co positi on ( t%)
Boili n point ( C)
pori zin pressur e ( 5 C)
tur ted v por density
Fl bi lity
Ozone-destr oyin point ( ODP)
Glob l - r in poi nt (GWP)
R410
R3 /R1 5(50/50)
-51.4
1.5 Mp (15.9 /c )
4.0 / 3
Non- l ble
0
1 30
R
R (100)
-40.8
0.94 Mp (9. /c )
44.4 / 3
Non- l ble
0.005
1 00
b. Co posi tion l ch n e (pseudo- zeotr opi c ch r ct eri sti cs)
R410 is pseudo- zeotropic ixtur e co pr isin the t o co ponents R3 nd R1 5. Mult i-co ponent
re r i er nts ith these che ic l ch r cterist ics exhi bit li t tl e co posi ti on l ch n e even ro ph se ch n es
due to v poriz t ion 9or condens tion), hich e ns t h t there is l i ttl e ch n e i n the cir cul tin re ri er nt
co position even hen the r e ri er nt le s ro the seous section o the pi pi n .
ccordi n ly, R410 c n be h ndl ed i n l ost the s e nner s the si n le-co ponent re ri er nt R .
Ho ever, hen ch r in , bec use there is sli ht ch n e in co posit ion bet een the s ph se nd the li uid
ph se i nside cylinder or ot her cont iner, ch r in shoul d b sic l ly be in ith the li uid si de.
c. Pressure ch r cterist ics
s seen in T bl e , t he s pressure o R410 is pproxi tel y 1. ti es s hi h s th t o R t the s e
re r i er nt t e per t ure, hi ch e ns th t speci l R410 tool s nd teri ls ith hi h-pressur e speci i c tions
ust be used or ll re ri er nt pipin or nd servi cin .
T ble Co p ri son o R410 nd R s tur ted v por density
R410
0.30
0. 0
1.35
.30
3. 3
4.15
R
0.14
0.40
0.81
1.4
.33
. 0
Re ri er nt Te per ture( )
- 0
0
0
40
0
5
C
39
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
d. R410 re ri er tin chine oi l
Convention l ly, iner l oi l or synt heti c oil such s l ylbenzene h s been used or R re r i er tin chine
oil . Bec use o the poor co p tibi li ty bet een R410 nd conventi on l oil s l i e iner l oi l, ho ever, ther e is
tendency or the re ri er ti n chine oil to col lect in the re ri er tin cycle. For t hi s re son, polyester nd
other synthetic oil s hich h ve hi h co p ti bil ity ith R410 r e used s re ri er tin chi ne oil.
Bec use o the hi h hy roscopic property o syntheti c oil , ore c re ust be t en i n its h ndlin th n s
necess ry ith convention l re ri er t in chine oi ls. l so, t hese synthetic oi ls il l de r de i ixed i t h
i ner l oil or l yl benzene, c usin cl o i n i n c pil l ry tubes or co pressor l unction. Do not i x the
under ny circu st nces.
10.1.2 Safety Measure When InstaIIing / Receiving Refrigerant Piping
C use the s pressure o R410 is pproxi tely 1. ti es s hi h s th t o R , ist e i n inst ll ti on or
servici n coul d resul t in j or cci dent. t is essent i l t h t you use R410 tool s nd ter i l s, nd th t you
observe the ol lo i n prec utions to ensure s ety.
Do not use ny re ri er nt other th n R410 in cs th t h ve been used ith R410 .
ny re ri er nt s le s hile you re or in , ventil te the roo . Toxic s y be ener ted i re ri er nt
s is exposed to direct l e.
When inst l lin or tr ns erri n n C, do not ll o ny ir or subst nce other th n R410 to ix into the
re ri er tion cycle. it does, the pressure in the r e ri er tion cycl e c n beco e bnor lly hi h, possibl y
c usi n n expl osion nd/or i njury.
ter ini shi n the inst l l tion, chec t o e sure ther e is no re ri er nt s le in .
When inst ll in or tr ns errin n C, ol lo the i nstruct ions in the i nst ll ti on instructi ons c re ul ly. ncorrect
inst l l ti on c n resul t in n bnor l r e ri er tion cycl e or ter le e, elect ric shoc , ire, etc.
Do not per or ny l ter tions on the C unit under ny ci rcu st nces. H ve l l rep ir or done by speci list.
ncorrect rep irs c n result i n n ter le e, el ectri c shoc , i re, etc.
10.2. TOOL FOR INSTALLING / SERVICING REFRIGERANT PIPING
10.2.1 Necessary TooIs
n order to prevent n R410 C ro i st enly bei n ch r ed i th ny other re ri er nt, the di et er o the 3- y
v lve service port on t he outdoor unit h s been ch n ed. lso, to incre se its bi lity t o i t hst nd pressure, the
opposin di ensi ons h ve been ch n ed or the re ri er nt pi pe l r in size nd l re nut. ccordin l y, hen
inst l lin or servicin re ri er nt pipin , you ust h ve both the R410 nd ordin ry tool s li st ed bel o .
1.
.
3.
4.
5.
.
Type o or
Fl rin
Bendin , connectin pipes
ir pur in
G s le inspection
T ble 3 Tools or inst ll tion, tr ns errin or repl ce ent
Ordin ry tools R410 tools
Fl rin t ool (cl utch type), pi pe cut ter, re er
Tor ue rench (no i n l di et er 1/ 4,
3/ 8,1/ ) Fixed sp nner (opposi n sides 1
, 1 , 19 ) dj ust bl e rench,
prin bender
cuu pu p Hex on l rench
(opposin sides 4 )
G s l e inspection l uid or so py ter
Copper pipe u e or cle r nce
djust ent, l rin tool (clutch type)*1)
M ni old u e, ch r in hose, v cuu
pu p d ptor
Electri c s le detector or HFC
re ri er nt* )
*1) You c n use the convention l (R ) l r in t ool . you need t o buy ne t ool, buy the R410 type.
* ) Use hen it is necess ry to det ect s l l s le s.
