Ex63revised 022112SR

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EXCEL MODEL EX63

HORIZONTAL BALER

Owners Manual
FOR:

CUSTOMER _________________
SN: EX3___________

CUSTOMER SUPPORT
1-800-475-8812

EXCEL MODEL EX-63

Copyright 2012 EXCEL Service
EXCEL Manufacturing, Inc. Phone 1-800-475-8812
St. Charles, MN 55972 DATE
_____________
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CONTENTS

INTRODUCTION

1 FEATURES 5 10 TROUBLESHOOTING AND SERVICE 33
2 SPECIFICATIONS 7 11 ADJUSTMENTS 36
3 SAFETY PRECAUTIONS 9 ROTATING CUTTING EDGE 36
EMPLOYER REQUIREMENTS 11 PLATEN TO CUTTING EDGE 36
4 LOCK OUT/TAG OUT PROCEDURE 12 LIMIT SWITCH ADJUSTMENT 38
GENERAL 12 HYDRAULIC 39
EMPLOYER RESPONSIBILITIES 12 PRESSURE SWITCH 39
PROCEDURE 12
PUMP COMPENSATOR AND
RELIEF VALVE
39
5 BASIC PART IDENTIFICATION 13 PUMP COMPENSATOR 40
6 INSTALLATION INSTRUCTIONS 16 PHOTO EYE 40
ELECTRICAL REQUIREMENTS 16 12 DETAILED PART IDENTIFICATION 42
INITIAL SET UP 16 MAIN BALER 43
INSTALLATION SITE 16 PLATEN 46
BREATHER CAP INSTALLATION 16
CYLINDERS AND HOSES
48
HYDRAULICS 17 CYLINDERS AND HOSES FOAM 50
CONNECTING BALER TO POWER SOURCE 17 RESERVIOR FILTER 52
REMOVE ATTATCHED PARTS 18 PUMP MOTOR 54
WIRE GUIDE INSTALLATION 19 VALVES AND FITTINGS 56
FINAL INSPECTION 19 CONTROLS 58
7 START UP AND TESTING 20 LIMIT SWITCH RAIL 64
8 OPERATING INSTRUCTIONS 22 PHOTO EYE 66
EMPLOYER RESPONSIBILITIES 22 ELECTRICAL ENCLOSURE 68
OPERATING CONTROLS 22 EX63F ADDENDUM 72
SEMI AUTOMATIC BALER CYCLE 24 DECALS 74
BALE TYING 25
PREVENTATIVE MAINTENANCE
CHECK LIST
76
BALE EJECTION 26 WARRANTY 77
9 CARE AND MAINTENANCE 28 APPENDIX A 78
CLEANING PLATEN AND REAR COVER 28 ELECTRICAL SCHEMATICS 79
FILLING OIL RESERVOIR 28 HYDRAULIC SCHEMATIC 87
WEEKLY CARE REQUIREMENTS 29 NOTES 88
SEMIANNUAL CARE REQUIREMENTS 31
YEARLY CARE REQUIREMENTS 31
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INTRODUCTION

THANK YOU FOR CHOOSING AN EXCEL BALER.

You have selected a precision-engineered product designed with advanced features for modern recycling
center baling. Your Excel Baler is built with the power of intelligent engineering and use of the highest
quality components available guarantee many years of maximum performance and reliable service from your
baler.

To maintain quality performance, it is important that all personnel involved in the installation, operation, and
maintenance of the equipment, carefully read and follow the instructions in this guide until completely
familiar with the proper safe operating procedures. This manual is arranged in the order that we anticipate
you will use it to operate the equipment.

This manual does not represent an inclusive list of Safety Precautions. It is suggested that owner/operators
read the most current publication of American National Standard Safety Requirement No. Z245.5, entitled
"Safety Requirement for Baling Equipment." Copies may be purchased from the AMERICAN NATIONAL
STANDARDS INSTITUTE, 11 West 42nd ST, New York, NY 10036, phone (212)-642-4900.

It is also suggested that owner/operators read the most current publication of "Control of Hazardous Energy
(Lock Out/Tag Out)." OSHA publication 3120. Available at regional offices of US Department of Labor,
Occupational Safety and Health Administration.

Elimination of the hazards listed in this manual does not guarantee that the equipment will meet or exceed all
standards or regulations, or will be completely safe to all personnel. The equipment should be inspected before use
to assure adequacy in safety for the function for which it will be used.

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1 FEATURES

VERSATILE MATERIAL BALING

The EXCEL EX63 bales most plastics, cardboard, paper, aluminum cans, and other recyclables.

MAXIMUM SIZE FEED OPENING AND CHAMBER

Because the baler has a large feed opening and chamber, large quantities of material can be fed into the
machine by hand, conveyor, or machine loader.

REMOVABLE SHEAR BLADE WITH FOUR CUTTING EDGES

Material not fitting into the bale chamber, or pieces of material toward the top of the chamber, gets sheared off
by the 4 sided removable shear blade, preventing jams or pressure on the baler. After the cutting edge of the
shear blade becomes dull, it can be removed, rotated, and reinstalled with a fresh new edge.

43 OF CHAMBER PENETRATION

After the feed chamber is filled, the platen pushes the material into the bale chamber, penetrating 43" into the
chamber, completely compacting all the material with tremendous force.

RETRACTABLE DOGS

Once the material has entered the chamber, it is prevented from springing back by retractable dogs, until the
Automatic Bale Sizing System stops the machine automatically at the proper bale size.

PLATEN WIPER

As the platen retracts to allow more material to fall into the feed chamber, a wiper sweeps material from the top
of the platen back into the feed chamber.

AUTOMATIC BALE SIZING SYSTEM

When the bale reaches the correct size, the BALE TIE OFF LIGHT will illuminate and the machine will stop
cycling with the platen in the correct forward position for tying the bale. The tie off light is easily seen from all
vantage points because of it large size and location on the top of the baler.

SIX, FULLY GUIDED WIRE TIE SLOTS

Tying the bale is made easy because the wire is fully guided around the bale after it is formed. No prethreading
of the wire is required. Tying the bale with six wires assures that material is held secure in the bale, providing
you with a solid, transportable bale.

SAFE, SEMI-AUTOMATIC BALE EJECTION

After the bale is tied, open the door to the baler and eject the bale onto a forklift. The bale is ejected completely
from the chamber by fully extending the platen.

BALER DOOR SAFETY INTERLOCK SYSTEM

EXCELs patented bale door interlock system provides total safety in closed door baling. If an operator
attempts to open the door while the baler is in operation, the platen stops then the platen decompresses and
backs off the bale. The door also must be completely open before the platen will extend to eject the bale.

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SHORT STROKE CYCLE

This feature enables the ram to cycle with shorter (8)chamber penetration. The short stroke cycle produces
approximately 21 seconds cycle time, allowing material such as corrugated cardboard to be baled at higher
production rates.

INTEGRATED CONVEYOR CONTROLS W/CONVEYOR MOTOR STARTER

All conveyor controls are conveniently located on the control panel with the baler controls. Also, no separate
electrical disconnect is required for the conveyor. Conveyor power is interlocked with the baler power.

ADVANCED CONTROL PANEL

In addition to normal baler operation controls, advanced controls include an Upper and Lower Photo Eye
selector to start and stop the conveyor, and a Conveyor Override switch, which allows the operator to run the
conveyor at any time.

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2 SPECIFICATIONS

S T R U C T U R A L
HEIGHT - 62 LOADING 52 1/2 FRAME
LENGTH - 179 * FOAM 285
WIDTH - 77
CHAMBER - 47L x 60W x 30H *FOAM 57L X 60W X 30H
FEED OPENING - 54W x 35L *FOAM 54W X 70L
SHIPPING WEIGHT - 14,000 LBS. *FOAM 20,000 LBS.
*AREA REQUIRED TO OPERATE - 10 x 20 *FOAM 10 X 29
H Y D R A U L I C S
PUMP - 34 GAL. PRESSURE COMPENSATED HORSE POWER
LIMITED PISTON PUMP, 4000 PSI RATED
DIRECTIONAL VALVE - D08 PATTERN, HI-FLOW CUSHION SHIFT DESIGN
CYLINDERS - 2 -- 6 BORE x 74 STROKE x 4 HARD CHROME ROD
OIL RESERVOIR - 105 GAL.
E L E C T R I C A L
MOTOR - 20 HP TEFC 230-460 V 3 PHASE
ENCLOSURE - NEMA 12 RATED
CONTROLS - UL/CUL/CE APPROVED NEMA 12 RATED
P E R F O R M A N C E D A T A
HYD SYSTEM PRESSURE - 3,000 PSI
OVERALL PLATEN FORCE - 159,400 LBS.
PLATEN PSI - 92 PSI
CYCLE TIME - 29 SEC. - 21 SEC. SHORT STROKE
BALE - 60L x 48W x 30H
F I N I S H E D B A L E W E I G H T S
PET - Up to 950 Lbs.
Office Paper - Up to 1600 Lbs.
Newspaper - Up to 1550 Lbs.
Corrugated Cardboard - Up to 1250 Lbs.
Tin Cans - Up to 1300 Lbs.
Aluminum Cans - Up to 600 Lbs.
HDPE - Up to 1050 Lbs.

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Diagram A. EXCEL Model EX63 Structural Specifications Diagram.

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3 SAFETY PRECAUTIONS

The lightning flash symbol within an equilateral triangle is intended to alert the user to the
presence of uninsulated "dangerous voltage" within the product's enclosure that may be of
sufficient magnitude to constitute a risk of electric shock to persons.

The exclamation point within an equilateral triangle is intended to alert the user to the presence of
important safety reminders, and operating and maintenance (servicing) instructions in the
literature accompanying the equipment.

The key and lock symbol are intended to alert the user to the need of Lock Out/Tag Out
procedures.

It is the responsibility of all persons involved in the installation and operation of this equipment to completely
understand the function and operation of the unit, and to understand and adhere to all safety precautions in this
manual. It is important to keep watch for any condition or situation which may affect the safe performance of the
equipment. If unsafe conditions are present shut equipment down using the RED EMERGENCY STOP button or
normal shut down procedure. Corrective measures, service, or baler repair must be performed by trained and
authorized personnel only.

