0299 250 2 Sys El en 144

QUADRANT 2200
QUADRANT 2200 RC
Technical Systems
Electric System
Electric System Quadrant 2200 TIC
TIC Quadrant 2200 Electric System
Layout of electric circuit All electric circuits are shown in individual circuit diagrams.
diagrams Some explanations are given below to illustrate the layout.
Numbering of circuit diagrams
01... - The respective numbering can be found on the corresponding cover

sheet and in the footer.
01a / 01b ... - Depending on the machine no., the components fitted and the
country specification, there may be several individual circuit
diagrams for a given function.
Potentials
+30 - Main power supply (battery)

+15 - Switched power supply (ignition switch)
K90/87
- Relay-controlled power supply
-31
- Earth
- Housing earth (external)
Connections
- The description provided inside the circle (e.g. „H44”) defines the
connection.
- Numbers next to the circle (e.g. „1a”) describe the continuation of
the cabling in accordance with the circuit diagram numbering which
can The circuit diagram numbering be taken from the cover sheet or
from the footer.
Designations
- Connectors (e.g. „X14, pin 8 - 19 - 7 - 17).

Each chapter lists the respective connectors and their pin
assignment in the individual connection tables.
- Modules (e.g. „A20“)

The arrows identify the functional inputs and outputs according to
the assignment table provided in chapter ZE.
Wiring loom A Position of components according to wiring looms

A 1 ... Z 99 - Component designation according to CLAAS standards catalogue
A- Terminal / module
B- Sensor
E- Lighting
F- Fuse
G- Voltage source
H- Signalling device / lamp
K- Relays
M- Electric motor
P- Gauge
R- Potentiometer / resistor
S- Switches - Cab operation
T- Switches - Terminal operation
U- Switches - External operation
V- Electronic component
W- Antenna
X- Connector
Y- Solenoid coil
Z- Actual value function switch
Wire colours / Wire cross-sections
Connector mm² Colour - Indication of cross-section (mm²) and colour

XT1 - 1 1.5 bk
XT1 - 2 1.5 br rd - red
bk - black
XT1 - 4 1.5 bk-rd
br - brown
XT1 - 5 1.5 br-rd wh - white
bl - blue
XT2 - 1 1.5 bk gr - grey
XT2 - 2 1.5 bk-rd ye - yellow
XT2 - 3 1.5 br-rd gn - green
pi - pink
XT2 - 15 1.5 br
or - orange
vi - violet
- Meaning of wire colours
bk - +30 Power supply from tractor [12 V power]

br - -31 Power supply from tractor [0 V power]
bk-rd - +15/+30 switched via CCT [12 V electronic system]
br-rd - -31 via CCT [0 V electronic system]
bk-wh - +30 switched via K90 (polarity reversal protection)
[12 V power]
Contents
Central terminal compartment

4 modules ........................................................................................................ ZE-2
CCU - Claas Control Unit (1 module)............................................................... ZE-6
Pin assignment in modules......................................................................................... ZE-10

Module A20 -1................................................................................................ ZE-11
Module A20 -2................................................................................................ ZE-12
Module A20 -3................................................................................................ ZE-13
Module A20 -4................................................................................................ ZE-13
Module A20 - CCU, with terminal A30 CCT ................................................... ZE-14
Module A20 - CCU, with terminal A30 Communicator ................................... ZE-16
01a - Main power supply (with central terminal compartment) ................................. 01a-2
01b - Main power supply (with CCU)........................................................................ 01b-2
01c - Main power supply (with CCU and Communicator) ........................................ 01c-2
04a - Master valve (with central terminal compartment)........................................... 04a-2
04b - Master valve (with CCU) ................................................................................. 04b-2
05a - Terminal (with central terminal compartment) ................................................. 05a-2
05b - Terminal (with CCU and CCT) ........................................................................ 05b-2
06a - CAN bus, module power supply (with central terminal compartment)............. 06a-2
06b - CAN bus, module power supply (with CCU and CCT) .................................... 06b-2
06c - CAN bus, module power supply (with CCU and Communicator) .................... 06c-2
07a - Rotocut (with central terminal compartment) .................................................. 07a-2
07b - Rotocut (with CCU) ......................................................................................... 07b-2
08a - Automatic cutting frame (with central terminal compartment,

with 5 V cutting frame position sensor) ........................................................... 08a-2
08b - Automatic cutting frame (with central terminal compartment,

with 12 V cutting frame position sensor) ......................................................... 08b-2
08c - Automatic cutting frame (with CCU and CCT) ................................................ 08c-2
08d - Automatic cutting frame (with CCU and Communicator)................................. 08c-2

