Objective

-The objective of the cost report is to report the cost value (suggested retail price) of the items selected
to build the car. The objective is not to report the cheapest price that an item can be purchased. For
example, if two schools are using the same Gear Box they both should be reporting the same price,
even though they might have purchased them for different prices, since both schools get the same
value from the Gear Box.
-The cost report should serve as two functions, (1) a bill of materials for the car, and (2) it should help
equalize teams that choose to use items of high value with teams that use items of low value.
-In industry it is very important to look at design and performance, as well as cost. Cost is the key
driving force to many design decisions. If shocks are selected that cost Rs 1,00,000 the team should
understand it will loose points in cost, but it might improve the score in the dynamic events. During
design presentations these cost decisions should be discussed.
Common Mistakes
- Teams did not use the correct template; the only template that is allowed is the template which posted
for that year. If you submit an older template you will receive a score of 0.
- Teams found prices at discount companies that were not suggested retail prices. Remember to use
the current retail price of all parts.
- Teams did not get signatures on the summary cost page. It is required that you print out the summary
cost with captain and advisor approval signatures. This must be scanned and placed in the PDF as
page #1.
- Reports were not labeled correctly.
- Make sure everything is filled out. Don't leave anything blank (quantities, descriptions, sub-assembly
times, etc.).
- Bring a printed copy of the cost report with you to competition.
It also would be helpful to bring drawings of any components that are hidden or enclosed. For
example, a exploded view of a transmission or the component drawings. This would help speed
up any verification process.
Submission of reports
All reports MUST be done using that year's template. Only one electronic copy will need to be
submitted by each team and this will be for all competitions in which the team is competing. The
template must be submitted as an Excel file (.xls or .xlsx). Do not add pictures, drawings or other
things that make this file larger.
All supporting documents (i.e.: scanned copy of the summary cost sheet with signature, cost overview,
cost sheets, pictures, ,receipts, drawings) should be included in the .PDF file. Only .PDF file will be
scored.
These files must be titled as specified in the rules. File size of PDF and EXCEL put together should not
exceed 6 MB
If the cost of your vehicle changes after you have submitted your cost report, then at registration you
must submit a "Cost Adjustment Form". When submitting this form you must have receipts or form
"B" attached for each changed item. See the rules for more details on the Cost Adjustment form.
DO NOT SUBMIT REPORTS EMBEDDED WITH
MACROS IN THE FILE OR REPORTS WITH A .XLSM
EXTENSION. REPORTS SUBMITTED IN THIS
FORMAT WILL NOT BE GRADED.
Foreign Teams
All cost numbers are in Indian rupees at Indian cost. Non Indian teams must find the prices for each
item they are using in the India. If the exact item can not be found, then an item of similar use, function
and durability should be used. Foreign receipts are not acceptable.
Cost Reporting Data
Definition Retail List Price is the full retail price either as quoted by the manufacturer or the retailer
for sales of the quantity that is purchased. For example: purchased seats are priced as a single unit;
four identical purchased shocks can be priced as a group of four; small bolts and nuts can be priced
singularly or based on the box price; however they were purchased. The Retail List Price is frequently
more than you actually paid for the item and is never less than you actually paid.
Retail List Prices should not include sales tax, VAT taxes or packaging and shipping costs from the
seller to the team's shop provided such items are itemized separately and not built into the retail
price.
Cost Documentation Cost Documentation can be any of the following: (a) Receipts or
invoices for the items as purchased, (b) Catalog pages showing the items and price, (c) On-line
prices, (d) Quotations from a manufacturer or fabricator, or (e) Price tags provided that original
tag identifies the item to which it was affixed.
All cost documentation must be dated either as part the document itself or, in the case of undated
references, e.g. catalog pages, price tags, by writing a date on the submission.
Purchased Items Use the Retail List Price (Suggested Retail Price)
Contributed, Discounted and Sale Items Use the Retail List Price. Even if you bought the part on
sale or at a discount use the Retail List Price - do not use the sale or discount price.
Custom Manufactured Items Use a quotation showing the Retail List Price. Manufacturers
quotations must be based on the price the company would charge a typical customer - not on any
special price given to your team.
Reused, Salvaged Items or items purchased from auction sites Use the current Retail List Price
for the item. If you are reusing a part that is no longer in production, then you must provide cost
documentation for the nearest equivalent item that is currently available. For example: if you are
reusing a brake light thats no longer made, then you may substitute the price for an equivalent item
thats available.