*For other inst ll tion or , you shoul d h ve the usu l t ools, such s scr e drivers (+,-), et l-cuttin s , n
electr ic l drill , hole core drill ( 5 or 0 di .), t pe e sure, l evel, ther o eter, cl p eter, n insul tion
tester, volt eter, etc.
T ble 4 Tool or servin
Type o or Ordin ry tools R410 tools
Re ri er nt ch r in
Br zin (Repl cin re ri er tin
cycle p rt*1)
Nitr o en blo set (be sure to use nitro en
blo in or ll br zin ), nd br zin ), nd
br zin chi ne
Electronic sc l e or re ri er nt ch r in
Re r i er nt cyl inder Ch r in ori ice nd
p c in or re ri er nt cylinder
*1) l ys repl ce the dryer o the outdoor uni t t the s e ti e. The repl ce ent dr yer i s r pped in v cuu
p c . Repl ce it l st on the re ri er ti n cycle p rts. t rt br zin s soon s you h ve opened the v cuu p c ,
nd be in the v cuu in
40
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
10.2.2. R410A Tools
1. Cooper tube gauge for clearance ad ustment
(used when flaring with the conventional flaring tool (clutch
type))
This gauge makes it easy to set the clearance for the
copper tube to 1.0-1.5 mm from the clamp bar of the
flaring tool.
2. Flaring tool (clutch type)
n the R410A flaring tool, the receiving hole for the
clamp bar is enlarged so the clearance from the clamp
bar can be set to 0-0.5 mm, and the spring inside the
tool is strengthened to increase the strength of the pipe-
expanding torque. This flaring tools can also be used
with R22 piping, so we recommend that you select it if
you are buying a new flaring tool.
3. Torque wrenches
4. Manifold gauge
Fig. 1 Copper tube gauge for clearance ad ustment
Fig. 2 Flaring tool (clutch type)
Fig. 3 Torque wrenches
Table 5
Conventional wrenches R410A wrenches
For 1/4 (opposite side x torque) 17 mm x 18 N.m (180 kgf.cm) 17 mm x 18 N.m (180 kgf.cm)
For 3/3 (opposite side x torque) 22 mm x 42 N.m (420 kgf.cm) 22 mm x 42 N.m (420 kgf.cm)
For 1/2 (opposite side x torque) 24 mm x 55 N.m (550 kgf.cm) 26 mm x 55 N.m (550 kgf.cm)
Because the pressure is higher for the R410A type, the conventional type cannot be used.
Table 6 Difference between R410A and conventional high / low-pressure gauges
Conventional Gauges R410A Gauges
High-pressure gauge (red) -76 cmHg - 35 kgf/cm
3
-0.1 - 5.3 Mpa -76 cmHg - 53 kgf/cm
3
High-pressure gauge (blue) -76 cmHg - 17 kgf/cm
3
-0.1 - 3.8 Mpa -76 cmHg - 38 kgf/cm
3
The shape of the manifold ports has been changed to prevent the possibility of mistakenly charging with another type of
refrigerant.
Table 7 Difference between R410A and conventional manifold port si e
Conventional gauges R410A gauges
Port si e 7/6 UNF 20 threads 1/2 UNF 20 threads
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CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
5. Charging hose
The pressure resistance of the charging hose has been
raised to match the higher pressure of R410A. The hose
material has also been changed to suit HFC use, and
the si e of the fitting has been changed to match the
manifold ports.
6. Vacuum pump adaptor
When using a vacuum pump for R410A, it is necessary
to install an electromagnetic valve to prevent the
vacuum pump oil from flowing back into the charging
hose. The vacuum pump adaptor is installed for that
purpose. if the vacuum pump oil (mineral oil) becomes
mixed with R410A, it will damage the unit.
7. Electric gas leak detector for HFC refrigerant
The leak detector and halide torch that were used with
CFC and HCFC cannot be used with R410A (because
there is no chlorine in the refrigerant).
The present R134a leak detector can be used, but the
detection sensitivity will be lower (setting the sensitivity
for R134a at 1, the level for R410A will drop to 0.6).
For detecting small amounts of gas leakage, use the
electric gas leak detector for HFC refrigerant. (Detection
sensitivity with R410A is about 23 g/year).
Fig. 4 Manifold gauge charging hose
Fig. 5 Vacuum pump adaptor
Fig. 6 Electric gas leak detector for HFC refrigerant
Table 8 Difference between R410A and conventional charging hoses
Conventional hoses R410A hoses
Pressure
resistance
Working pressure 3.4 MPa (35 kgf/cm
3
) 5.1 MPa (52 kgf/cm
3
)
Bursting pressure 17.2 MPa (175 kgf/cm
3
) 27.4 MPa (280 kgf/cm
3
)
Material NBR rubber HNBR rubber Nylon coating inside
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CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
8. Electronic scale for refrigerant charging
Because of the high pressure and fast vapori ing speed
of R410A, the refrigerant cannot be held in a liquid
phase inside the charging cylinder when charging is
done using the charging cylinder method, causing
bubbles to form in the measurement scale glass and
making it difficult to see the reading. (Naturally, the
conventional R22 charging cylinder cannot be used
because of the differences in the pressure resistance,
scale gradation, connecting port si e, etc.)
The electronic scale has been strengthened by using a
structure in which the weight detector for the refrigerant
cylinder is held by four supports. t is also equipped with
two connection ports, one for R22 *7/16 UNF, 20
threads) and one for R410A (1/2 UNF, 20 threads), so
it can also be used for conventional refrigerant charging.
There are two types of electronic scales, one for 10-kg
cylinders and one for 20-kg cylinders. (The 10-kg
cylinder is recommended.)
Refrigerant charging is done manually by opening and
closing the valve.
9. Refrigerant cylinders
The R410A cylinders are labeled with the refrigerant
name, and the coating color of the cylinder protector is
pink, which is the color stipulated by AR of the U.S.
Cylinder equipped with a siphon tube are available to
allow the cylinder to stand upright for liquid refrigerant
charging.
10. Charging orifice and packing for refrigerant cylinders
The charging orifice must match the si e of the charging
hose fitting (1/2 UNF, 20 threads).
The packing must also be made of an HFC-resistant
material.