10a - Baling pressure regulation (with central terminal compartment)......................10a-2
10b - Baling pressure regulation (with CCU and CCT) .............................................10b-2
10c - Baling pressure regulation (with CCU and Communicator) .............................10c-2
11a - Wrapping release, knotter cleaning (with central terminal compartment) ........11a-2
11b - Wrapping release, knotter cleaning (with central terminal compartment,

with 12 V cutting frame position sensor)..........................................................11b-2
11c - Wrapping release, knotter cleaning (with CCU and CCT) ...............................11c-2
11d - Wrapping release, knotter cleaning (with CCU and Communicator) -

up to 2005 model.............................................................................................11d-2
11e - Wrapping release, knotter cleaning (with CCU and Communicator) -

from 2005 model .............................................................................................11e-2
13a - Eject bale (with central terminal compartment)................................................13a-2
13b - Eject bale (with CCU and CCT).......................................................................13b-2
13c - Eject bale (with CCU and Communicator) .......................................................13c-2
26a - Machine monitoring (with central terminal compartment) ................................26a-2
26b - Machine monitoring (with CCU and CCT) .......................................................26b-2
26c - Machine monitoring (with CCU and Communicator) .......................................26c-2
27a - Operating displays (with central terminal compartment)..................................27a-2
27b - Operating displays (with CCU and CCT) .........................................................27b-2
27c - Operating displays (with CCU and Communicator) .........................................27c-2
29a - Central lubrication system (with central terminal compartment) ......................29a-2
29b - Central lubrication system (with CCU).............................................................29b-2
32a - Taillight, side light (with central terminal compartment)...................................32a-2
40a - Additional sockets (with central terminal compartment) ..................................40a-2
40b - Additional sockets (with CCU) .........................................................................40b-2

Wiring loom A (with central terminal compartment) ...................................................... KB-3
Wiring loom B (with central terminal compartment) ...................................................... KB-5
Wiring loom C - part 1 (with central terminal compartment).......................................... KB-7
Wiring loom C - part 2 (with central terminal compartment).......................................... KB-9
Wiring loom C - part 3 (with central terminal compartment)........................................ KB-11
Wiring loom D - part 1 (with central terminal compartment)........................................ KB-13
Wiring loom D - part 2 (with central terminal compartment)........................................ KB-15
Wiring loom E (with CCU)........................................................................................... KB-17
Wiring loom F (with CCU) ........................................................................................... KB-19
Wiring loom G (with CCU) .......................................................................................... KB-21
Wiring loom H - part 1 (with CCU) .............................................................................. KB-23
Wiring loom H - part 2 (with CCU) .............................................................................. KB-25
Wiring loom I (with CCU) ............................................................................................ KB-27
Wiring loom K (with Communicator) ........................................................................... KB-29
Index ......................................................................................................................index-3
Central terminal compartment (4 modules)
Central terminal compartment (4 modules)
ZE-2 Qua22-e-ZE 12/04

Key to diagram: A20-1 Module 1

A20-2 Module 2
A20-3 Module 3
A20-4 Module 4
K90 Power supply relay (protected against polarity reversal)
U5 Emergency operation switch
V10 Polarity reversal protection (Position: beneath the relay sockets)
V15 Voltage regulator (only for cutting frame position sensor 5 V!)
XD-1 CAN bus socket (7 pin)
XD-2 CAN bus socket (7 pin)
Task allocation of Function Mod 1 Mod 2 Mod 3 Mod 4

modules !
Baling pressure regulation
Bale length measurement !
Rotor blocking ! !
Twine break monitoring !
Emergency control !
Wrapping !
Wrapping monitoring !
Knotter cleaning !
R/L indicator !
Bale ejector !
Lubrication !
Flywheel brake !
ROTOCUT knives (ON/OFF) !
Cutting frame (open/close) ! !
Moisture measurement !
! - Option
01/05 Qua22-e-ZE ZE-3