1. READ INSTRUCTIONS
Read all safety and operating instructions before operating the baler.

2. RETAIN INSTRUCTIONS
Retain all safety and operating instructions for future reference.

3. OBEY WARNINGS
Obey all warnings on the baler and in the manual.

4. FOLLOW INSTRUCTIONS
Carefully follow all operating and safety instructions.

5. MACHINE OPERATING PERSONNEL
a) Only properly trained operators no less than 18 years old shall operate the unit. It is the responsibility of
the employer to see that operators are properly trained.
b) Do not wear loose clothing or jewelry which could catch on moving parts. Do wear safety glasses and
other safety equipment as required by your employer.
c) Never operate the baler if work ability is impaired by drugs, fatigue, illness or other causes.
d) Do not operate equipment without proper training in Lock Out/Tag Out procedures.

6. EMERGENCY STOP BUTTON
Every unit manufactured by EXCEL has a RED extended head emergency stop button. All personnel should
be aware that depressing this button at any time stops the machine from operating. Emergency Stop
button(s) must not be over ridden or defeated in any way.

7. SAFETY SWITCHES
Safety switches have been provided at certain doors and access covers. They must not be overridden or
removed in any manner which prevents them from functioning properly.

8. ACCESS COVERS
Access covers must be properly maintained and in place at all times.

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9. PINCH POINTS
All moving machinery has pinch points. EXCEL has provided guards on them where possible. Some,
because of the operating characteristics, cannot be guarded. Operators must use caution when closing doors,
etc.

10. EXPLOSIVE SUBSTANCES
Never attempt to bale volatile or explosive substances. Serious injury or death could result.

11. HOPPER
Under no circumstances is the baler to be operated with EXCEL safety hopper removed.

12. OPTIONAL EQUIPMENT
To prevent hazardous operation, use only attachments and accessories approved by EXCEL.

13. CLEANING BALE CHAMBER OR BALER
The power must be shut off to the machine at the MAIN disconnect, and locked out, when entering the baler
chamber to remove debris, or to clean around the power unit and cylinders. Refer to LOCK OUT/TAG OUT
PROCEDURE section of this manual for lock out instructions.

14. HYDRAULIC PRESSURE
Hydraulic lines should be considered under pressure at all times. Completely understand the hydraulic circuit
before disconnecting any hoses. Personal injury can result from escaping high pressure fluids.

15. BALER POWER DISCONNECT
The BALER disconnect is on the baler's electrical enclosure. To prevent unauthorized use, turn off and lock
out the BALER disconnect. See Diagram G located in Connecting Baler to Power Source under
INSTALLATION INSTRUCTIONS. Also refer to the LOCK OUT/TAG OUT PROCEDURE section of
this manual for lock out instructions.

16. ADJUSTMENTS AND SERVICING
Adjustments and repairs to this unit must be performed by qualified and authorized personnel or trained
service technicians.

17. SAFETY CHECK
Upon completion of any service or repairs, the service technician should perform safety checks to determine
that the unit is operating properly. Do not start or operate equipment which has a malfunction or is damaged.

18. MAKE CERTAIN ALL PERSONS ARE CLEAR OF THE BALER, CONVEYORS, AND
RELATED EQUIPMENT BEFORE STARTING THE MACHINE

19. FIRE EXTINGUISHER
Keep a fully charged fire extinguisher available at all times.

20. SAFETY DECALS
Replace all Safety Decals as they become unreadable or are missing. For proper decal replacement see the
Decal list under the DETAILED PART IDENTIFICATION section of this manual and then contact your
local Excel representative to obtain replacement safety stickers at no charge.

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EMPLOYER REQUIREMENTS

1. The employer will establish a procedure for the locking and tagging out of energy sources as required by
OSHA.

2. The employer will provide training to all personnel involved in the operation, service and maintenance of the
equipment.

3. The employer will monitor the employees operation of the equipment, ensuring that safe practices are being
followed.

4. The employer will establish a program of regular inspections as outlined in the section CARE AND
MAINTENANCE.

NOTE

These safety precautions do not imply or in any
way represent an all-inclusive list. It is the owner's
and operator's responsibility to be familiar with
and enforce that the unit is operated in accordance
with safety requirements and codes including all
applicable Occupational Safety & Health Act
(OSHA) and American National Standards
Institute (ANSI) regulations.

These regulations change and therefore, it is
impossible to give a reference which will remain
current. It is strongly recommended that current
OSHA and ANSI standards publications be
available and reviewed with operators at all times.

SAVE THESE INSTRUCTIONS

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4 LOCK OUT/TAG OUT PROCEDURE

GENERAL

The following is an outline of the OSHA Standard for locking and tagging out equipment from hazardous energy
sources. A comprehensive publication of this standard can be obtained from OSHA. The purpose of this procedure
is to ensure that the equipment is isolated from its energy sources and rendered inoperative prior to service or
maintenance.

Lock Out/Tag Out devices shall meet requirements set forth in the OSHA Standard Publication as to durability,
standardization and identity.

EMPLOYER RESPONSIBILITIES

The standard requires employers to establish an energy program which includes:

1. Documented energy control procedures.
2. An employee training program.
3. Periodic inspections of the use of the procedures. Compliance with the development of the Lock
Out/Tag Out Procedure shall be the responsibility of the Employer.

PROCEDURE

The suggested procedure to comply with this standard is outlined as follows:

1. Turn system off and remove the key.

2. Lock Out the MAIN power disconnect per OSHA requirements, use main disconnect to isolate power
(see diagram F).

3. Tag Out all other controls or energy sources not capable of being locked out. Every person affected
should know and understand all Lock Out Tags.

4. Verify that all energy sources have been accounted for prior to service or maintenance work.

5. To restart the equipment, ensure that all Lock Out and Tag Out devices are removed by all employees
that applied the device(s).

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5 BASIC PART IDENTIFICATION

Diagram B. EXCEL Model EX63 Basic Parts Identification Diagram.

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5 BASIC PART IDENTIFICATION

The parts diagram on the previous page shows the location of key parts and baler controls. Some of the parts
require installation. These parts have been shipped packed inside the baler. As you read the description of each part
and control, find that part on your baler to familiarize yourself with its location.

1 Bale Chamber
2 Retractable Dogs
3 Removable Shear Blade With 4 Cutting Edges
4 Feed Opening
5 Platen
6 Wiper
7 Access Panel (Rear of Baler)
8 Cylinders (Inside)
9 Start Up Light
10 Bale Tie Light
11 Six Wire Tie Slots
12 Door
13 Door Latch
14 Door Cylinder
15 6 Wire Guides (Under Baler)
16 Control Panel
17 Photo Eye
18 Electrical Enclosure
19 Baler Power Disconnect Switch
20 EMERGENCY STOP - Red
21 FORWARD Button - Green
22 SYSTEM - 3 Position Key Switch and Key OFF-ON-START
23 SHORT STROKE OFF-ON - 2 Position Selector Switch
24 CONVEYOR OFF-0N - 2 Position Selector Switch
25 CONVEYOR ON OVERRIDE - Push Button
26 HOPPER OVER FILL LIMIT LOWER-UPPER - 2 Position Selector Switch
27 BALER PHOTO EYE OFF-ON - 2 Position Selector Switch
28 REVERSE Button - Yellow
29 Hand / Auto Selector Switch
30 Door Open Button - Green
31 Door Close Button - Yellow
32 Pilot Valve
33 Directional Valve
34 Oil Reservoir
35 Pump
36 Motor
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37 Drain Plug or Optional Heater
38 Temperature/Sight Gauge
39 Breather Cap
40 Oil Filter/ with replacement element
41 Clean Out Tool

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6 INSTALLATION INSTRUCTIONS

It is the responsibility of the installer of this baler to install it in accordance with applicable codes, local ordinances,
and the manufacturer's recommendations. The baler must also be installed in accordance with ANSI Z 245.5
(Baling Equipment- Safety Requirements for Install, Maintenance and Operation). This must be signed off upon
completion of installation, sign off is located in the disconnect box.

It is important that the installers of this baler follow the installation instructions in the order in
which they follow. All persons involved in the installation of this baler should read the manual
completely before proceeding.

ELECTRICAL REQUIREMENTS

All wiring must be in accordance with local and national electrical code regulations.

Check the voltage and frequency marking at the installation site MAIN supply disconnect box, so it is certain that
the electrical current characteristics (voltage, etc.) are compatible with those of the baler.

If not, a qualified electrician must take whatever steps are necessary to make the voltage compatible.

Motor Horsepower Line Voltage Motor Amps
20 HP, 3 Phase 230 Volts 54 Amps Full Load
460 Volts 27 Amps Full Load

INITIAL SET UP

After the baler arrives, inspect the overall condition of the baler for damage during shipping. Remove all the loose
parts and information papers.

Make sure that all parts required for assembly have been received. If any items are missing or appear damaged,
contact your EXCEL Manufacturing representative immediately.

INSTALLATION SITE

Careful consideration should be given to the site selected for the baler to determine the amount of room required to
operate the baler. Ample room must be provided to load the baler feed opening, remove a bale from the baler, and
obtain access to the back and sides of the baler for maintenance work and servicing.

Use extreme caution when moving the baler into position. Watch for all persons who may be in
the path of the baler and moving equipment.

BREATHER CAP INSTALLATION

Remove the Breather Cap from the accessories box in the chamber of the baler. Remove the shipping plug from the
oil reservoir and install the Breather Cap. For the Breather Cap installation location see Item 39, Diagram B.

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HYDRAULICS Diagram E. Temperature/Sight

Gauge.
The hydraulic system has been completely operated and tested
at the factory. Check all hydraulic connections to insure that no
leaks have developed during transit.

Check the oil level within the reservoir. The oil in the
temperature/sight gauge on the side of the reservoir
should be even with the oil level arrow when the platen
is fully retracted.

CONNECTING BALER TO POWER SOURCE

All wiring must be in accordance with local and national electrical code regulations.

Observe proper Lock Out/Tag Out procedures before connecting power to the baler.
Make sure that the MAIN disconnect switch is padlocked in the OFF position. Place
an appropriate warning tag , UNDER REPAIR, DO NOT USE, on the switch so it
will not be energized without notifying the person making wiring connections.

See the APPENDIX section of this manual for the wiring diagram and electrical schematic. A copy of the wiring
diagram may also be enclosed inside the print pocket of the electrical enclosure.

1. Open the electrical enclosure. Refer to Diagram F for operation and lock out procedure of the BALER
power disconnect. Also, refer to LOCK OUT/TAG OUT PROCEDURE section of this manual.

Diagram F. Operating and Lockout Procedure of Baler Power Disconnect.