Fig. 7 Electronic scale for refrigerant charging
Fig. 8 Refrigerant cylinders
Fig. 9 Charging orifice and packing
10.2.3. R410A Tools Which Are Usable for R22 Models
Table 9 R410A tools which are usable for R22 models
R410A tools Usable for R22 models
(1) Copper tube gauge for clearance ad ustment OK
(2) Flaring tool (clutch type) OK
(3) Manifold gauge NG
(4) Charging hose NG
(5) Vacuum pump adaptor OK
(6) Electric gas leak detector for HFC refrigerant NG
(7) Electronic scale for refrigerant charging OK
(8) Refrigerant cylinder NG
(9) Charging orifice and packing for refrigerant cylinder NG
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CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
10.3. REFRGERANT PPNG WORK
When working with refrigerant piping, the following points must
be carefully observed: no moisture od dust must be allowed to
enter the piping, and there must be no refrigerant leaks.
1. Procedure and precautions for flaring work
a. Cut the pipe
Use a pipe cutter, and cut slowly so the pipe will not be
deformed.
b. Remove burrs and clean shavings from the cut surface
f the shape of the pipe end is poor after removing burrs,
or if shavings adhere to the flared area, it may lead to
refrigerant leaks.
To prevent this, turn the cut surface downward and
remove burrs, then clean the surface, carefully.
c. nsert the flare nut (be sure to used the same nut that is
used on the AC unit)
d. Flaring
Check the clamp bar and the cleanliness of the copper
pipe.
Be sure to sued the clamp bar to do the flaring with
accuracy. Use either an R410A flaring tool, or a
conventional flaring tool. flaring tools come in different
si es, so be sure to check the si e before using. When
using a conventional flaring tool, use the copper pipe
gauge for clearance ad ustment, etc., to ensure the
correct A dimension (see Fig. 10)
Fig. 10 Flaring dimensions
10.3.1. Piping Material s
t is recommended that you use copper and copper alloy ointless pipes with a maximum oil adherence of 40 mg/10m. Do not used
pipes that are crushed, deformed, or discolored (especially the inside surface). f these inferior pipes are used, impurities may clog
the expansion valves or capillaries.
Because the pressure of ACs using R410A is higher than those using R22, it is essential that you select materials that are
appropriate for these standards.
The thickness of the copper tubing used for R410A is shown in Table 10. Please be aware that tubing with a thickness of only 0.7
mm is also available on the market, but this should never be used.
Table 8 Difference between R410A and conventional charging hoses
Soft pipe Thickness (mm)
Nominal diameter Outside diameter (mm) R410A (Reference) R22
1/4 6.35 0.80 0.70
3/8 9.52 0.80 0.70
1/2 12.7 0.80 0.70
10.3.2. Process ing and Connec ting Piping Material s
Fig. 11 Relation between the flare nut structure and flaring tool end
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CS-PW9GDKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
2. Procedure and precautions for flare connection
Table 11 R410A flaring dimensions
Nominal
diameter
(in)
Outside
diameter
(mm)
Wall thickness
(mm)
A (mm)
R410A flaring
tool, clutch type
Conventional flaring tool
Clutch type Wing-nut type
1/4 6.35 0.8 0 - 0.5 1.0 - 1.5 1.5 - 2.0
3/8 9.52 0.8 0 - 0.5 1.0 - 1.5 1.5 - 2.0
1/2 12.70 0.8 0 - 0.5 1.0 - 1.5 2.0 - 2.5
Table 12 R410A flaring dimensions
Nominal
diameter
(in)
Outside
diameter
(mm)
Wall thickness
(mm)
A (mm)
R410A flaring
tool, clutch type
Conventional flaring tool
Clutch type Wing-nut type
1/4 6.35 0.8 0 - 0.5 0.5 - 1.0 1.0 - 1.5
3/8 9.52 0.8 0 - 0.5 0.5 - 1.0 1.0 - 1.5
1/2 12.70 0.8 0 - 0.5 0.5 - 1.0 1.5 - 2.0
Table 13 R410A flaring and flare nut dimensions Unit: mm
Nominal
diameter (in)
Outside
diameter (mm)
Wall thickness
(mm)
A +0, -0.4 B
dimension
C
dimension
D
dimension
Flare nut
width
1/4 6.35 0.8 9.1 9.2 6.5 13 17
3/8 9.52 0.8 13.2 13.5 9.7 20 22
1/2 12.70 0.8 16.6 16.0 12.9 23 26
Table 14 R410A flaring and flare nut dimensions Unit: mm
Nominal
diameter (in)
Outside
diameter (mm)
Wall thickness
(mm)
A +0, -0.4 B
dimension
C
dimension
D
dimension
Flare nut
width
1/4 6.35 0.8 9.0 9.2 6.5 13 17
3/8 9.52 0.8 13.0 13.5 9.7 20 22
1/2 12.70 0.8 16.2 16.0 12.9 20 24
a. Check to make sure there are no scratches, dust, etc., on the flare and union.
b. Align the flared surface with the axial center of the union.
c. Use a torque wrench, and tighten to the specified torque. The tightening torque for R410A is the same as the conventional
torque value for R22. Be careful, because if the torque is too weak, it may lead to a gas leak. f it is too strong, it may split
the flare nut or make it impossible to remove the flare nut.
Table 15 R410A tightening torque
Nominal
diameter (in)
Outside
diameter (mm)
Tightening torque
N.m (kgf.cm)
Torque wrench tightening torque
N.m (kgf.cm)
1/4 6.35 14 - 18 (140 - 180) 18 (180)
3/8 9.52 33 - 42 (330 -420) 42 (420)
1/2 12.70 55 (550) 55 (550)
10.3.3. Storing and managin g Piping Material s
1. Types of piping and their storage
The following is a general classification of the refrigerant pipe materials used for ACs.
Because the gas pressure of R410A is approximately 1.6 times as high as that of R22, copper pipes with the thickness shown
in Table 10, and with minimal impurities must be used. Care must also be taken during storage to ensure that pipes are not
crushed, deformed, or scratched, and that no dust, moisture or other substance enters the pipe interior. When storing sheathed
copper pipes or plain copper pipes, seal the openings by pinching or taping them securely.