ZE-4 Qua22-e-ZE 12/04

CCU - Claas Control Unit (1 module)
CCU - Claas Control Unit (1 module)
ZE-6 Qua22-e-ZE 12/04

Key to diagram: A20 Module CCU
01/05 Qua22-e-ZE ZE-7

ZE-8 Qua22-e-ZE 12/04

Pin assignment in modules
Pin assignment in modules
ZE-10 Qua22-e-ZE 12/04

Module A20 -1
Pin Function Component Measuring Direction Circuit

variable diagram no.
1 Rotor blocking solenoid coil Y 58 12 V Output 8a, 8b
2 Electronics earth 32 Earth Input 6a
3 CAN high - - - 6a
4 No function - - - -
5 Metering wheel/bale length sensor B 69 High-Low (-) Input 11a, 11b
Signal A
6 Drive speed sensor (red), outside B9 Frequency (+) Input 8a, 8b
7 Wrapping system monitoring switch Z 63 Earth Input 11a, 11b
8 Twine break switch left / right Z 11 Earth Input 26a
10 Power plus 30 12 V Input 6a
11 not used - - - -
12 Baling pressure build-up solenoid coil Y 50 12 V PWM Output 10a
13 Baling pressure relief solenoid coil Y 51 12 V PWM Output 10a
14 Circulation shut-off valve solenoid coil Y 77 12 V Output 4a
15 Electronics plus 15 12 V Input 6a
16 CAN low - - - 6a
17 Buzzer H 44 5V Output 5a
18 Metering wheel/bale length sensor B 69 High-Low (-) Input 11a, 11b
Signal B
19 Feed rake speed sensor (blue), inside B 23 Frequency (+) Input 8a, 8b
20 Power plus (reverse polarity protection) K 90 / 87 12 V Input 4a, 8a, 8b,
10a, 11a, 11b
21 Baling pressure sensor B 56 approx. Input 10a
1 - 3.5 V
22 Cutting frame position sensor B 67 0.25 - 4.75 V Input 8a, 8b
23 Emergency operation switch U5 12 V Input 1a
24 not used - - - -
25 Wrapping release relay K 92 12 V Output 11a, 11b
12/04 Qua22-e-ZE ZE-11

Module A20 -2

1 Extend bale ejector cylinder solenoid coil Y 11 12 V Output 13a
(red)
3 CAN high - - - 6a
5 Rotor speed sensor B 24 Frequency (+) Input 8a, 8b
8 Bale discharge sensor B 101 High-Low (+) Input 27a
9 Left ram load indicator sensor B 57 0 - 12 V Input 27a
10 Extend bale ejector cylinder switch (blue) U1 12 V Input 13a
12 Knotter cleaning solenoid coil Y 31 12 V Output 11a, 11b
14 Retract bale ejector cylinder solenoid coil Y 12 12 V Output 13a
(blue)
16 CAN low - - - 6a
20 Power plus (reverse polarity protection) K 90 / 87 12 V Input 11a, 11b,
13a, 29a
21 Right ram load indicator sensor B 58 0 - 12 V Input 27a
22 Retract bale ejector cylinder switch (red) U2 12 V Input 13a
23 Flywheel brake switch Z 56 12 V Input 26a
24 not used - - - -
25 Central lubrication system motor M 25 12 V Output 29a
ZE-12 Qua22-e-ZE 12/04

Module A20 -3

1 Open cutting frame solenoid coil (red) Y 63 12 V Output 7a
3 CAN high - - - 6a
4 not used - - - -
5 not used - - - -
7 not used - - - -
8 ROTOCUT knives ON switch Z 49 Earth Input 8a, 8b
11 not used - - - -
12 ROTOCUT knives OFF (blue) Y 54 12 V Output 7a
13 ROTOCUT knives ON (blue) Y 55 12 V Output 7a
14 Close cutting frame (red) Y 64 12 V Output 7a
16 CAN low - - - 6a
17 not used - - - -
20 Power plus (reverse polarity protection) K 90 / 87 12 V Input 7a
Module A20 -4