Foreign Purchased Items If the item or similar item is available in the India use the retail price
published in the India. If the item is not available in the India then find an item that is similar in function,
size and durability. (OR use currency conversion rate as specified in rule book appendix).
Important Note Keep in mind that the cost report is based on retail list price and is therefore
somewhat artificial. The cost report total price is likely to be considerably higher than your actual
production budget.
***Make sure to read the cost guide which is included in this file on the next worksheet.***
Format
This year's cost report will be a 3 level bill of materials with standardized summaries in the 12 major
cost areas. The 3 levels consist of:
-Level 1(a) is the "Summary Cost" worksheet
-Level 1(b) Overview (optional)
-Level 2(a) is the group of 12 Form "A" worksheets. Each of these sheets come preloaded with a
reasonable number of lines which may be adjusted as required.
-Level 2(b) is the group of 12 Form "B" worksheets. Note that each of these worksheets may have
multiple items.
-Level 3 cost documentation
Documentation
Receipts, catalog pages, or other documentation of cost must be included in the .PDF. To help make
the documentation clear and readable, each receipt must have the appropriate final cost circled. Each
receipt should also have the section title, Form A line number, and Form B (if needed) line number
clearly marked. All of these receipts must be included in the .PDF file. Documentation should be in
the same order as presented in the report. For example, all the engine documentation first, followed by
the transmission documentation, etc.
Editing the worksheets
The worksheets have been designed to be used by most teams with little modification. The majority of
the teams will find that one or more of the worksheets is too short to cover all the components used in
one functional area (Form A), fabricated items must be linked from Form B to Form A, or there are
more fabrication items than shown (Form B). Therefore, it is expected that the spreadsheets will need
to be modified. Use the following guidelines:
-You MAY NOT change the column headings, the categories, or the summation methods.
-You MAY add additional lines to accommodate your particular design. You may also need to add
additional sections to a Form B (and the resulting line in the corresponding Form A) as required. Minor
changes to the formatting of cells (i.e. visible decimal places) is permitted when necessary to
communicate within Forms A and B. If you add lines, it is your responsibility to ensure that formulas
pick up all additional lines and carry through the forms properly.
Form A Issues and Editing
You may insert additional lines as required. As long as you insert the lines above the summation
Formulas, the spreadsheet will pick up the costs in the new lines. You may need to renumber the lines;
this has no effect on the cost rollup. Be careful that the line numbers match the appropriate Form B
items. It is good practice to put all the Form B items at the top of the sheet, purchased items below.
Be careful not to 'CUT' items or drag and drop. Use 'COPY' functions. Failure to do so may lead to
dropped links to the final worksheet.
Form B Issues and Editing
To add an additional section for a fabricated item, highlight lines 2 through 25, 'COPY', highlight the
upper left corner below the last used section, and 'PASTE'. Be sure to add a page break above it and
change the item number appropriately. Next, you will need to add the three links to the appropriate
Form B. Go to the appropriate line on the appropriate Form B, highlight the 'Part Name' cell, enter an
'=' to start a Formula, then (without completing the Formula) switch to Form B, find and highlight the
new Part Name cell, and hit 'enter'. This will transfer the location and send you back to Form A. Repeat
with materials and labor cost cells.
There are two ways to calculate part costs on Form B: you can enter Density, Amount, Weight, and
Rs/Unit, and the final cost will be calculated for you. Alternatively, you can leave the Density column
blank and the cost will be calculated on the basis of Amount, and Rs/Unit.
There may be some cases where the cost calculation does not fit your situation. Use your preferred
calculation method, highlight the calculation in light yellow, and provide an explanation at the bottom of
that page (Insert blank lines as required).
The Amount should be the gross amount of material you started with, not the finished amount of
material in the finished part. i.e. If you machine a full transmission case, use the weight of the starting
billet, not the final case.
Be careful not to 'CUT' items or drag and drop. Use 'COPY' functions. Failure to do so may lead to
dropped links to the matching Form A.
Check Page size, orientation and page break to ensure proper print/pdf
Sample
There is a sample pair of Form A and Form B at the start of the worksheets. They are identical to the
others with the exception that they do not roll up to the final worksheet.
*Preferably, use SI standard for dimensions.