2. Makings and management
a. Sheathed copper pipes and copper-element pipes
When using these pipes, check to make sure that they are the stipulated thickness. For flare nuts, be sure to used the same
nut that is used on the AC unit.
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CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
Refrigerant pipe materials Pipes with heat inusulating covers
Pipes without heat insulating cover
(copper ioes)
Common names
Unflared : Sheathed copper pipes
Unflared : copper pipes
Precau tions
Be sure to read the instructions for the vacuum pump,
vacuum pump adaptor and manifold gauge prior to use,
and follow the instructions carefully.
Make sure that the vacuum pump is filled with oil up to
the designated line on the oil gauge.
The gas pressure back flow prevention valve on the
charging hose is generally open during use. When you
are removing the charging hose from the service port, it
will come off more easily if you close this valve.
Fig. 12 Vacuum pump air purging configuration
b. Copper pipes
Use only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe is
exposed, you should take special care, and also take measures such as marking the pipes to make sure they are easily
distinguished from other piping materials, to prevent mistaken use.
3. Precautions during refrigerant piping work
Take the following precautions on-site when connecting pipes. (Keep in mind that the need to control the entry of moisture and
dust is even more important that in conventional piping).
a. Keep the open ends of all pipes sealed until connection with AC equipment is complete.
b. Take special care when doing piping work on rainy days. The entering of moisture will degrade the refrigerating machine oil,
and lead to malfunctions in the equipment.
c. Complete all pipe connections in as short a time as possible. f the pipe must be left standing for a long time after removing
the seal, it must be thoroughly purged with nitrogen, or dried with a vacuum pump.
10.4. INSTALLATION, TRANSFERRING, SERVICING
10.4.1. Inspeting Gs Leks with Vuum Pump for New InstIItions (Using New
Refrigernt Piping)
1. From the viewpoint of protecting the global environment, please do not release refrigerant into the atmosphere.
a. Connect the pro ecting side (pin-pushing side) of the charging hose for the manifold gauge to the service port of the 3-way
valve. (1)
b. Fully open the handle Lo of the manifold gauge and run the vacuum pump. (2) (f the needle of the low-pressure gauge
instantly reaches vacuum, re-check step a).)
c. Continue the vacuum process for at least 15 minutes, then check to make sure the low-pressure gauge has reached -0.1
MPa (-76 cmHg). Once the vacuum process has finished, fully close the handle Lo of the manifold gauge and stop the
vacuum pump operation, then remove the charging hose that is connected to the vacuum pump adaptor. (Leave the unit in
that condition for 1-2 minutes, and make sure that the needle of the manifold gauge does not return.) (2) and (3)
d. Turn the valve stem of the 2-way valve 90 counter-clockwise to open it, then, after 10 seconds, close it and inspect for a gas
leak (4)
e. Remove the charging hose from the 3-way valve service port, then open both the 2-way valve and 3-way valve. (1) (4) (Turn
the valve stem in the counter-clockwise direction until it gently makes contact. Do not turn it forcefully).
f. Tighten the service port cap with a torque wrench (18 N.m (1.8 kgf.m)). (5) Then tighten the 2-way valve and 3-way valve
caps with a torque wrench (42 N.m (4.2 kgf.m)) or (55 N.m (5.5 kgf.m)).
g. After attaching each of the caps, inspect for a gas leak around the cap area. (5) (6)
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CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
10.4.2. Trnsferring (Using New Refrigernt Piping)
1. Removing the unit
a. Collecting the refrigerant into the outdoor unit by pumping down
The refrigerant can be collected into the outdoor unit (pumping down) by pressing the TEST RUN button, even when the
temperature of the room is low.
Check to make sure that the valve stems of the 2-way valve and 3-way valve have been opened by turning them counter-
clockwise. (Remove the valve stem caps and check to see that the valve stems are fully opened position. Always use
a hex wrench (with 4-mm opposing sides) to operate the valve stems.)
Press the TEST RUN button on the indoor unit, and allow preliminary for 5-6 minutes. (TEST RUN mode)
After stopping the operation, let the unit sit for about 3 minutes, then close the 2-way valve by turning the valve stem in
the clockwise direction.
Press the TEST RUN button on the indoor unit again, and after 2-3 minutes of operation, turn the valve stem of the 3-
way valve quickly in the clockwise direction to close it, then stop the operation.
Tighten the caps of the 2-way valve and 3-way valve to the stipulated torque.
Remove the connection pipes (liquid side and gas side).
2. nstalling the unit
nstall the unit using new refrigerant piping. Follow the instructions in section 4.1 to evacuate the pipes connecting the indoor
and outdoor units, and the pipes of the indoor unit, and check for gas leaks.
10.4.3. AC Units RepIement (Using Existing Refrigernt Piping)
When replacing and R410A AC unit with another R410A AC unit, you should re-flare the refrigerant piping. Even though the
replacement AC unit uses the R410A, problems occur when, for example, either the AC unit maker or the refrigerating machine oil
is different.
When replacing an R22 AC unit with an R410A AC unit, the following checks and cleaning procedures are necessary but are
difficult to do because of the chemical characteristics of the refrigerating machine oil (as described in items c) and d) of section
10.1.1.(2)). n this case, you should use new refrigerant piping rather than the existing piping.
1. Piping check
Because of the different pressure characteristics of R22 and R410A, the design pressure for the equipment is 1.6 times
different. the wall thickness of the piping must comply with that shown in Table 10, but this is not easy to check. Also, even if
the thickness is correct, there may be flattened or bent portions midway through the piping due to sharp curves. Buried sections
of the piping also cannot be checked.
2. Pipe cleaning
A large quantity of refrigerating machine oil (mineral oil) adheres to existing pipes due to the refrigeration cycle circulation. f the
pipes are used ust as they are for the R410A cycle, the capacity will be lowered due to the incompatibility of this oil with the
R410A, or irregularities may occur in the refrigeration cycle. For this reason, the piping must be thoroughly cleaned, but this is
difficult with the present technology.
