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The Stamicarbon NEXT Generation Urea Plant


J. Meessen
FAI Seminar December 5, 2009
December 5, 2009 2
FAI 2009
STAMICARBON RECENT INNOVATIONS
Urea 2000plus
TM
Technology
Safurex

stainless-steel material of construction


Urea granulation technology
AVANCORE

Urea process
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December 5, 2009 3
FAI 2009
Urea 2000plus
TM
TECHNOLOGY
Technology:
Application of pool condensation in the
synthesis section
Combined condensation and urea formation in
one vessel
Advantages:
Reduction of plant height
Reduction of investment cost
Simplified operation
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FAI 2009
Urea 2000plus
TM
TECHNOLOGY
Available in two variants:
Pool reactor plant
Pool condenser plant
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FAI 2009
Urea 2000plus
TM
TECHNOLOGY
Pool reactor variant: Pool reactor variant:
Especially suitable for small & medium size plants. Especially suitable for small & medium size plants.
December 5, 2009 6
FAI 2009
Urea 2000plus
TM
TECHNOLOGY
Pool reactor plant in Turkmenistan Pool reactor plant in Turkmenistan
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December 5, 2009 7
FAI 2009
Urea 2000plus
TM
TECHNOLOGY
Pool condenser variant: Pool condenser variant:
Especially suitable for large scale plants. Especially suitable for large scale plants.
December 5, 2009 8
FAI 2009
Urea 2000plus
TM
TECHNOLOGY
Pool condenser plant in China Pool condenser plant in China
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FAI 2009
Safurex

STAINLESS STEEL
Technology:
Special duplex stainless steel
Developed together with Sandvik
Corrosion resistant in oxygen-free carbamate
environment
Better mechanical strength as compared to
fully austenitic stainless steels
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FAI 2009
Safurex

STAINLESS STEEL
Advantages:
Zero oxygen: intrinsically safe plant
Lower corrosion rates: longer life time of
equipment, less maintenance cost
No stress corrosion cracking, no crevice
corrosion
Improved weld ability; higher strength:
Simplified equipment design, reduction of
piping cost
Zero oxygen: less ammonia emissions
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FAI 2009
Safurex

STAINLESS STEEL
Pool condenser in Safurex Pool condenser in Safurex

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FAI 2009
STAMICARBON GRANULATION
TECHNOLOGY
Technology:
Fluidized bed granulation
Application of film spraying technology: less
dust formation
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FAI 2009
STAMICARBON GRANULATION
TECHNOLOGY
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FAI 2009
STAMICARBON GRANULATION
TECHNOLOGY
Advantages:
Excellent product quality
Less formaldehyde consumptions: reduces
variable production cost
Long uninterrupted run length: reduces
operational cost; minimizes production loss
resulting from cleaning operations
Low opacity at outlet of granulator stack
Low urea solution recycle: reduces operational
cost
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FAI 2009
STAMICARBON GRANULATION
TECHNOLOGY
Licensed
over 10
times for
commercial
scale plants.
Capacities
exceeding
3500 mtpd
Stamicarbon granulation plant in Egypt Stamicarbon granulation plant in Egypt
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FAI 2009
FINISHING TECHNOLOGIES:
ALTERNATIVES
Stamicarbon granulation
Stamicarbon Prilling
Optimize product quality against investment
cost
Stamicarbon/Sandvik pastilization technology.
Smaller scale production of specialties (e.g.
Sulphur enriched fertilizer).
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FAI 2009
The AVANCORE

UREA PROCESS
Technology:
Low elevation lay out of synthesis, whilst
maintaining gravity flow
Zero oxygen:
Intrinsically safe
Lower inert load
Reduced pressure scrubbing operation
Lower ammonia emissions
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FAI 2009
The AVANCORE

UREA PROCESS
Development of height relations in Development of height relations in
Stamicarbon CO Stamicarbon CO
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stripping process stripping process
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FAI 2009
The AVANCORE

UREA PROCESS
Process flow diagram of AVANCORE Process flow diagram of AVANCORE

Urea process (pool condenser variant) Urea process (pool condenser variant)
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FAI 2009
The AVANCORE

UREA PROCESS
Features of AVANCORE

Urea process:
Pool condensation
Synthesis options: pool reactor or pool
condenser
All gravity flow
Low elevation
Zero oxygen
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FAI 2009
The AVANCORE

UREA PROCESS
Advantages:
Intrinsically safe
Low investment
Low maintenance cost
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FAI 2009
THE STAMICARBON
NEXT GENERATION UREA PLANT
Stamicarbon Urea plant design: Stamicarbon Urea plant design:
From feedstock to final product From feedstock to final product - -
Process design in one hand Process design in one hand
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FAI 2009
THE STAMICARBON
NEXT GENERATION UREA PLANT
Summary:
Urea 2000plus
TM
:
Pool condensation: lower investment cost
Safurex

material of construction:
Excellent corrosion resistance
Zero oxygen required: intrinsically safe
Stamicarbon granulation technology:
Excellent product quality
Lower variable cost
AVANCORE

Urea process:
Low elevation
Lower investment cost
The Netherlands
Mercator 2
6135 KW Sittard
Ph. +31 46 423 7000
Fax + 31 46 423 7001
P.R. of China
Silver Tower Unit 617
2, Dongsanhuan Beilu
100027 Beijing
Ph. + 86 10 64106297
Mob. + 86 1360 1134 519
Fax. + 86 64106290
Russia
Dokukina str. 16 bld.1
129226 Moscow
Ph. + 7 495 980 6069
Mob. + 7 916 800 3235
Fax + 7 495 980 6061
info@stamicarbon.com www.stamicarbon.com

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