Cost Guide
The cost should reflect the prototype vehicle brought to competition. Included in this amount is the cost for the
Brigss and Straton engine, (use fixed price Rs. 25000, for the engine- to rationalise the price for all teams) but
excluded are the costs of the required life preserver, helmet, and face shield. Anything that is in the vehicle at the
time of technical inspection must be represented in the cost report. The prototype cost of the vehicle will be
1. All purchased parts at full retail cost (INR), even if it was actually acquired with a discount or in a foreign country
where the exchange rate would make it cheaper.
2. Receipts for all components over Rs. 200 (Indian Rupees) must be included.
(A) The receipts must be numbered and labeled, and included in the .PDF file.
(B) The full retail cost of parts must be used in the Cost Report. Discounted or wholesale prices are not to be
used. If a part is used,
donated or discounted, the full retail cost for the part must still be used (or a part of similar specification).
(C) The supplier/retailers phone number must be included with each receipt.
(D) If the actual receipt for a part is not available, a photocopy of a page from a catalog of the part in question will
be acceptable.
(E) Receipts that are dated less than three (3) years prior to the Competition, i.e. no older than 3 years, are valid.
Part prices must be current for that year (year of competition). (Provide current year quotations for the previous
years purchased parts used in the car. And, support it with previous years original receipt. Use current years
3. All modified purchased parts should use full retail cost, plus the cost of the modifications taken from the
Operations Cost Table specified in the rule book appendix.
4. Fabricated/Manufactured parts use the cost for the basic material from the Materials Cost Table (refer rule book,
appendix); bearing in mind the weight must include any scrap from cutting or machining. If the material is not
listed in the table then a receipt for the material must be provided. The cost for making the part will then be added
using the rates from the Operations Cost Table (refer rule book, appendix).
5. Fabricated/Manufactured parts do not include design or setup time for your manufacturing, actual run time
6. Assembly labor is to be cost at Rs. 50 per hour.
(A) Assembly of a component is to be included in the cost of that component.
(B) Assembly of components into a sub-assembly is to be listed as Sub-System Assembly Time (D13 on Form
A) in the section
that sub-assembly appears.
(C) Assembly of a sub-assembly or assembly onto the vehicle is Vehicle Assembly Labor and should be
Base
Labor
Cost = 50 (Indian Rupees)
0
Material Labor Material
1 Engine 0.00 25,000.00
2 Transmission 0.00 0.00
3 Drive Train 0.00 0.00
4 Steering 0.00 0.00
5 Suspension 0.00 0.00
6 Frame 0.00 0.00
7 Body 0.00 0.00
8 Brakes 0.00 0.00
9 Safety Equipment 0.00 0.00
10 Electrical Equipment 0.00 0.00
11 Fasteners 0.00 0.00
12 Miscellaneous 0.00 0.00
Rs0.00 Rs0.00 Rs0.00 Rs25,000.00
2014 Baja SAE Cost Adjustment Form
Car Number
Total Cost (Rs)
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#
Item Description of change
Subassembly Costs
Sum of
Adj.
Subtotal
1234
Labor
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Rs0.00
2014 Baja SAE Cost Adjustment Form
Subtotal
Car Number
Team Name
Total Cost (Rs)
1 Engine
2 Transmission
3 Drive Train
4 Steering
5 Suspension
6 Frame
7 Body
8 Brakes
9 Safety Equipment
10 Electrical Equipment
11 Fasteners
12 Miscellaneous
;
Team Captain:
Financial Head:
2014 Baja SAE Official Costing Sheet
Level 1 Summary
S
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N
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Item
1234
XYZ
25000.00
Engine, Engine Mountings, Engine Subframe, Fuel Tank, Exhaust System, Catalytic Convertor, Engine Oil, etc.
Gearbox, Clutches, Accelerator Pedal, CVT, Shift Mechanisms, Transmission Oil etc.
Drive Shafts, Bearings, Axles, Tyres, Rims, Hub, etc.
Steering Wheel, Intermediate Shafts, Gear Box, Tie Rods, etc.
A Arms, Spindles, Shock Absorbers, Springs, etc.
Structural Members, Roll Cage, Mounts, Firewall, Seat, etc.
Outer Covering, Fenders, Skid Plates, etc.
Mech/Hyd. Components, Pedals, Lines, Fittings, Fluid, etc.
Kill Switch, Fire Extinguisher, Safety Harness, etc.