10.4.4. Refrigernt ComptibiIity (Using R410A Refrigernt in R22 ACs nd Vie Vers)
Do not operate an existing R22 AC with the new R410A refrigerant. Doing so would result in improper functioning of the equipment
or malfunction, and might lead to a ma or accident such as an explosi on in the refrigeration cycle. Similarly, do not operate an
R410A AC with R22 refrigerant. The chemical reaction between the refrigerating machine oil used in R410A ACs and the chlorine
that is contained in R22 would cause the refrigerating machine oil to degrade and lead to malfunction.
10.4.5. Rehrging Refrigernt During Seriing
When recharging is necessary, insert the specified amount of new refrigerant in accordance with the following procedure.
1. Connect the charging hose to the service port of the outdoor unit.
2. Connect the charging hose to the vacuum pump adaptor. At this time, fully open the 2-way valve and 3-way valve.
3. Fully open the handle Lo of the manifold gauge, turn on the power of the vacuum pump and continue the vacuum process for
at least one hour.
4. Confirm that the low pressure gauge shows a reading of -0.1 Mpa (-76 cmHg), then fully close the handle Lo, and turn off the
vacuum pump. Wait for 1-2 minutes, then check to make sure that the needle of the Low pressure gauge has not returned. See
Fig. 13 for the remaining steps of this procedure.
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CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
5. Set the refrigerant cylinder onto the electronic scale, then correct the hose the cylinder and to the connection port for the
electronic scale. (1)(2)
Precau tion:
Be sure to set up the cylinder for liquid charging. f you use a cylinder equipped with a siphon tube, you can charge the liquid
without having to turn the cylinder around
6. Remove the charging hose of the manifold gauge from the vacuum pump adaptor, and connect it to the connection port of the
electronic scale. (2)(3)
7. Open the valve of the refrigerant cylinder, then open the charging valve slightly and close it. Next, press the check valve of the
manifold gauge and purge the air. (2)(4) (Watch the liquid refrigerant closely at this point.)
8. After ad usting the electronic scale to ero, open the charging valve, then open the valve Lo of the manifold gauge and charge
with the liquid refrigerant. (2)(5) (Be sure to read the operating instructions for the electronic scale.)
9. f you cannot charge the stipulated amount, operate the unit in the cooling mode while charging a little of the liquid at a time
(about 150 g/time as a guideline). f the charging amount is insufficient from one operation, wait about one minute, then use the
same procedure to do the liquid charging again.
Precau tion:
Never use the gas side to allow a larger amount of liquid refrigerant to be charged while operating the unit.
10. Close the charging valve, and after charging the liquid refrigerant inside the charging hose, fully close the valve Lo of the
manifold gauge, and stop the operation of the unit. (2)(5)
11. Quickly remove the charging hose from the service port. (6) f you stop midway through, the refrigerant that is in the cycle will
be discharged.
12. After putting on the caps for the service port and operating valve, inspect around the caps for a gas leak. (6)(7)

10.4.6. Bra ing
As bra ing requires sophisticated techniques and experiences, it must be performed by a qualified person.
n order to prevent the oxide film from occurring in the pipe interior during bra ing, it is effective to proceed with bra ing while letting
dry nitrogen gas (N2) flow.

CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW9GKE
<Bra i ng Method for Preven ting Oxidat ion>
1. Attach a reducing valve to the nitrogen gas cylinder.
2. Attach a reducing valve to the nitrogen gas cylinder.
3. Apply a seal onto the clearance between the piping and inserted pipe for the nitrogen gas in order to prevent the nitrogen gas
from flowing backward.
4. When the nitrogen gas is flowing, be sure to keep the piping end open.
5. Ad ust the flow rate of nitrogen gas so that it is lower than 0.05 m
3
/h, or 0.02 MPa (0.2 kgf/cm
2
) by means of the reducing valve.
6. After taking the steps above, keep the nitrogen gas flowing until the piping cools down to a certain extent (i.e. temperature at
which pipes are touchable with finger).
7. Completely remove the flux after bra ing.
Cutions during brzing
1. General Cautions
a. The bra ing strength should be high as required.
b. After operation, airtightness should be kept under pressuri ed condition.
c. During bra ing do not allow component materials to become damaged due to overheating.
d. The refrigerant pipe work should not become blocked with scale or flux.
e. The bra ed part should not restrict the flow in the refrigerant circuit.
f. No corrosion should occur from the bra ed part.
2. Preventing of Overheating
Due to heating, the interior and exterior surfaces of treated metal may oxidi e. Especially, when the interior of the refrigerant
circuit oxidi es due to overheating, scale occurs and stays in the circuit as dust, thus exerting a fatally adverse effect. So,
make bra ing at adequate bra ing temperature and with minimum of heating area.
3. Overheating Protection
n order to prevent components near the bra ed part from overheating damaged or quality deterioration due to flame or heat,
take adequate steps for protection such as (1) by shielding with a metal plate, (2) by using a wet cloth, and (3) by means
of heat absorbent.
4. Movement during Bra ing
Eliminate all vibration during bra ing to protect bra ed oints from cracking and breakage.
5. Oxidation Preventative
n order to improve the bra ing efficiency, various types of antioxidant are available on the market. However, the
constituents of these are widely varied, and some are anticipated to corrode the piping materials, or adversely affect HFC
refrigerant, lubricating oil, etc. Exercise care when using an oxidation preventive.
9.4.7. Seriing Tips
The drier must also be replace d whene ver replaci ng the refrige rant cycle parts. Replac ing the refrige rant cycle parts first
before replaci ng the drier. The drier is supplie d in a vacuum pack. Perform bra ing immed iately after openin g the vacuum
pack, and then start the vacuum within two hours. n additio n, the drier also needs to be replace d when the refrige rant has
leaked comple tely.
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CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
50
11 DisassebIy of the parts
1. Open t he int e ri ll e nd pul l it to the horizont l
positi on. (Fi . 1)
. Pul l up the i nt e rille unti l it l ls o .(Fi . )
Re ov l Procedure For nt e Gri ll e
1.Re ove the t o c ps t the disch r e port (ri ht nd
l e t) (Fi . 3)
.Rele se the t o scr e s under the both c ps. (Fi . 4)
Re ov l Procedure For Front Gril l e
C p
Fi xi n cre
Fi . 3
Fi . 4
Fi . 5
Front Gr ill e
3.Pul l out the ront ri l le r o the unit body. (Fi .5 )
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
Fi .