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2. Drill or punch a hole in the electrical enclosure to allow the electrical power line to enter the box. Protect
parts from metal chips.

After drilling or punching holes in the electrical box, extract all metal filings or chips from the box.
Do not use forced air to remove filing or chips or premature contactor failure will result!

3. Run electrical power lines from the customers MAIN disconnect switch to the electrical box.

4. Connect the electrical power line as shown in Diagram G on the next page.

Diagram G. Connecting Electrical Power to Disconnect Inside Box.

5. Close the electrical box.

Do not close the MAIN power supply switch or turn the handle to ON until instructed to do so in
the START UP AND TESTING section of this manual.

REMOVE ATTATCHED PARTS

Open baler door and remove clean out tool from inside tube at top front of chamber. Remove the grease gun
attached to inside of bale door. Remove any other parts located inside the chamber.

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WIRE GUIDE INSTALLATION (INSTALLED AT FACTORY)

Parts Required:
6 - Wire Guides 12 P-1016 Bolts
12 P-1025 Flat Washers
12 P-1024 Lock Washers
OR

Studs 12 P-1023 Nylock Nut
12 - P-1024 Flat Washer

INSTALLATION STEPS

1. Block up front end of baler one foot off from floor.

2. From underneath the baler, place a wire guide into a slot, sliding the front of the wire guide to the front of the
baler.

3. Push the guide into the slot completely, so that the front of the guide rests on the tube at the front of the baler,
and so that the holes in the guide are aligned with those on the baler. See Diagram H.

Diagram H. Wire Guide Installation.

4. Use 2 P-1016 bolts, 2 P-1024flat washers, and 2 P-1025 split lock washers to secure the guide. If your
baler has the factory installed studs, please use 2 P-1024 flat washers and 2 P-1023 nylock nut.

5. Repeat the previous steps until all guides are in place

FINAL INSPECTION

As a final check, carefully inspect leaky hydraulic connections, loose electrical
connections, and loose or missing bolts and nuts.

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7 START UP AND TESTING

Do not test this baler until all involved persons have completely read and understood this
manual.

Make sure that all access covers are in position and that the baler chamber door is closed and
secured with the latch. Before proceeding with this test, make sure that all persons are clear of the
baler.

1. With the MAIN disconnect switch OFF, visually inspect all hydraulic, mechanical and electrical connections.
All connections must be tight.

2. Check oil level in the reservoir to be sure it is adequate.

3. Close the MAIN disconnect switch. Turn the BALER power disconnect located on the electrical enclosure
to ON.

Be alert for smoking, electrical arcing, or fuse failure. If any irregularity is observed, open the
MAIN supply switch immediately. Find the source of the trouble and make the necessary
corrections.

4. Have an assistant stand so that they may clearly view the fan end of the motor. This person should be
instructed to observe the rotation direction of the motor. The motor must turn in the direction of the arrow
located on the motor housing when viewed from the fan end. If the direction arrow is missing, the motor
must turn in same direction as indicating arrow on pump. If, a cooler is present, remove the cover for the
coupler to see rotation.

5. Insert the key into the key switch located on the control panel.

6. Turn the key clockwise to the START position, hold until the buzzer stops and the motor starts.

7. If the observer indicates that motor rotation is incorrect, depress the EMERGENCY STOP button
IMMEDIATELY and go on to step 8. If motor rotation is correct, skip to step 10.

8. Place the key switch in the OFF position and remove the key.

Observe proper Lock Out/Tag Out procedures before changing motor rotation.
Make sure that the MAIN disconnect switch is padlocked in the OFF position.
Place an appropriate warning tag, "UNDER REPAIR, DO NOT USE", on the
switch so that it will not be energized without notifying the person making wiring
connections.

9. To change motor rotation for 3 phase motors, switch any two motor wires. Switch the wires where the
incoming wires connect to the disconnect. Do not change factory wiring.

Make sure the motor wires are reconnected securely if it was necessary to switch them to correct
motor rotation.

Return to step 4 and repeat the rotation testing procedure to assure proper motor rotation.

10. Leave the motor running, turn selector switch to AUTO.

11. Depress the green FORWARD button. The platen will move forward and then reverse automatically after
reaching full extension into the bale chamber. It will return to its retracted position and the motor will
continue to run.

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12. Cycle the baler again by depressing the green FORWARD button. When the baler is part way through its
cycle, depress the EMERGENCY STOP button. The motor should stop running and the platen should stop
moving.

13. On optional conveyor package, test the hopper door interlock and emergency stop arm on the conveyor to
ensure they are functioning properly.

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8 OPERATING INSTRUCTIONS

Employer Responsibility Regarding the Operation of EXCEL Balers.

The employer shall provide properly maintained baling equipment that meets all applicable regulatory safety standards.

The employer must insure that the installation of balers is in conformance with local codes, ordinances, and the manufacturer's
recommendations.

The employer must provide instruction and training in safe methods of work to employees before assigning them to operate, clean,
service, maintain, or repair the equipment. Such instruction and training shall include procedures provided by EXCEL
Manufacturing.

Employers are responsible for repairing, prior to placing baler equipment into service, any mechanical malfunctions or breakdowns
that affect the safe operation of the equipment.

Employers are responsible for establishing and following a program of periodic and regular inspections of the baling equipment to
insure that all parts, component equipment, and safeguards are in safe operating condition and adjusted in accordance with the
manufacturers recommended procedures. This shall include keeping detailed malfunction reports and records of inspections and
maintenance work performed.

Before operating, check to see that the loading chamber is empty and free to operate.
All operators of this baling equipment must read this manual and be at least 18 years old.

OPERATING CONTROLS

The operating controls are located on the control panel on either side of the baler, depending upon how the baler is equipped.
Following is a brief description of the function of each control and its intended use.

Diagram K. Operating Controls.

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START UP ALARM
When the baler disconnect switch is turned on, the emergency stop switch is released and the key switch is
turned to the START position, the buzzer will sound and the red light will flash for 20 seconds before the baler
and conveyor controls are unlocked and the motor starts. Any time the baler disconnect switch is turned off
then back on or any emergency switch is depressed then released or the key switch is turned to the off position,
the start up sequence will need to be initiated again.

BALER POWER DISCONNECT SWITCH - Electrical Enclosure
This switch controls the main power to the baler. See Diagram F in the INSTALLATION INSTRUCTIONS section of this
manual. Turn the switch to the OFF position and lock it out when baler is not in operation.

LIGHTS BLUE/RED Start up/Automatic Light and Bale Complete Light.
Red flashing light indicates machine is going through start up and visual indication that baler is in auto mode.
Blue flashing light indicates a bale is complete and ready to be tied.

EMERGENCY STOP - Red Extended Head Push Button and conveyor emergency stop
Depressing this button stops all baler functions in the event of an emergency. When pushed, the button remains depressed
and the baler will not operate. To restart the baler, twist the EMERGENCY STOP clockwise and follow the proper start up
procedure. Each conveyor is equipped with an emergency stop arm which when activated will stop both the baler and
conveyor, when released this arm will return to original position..

SYSTEM - 3 Position Key Switch
The key switch in the START position will start the motor when baling is initiated. The key switch in the ON position allows
the baler to operate in either manual or automatic after the motor is running. Turn the key switch to OFF and remove the key
to discontinue baling.

HAND/AUTO 2 Position Selector Switch
The HAND/AUTO switch sets the system to manual or automatic baling.

SHORT STROKE - 2 Position Selector Switch
When set to ON, the platen partially penetrates into the chamber, approximately 8. When set to OFF, the platen has full
chamber penetration.

BALER PHOTO EYE - 2 Position Selector Switch
When set to ON, and the SYSTEM is set to AUTO, the photo eye is activated. The baler starts and cycles automatically
when the photo eye beam is broken after the baler feed chamber becomes full. Turn the switch to OFF to bale or for
semiautomatic operation.

FORWARD - Green Push Button
When the SYSTEM is set to AUTO, depressing the FORWARD button activates auto cycle and starts the platen moving
forward. When the platen reaches full extension into the bale chamber, it reverses automatically and returns to its original
starting position. When the SYSTEM is set to HAND, depress and hold the FORWARD button to manually move the platen
forward. The platen will stop when the FORWARD button is released while in hand.

REVERSE - Yellow Push Button
When the SYSTEM is set to AUTO, depressing the REVERSE button activates auto cycle and starts the platen moving
backwards and retracts fully. When the SYSTEM is set to HAND, depress and hold the REVERSE button to manually back
the platen up. The platen will discontinue moving when the REVERSE button is released while in hand.

DOOR OPEN Green Push Button
The door open push button opens the latch when depressed. This will only work if the HAND/AUTO switch is in the hand
position. When initially depressed, the platen will back off to relieve pressure on the door.

DOOR CLOSES Yellow Push Button
The door close push button closes the latch when depressed. This button will only work if the HAND/AUTO
switch is in hand position and the bale door is completely closed position

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CONVEYOR OFF-ON - 2 Position Selector Switch
In the ON position, the conveyor starts and stops automatically and is controlled by the baler photo eye. The conveyor does
not operate when set in the OFF position. Upon first start up or after an emergency stop has been depressed, the override
button must be depressed in order to initiate the conveyor.

CONVEYOR ON OVERRIDE - Push Button
Depressing this button activates conveyor auto cycle. Also, depressing this button starts and operates the conveyor,
overriding the baler photo eye function. The CONVEYOR OFF-ON must be set to ON for this switch to operate the
conveyor.

HOPPER OVER FILL LIMIT - 2 Position Selector Switch
Photo eyes are placed at high and low positions in the hopper to regulate incoming material. This switch selects which photo
eye is active. The lower photo eye operates the baler and the conveyor. The upper photo eye operates the conveyor only.
When the HOPPER OVER FILL LIMIT is set to LOWER, the chamber fills for one charge, the baler cycles and the
conveyor stops. When the HOPPER OVER FILL LIMIT is set to UPPER, the conveyor will continue filling the hopper until
material reaches the upper photo eye, so that another charge is ready when the platen reverses.

SEMI AUTOMATIC BALER CYCLE

1. Turn the BALER power disconnect switch to the ON position.

2. Set the selector for SHORT STROKE to OFF or ON.

3. Set the selector for BALER PHOTO EYE to OFF.

4. Turn the key switch to START. For 20 seconds, the red light will flash and the buzzer will sound.

5. Turn the selector switch to AUTO.

6. Load the feed chamber until it is full.

Before depressing the FORWARD button, clear all unauthorized personnel from the area.