Battery, Starter, Cables, Wiring, Safety Device, etc.
Nuts, Bolts, Spring Washer, etc. (don't include fasteners in each subassembly, put the QTY of each various size in the fastener section)
Paint, Trim, etc. and other items.
Date:

2014 Baja SAE Official Costing Sheet
Description
Material Labor Time(min) Cost Material Labor
25,000.00 0.00 0.00 0.00 25,000.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
25,000.00 0.00 0.00 0.00 25,000.00 0.00
Approval Date:
Revision: A
2014 Baja SAE Official Costing Sheet
Subtotal Subassembly Costs
Vehicle Assembly Labor
Cost
Sample Subsystem Form A
Item Part Name
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Vendor Qty
Material
Cost
1 Roll Cage and rear frame X 1 134.53
2 Seat Mounting X 1 2.75
3 Bushings X MISC 1 100.00
4
5
6
7
8
9
Subsystem Assembly Time (minutes) 5 Subsystem Assy Cost
Totals
Labor Cost
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5,625.00 134.53 5,625.00 5,759.53
512.00 2.75 512.00 514.75
0.00 100.00 0.00 100.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
4.17 4.17
237.28 6,141.17 6,374.28
Total: 6,378.45
Line 1 on Sample Subsystem Form A
Description: Roll Cage and rear frame
Material:
Part Name Material Density Unit Amount Weight Rs/Unit
1 Pipes Astm A106 Gr B 0.01 cm^3 209.36 1.65 79.75
2 Pipes Astm A106 Gr B 0.01 cm^3 17.66 0.14 23.62
Subtotal:
Labor:
Rs/Unit
1 5.00
2 40.00
3 10.00
4
5
6
Subtotal:
Material Total
Labor Total
To Form A Line 1 Subassembly Total
Line 2 on Sample Subsystem Form A
Description: Seat Mounting
Material:
Part Name Material Density Unit Amount Weight Rs/Unit
1 Pipes ASTM A106 Gr B 0.01 cm^3 3.60 0.03 24.00
2 Plates Mild Steel 0.01 cm^3 10.53 0.08 25.00
Subtotal:
Labor:
Rs/Unit
1 5.00
2 5.00
3 10.00
4 3.00
5 5.00
6
Subtotal:
Material Total
Labor Total
To Form A Line 2 Subassembly Total
Line 3 on Sample Subsystem Form A
Description: Bushings
Material:
Engine Subsystem Form B
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Manufacturing Process Amount Unit
Cut Pipes 957.00 cm
Bending 6.00 bend
Radiusing at ends 60.00 end
I
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Manufacturing Process Amount Unit
Cut pipes 32.00 cm
Cut plates 16.00 cm
Radiusing at ends 2.00 end
Drill Holes 4.00 hole (light)
Weld plates 48.00 cm
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Part Name Material Density Unit Amount Weight Rs/Unit
1 Bushings piece 2.00 0.00 50.00
2 0.00
Subtotal:
Labor:
Rs/Unit
1
2
3
4
5
6
Subtotal:
Material Total
Labor Total
To Form A Line 3 Subassembly Total
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Manufacturing Process Amount Unit
Cost (Rs)
131.25
3.28
134.53
Cost (Rs)
4785.00
240.00
600.00
0.00
0.00
0.00
5625.00
134.53
5625.00
5759.53
Cost (Rs)
0.68
2.07
2.75
Cost (Rs)
160.00
80.00
20.00
12.00
240.00
0.00
512.00
2.75
512.00
514.75
Cost (Rs)
100.00
0.00
100.00
Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
100.00
0.00
100.00
Engine Subsystem Form A
Item Part Name
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Vendor Qty
Material
Cost Labor Cost
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1 Engine X 1 25,000.00 25,000.00 0.00 25,000.00
2 Engine Mountings X 0.00 0.00 0.00
3 Drive Shaft X 0.00 0.00 0.00
4 0.00 0.00 0.00
5 0.00 0.00 0.00
6 0.00 0.00 0.00
7 0.00 0.00 0.00
8 0.00 0.00 0.00
9 0.00 0.00 0.00
Subsystem Assembly Time (minutes) 0 Subsystem Assy Cost 0.00 0.00
Totals 25,000.00 0.00 25,000.00
Total: 25,000.00
Line 1 on Engine Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight Rs/Unit
1 0.00
2 0.00
Subtotal:
Labor:
Rs/Unit
1
2
3
4
5
6
Subtotal:
Material Total
Labor Total
To Form A Line 1 Subassembly Total
Line 2 on Engine Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight Rs/Unit
1 0.00
2 0.00
Subtotal:
Labor:
Rs/Unit
1
2
3
4
5
6
Subtotal:
Material Total
Labor Total
To Form A Line 2 Subassembly Total
Line 3 on Engine Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight Rs/Unit
1 0.00
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Manufacturing Process Amount Unit
Engine Subsystem Form B
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Manufacturing Process Amount Unit
2 0.00
Subtotal:
Labor:
Rs/Unit
1
2
3
4
5
6
Subtotal:
Material Total
Labor Total
To Form A Line 3 Subassembly Total
Manufacturing Process Amount Unit
Cost (Rs)
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Transmission Subsystem Form A