Fi . 1
Opener Opener
51
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
Reovethe cover ocontrol bordndholder
ReovaI Procedure For EI ectronic ControIIer
4. Rel e se the le d ire CN-FM, CN- F, CN- TM, CN-D P nd
e rth i re( Yell o /Green). T e out the sensor ro the soc et.
Pull out the hole el ect roni c control l er.
ReovaI Procedure For the Discharge GriIIe
1. ep r te t he dr in hose nd the dr i n pl te(Fi . 10)
Fi 10
. Pul l out the di sch r e rill e sli htly (Fi . 11)
Fi . 11
3Breothe erin,relesetheholder slihtly.
Be suretovoid crcinothe holder.
1Reoveindicdorcoplete
er re ovin the ront ri l l e, l oose the scre behi nd the i ndi c t or,
the hole indi c tor c n be rele sed.
5. Re ove the hole cont rol bo r d
Loose the scre s o control bo rd,e ri n s sl i htl y, then the hol e
control bo rd c n be pul led out.
ndic tor Co plete
Hol der
E rin
Fi
Fi
Fi 8
Fi 9
5
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
ReovaI Procedure For Cross FIow Fan
Reote controI reset
the displ y is ch otic or c n not be djusted,
Re ove the b c lid o the re ote control
nd you ill ind the resettin ter in ls nd
shorten the t o ter in ls usin scre driver
to reset.
Resettin ter in ls
Fi 1
1.
(Fi . 1 )
Rel e se the t o ixin scre s,di s sse bly the ixin bo rd ro
ev por tor on the l e t side o the ev por tor nd pul l out the hole
ev por tor.
.Loose the i xin scre o the cr oss l o n. (Fi . 13)
Fi . 1
Fi . 13
Fi xi n cre
3. ter re ovi n the be r in (re er to i 14) , i ndoor n c n be
t en out ro the le t side.
Be rin
4. Li t up the i ndoor n sl i htl y, nd then pull t he n otor out.Fi15
Fi 15
F n otor
Fi 14
ixin bo rd
cre
53
n order to di nose l unctions, e sure th t there re no
electric l proble s be ore inspectin the re ri er tion cycle.
uch proble s include insu icient insul tion, proble ith the
po er source, l unction o co pressor or n.
The nor l outlet ir te per ture nd pressure o the
re ri er tion cycle depends on v rious conditions, the st nd rd
v lues or the re sho n in the t ble to the ri ht.
Nor l pressure nd outlet ir te per ture(st nd rd)
Coolin ode
G s side pressure
Mp
( /c G)
0. ~0.9 ( ~9. ) 1 ~1
Outl et i r
te per ture
( )
Condition: i ndoor n speed: hi h
outdoor te per ture:
35 (Cooli n ode)
(He tin ode)
Di erence in the
int e nd outlet
ir te per ture
More th n 8
(15 inutes te n
oper tion is st rted) t the cool in ode
Nor l
Me surin electric current
durin oper tion
Me surin s side
pressure
Less th n 14 t the he tin ode.
lue o electric
current
durin oper tion
Hi her th n
speci ied
Dusty he t exch n er
prevent in he t r di t ion
Excessive ount
o re ri er nt
Lo er th n speci ied
G s side pressure
Coolin
ode
Hi h
Lo
Lo
ne icient co pressor
nsu icient re ri er nt
clo ed str iner or
c pill ry tube
12.1. Refrigeration cycIe syste
12 TroubIeshooting Guide
Me surin the i r
te per ture di erence
He tin ode
. 5~3.3 ( .5~33. )
3 ~45
More th n 14
(15 inutes te n
oper tion i s st rted)
t the he ti n ode
Less th n 8 t the cooli n ode.
ne icient co pressor
nsu icient re ri er nt
clo ed str iner or
c pill ry tube
Lo
Lo
He tin
ode
Lo
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
54
Condi tion o the i r
conditi oner
nsu icient re ri er nt
( s le e)
Clo ed c pill ry
tube
hort circuit in the
indoor uni t
He t r di tion de iciency
o the outdoor unit
nsu i cient
co pression
Cool in ode
Lo pressure Hi h pressure El ectric current
durin oper tion
12.2. ReIationship between the condition of air conditioner and pressrue
and eIectric current
12.. Diagnosis ethods of a aIfunction of a copressor .
N ture o ult
nsu icient co pr essin
o co pressor
Loc ed co pressor
y pto
El ectric current durin oper tion beco es pproxi tely 80% lo er
th n the nor l level.
The disch r e tube o the co pressor beco es bnor lly hot
(nor lly 0~90 ).
The di erence bet een hi h pressure nd lo pressure beco es
l ost zero.
El ectric current re ches hi h level bnor lly, nd the v lue exceeds
the li it o n eter. n so e c ses, bre er turns o .
The co pressor h s hu in sound.
ne ici ent s i tches o
the 4- y v lves
El ect ric current durin oper ti on beco es pproxi tely 0% l o er th n
the nor l v l ve.
The t e per t ure di erence bet een r o t he di sch r e tube to the 4- y
v lve nd ro suction tube to the 4- y v l ve beco es l ost zero.
Lo pressure Hi h pressure Electric current
duri n oper ti on
He tin ode
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
55
Therostat characteristics
o t dry ode
Coolin on
Coolin o
set te per ture =
o t Dry o o t Dry on
1.5 in di erence
1.0 in di erence
Te per ture settin
Cool in ode
Co pressor on
Co pressor o =
et te per ture
1.5 in di erence
Te per ture settin
34
3
30
8
4
0
18
1
1 18 0 4 8 30 ( )
( )
34
3
30
8
4
0
18
1
1 18 0 4 8 30
( )
( )
1 TechnicaI Data
He tin ode
34
3
30
8
4
0
18
1
()
1 18 0 4 8 30 ()
Co pressor o =
et te per tur e
.0in dierence
Te per ture settin
Co pressor on
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
C /CU-PW9GKE
30 3 34 3 38 40 4 44
30
1
1
15
14
13
1.00
0.95
0.90
0.85
3.0
.8
.