6. Depress the FORWARD button. The platen will move forward, compacting the material in the bale chamber. After the
platen reaches full extension into the bale chamber, it will reverse automatically and return to its original starting position.

7. Follow steps 5 and 6 until the blue BALE TIE OFF LIGHT at the top of the baler illuminates. After a complete bale is
formed, follow the directions for Bale Tying and Bale Ejection.

8. If you wish to stop baling before a bale has been completed, retract the ram and turn the key switch to the OFF position and
remove the key. Turn the BALER power disconnect switch to the OFF position.

To prevent unauthorized use of the baler, always Lock Out the BALER power disconnect and remove the
key when the baler is not in use.

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BALE TYING

After a complete bale is formed, the blue TIE OFF LIGHT at the top of the baler will illuminate. The baler and conveyor will stop
automatically with the platen in the correct forward position for tying the bale.

1. Turn the key switch to the HAND position. Turn the BALER PHOTO EYE SWITCH to OFF.

2. From the top of the baler, thread the end of the wire which is not looped down through the six slots in the front of the platen. See
Diagram L.

3. If the wire does not feed smooth through the wire guides, the slots may have a blockage in them, use the clean out tool to clean
slots

SAFETY GLASSES REQUIRED. Do not insert wire when persons are in front of the baler. Injury
could result.

Diagram L. Threading Wire Ties Around the Bale.

3. Push the wire until it comes out the bottom of the corresponding slot in the door.

4. Pull the wires through to allow enough slack for securing the two ends together.

5. Thread the looped end of the wire ties through the corresponding slots on the top of the bale and then out the same slot in the
top of the bale chamber door.

6. Center the wire in the guide on the underside of the bale to assure that the wire will pull up completely and out of the slot
when the two ends are secured together. See diagram M. below. This will prevent the wires from being cut by the edge of
the wire guide.

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7. Standing in front of the baler, tie the two ends of each of the six wires together.

Diagram M. Centering Wire Ties in the Guides.

BALE EJECTION

The bale is ready to be ejected from the chamber after the machine has stopped with the BALE TIE OFF LIGHT illuminated and the
bale has been tied following the previous instructions.

All persons must be clear from the front of the baler when the bale is being ejected. Serious injury could
result from the bale falling onto the pallet.

1. Turn the SYSTEM key switch to the HAND position.

2. Depress the REVERSE button and retract the platen 3 to 4 (75 mm to 100 mm) from the bale.

3. Depress the DOOR OPEN button, at this point the platen will also backup.

The bale chamber door is under pressure and may spring open suddenly when the door latch is opened.
Stand clear of the swing path of the door as it is being opened.

4. Open the bale chamber door completely to activate the safety interlock system.

5. Place a fork lift in front of and lower than the door opening for the bale to land on and be moved away with once it is ejected.

6. Push the FORWARD button. Keep depressing it until the platen reaches full extension and the bale is ejected.

7. Depress the REVERSE button and hold to fully retract the platen.

8. Turn the SYSTEM key switch to the OFF position. Turn the Baler power disconnect switch OFF and lock out.

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Observe proper Lock Out/Tag Out procedures before cleaning the baler.

9. After the bale has been removed, clear the inside of the baler chamber and the area of debris.

10. Clean wire guides if necessary using the clean out tool provided.

11. Restart Baler using KEYSWITCH

12. Close and secure the bale chamber door, by depressing the DOOR CLOSE button, to activate the safety interlock system.

13. Turn the SYSTEM key switch to AUTO and begin forming another bale.

AUTOMATIC BALING (PHOTO EYE CONTROLLED)

1. Turn the BALER power disconnect to ON.

2. Turn the SYSTEM key switch to AUTO.

3. Turn the PHOTO EYE CONTROL switch to ON.

4. Depress FORWARD or REVERSE to activate auto cycle.

5. Load the feed chamber.

When photo eye beam is broken, the baler starts and cycles automatically, without warning.
The baler cycles automatically when the feed chamber becomes full.

6. Continue filling the chamber. When a complete bale is formed, the blue BALE TIE OFF LIGHT at the top of the baler
illuminates.

7. After the blue BALE TIE OFF LIGHT illuminates, turn the PHOTO EYE CONTROL switch to OFF. Follow the Bale
Tying and Bale Ejection instructions earlier in this section.

8. If you wish to stop baling before a bale is completed, turn the PHOTO EYE CONTROL switch to OFF, then the SYSTEM
key switch to OFF.

Never leave the baler unattended with the Photo Eye Control On.

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9 CARE AND MAINTENANCE

EXCEL Manufacturing recommends that users of our baling equipment adopt a program of regularly scheduled
maintenance procedures. The following schedule should be followed to insure against premature failure of
mechanical or hydraulic components. A PREVENTATIVE MAINTENANCE CHECK LIST is provided in the
APPENDIX of this manual, which may be copied for your convenience. Warranty coverage is dependent upon
your maintenance records.

Employer Responsibility Regarding the Maintenance of EXCEL Balers

It shall be the responsibility of the employer who uses baling equipment to insure the proper caring for, cleaning,
inspection, and maintenance of the equipment. In the case of employers who maintain their own equipment, the
employer will provide training to competent personnel for this purpose.

It is also the responsibility of the employer to establish and follow a program of periodic and regular inspections of
baling equipment, and to insure that all parts, auxiliary equipment, and safeguards are in safe operating condition
and adjusted in accordance with the manufacturers recommended procedures. The employer must maintain records
of these inspections and of maintenance work performed.

The employer is Responsible for providing adequate work area around the baler to permit safe maintenance,
servicing, and cleaning practices. The employer must insure that all surrounding floors are free from obstructions,
and from accumulation of water, grease or oil.

CLEANING OUT BEHIND PLATEN AND REAR COVER

All balers tend to accumulate material behind the main platen as the machine is cycled. This is due to the built in
clearance along the sides and bottom of the platen which allows material to migrate to the area behind the platen.
Allowing this material to build up may cause baler malfunction and even lead to structural failure. Therefore, it is
necessary to clean out this area on a regular basis as part of a routine maintenance program. This procedure should
be performed every 40 hours, or as necessary.

To avoid personal injury, observe Lock Out/Tag out procedures per OSHA
requirements before cleaning out this area. Wear safety glasses to keep debris out of
eyes.

Lock out power and put on safety glasses. Remove rear cover and sweep out all material on floor. Also, clean
debris from limit switch rail.

FILLING OIL RESERVOIR

EXCEL recommends the use of a premium grade antiwear hydraulic oil in our systems. The following table lists
specifications for Mobil and Conoco products recommended by EXCEL. Other brands of oil are acceptable if they
meet the specifications and oil cleanliness code listed in the oil selection table on the next page.

Initial oil selection, cleanliness and on going maintenance procedures are vital to the trouble free operation and
longevity of your baler. Regular oil filter and air breather changes are a necessary part of care and
maintenance. Yearly oil sampling and testing by your local oil distributor can help determine if there is a need to
change the oil or replace the oil additives. The advice of your local oil distributor is also invaluable when selecting
the oil for a new machine.

When filling the system, DO NOT pump oil directly from the barrel or bulk truck. Filtering of new oil is
required.

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When filling the system it is not acceptable to pump the oil directly from the barrel or bulk truck without filtering it.
New oil rarely meets the cleanliness codes required by pump and valve manufactures. New oil should be filtered
with a maximum 10 micron filter as the tank is filled.

OIL SELECTION TABLE

Conoco ISO Grade MV 32
Product Number MV32
Oxidation Control (ASTM D-943, hr) 4500 hours
Pour Point, (F), max. -45
Flash Point, (F), min. 400
Viscosity
SUS at 100F 164
SUS at 210F 47
cSt at 40C 32
cSt at 100C 6.2
ISO viscosity Grade 32
Viscosity Index, min. 145
Rust Test, ASTM D665 A @ B PASS
Foam Test, ASTM D892 I, II, III,ml/ml, max. PASS
Alternate Oils include: Exxon Univis M32, Texaco Randall HD-36, Mobil DTE-13M

WEEKLY CARE REQUIREMENTS

1. Check the baler disconnect switch for function. Make sure a padlock is available for servicing.

2. Check the hydraulic reservoir oil level. The oil level in the sight gauge on the side of the reservoir should be
at the oil level arrow when the platen is fully retracted. If it is not, add oil as specified in the table above.

Grease the six nylatron wear pads at the sides (three per side) of the baler. Also grease the two door latch hinges
and two door hinges. See the Diagram L. on the next page for grease point locations. Lubricate the baler every 35
to 40 hours of operation. High use will require lubrication more often.

Use cardboard or wood to search for suspected leaks. Do not use hands. High pressure fluid flow
can penetrate skin and cause serious injury.

4. Check hydraulic pump, valve, cylinders and hoses for leaks. Check for any damage, kinks, etc.

5. Inspect the power unit. Remove dust and dirt from outside of the reservoir, control box, and electrical
enclosure. Wipe off any grease, oil, or moisture. Inspect motor for excessive dirt, friction, or vibration.
Keep the ventilation openings clear to allow free passage of air.

6. Remove the rear cover and clean out behind the platen. Clean off the limit switch rail.

7. Inspect the limit switches and rail. Make sure the arms are 90 degrees from the body and that all connections
are secure. Inspect the cylinders, inspect and grease cylinder pins, etc.

8. Test all the baler controls and make sure each is operating properly. Check the photo eye operation. See the
description of each control under Operating Controls in the OPERATING INSTRUCTIONS section.

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Diagram L. Lubrication Chart.

9. Check that the bale tie light functions when a bale is complete. Check that the start up/auto light and alarm
function on start up.

10. Inspect the door cylinder condition. Make sure bolts are secure.

11. Inspect the door latch. Check general condition, welds and structure. Inspect the hinge pins for wear.

12. Inspect the door of the baler. Check general condition, welds and structure. Inspect the hinge pins for wear.

13. Lock out the baler power disconnect, open the baler door and clean the wire tie slots in the front of the platen.

14. Clean the wire guides or more often as needed.

15. Check the clean out tool, this may be required more often for high usage situations.

16. Inspect the platen wiper condition and make sure it pivots freely.

17. Inspect the condition of the dogs. The dogs should pivot freely.

18. Check all nuts and bolts. Make sure all are tight and secure.

19. Walk around baler and inspect overall condition of equipment, including decals and structural. Make sure
overall baler is clean and free of debris.