Item Part Name
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1 0.00 0.00 0.00
2 0.00 0.00 0.00
3 0.00 0.00 0.00
4 0.00 0.00 0.00
5 0.00 0.00 0.00
6 0.00 0.00 0.00
7 0.00 0.00 0.00
8 0.00 0.00 0.00
9 0.00 0.00 0.00
Subsystem Assembly Time (minutes) 0 Subsystem Assy Cost 0.00 0.00
Totals 0.00 0.00 0.00
Total: 0.00
Line 1 on Transmission Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 1
Line 2 on Transmission Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 2
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Manufacturing Process Amount Unit
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Transmission Subsystem Form B
Manufacturing Process Amount Unit
Line 3 on Transmission Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 3
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Manufacturing Process Amount Unit
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Drive Subsystem Form A
Item Part Name
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1 0.00 0.00 0.00
2 0.00 0.00 0.00
3 0.00 0.00 0.00
4 0.00 0.00 0.00
5 0.00 0.00 0.00
6 0.00 0.00 0.00
7 0.00 0.00 0.00
8 0.00 0.00 0.00
9 0.00 0.00 0.00
Subsystem Assembly Time (minutes) 0 Subsystem Assy Cost 0.00 0.00
Totals 0.00 0.00 0.00
Total: 0.00
Line 1 on Drive Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 1
Line 2 on Drive Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 2
I
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Manufacturing Process Amount Unit
Drive Subsystem Form B
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Manufacturing Process Amount Unit
Line 3 on Drive Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 3
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Manufacturing Process Amount Unit
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Steering Subsystem Form A
Item Part Name
P
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a
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F
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Vendor Qty
Material
Cost Labor Cost
E
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C
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1 0.00 0.00 0.00
2 0.00 0.00 0.00
3 0.00 0.00 0.00
4 0.00 0.00 0.00
5 0.00 0.00 0.00
6 0.00 0.00 0.00
7 0.00 0.00 0.00
8 0.00 0.00 0.00
9 0.00 0.00 0.00
Subsystem Assembly Time (minutes) 0 Subsystem Assy Cost 0.00 0.00
Totals 0.00 0.00 0.00
Total: 0.00
Line 1 on Steering Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight Rs/Unit
1 0.00
2 0.00
Subtotal:
Labor:
Rs/Unit
1
2
3
4
5
6
Subtotal:
Material Total
Labor Total
To Form A Line 1 Subassembly Total
Line 2 on Steering Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight Rs/Unit
1 0.00
2 0.00
Subtotal:
Labor:
Rs/Unit
1
2
3
4
5
6
Subtotal:
Material Total
Labor Total
To Form A Line 2 Subassembly Total
I
t
e
m
Manufacturing Process Amount Unit
I
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Steering Subsystem Form B
Manufacturing Process Amount Unit
Line 3 on Steering Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight Rs/Unit
1 0.00
2 0.00
Subtotal:
Labor:
Rs/Unit
1
2
3
4
5
6
Subtotal:
Material Total
Labor Total
To Form A Line 3 Subassembly Total
I
t
e
m
Manufacturing Process Amount Unit
Cost (Rs)
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Suspension Subsystem Form A
Item Part Name
P
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a
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Vendor Qty
Material
Cost Labor Cost
E
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C
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1 0.00 0.00 0.00
2 0.00 0.00 0.00
3 0.00 0.00 0.00
4 0.00 0.00 0.00
5 0.00 0.00 0.00
6 0.00 0.00 0.00
7 0.00 0.00 0.00
8 0.00 0.00 0.00
9 0.00 0.00 0.00
Subsystem Assembly Time (minutes) 0 Subsystem Assy Cost 0.00 0.00
Totals 0.00 0.00 0.00
Total: 0.00
Line 1 onSuspension Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 1
Line 2 on Suspension Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 2
Line 3 on Suspension Subsystem Form A
Description: (From Sheet "A")
I
t
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Amount Unit Manufacturing Process
I
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m
Suspension Subsystem Form B
I
t
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Manufacturing Process Amount Unit
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 3