.4
.
.0
5.0
4.0
3.0
CooIing characteristics
5
Outdoor te p( )
[Condit i on] Roo te p: /19
Cool in oper ti on: t hi h speed
Pi pin l en t h: .5
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
Oper tion ch r cteristics
Piping Length Characteristics
4 5 8 9 10
30
1
15
14
1.05
1.00
0.95
0.90
0.85
.8
.
.4
.
5.0
4.0
3.0
PPNG LENGTH( )
[Conditi on] Roo t e p: /19
Cool in oper ti on: t hi h speed
3
Outdoor te p( )
[Condition] Roo te p: 0
He tin oper tion: t hi h speed
Pipin len th: .5
3.
3.0
.8
.
5.0
4.0
3.0
.0
39
38
3
3
3.0
.8
.
- 4 0 4 10
30
8
Heating characteristics
O
LP

O
LP

-
O
LP

30 3 34 3 38 40 4 44
1
1
15
14
13
0. 0
0. 5
0. 0
0.55
0.50
3.8
3.
3.4
3.
3.0
.8
.0
.0
5.0
4.0
Outdoor te p( )
[Condit i on] Roo t e p: /19
Cool in oper ti on: t hi h speed
Pi pin len t h: .5
30
CS-PW9GKE / CU-PW9GKE / CS-PW12GKE / CU-PW12GKE
Piping Length Characteristics
5
C /CU-PW1 GKE
CooIing characteristics
Oper tion ch r cteristics
Outdoor te p( )
[Condition] Roo te p: 0
He tin oper tion: t hi h speed
Pipin len th: .5
4. 0
3. 8
3.
3. 4
5.0
4.0
3.0
.0
39
38
3
3
3.0
.8
.
- 4 0 4 10
30
8
Heating characteristics
-
O
LP

C -PW9GKE
14 EpIoded View
58
3
33
1
3
4
5
15
3
14
1
3
8
30
31
4
9
31
30
11
10
1
19
0
1
13
18
1
3
35
34
CS/CU-PW9GKE / CS/CU-PW12GKE
15 RepIaceent Parts List
59
CS-PW9GKE
Note:
1. ll p rts re supplied ro PH G, P.R. Chin .
."*" r ed p rts re reco ended to be ept in stoc .
CS/CU-PW9GKE / CS/CU-PW12GKE
NO PART NAME&DESCRIPTION Q'TY CS-PW9GKE RE
1 CH COMPLETE 1 CWD50C153
F N MOTOR 1 CW 9 13 *
3 CRO FLOW F N COMPLETE 1 CWH0 C1051
4 E POR TOR 1 CWB30C 14
D CH RGE GRLLE COMPLETE 1 CWE 0C 08
R WNG MOTOR 1 CW 981184
8 D N ELBOW 1 CWH5 1 0C
9 HORZONT L NE CWE 4C1184
11 ERTC L NE 1 CWE 41141
1 C-BOX 1 CWH14C5 54 *
13 CONTROL BO RD 1 CWH10 1
14 POWER UPPLY CORD COMPLETE 1 CW 0C 0
1 M N PCB 1 CW 3C 593 *
1 RECE ER 1 CW 43353
19 NDC TOR COMPLETE 1 CWE39C1134
0 NDC TOR HOLDER-FRONT 1 CWD93 44
1 NDC TOR PCB 1 CW 439 9
CONNECTNG LE D-NDC TOR 1 CW C5 5
3 EN OR COMPLETE 1 CW 50C 5 *
4 CONTROL BO RD FRONT CO ER 1 CWH131189
5 CONTROL BO RD TOP CO ER 1 CWH131 5
REMOTE CONTROL 1 CW 5C 8 3 *
FRONT GRLLE COMPLETE 1 CWE11C3 44
9 R FLTER CWD001110
30 CREW-FRONT GRLLE XTT4+14CFJ
31 C P-FRONT GRLLE CWH5 109
3 DR N HO E 1 CWH851095
33 OPER TNG N TRUTON 1 CWF5 5 13
34 OPER TNG N TRUTON 1 CWF5 5590
35 N T LL TON N TRUCTON 1 CWF 13189
3 N T LL TON N TRUCTON 1 CWF 1319
3 N T LL TON N TRUCTON 1 CWF 13193
38 N T LL TON PL TE 1 CWH3 K10 5J
16 EpIoded View
0
4
5
3
11
0
19
18
9
14
8
10
9
1
13
15
1
1
1
8
5
4
3
1
35
33
30
3
31
34
CS/CU-PW9GKE / CS/CU-PW12GKE
17 RepIaceent Parts List
1
Note:
1. ll p r ts re suppli ed ro PH G, P. R. Chi n .
. "*" r ed p rts r e reco ended to be ept in st oc .