20. Check to see that all access covers are secured in place.

After the first week of use, check the tightness of all the wires and monthly thereafter. This check should be done
by a qualified electrician.

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MONTHLY CARE REQUIREMENTS

1. Disconnect and lock out power to the baler. Check the tightness of all wires.
This check should be done by a qualified electrician.

2. Change the oil filter and breather filter after every 3 months or every 500 hours of operation.

SEMIANNUAL CARE REQUIREMENTS

1. The motor is equipped with double shielded ball bearings having sufficient grease to last indefinitely
under normal service. Where motor is used constantly is dirty, wet, or corrosive atmospheres, add one
quarter ounce of grease per bearing every three months. Use a good quality rust inhibited polyuria based
grease, such as Chevron SRI.

2. Check the wear liner. Liners showing excessive wear should be replaced.

3. Inspect the shear edge. Remove the bolts and rotate to a clean edge if necessary. See the section entitled
ADJUSTMENTS.

4. Check the platen to shear edge clearance. Make adjustments if necessary. Check the nylatron wear pads
which the platen rides upon. See the Platen to Cutting Edge Clearance Adjustment instructions in the section
entitled ADJUSTMENTS.

5. Check the alignment of the wire guide slots in the platen with the wire guide slots in the baler floor. See the
section entitled ADJUSTMENTS. Inspect the condition of the side bearings.

6. A qualified service technician shall check and record pressure settings of the pressure switch, pump
compensator and relief valve.

7. Check motor to pump coupler to ensure it is not separated.

YEARLY CARE REQUIREMENTS

1. A qualified electrician or service technician must check all electrical connections and check motor resistance.
Recording successive readings helps to prevent future failure.

1. Have an oil sample tested yearly and compare the result to the oil manufacturers specifications. If oil
does not meet specifications, replace. 105 gallon of oil as recommended in the Oil Selection Table on
page 29 is required to fill the reservoir.

SERVICE KITS

1. EX63 6 Month Service Kit: (A-1117)

(1) Breather Filter
(1) Oil Filter element
(12) Floor Shims
(2) Side Shims

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10 TROUBLESHOOTING AND SERVICE

Troubles sometimes are caused by simple "faults" that can be easily corrected without the help of a service
technician by first checking a few basic remedies.

Before you call an authorized EXCEL Manufacturing service representative, look below for the type of trouble you
are experiencing. Then perform the check and adjustments listed for the trouble.

If your baling equipment is still in warranty, these checks and adjustments could save you time and the cost of an
unneeded visit from a service representative. They also could save you the cost of a diagnosis not covered by your
warranty. (Refer to the warranty on the inside of the back cover to verify what is covered.)

If your baling equipment is out of warranty, these checks and adjustments could save you the cost of an unneeded
diagnosis.

For your nearest authorized EXCEL Manufacturing service representative, phone 1-800-475-
8812. Please have baler model and serial number ready before calling.

Electrical trouble shooting is to be performed by qualified electricians only.

TROUBLE POSSIBLE PROBLEM SOLUTION
Material jams under cutting edge. Cutting edge to platen tolerance exceeds
1/16".
See Cutting Edge Adjustment.
Cutting edge is not cutting. Edge is dull. Remove or replace cutting edge and rotate as
needed.
Wire slots do not line up. Side clearance adjustment. Add side shims.
The platen is in extended position
and will not return.
Rear limit switch. Foreign object holding Rear limit switch arm
open.
Pressures out of adjustment. Check pressure settings.
Bale tie position is not correct. Bale Tie Limit Switch out of adjustment. See Limit Switch Adjustments.
Motor runs hot. Blocked ventilation. Clean external and internal ventilation
systems.
High ambient temperature of over 105
degrees F.
Provide outside sources of cooler air or reduce
number of cycles per hour.
Motor does not run. Emergency Stop button depressed. Twist to release.
Key Switch in OFF position.
Disconnect in OFF position.
Blown fuse. If blown, replace.
Blown Control Voltage fuse. Replace.

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Motor does not run. (cont.) Thermal overload tripped. Press Reset button.
Main switch open. Close switch.
Motor won't start or makes growling
noise.
Very low voltage. Check power source.
Check motor nameplate.
Single Phased. Check power source. Must have all three
phases.
Open motor leads. Check continuity. Clean and tighten.
Rotor or bearings locked. Check shaft for freeness of rotation.
Starter coil burned out. Replace starter coil.
Thermal overload relays tripped or
tripping.
Incoming leads to incorrect terminals. Correct lead terminal locations.
Low voltage at motor terminals. Improve power supply and/or increase line
size.
Single Phased. Check power source. Must have all three
phases.
Loose wires from fuses to starter/ from
overload to motor.
Tighten wire connections.
Incorrect amp setting. Correct amp setting on overload.
Excessive vibration. Motor mounting. Check alignment between motor and pump.
Be sure motor mounting is tight and solid.
Pump. Disconnect pump from coupling and restart
motor. If vibration stops, the unbalance is in
the pump. Replace the pump.
Coupling. Remove coupling and restart motor. If the
vibration stops, the unbalance is in the
coupling. Replace the coupling spider.
Motor. If the unbalance does not stop after checking
the other possibilities above, the unbalance is
in the motor. Check the bearings.
Motor runs noisy. Bad bearings. Disconnect from pump coupling and check. If
noise does not stop, replace bearings.
Bad pump or coupler. Disconnect from coupling and check.
Pump makes noise. Low oil level. Add oil.
Restricted intake pipe. Flush the system. Clean intake pipe.
Defective bearing. Replace pump.

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Motor and pump run but baler does
not run.
Low oil level. Add oil.
Incorrect pump and motor rotation. See Start Up and Testing section for checking
motor rotation.
Key sheared on pump or motor shaft. Replace key and any damaged parts.
Pump coupler separated or bad Replace couplers
Noise like stones in the pump -
usually intermittent.
Air leak in suction system. Replace O-ring on suction end of pump.
Check all connections for possible leaks.
Motor continues to run and fails to
return platen.
Front Limit Switch out of adjustment. See Limit Switch Adjustments.
Relief Valve out of adjustment. See Relief Valve Adjustments.
Baler continues to cycle with empty
chamber.
Photo Eye and/or Photo Eye Reflector
dirty.
Clean Photo Eye and/or Photo Eye Reflector.
Photo Eye and/or Photo Eye Reflector
out of adjustment.
See Photo Eye Adjustments.
Motor runs but the platen does not
move.
Door not opened or closed completely. Open door to activate door safety switch or
close door and latch completely to activate
door safety switch.
Wires do not feed easy Not in tie position. Move main ram to tie position.
Wire slots restricted. Use clean out tool to clean slots.
Wire guides worn or bent Replace wire guides

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11 ADJUSTMENTS

Adjustments are to be performed by authorized service technicians only.

ROTATING CUTTING EDGE

The shear blade is designed to make use of four cutting edges. Follow these instructions to remove the shear blade
and revolve it to a fresh cutting edge.

1. Fully retract the platen.

2. Lockout the power to the baler.

3. Loosen the bolts which secure the shear blade.

4. Remove the burrs on the cutting edge if necessary, so it seats properly.

5. Turn the blade to a fresh cutting edge and secure with the bolts. Use only P-1037 bolts. Add thread locker
to each bolt. Torque the bolts to 212 foot pounds.

PLATEN TO CUTTING EDGE CLEARANCE ADJUSTMENT

Follow the Rotating Cutting Edge adjustment instructions above before doing this procedure.

1/16 plus or minus 1/32 is the recommended distance from the top of the platen to the cutting edge. An excessive
gap will hinder the cutting performance, and cause debris to jam between the platen and the top of the bale chamber.
Do not use more than shim material thickness. If the tolerance cannot be held, it may be necessary to replace the
nylatron wear pads.

The top of the platen must be free from debris. Observe Lock
Out/Tag Out procedures to clean.

Follow these instructions for setting the gap distance.

1. Place the SYSTEM key switch in the HAND position.

2. Depress the FORWARD button until the platens front edge is under the cutting edge.

3. Turn the SYSTEM key switch to OFF and Lock Out the power supply.

4. Remove the access panel to the back of the baler.

5. Remove the bolts at the bottom of the platen as shown in Diagram M.

6. From the front of the baler, use two chisels to wedge the platen upwards against the cutting edge by driving
the chisels under the front of the platen.

7. Pull the two glide retainers back and off the platen. Remove the nylatron wear pads from the retainers. It
may be necessary to tap retainers on floor to break nylatron loose.

8. Place the appropriate amount of shim material between the glide retainer and nylatron wear pad as shown in
Diagram M.

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Diagram M. Placement of Shim Material Between Platen and Nylatron.

9. Reassemble the parts and slide into position under the platen.

10. Replace the bolts and tighten securely.

11. Check platen side clearance. Add shims to the side as needed to align wire slots in platen to wire slots in
floor.

12. Reactivate the power supply.

13. Reverse the platen.

14. Run the platen forward. Stop the front of the platen under the cutting edge once more.

15. Check the distance from the top of the platen to the cutting edge. It should be 1/16 plus or minus 1/32.

Never run the platen into the cutting edge. Extreme caution must be used while performing this
adjustment

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LIMIT SWITCH ADJUSTMENTS

Tools Required:
Wrench

Before proceeding, make sure that the six inch long limit switch cam is set flush with the left end of the slide that it
is mounted on. Also check to see that the limit switch arms are at right angles (90 degrees) to the switch bodies.

Adjustment of the switches is made by loosening the nuts which hold the limit switch mounting angles to the
aluminum housing. When retightening, do not over tighten these nuts, or the aluminum housing will be distorted.

NOTE: The tie-off switch has a special one-way action and is not interchangeable with the front, rear or short
stroke limit switches.

Refer to Diagram N to make these adjustments.

Diagram N. Limit Switch Adjustment Diagram for standard baler.

Foam Baler Limit Rail Settings:
39 1/2 changes to 89"
47 1/4 changes to 99 3/4
69 3/4 changes to 122 1/4

REAR LIMIT

The rear limit switch is 1/4 from the left end of the aluminum housing to the edge of the limit switch mounting
angle. This should stop the ram 1 to 2 from the end of its stroke.

This may be checked by temporarily removing the limit switch. Allow the cylinder to Bottom Out and take a
measurement to be compared with a measurement taken after the switch is adjusted. The difference should be 1
to 2.