I
t
e
m
Manufacturing Process Amount Unit
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Frame Subsystem Form A
Item Part Name
P
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a
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Vendor Qty
Material
Cost Labor Cost
E
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1 0.00 0.00 0.00
2 0.00 0.00 0.00
3 0.00 0.00 0.00
4 0.00 0.00 0.00
5 0.00 0.00 0.00
6 0.00 0.00 0.00
7 0.00 0.00 0.00
8 0.00 0.00 0.00
9 0.00 0.00 0.00
Subsystem Assembly Time (minutes) 0 Subsystem Assy Cost 0.00 0.00
Totals 0.00 0.00 0.00
Total: 0.00
Line 1 on Frame Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount
1
2
Labor:
1
2
3
4
5
6
To Form A Line
Line 2 on Frame Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount
1
2
Labor:
1
2
3
4
5
6
To Form A Line
I
t
e
m
Manufacturing Process Amount Unit
Frame Subsystem Form B
I
t
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Manufacturing Process Amount Unit
Line 3 on Frame Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount
1
2
Labor:
1
2
3
4
5
6
To Form A Line
I
t
e
m
Manufacturing Process Amount Unit
Weight Rs/Unit Cost (Rs)
0.00 0.00
0.00 0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
1 Subassembly Total 0.00
Weight Rs/Unit Cost (Rs)
0.00 0.00
0.00 0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
2 Subassembly Total 0.00
Unit
Unit
Weight Rs/Unit Cost (Rs)
0.00 0.00
0.00 0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
3 Subassembly Total 0.00
Unit
Body Subsystem Form A
Item Part Name
P
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c
h
a
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F
a
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Vendor Qty
Material
Cost Labor Cost
E
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M
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C
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1 0.00 0.00 0.00
2 0.00 0.00 0.00
3 0.00 0.00 0.00
4 0.00 0.00 0.00
5 0.00 0.00 0.00
6 0.00 0.00 0.00
7 0.00 0.00 0.00
8 0.00 0.00 0.00
9 0.00 0.00 0.00
Subsystem Assembly Time (minutes) 0 Subsystem Assy Cost 0.00 0.00
Totals 0.00 0.00 0.00
Total: 0.00
Body Subsystem Form B
Line 1 on Body Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight Rs/Unit
1 0.00
2 0.00
Subtotal:
Labor:
Rs/Unit
1
2
3
4
5
6
Subtotal:
Material Total
Labor Total
To Form A Line 1 Subassembly Total
Line 2 on Body Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight Rs/Unit
1 0.00
2 0.00
Subtotal:
Labor:
Rs/Unit
1
2
3
4
5
6
Subtotal:
Material Total
Labor Total
To Form A Line 2 Subassembly Total
Line 3 on Body Subsystem Form A
Description: (From Sheet "A")
I
t
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m
I
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m
Manufacturing Process Amount Unit
I
t
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Manufacturing Process Amount Unit
Material:
Part Name Material Density Unit Amount Weight Rs/Unit
1 0.00
2 0.00
Subtotal:
Labor:
Rs/Unit
1
2
3
4
5
6
Subtotal:
Material Total
Labor Total
To Form A Line 3 Subassembly Total
I
t
e
m
Manufacturing Process Amount Unit
Cost (Rs)
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Brakes Subsystem Form A
Item Part Name
P
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a
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F
a
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a
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Vendor Qty
Material
Cost Labor Cost
E
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C
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1 0.00 0.00 0.00
2 0.00 0.00 0.00
3 0.00 0.00 0.00
4 0.00 0.00 0.00
5 0.00 0.00 0.00
6 0.00 0.00 0.00
7 0.00 0.00 0.00
8 0.00 0.00 0.00
9 0.00 0.00 0.00
Subsystem Assembly Time (minutes) 0 Subsystem Assy Cost 0.00 0.00
Totals 0.00 0.00 0.00
Total: 0.00
Brakes Subsystem Form B
Line 1 on Brakes Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 1
Line 2 on Brakes Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 2
I
t
e
m
Manufacturing Process Amount Unit
I
t
e
m
Manufacturing Process Amount Unit
Line 3 on Brakes Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 3
I
t
e
m
Manufacturing Process Amount Unit
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Safety Equipment Subsystem Form A
Item Part Name
P
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a