CS/CU-PW9GKE / CS/CU-PW12GKE
No. PART NAME & DESCRIPTION Q'TY CU-PW9GKE RE
1 CH 'Y 1 CWD5 K11
F N MOTOR BR CKET 1 CWD54109
3 CREW-F N MOTOR BR CKET XTT4+10DFJ
4 F N MOTOR 1 CW 9514 *
5 CREW-F N MOTOR MOUNT 3 CWH5540 J
PROPELLER F N 'Y 1 CWH03K10 5
NUT-PROPELLER F N 1 CWH5 103 J
8 COMPRE OR 1 CWB09 400 *
9 NT- BR TON BU HNG 3 CWH5010
10 NUT-COMPRE OR MOUNT 3 CWH5 104
11 CONDEN ER 1 CWB3 C 0
1 TUBE Y(3 W Y L E) 1 CWT01C414
13 HOLDER COUPLNG 'Y 1 CWH3510 4
14 4-W Y L E 1 CWB0010 4J *
15 -W Y L E 1 CWB0 1 51
1 3-W Y L E 1 CWB011308
1 TR NER 1 CWB10101 J
18 OLP 1 CW 1 1 0
19 TERMN L CO ER 1 CWH1 00
0 NUT FOR TERM NL CO ER 1 CW 080300J
1 OUND PROOF BO RD 1 CWH151080J
TERMN L BO RD 'Y 1 CW 8K1104
3 C P CTOR-COMPRE OR 1 D 3 130 CPXC *
4 HOLDER-C P CTOR 1 CWH30103
5 C P CTOR-F N MOTOR 1 F0D H 050001 *
TUBE 'Y(C PLL RY) 1 CWT01C414
C PLL RY 1 CWB15513
8 EN OR 1 CW 50C 5
9 -COL COMPLETE 1 CW 43C 08J
30 TOP PL TE 1 CWE031044
31 C BNET FRONT PL TE 1 CWE0 K1049
3 C BNET DE PL TE ( R ) 1 CWE0411 5
33 C BNET DE PL TE (L) 1 CWE0411 4
34 CONTROL BO RD CO ER 1 CWH131 3
35 CONNECT WRE- EN OR 1 CW C10
1
3
4
3
3
3
1
1
8
30
31
5
9
31
30
11
10
4
18
14
13
19
1
1
0
15
C -PW1 GKE
18 EpIoded View
35
33 34
En,Ru,U ,
Es
Fr, r
CS/CU-PW9GKE / CS/CU-PW12GKE
19 RepIaceent Parts List
CS-PW12GKE
Note:
1. ll p rt s re supplied ro PH G, P. R. Chi n .
." *" r ed p rts re reco ended to be ept in st oc .
3
CS/CU-PW9GKE / CS/CU-PW12GKE
NO PART NAME&DESCRIPTION Q'TY CS-PW12GKE RE
1 CH COMPLETE 1 CWD50C1534
F N MOTOR 1 CW 9 13 8 *
3 CRO FLOW F N COMPLETE 1 CWH0 C1055
4 E POR TOR 1 CWB30C 101
D CH RGE GRLLE COMPLETE 1 CWE 0C 3
R WNG MOTOR 1 CW 981091
8 D N ELBOW 1 CWH5 1 0C
9 HORZONT L NE(RGHT) 1 CWE 4C1189
10 HORZONT L NE(LEFT) 1 CWE 4C1190
11 ERT C L NE 1 CWE 4C1191
1 C-BOX 1 CWH14C5 49 *
13 CONTROL BO RD 1 CWH10 33
14 M N PCB 1 CW 3C 588 *
15 P RTCUL R PECE 1 CWD93 89
1 POWER UPPLY CORD COMPLETE 1 CW 0C 0
1 NDC TOR HOLDER-FRONT 1 CWD93 1
18 NDC TOR HOLDER-B CK 1 CWD93
19 NDC TOR PCB 1 CW 44 93
1 EN OR COMPLETE 1 CW 50C 1J *
CONTROL BO RD FRONT CO ER 1 CWH131 35J
3 CONTROL BO RD TOP CO ER 1 CWH131 3
4 REMOTE CONTROL 1 CW 5C 8 3 *
5 FRONT GRLLE COMPLETE 1 CWE11C3 4
9 R FLTER CWD0011 8
30 CREW-FRONT GRLLE XTT4+1 CFJ
31 C P-FRONT GRLLE CWH5 11 1
3 DR N HO E 1 CWH851095
33 OPER TNG N TRUTON 1 CWF5 5590
34 OPER TNG N TRUTON 1 CWF5 5 13
3 N T LL TON N TRUCT ON 1 CWF 13189
3 N T LL TON N TRUCT ON 1 CWF 1319
38 N T LL TON N TRUCT ON 1 CWF 13193
N T LL TON PL TE 1 CWH3 108
35
3
34
33
4
5
3
5
4
3
11
8
1
0
31
13
8
10
9
1
1
1
15
30
9
14
18
CU-PW1 GKE
20 EpIoded View
3
18
4
CS/CU-PW9GKE / CS/CU-PW12GKE
21 RepIaceent Parts List
CU-PW12GKE
Note:
1. l l p rts re supplied ro PH G, P.R. Chin .
."*" r ed p r ts re reco ended to be ept in stoc .
5
CS/CU-PW9GKE / CS/CU-PW12GKE
No. PART NAME & DESCRIPTION Q'TY CU-PW12GKE RE
1 CH 'Y 1 CWD5 K1154
F N MOTOR BR CKET 1 CWD541093
3 CREW-F N MOTOR BR CKET CWH551148
4 F N MOTOR 1 CW 9514 *
5 CREW-F N MOTOR MOUNT 4 CWH5540 J
PROPELLER F N 'Y 1 CWH03K1010
NUT-PROPELLER F N 1 H5 103 J
8 COMPRE OR 1 CWB09 401 *
9 NT- BR TON BU HNG 3 CWH500
10 NUT-COMPRE OR MOUNT 3 CWH5 104
11 CONDEN ER 1 CWB3 C198
13 TUBE 'Y(3 W Y L E) 1 CWT01C4 03
14 4-W Y L E 1 CWB0010 4J *
15 3-W Y L E 1 CWB011308
1 HOLDER COUPLNG 'Y 1 CWH3510 4
1 -W Y L E 1 CWB0 1 51
18 TR NER 1 CWB11094
0 TERMN L CO ER 1 CWH1 00
1 NUT FOR TERM NL CO ER 1 CW 080300J
OUND PROOF BO RD 1 CWH151139
4 TERMN L BO RD 'Y 1 CW 8K1104
5 C P CTOR-COMPRE OR 1 D 3 130 CPXC *
HOLDER-C P CTOR 1 CWH301 5J
C P CTOR-F N MOTOR 1 F0D H 050001 *
8 TUBE 'Y(C PLL RY) 1 CWT01C4 03
9 C PLL RY 1 CWB153 3
30 EN OR 1 CW 50C 393
31 -COL COMPLETE 1 CW 43C 08J
3 TOP PL TE 1 CWE0310 0
33 C BNET FRONT PL TE 1 CWE0 C1 10
34 C BNET DE PL TE ( L) 1 CWE04118
35 C BNET DE PL TE (R) 1 CWE041188
3 CONTROL BO RD CO ER 1 CWH131 3
3 CONNECT WRE- EN OR 1 CW C10