For the Foam Baler the measurements change as follows for the limit rail; 39 changes to 67 ; 47 changes
to 99 3/4; and 69 changes to 121 1/4.

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TIE-OFF LIMIT

Adjustment of this switch will affect the size of the finished bale. The 39 measurement shown in the diagram
will produce approximately a 48 bale. It is not possible to tie off bales larger than 48. If a smaller bale is desired,
move the switch to the right. This will increase the 39 measurement, which should not exceed 45 . Any
adjustment made to the tie off limit should also be equally made to the short stroke limit.

SHORT STROKE LIMIT
To maintain 8 of chamber penetration, the short stroke limit switch is 47 from the left end of the aluminum
housing.

FRONT LIMIT

There should be 69 from the left end of the aluminum housing to the edge of the limit switch mounting angle.
This should stop the ram 1 to 1 from the end of its stroke.

This may be checked by switching the selector switch to HAND and extending the ram completely. Measure the
distance from the front face of the ram to the baler door and compare this to the same measurement taken with the
machine cycling on AUTO. The difference should be 1 to 1

HYDRAULIC ADJUSTMENTS

Adjustments to the hydraulic system must be carried out by authorized service technicians.

Pressure settings specified by the factory must never be exceeded. Exceeding these pressures will
void the warranty, cause permanent damage to the baler, and may result in personal injury.

FACTORY SETTINGS
Pressure Switch 2800 PSI
Pump Compensator 3000 PSI
Relief Valve 3200 PSI
Regen Pressure 600 PSI

PRESSURE SWITCH ADJUSTMENT

The pressure switch is factory set at 2800 PSI and in not adjustable. This switch controls the maximum baling
pressure.

PUMP COMPENSATOR AND RELIEF VALVE ADJUSTMENT

The pump compensator is set to reduce the pump flow to zero at 3000 PSI. It may be necessary to adjust the
compensator if the pump is rebuilt or replaced. A set screw and lock nut are located on the pump compensator
control for this purpose. The relief valve is provided on this system as a backup pressure control should the pump
compensator fail.

To set compensator and relief valve pressures, follow these instructions.

1. Place the selector switch on HAND and extend the ram completely.

2. Have an assistant continue to hold the FORWARD button to sustain maximum pressure while you turn the
compensator bolt clockwise to increase pressure to 3200 PSI on the pressure gauge. See Diagram O on the
next page for correct location of compensator adjusting bolt.

If this pressure cannot be attained, then the relief valve is bypassing.

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3. Turn the relief valve adjustment clockwise 1 or 2 turns and then continue adjusting the compensator screw to
reach 3200 PSI on the pressure gauge.

4. Turn the relief valve adjustment counterclockwise until the pressure on the gauge drops just slightly below
3200 PSI. Lock relief valve jam nut.

5. Turn the compensator adjustment counter-clockwise until pressure drops to 3000 PSI. Tighten the
compensator lock nut.

Diagram O. Pump Compensator

PHOTO EYE ADJUSTMENT

Perform this adjustment with the baler in hand position and photo eye off.

1. Fully retract the platen

Observe Lock Out/Tag Out Procedure when making Photo Eye adjustments.

2 Remove the guard covering the Photo Eye.

HORIZONTAL ADJUSTMENT

3 Loosen the screws on the bottom of the mounting bracket. Slightly move the eye left and right to sweep the
beam across the reflector. As the beam falls off each edge of the reflector, the red indicator light on top of
the Photo Eye lights up. Retighten the screws so that the beam is held steady halfway between each indicated
edge.

VERTICAL ADJUSTMENT

4 Loosen the screws on the side of the mounting bracket and adjust the beam as done in the previous
procedure, sweeping the beam up and down.

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PAGE BLANK

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12 DETAILED PART IDENTIFICATION

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MAIN BALER

NO. PART NO. QTY DESCRIPTION
1 P-1035 3 Nylock Nut
2 M-1050 3 Dog
M-5689 3 Dog Foam Baler
3 P-1029 3 Bolt Dog
4 P-1037 5 Bolt Shear Bar -- Torque to 212 ft. lbs.
5 P-1038 5 Flat Washer Shear Bar
6 M-1056 1 Shear Edge
M-6007 VAR Shim - Shear Edge EX62/63
7 A-1806 1 Scraper
8 P-1394 2 Shoulder Screw Scraper
9 P-1024 2 Flat Washer Rear Cover
10 P-1025 2 Lock Washer Rear Cover
11 P-1016 2 Bolt Rear Cover
12 A-1475 1 Rear Cover
13 M-2978 1 Door Hinge Pin
14 A-1148 1 Hinge Limit Cam
15 P-1128 1 Flat Washer Hinge Pin
16 P-1035 3 Nylock Nut Door
17 P-1031 3 Bolt Door
18 A-2201 1 Door (service includes 2 ea M-3808)
19 A-1797 1 Door Latch
20 A-1147 1 Latch Limit Cam
21 M-3009 1 Latch Pin
22 M-3046 1 Extended Latch Pin
23 A-1008 6 Wire Guide
24 P-1016 12 Bolt Wire Guide - Up to Serial Number
P-1023 12 Nylock Nut
25 P-1025 12 Lock Washer Wire Guide
26 P-1024 12 Flat Washer Wire Guide
27 HP-1593 1 Door Cylinder
28 P-1043 2 Nylock Nut Door Cylinder
29 P-1042 2 Bolt Door Cylinder
30 EP-1502 2 Proximity Switch
31 A-1014 1 Clean Out Tool
32 P-1052 10 Grease Zerk
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33 M-1614 2 Wear Plate
M-5704 1 Wear Plate EX63 Foam Baler
34 A-1721 1 Chassis Weldment- LH
A-1693 1 Chassis Weldment- RH
A-2605 1 Chassis Weldment- LH Foam Baler
A-2606 1 Chassis Weldment- RH Foam Baler
35 EM-1015 1 Photo Eye Cover - see page 66 for exploded view.
36 EM-1013 1 Reflector Mounting Bracket
37 P-1555 4 Set Screw

45 | P a g e

PAGE BLANK

46 | P a g e

PLATEN

47 | P a g e

PLATEN

1 M-2046 VAR Side Platen Shim
2 A-1406 1 Platen
A-2601 1 Platen Foam Baler
3 M-2025 6 Bearing Rear/Bottom/Side
M-2025 8 Bearing Rear/Bottom/Side (Foam Baler)
4 M-2023 2 Lower Bearing
5 M-2039 VAR Shim Lower Bearing
6 S-1010 2 Glide Retainer
7 P-1033 4 Lock Washer Glide Retainer
8 P-1672 4 Flat Washer Glide Retainer
9 M-2034 2 Top Side Bearing
10 P-1029 4 Bolt Glide Retainer
11 M-5852 VAR Shim - Rear Platen
12 A-2924 2 Horizontal Stiffener

48 | P a g e

CYLINDERS HOSES

49 | P a g e

CYLINDERS HOSES

1 HP-1906-00 2 Hose
2 HP-1266 2 O-Ring
3 HM-1132 1 Splitter Manifold
4 P-1025 2 Lock Washer Splitter Manifold
5 P-1016 2 Bolt Splitter Manifold
6 HP-1024 4 Adapter
8 M-1054 4 Cylinder Pin
9 P-1031 4 Bolt
10 HP-1253 2 Hydraulic Cylinder
HP-2151 ea Packing Kit for HP-1253
11 HP-1040 4 O-Ring
12 HP-1034 4 Hose Pressure
13 HP-1263 4 O-Ring
14 HP-1039 4 O-Ring
15 HP-1059 4 Fitting Zerk

Please include model and serial number information when ordering parts
50 | P a g e

CYLINDERS HOSES FOAM

51 | P a g e

CYLINDERS HOSES FOAM

1 HP-1906-00 2 Hose
2 HP-1266 2 O-Ring
3 HM-1132 1 Splitter Manifold
4 P-1025 2 Lock Washer
5 P-1016 2 Bolt
6 HP-1024 4 Adapter
8 M-1054 4 Cylinder Pin
9 P-1031 4 Bolt
10 HP-2491 2 CYL. 6B/4R/124S/ EX63F EX3160<
HP-2600 2 CYL. 6B/4.5R/124S-EX63F EX3170>
11 HP-1040 4 O-Ring
12 HP-1034 4 Hose Pressure
13 HP-1263 4 O-Ring
14 HP-1039 4 O-Ring
15 HP-1059 4 Fitting - Zerk

Please include model and serial number information when ordering parts.

52 | P a g e

RESERVOIR - FILTER

53 | P a g e

RESERVOIR - FILTER

1 A-1636 1 Reservoir Weldment
2 A-1009 1 Reservoir Cover Assembly
3 P-1271 10 Bolt
4 P-1007 10 Flat Washer
5 HP-1922 1 Clamp 1" T-Bolt
6 HP-1912-01 1 Tank Hose Assembly
7 HP-1039 1 O-Ring
8 HP-1006 1 Oil Filter Housing
8A HP-2454 1 O-Ring F/Filter Housing / Cover
9 HP-1049 1 Oil Filter Replacement
10 HP-1891 1 Gasket Filter ASM to Cover
12 P-1174 4 Bolt
14 HP-1128 1 Adapter
15 HP-1244 1 O-Ring
16 HP-1047 1 Hose Clamp
17 HP-1428 1 Plug
18 HP-1015 1 Breather Filter
19 HP-1906-00 2 Hose
20 HP-1908-00 1 Hose
21 Not Used
22 HP-1018 1 Clamp
23 HP-1594 1 Hose Suction
24 HP-1125 1 Split Flange Kit
25 HP-1248 1 O-Ring
26 HP-1014 1 Sight Gauge
27 HP-1016 1 Drain Plug
28 HP-1052 1 Tank Heater
28A HP-1050 20 Gasket
29 HP-1907-00 1 Hose-EX63 Pump To Manifold
30 HP-1917-01 1 Hose Manifold To Pump Compensator
HP-1918-00 2 Hose Manifold To Door Cylinder