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F
a
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Vendor Qty
Material
Cost Labor Cost
E
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C
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1 0.00 0.00 0.00
2 0.00 0.00 0.00
3 0.00 0.00 0.00
4 0.00 0.00 0.00
5 0.00 0.00 0.00
6 0.00 0.00 0.00
7 0.00 0.00 0.00
8 0.00 0.00 0.00
9 0.00 0.00 0.00
Subsystem Assembly Time (minutes) 0 Subsystem Assy Cost 0.00 0.00
Totals 0.00 0.00 0.00
Total: 0.00
Safety Equipment Subsystem Form B
Line 1 on Safety Equipment Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 1
Line 2 on Safety Equipment Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 2
I
t
e
m
Manufacturing Process Amount Unit
I
t
e
m
Manufacturing Process Amount Unit
Line 3 on Safety Equipment Subsystem Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 3
I
t
e
m
Manufacturing Process Amount Unit
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Electrical Subsystem Form A
Item Part Name
P
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a
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F
a
b
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c
a
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Vendor Qty
Material
Cost Labor Cost
E
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M
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C
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a
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C
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1 0.00 0.00 0.00
2 0.00 0.00 0.00
3 0.00 0.00 0.00
4 0.00 0.00 0.00
5 0.00 0.00 0.00
6 0.00 0.00 0.00
7 0.00 0.00 0.00
8 0.00 0.00 0.00
9 0.00 0.00 0.00
Subsystem Assembly Time (minutes) 0 Subsystem Assy Cost 0.00 0.00
Totals 0.00 0.00 0.00
Total: 0.00
Fasteners Subsystem Form A
Item Part Name
P
u
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a
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d
F
a
b
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a
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Vendor Qty
Material
Cost Labor Cost
E
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M
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i
a
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C
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C
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1 0.00 0.00
2 0.00 0.00
3 0.00 0.00
4 0.00 0.00
5 0.00 0.00
6 0.00 0.00
7 0.00 0.00
8 0.00 0.00
9 0.00 0.00
Subsystem Assembly Time (minutes) 0 Subsystem Assy Cost 0.00 0.00
Totals 0.00 0.00 0.00
Total: 0.00
Miscellaneous Items Form A
Item Part Name
P
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a
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d
F
a
b
r
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c
a
t
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Vendor Qty
Material
Cost Labor Cost
E
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M
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a
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C
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C
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1 0.00 0.00 0.00
2 0.00 0.00 0.00
3 0.00 0.00 0.00
4 0.00 0.00 0.00
5 0.00 0.00 0.00
6 0.00 0.00 0.00
7 0.00 0.00 0.00
8 0.00 0.00 0.00
9 0.00 0.00 0.00
Subsystem Assembly Time (minutes) 0 Subsystem Assy Cost 0.00 0.00
Totals 0.00 0.00 0.00
Total: 0.00
Miscellaneous Items Form B
Line 1 on Miscellaneous Items Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 1
Line 2 on Miscellaneous Items Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1 0.00
2 0.00
Labor:
1
2
3
4
5
6
To Form A Line 2
I
t
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Manufacturing Process Amount Unit
I
t
e
m
Manufacturing Process Amount Unit
Line 3 on Miscellaneous Items Form A
Description: (From Sheet "A")
Material:
Part Name Material Density Unit Amount Weight
1
2
Labor:
1
2
3
4
5
6
To Form A Line 3
I
t
e
m
Manufacturing Process Amount Unit
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Rs/Unit Cost (Rs)
0.00
0.00
Subtotal: 0.00
Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
Subassembly Total 0.00
Rs/Unit Cost
Rs0.00
Rs0.00
Subtotal: Rs0.00
Rs/Unit Cost
Rs0.00
Rs0.00
Rs0.00
Rs0.00
Rs0.00
Rs0.00
Subtotal: Rs0.00
Material Total Rs0.00
Labor Total Rs0.00
Subassembly Total Rs0.00