54 | P a g e

PUMP -MOTOR

55 | P a g e

PUMP - MOTOR

1 P-1028 8 Bolt
3 P-1672 4 Flat Washer
4 HP-1000 1 Hydraulic Pump* up to S/N EX3221
HP-2062 1 Pump Compensator*
HP-2426 1 Gasket-Compensator To Pump*
HP-2626 1 Hydraulic Pump** EX3222 and after
HP-2628 1 Pump Compensator ** F/HP-2626
5 P-1256 1 Keystock
6 HP-1004 1 Pump to Motor Adapter
HP-2513 1 Gasket- Base Plat to Adapter: HP-1000 & HP-1893
7 HP-1001 1 Pump Coupler - Torque to 135 in lbs.
8 HP-1003 1 Coupler Insert
9 HP-1002 1 Motor Coupler - Torque to 135 in lbs.
10 M-4807 1 Keyway
11 EP-1000 1 Motor 230/460V
EP-1531 1 Motor 380/415V
HP-1520 1 Motor 575V
13 HP-1243 1 O-Ring
15 HP-1040 1 O-Ring
16 HP-1030 1 Hose Swivel
18 HP-1262 1 O-Ring
19 P-1036 2 Bolt
21 HP-1912 1 Hose Case Drain
22 HP-1917-00 1 Hose Pump Control
23 HP-1907-01 1 Hose Pump Pressure Control

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VALVES - FITTINGS

57 | P a g e

VALVES - FITTINGS

1 HP-1848 2 Adapter
2 HP-1558 2
Adapter
3 HP-1873 2
Adapter
4 HP-1585 1
Adapter
5 HP-1920 1
Adapter
6 HP-1587 1
Adapter
7 HP-1022 1
Adapter
8 HP-2333 1 Manifold Assy. w/ Valves F/EX63/66/77
HP-2472 1 Manifold Block w/Plugs F/EX63-77
9 HP-2134 1 Counter Balance Valve
HP-1367 O-Ring Kit
10 HP-1767 1 Counter Balance Valve
HP-1368 O-Ring Kit
11 HP-2142 1 Check Valve
HP-1367 O-Ring Kit
12 HP-1456 1 Relief Valve
HP-1368 O-Ring Kit
13 HP-2136 1 Sterling Valve
HP-2009 O-Ring Kit
14 HP-1231 1 Pressure Switch
15 HP-2007 1 Orifice Disk
16 P-1589 3 Bolt
17 HP-1863 2 Directional Valve (VICKERS) Through Serial # EX3074
HP-2010 O-Ring Kit Directional Control (VICKERS)
OR HP-2335 2 Directional Valve (NACHI) Beginning with Serial # EX3075
HP-2337 O-Ring Kit Directional Control (NACHI)
18 P-1145 12 Bolts
20 HP-1039 3 O-Ring
21 HP-1266 3
O-Ring
22 HP-1261 2
O-Ring
23 HP-1262 1
O-Ring
24 HP-1264 2
O-Ring

58 | P a g e

CONTROLS -To Late 2008

59 | P a g e

CONTROLS -To Late 2008

REF. NO. PART NO. DESCRIPTION QTY.
1 P-1048 Lock Washer 4
2 P-1226 Bolt 4
3 EP-1407 Bushing 1
4 EP-1208 Gasket 1
5 EP-1243 Cord Grip 1
6 EP-1446 Cord Grip 1
7 EP-1248 Connector Gasket 1
8 EP-1119 Bushing 1
9 EP-1863 Control Box 1
10 EP-1077 Contact Block 11
11 EP-1233 Switch 3 Position 1
EP-1532 Key F/ EP-1233 1
12 EP-1068 2 Position Selector Switch 4
EP-1452 Knob, BLK F/ 2 Position Switch 1
13 EP-1066 Green Push Button 3
14 EP-1065 Yellow Push Button 2
15 P-1730 Overlay RH 1
P-1831 Overlay LH 1
D-1114 Overlay 2 switch spacing (built 2004 and up) 1
16 EP-1064 Emergency Stop Push Button 1
EP-1448 Cap- Red E-STOP 1
17 EP-1076 Contact Block 1
18 EP-1204 Lighted 2 Position Switch 1
19 EP-1849 Nut 1
20 EP-1678 Nut 1

Include model number and serial number information when ordering parts.

60 | P a g e

CONTROLS Late 2008- Current

61 | P a g e

CONTROLS Late 2008- Current

PART NO. QTY DESCRIPTION
2 P-1226 4 Bolt
3 EP-1407 1 Bushing
4 EP-1208 1 Gasket
5 EP-1243 1 Cord Grip
7 EP-1248 1 Gasket
8 EP-1119 1 Bushing
9 EP-1863 1 Control Box
10 EP-2322 11 Contact Block NO
11 EP-2318 1 3 Position Keyed Selector Switch
EP-2298 1 Replacement Key
12 EP-2317 4 2 Position Selector Switch
13 EP-2254 3 Green Push Button
14 EP-2257 2 Yellow Push Button
15 D-1114 1 Overlay
16 EP-2259 1 Emergency Stop Push Button
17 EP-2321 2 Contact Block NC
18 EP-2323 11 Latch Mounting
19 EP-2326 1 Lighted 2 Position Switch
20 EP-1849 1 Nut
21 EP-1678 1 Nut

Include model number and serial number information when ordering parts.

62 | P a g e

CONTROL OVERLAY

63 | P a g e

PAGE BLANK

64 | P a g e

LIMIT SWITCH RAIL

65 | P a g e

LIMIT SWITCH RAIL

1 EM-1010 2 Slide Nut
EM-1627 1 Slide Nut Foam Baler
3 P-1003 2 Bolt
4 EM-1008 1 Cam
5 EP-1501 1 Slide
EP-2294 1 Slide Foam Baler
6 P-1271 2 Bolt
7 EM-1009 1 Driver
EM-1626 1 Driver Foam Baler
8 P-1045 8 Bolt
10 EP-1021 4 Limit Switch Arm
11 EP-1019 2 Limit Switch
13 P-1012 2 Bolt
14 P-1011 2 Bolt
15 EM-1006 2 Top Rail Clamp
16 EM-1007 2 Bottom Rail Clamp
17 EM-1005 4 Limit Switch Bracket
19 P-1631 10 Bolt
20 EP-1024 1 Bell Box Cover
22 EM-1069 1 Bell Box w/ Mounting Holes & 1 Side Hole
23 EP-1500 1 Mount Rail
EP-2292 1 Mount Rail Foam Baler
24 EP-1020 2 Limit Switch
26 EP-1208 1 Gasket
27 EP-1849 1 Locking Nut Steel
28 EP-1407 1 Insulated Bushing

66 | P a g e

PHOTO EYE -LOWER

67 | P a g e

PHOTO EYE - LOWER

1 EM-1013 1 Reflector Mounting Bracket
2 EP-1062 1 Reflector
3 P-1004 2 Bolt
5 EP-1058 1 Photo Eye Head
6 EP-1157 1 Photo Eye Base
7 EP-1159 1 Relay
9 EP-1411 7 Cord
10 EP-1063 1 Photo Eye Mounting Bracket
11 P-1101 4 Bolt
12 EM-1015 1 Photo Eye Cover
13 EP-1583 1 Cable Clamp

68 | P a g e

ELECTRICAL ENCLOSURE

69 | P a g e

ELECTRICAL ENCLOSURE

1 EM-1067 1 EX 63 MAIN ELECT BOX
2 EM-1068 1 PANEL, EX63
3 EP-1144 1 DISCONNECT KIT (200V-230)
EP-1327 1 HANDLE DISCNCT 230V
EP-1004 1 DISCONNECT KIT (415V-575V)
EP-1085 1 HANDLE,DISCNCT 460V
4 EP-1443 3 FUSE 100A JTD (200V)
EP-1827 3 FUSE 90A JTD (208V)
EP-1146 3 FUSE 80A JTD (230V)
EP-1149 3 FUSE 50A JTD (415/ 460V)
EP-1489 3 FUSE 40A JTD (575)
5 EP-2277 1 POWER SUPPLY
6 EP-1439 1 PLC MICROLOGIX
7 EP-1145 1 TRANSFORMER
EP-2226 1 TRANSFORMER ( 208/415/575V
8 EP-1316 1 FUSE BLOCK (415V ONLY)
9 EP-1467 2 FUSE 4A KLDR (200/208V)
EP-1666 2 FUSE 3.5A KLDR (230V)
EP-1631 2 FUSE 6.25A KLDR (415V)
EP-1313 2 FUSE 5.6A KLDR (460V)
EP-1868 2 FUSE 4.5A KLDR (575V)
10 EP-1751 1 FUSE HOLDER/ SLO-BLO (415V ONLY)
11 EP-2036 1 FUSE 2.8A SLO-BLO
12 EP-1936 1 CONTACTOR (200/208V)
EP-1935 1 CONTACTOR (230V)
EP-1932 1 CONTACTOR (415-575V)
13 EP-1948 1 OVERLOAD (200-230V)
EP-2028 1 OVERLOAD (415-575V)
14 EP-1404 61" PANDUIT DUCT
15 EP-1403 61" PANDUIT COVER
16 EP-1397 33" DIN RAIL, STEEL
17 EP-1011 6" MINIDIN RAIL
18 EP-1380 2 END ANCHOR
19 EP-1391 1 END SECTION
20 EP-1688 2 TERMINAL BLOCK GREEN/YELLOW
21 EP-1383 3 TERMINAL BLOCK BLACK
22 EP-1381 4 TERMINAL BLOCK WHITE
23 EP-1387 7 TERMINAL BLOCK RED
24 EP-1385 3 TERMINAL BLOCK GREY
70 | P a g e

25 EP-1382 20 TERMINAL BLOCK BLUE
26 EP-1389 12 TERMINAL BLOCK YELLOW
27 EP-1790 2 TERMINAL CIRCUIT SEPARATOR
28 EM-1263 1 TERMINAL JUMPER BAR 2 HOLE
32 EP-1835 14 TERMINAL JUMPER SCREW/ WASHER
33 EP-1806 1 VERTICAL MARKER 1-10
38 EP-1372 1 LUG, GROUND 1/0
39 EP-2018 1 LIGHT, STROBE RED 120V
39A EP-2145 REPLACEMENT BULB EP-2018 & 2019
40 EP-2019 1 LIGHT, STROBE BLUE 120V
41 EP-1249 1 HORN 120V
42 EP-1422 1 BUSHING, SNAP
43 EP-2531 1 HOUR METER 120V
44 EP-2532 1 GASKET, HOUR METER
45 EP-1208 4 GASKET
46 EP-1849 3 LOCK NUT, STEEL
47 EP-1407 3 BUSHING
48 EP-1244 1 CORD GRIP
49 EP-1329 1 CORD GRIP
50 EP-1044 1 CONDUIT CONNECTOR
51 EP-1209 1 GASKET
52 EP-1040 1 CONDUIT CONNETOR
53 EP-1045 80" CONDUIT/ POLYFLEX
54 EP-1210 30" CONDUIT LIQUATITE
55 P-1395 2 4-4OUNC X 1/4" RSMS
56 P-1585 2 INTERLOCK WASHER
57 P-1785 2 FLAT WASHER
58 P-1048 38 INTERLOCK WASHER
59 P-1140 6 FLAT WASHER
60 P-1226 32 10-24 X 1/4" RSMS
61 P-1138 6 10-24 X 1/2" RSMS
62 P-1001 1 1/4-20 X 1/2"
63 EP-1216 4 HOLE SEAL KIT (W/O CONVEYOR)
64 D-1020 3 DECAL REPLACEMENT FUSE
65 D-1044 1 DECAL CERTIFIED U/L
66 P-1081 1 PADLOCK
71 | P a g e

67 D-1015 1 DECAL BALE TIE LIGHT
68 D-1024 1 DECAL LOCKOUT/TAGOUT
69 D-1021 1 DECAL,VOLTAGE RATING
70 D-1082 1 DECAL 200V
D-1040 1 DECAL 208V
D-1002 1 DECAL 230V
D-1085 1 DECAL 415V
D-1003 1 DECAL 460V
D-1038 1 DECAL 575V
71 EM-1419 1 EX63 PRESSURE SWITCH ASSY
72 EP-1248 1 GASKET
73 EP-1678 1 LOCK NUT, STEEL
74 EP-1119 1 BUSHING
75 EP-1446 1 CORD GRIP LEFT HAND)
75 EP-1409 1 CORD GRIP (RIGHT HAND)
OPTIONAL COMPONENTS
AA EM-1484 1 EX63 CONV COMP (CONN/GRIPS)
BB EM-1425 1 CONV COMP (200-208V 2HP)
EM-1426 1 CONV COMP (230V 2HP)
EM-1430 1 CONV COMP (200-208V 3HP)
EM-1436 1 CONV COMP (208-230V 5HP)
EM-1440 1 CONV COMP (200-208V 7.5HP)
EM-1441 1 CONV COMP (230V 7.5HP)
EM-1442 1 CONV COMP (415-460V 7.5HP)
EM-1443 1 CONV COMP (575V 7.5HP)

72 | P a g e

FOAM BALER DIAGRAM

PART NO. QTY DESCRIPTION
HP-2491 2 CYLINDER EX63F S/N EX3160<
HP-2600 2 CYLINDER EX63F SN EX3170>
A-2606 1 CHASSIS- FOAM
A-2630 3 DOG- COVER
A-2728 1 FOAM HOPPER
S-1442 1 LIMIT SWITCH ASSY
M-5689 3 DOG- FOAM BALER
A-2600 1 PLATEN- FOAM BALER
73 | P a g e

PAGE BLANK

74 | P a g e

DECALS

75 | P a g e

DECALS

1 D-1009 1 MOTOR ROTATION ARROW
2 D-1001 1 SMALL EXCEL LOGO
3 D-1008 1 WARNING- ACCESS PANEL
4 D-1015 1 BALE TIE LIGHT
5 D-1024 2 LOCK OUT/ TAG OUT
6 D-1082 1 200V
D-1040 1 208V
D-1002 1 230V
D-1083 1 230V
D-1085 1 415V
D-1003 1 460V
D-1038 1 575V
7 D-1029 2 PERIODIC MAINTENANCE
8 D-1000 2 LARGE EXCEL LOGO
9 D-1007 1 MODEL #, SERIAL # INFORMATION
10 D-1016 2 MADE IN USA FLAGS
11 D-1020 1 REPLACEMENT FUSE (INSIDE ELEC BOX)
D-1121 1 DECAL, ANSI INSTALLATION (Inside Electrical Box)
12 D-1021 1 VOLTAGE RATING (INSIDE ELEC BOX)
13 D-1044 1 CUL LABEL
14 D-1019 2 DANGER- MACHINE STARTS AUTOMATICALLY
15 D-1028 3 STAY OFF BALLER
16 D-1041 2 SAFETY GLASSES REQUIRED
17 D-1004 2 DANGER- NEVER ENTER OR REACH INTO
18 D-1112 2 DANGER- BODY CUTTING HAZZARD
19 D-1033 1 ATTENTION- BALE EJECTION
20 D-1017 2 NO SKID SURFACE
21 D-1046 1 ATTENTION- MACHINE OPERATION
22 D-1104 1 CAUTION- LATCH MUST BE SECURED
23 D-1027 1 REVERSE COMPRESSION RAM
24 D-1023 2 WARNING- STAND CLEAR WHEN BALE IS EJECTED
25 D-1026 2 CAUTION- DOOR UNDER PRESSURE
26 D-1031 1 OIL LEVEL
29 D-1006 3 DECAL- CUTTING HAND HAZARD
30 D-1111 1 SERVICE LABEL
31 D-1037 1 PATENT PENDING
32 D-1035 1 SENSITIVE ELECTRONICS

76 | P a g e

EX63 PREVENTATIVE MAINTENANCE CHECK LIST

WEEKLY PROCEDURES
1. Check Baler Disconnect &
Padlock
2. Check Oil Level
Adequate
Low
3. Lubricate Baler
Side Wear Pads
Latch Hinge
Door Hinge
4. Inspect for Oil Leaks &
Condition
Hoses
Pump
Valves
Cylinders
Reservoir
5. Inspect Cylinder Pins, Pin
Retainer, Bolts
6. Remove Rear Cover
Clean Out Behind Platen
Clean Limit Switch Rail
7. Check Limit Switches
Front
Rear
Tie Off
Short Stroke
8. Test Controls
System Hand-Off-Auto
Emergency Stop
Forward
Reverse
Short Stroke On-Off
Baler Photo Eye On-Off
Conveyor On-Off
Conveyor On Override
Hopper Over Fill Limit
9. Test Photo Eye
Lower
Upper
10. Test Bale Tie Light
11. Test Door Safety Interlock
Open
Closed
12. Inspect Turnbuckle
13. Inspect Door Latch & Pins
14. Inspect Door & Hinge Pins 15.
Clean Platen Wire Tie Slots
16. Clean Wire Guides
17. Check Clean Out Tool
18. Inspect Platen Wiper
19. Inspect Dogs
20. Check All Nuts & Bolts
21. Inspect Overall Condition
Clean, Free of Debris
Decals
Structural
22. Access Panels, Covers,
Guards in Place
8. Check Platen to Shear Edge
Clearance
OK
Shims Required
Adjustment Made
9. Check Platen Bottom
Bearings
OK
Replaced
10. Check Platen Wire Guide
Alignment & Side Bearings
OK
Shims Required
Adjustment Made
11. Check Pressure Settings
Pressure Switch
2800 PSI
Pump Compensator
3000 PSI
Relief Valve
3200 PSI
CUSTOMER NAME
ADDRESS
SERIAL NUMBER
INSPECTION DATE
NOTES
SERVICE PERSON CUSTOMER SIGNATURE
YEARLY PROCEDURES
1. WEEKLY PROCEDURES
2. SEMIANNUAL
PROCEDURES
3. Check Motor Resistance
4. Test Oil (Attach Report)
Passed
Replaced (Provide Oil
Information Below)

SEMIANNUAL PROCEDURES
1. WEEKLY PROCEDURES
2. Change Breather Filter
3. Change Oil Filter
4. Lubricate Motor
5. Inspect Electrical Connections
6. Check Wear Liner
Adequate
Replace
7. Inspect Shear Edge
Adequate
Rotated

77 | P a g e

EXCEL MANUFACTURING LIMITED WARRANTY
Warranty applicable in Continental United States only.

EXCEL Models EX77, HV 9 & HV 10, 2R63, 2R9, 2R10 Signature 100, 150 & Signature
200 balers and appropriate conveyor systems will carry a warranty of: 1 year (2080 hours
operation) parts and labor.

EXCEL Models EX62, EX63 & EX66 balers and appropriate conveyor systems will carry a
warranty of: 1 year on labor (2080 hours operation), 2 years on parts (4160 hours operation),
and 3 years on the chassis structure and the main and eject cylinders (6240 hours operation).

EXCEL retains final judgment on all warranty and service performed and determines the
validity of such claims.

When Equipment is purchased along with an EXCEL conveyor, the warranty applicable to
the equipment applies to the conveyor. Within the time periods prescribed by this Limited
Warranty, the Seller will replace or repair at its discretion any parts supplied by Seller.
During the prescribed period Seller will only pay for standard ground freight for replacement
parts within the continental United States. During the prescribed period Seller shall only pay
for warranted labor within the continental United States. Seller will have no obligations
under this warranty to make repairs or replacements necessitated in whole or in part by
accidents, abuse, or negligence. This warranty does not apply to scheduled maintenance of
Equipment or parts deteriorating from normal wear and tear. Buyers or users failure to use
EXCEL parts may void the warranty. The Equipment is only warranted for its intended use
as identified in the Owners Manual. Seller reserves the right to provide the labor necessary
to install parts during this warranty period. Seller may, at its sole discretion, elect to grant
adjustments in the field through an authorized representative. A new warranty period is not
established for replacement parts. Replacement parts are warranted for the remaining portion
of the original warranty. Service parts replaced after the warranty has expired are warranted
for a period of 30 days.

The warranties set forth above are in lieu of all other warranties, expressed or implied, which
are hereby disclaimed and excluded by the seller, including without limitation, any warranty
or merchantability or fitness for a particular purpose or use. The seller shall not be liable for
any loss or damage caused by delay in furnishing the equipment. Seller shall not be liable for
any environmental contamination to soil or property due to oil leaks or oils spills from the
equipment. The sole and exclusive remedies for breach of any and all warranties and the sole
remedies for the sellers liability of any kind, including liability for negligence, shall be
limited to the remedies provided in the limited warranty. In no event shall the sellers
liability of any kind include special, indirect, incidental, or consequential losses or damages,
even if the sells shall have been advised of the possibility of such potential loss or damage.

BUYER:________________________________________

78 | P a g e

Appendix A

COMMON COMPONENTS

ES-1011
ES-1012

SPECIFIC COMPONENTS

208/230v- ES-1010

460V- ES-1013

575V- ES-1016

415V CE VERSION
ES-1208
ES-1209
ES-1210

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Hydraulic Schematics

88 | P a g e

NOTES

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1 | P a g e

EXCEL MODEL EX63

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