1 not used - - - -
3 CAN high - - - 6a
4 not used - - - -
5 Crop moisture sensor B 38 Frequency (+) Input 27a
7 not used - - - -
9 not used - - - -
14 not used - - - -
16 CAN low - - - 6a
17 not used - - - -
18 not used - - - -
21 not used - - - -
12/04 Qua22-e-ZE ZE-13

Module A20 - CCU, with terminal A30 CCT

1 Electronics earth 32 Earth Input 6b
2 Rotor speed sensor B 24 High - Low (+) Input 8c
3 Feed rake speed sensor (green), inside B 23 High - Low (+) Input 8c
4 not used - - - -
5 Electronics plus 15 12 V Input 6b
6 Cutting frame position sensor B 67 0.25 - 4.75 V Input 8c
7 Right ram load indicator sensor B 58 0 - 12 V Input 27b
8 Flywheel brake switch Z 56 12 V Input 26b
10 Extend bale ejector cylinder switch (blue) U1 12 V Input 13b
11 not used - - - -
12 not used - - - -
13 Crop moisture sensor B 38 Frequency (-) Input 27b
14 Metering wheel/bale length sensor B 69 High - Low (-) Input 11c
Signal B
15 Twine break switch left / right Z 11 Earth Input 26b
17 CAN low - - - 6b
18 not used - - - -
19 not used - - - -
20 not used - - - -
21 Drive speed sensor (red), outside B9 High - Low (+) Input 8c
22 Buzzer H 44 5V Output 5b
24 Diagnosis plug XD pin 1 XD Boot signal Input 5b
25 Baling pressure sensor B 56 approx. Input 10b
1 - 3.5 V
26 Left ram load indicator sensor B 57 0 - 12 V Input 27b
27 not used - - - -
28 not used - - - -
29 Retract bale ejector cylinder switch (red) U2 12 V Input 13b
30 not used - - - -
31 not used - - - -
32 Metering wheel/bale length sensor B 69 High - Low (-) Input 11c
Signal A
33 Wrapping system monitoring switch Z 63 Earth Input 11c
34 ROTOCUT knives ON switch Z 49 Earth Input 8c
35 Bale discharge sensor B101 High - Low (+) Input 27b
36 CAN high - - - 6b
37 not used - - - -
38 Power plus (fused with 25 A by tractor) 30 12 V Input 4b, 7b, 8c,
10b, 11c,
13b, 29b
39 Power plus (fused with 25 A by tractor) 30 12 V Input 4b, 7b, 8c,
10b, 11c,
13b, 29b
ZE-14 Qua22-e-ZE 12/04

Module A20 - CCU, with terminal A30 CCT

41 Knotter cleaning solenoid coil Y 31 12 V Output 11c
42 Master valve solenoid coil (red) Y 77 12 V Output 4b
43 Rotor blocking solenoid coil Y 58 12 V Output 8c
44 Retract bale ejector cylinder solenoid coil Y 12 12 V Output 13b
(green)
45 Extend bale ejector cylinder solenoid coil Y 11 12 V Output 13b
(yellow)
46 Central lubrication system motor M 25 12 V Output 29b
47 ROTOCUT knives OFF solenoid coil Y 54 12 V Output 7b
(green)
48 Close cutting frame solenoid coil (blue) Y 64 12 V Output 7b
49 Open cutting frame solenoid coil Y 63 12 V Output 7b
50 CAN bus socket (7-pin) XD pin 2 serial XD Data - 5b
interface
51 CAN bus socket (7-pin) XD pin 3 serial XD Data - 5b
interface
52 Baling pressure build-up solenoid coil Y 50 12 V PWM Output 10b
(blue)
53 Baling pressure relief solenoid coil (green) Y 51 12 V PWM Output 10b
54 Wrapping release relay K 92 12 V Output 11c
55 ROTOCUT knives ON solenoid coil Y 55 12 V Output 7b
(green)
12/04 Qua22-e-ZE ZE-15

Module A20 - CCU, with terminal A30 Communicator

1 Electronics earth 32 Earth Input 6c
2 Rotor speed sensor B 24 High - Low Input 8d
3 Feed rake speed sensor (green), inside B 23 High - Low Input 8d
4 not used - - - -
5 Electronics plus K90/30 12 V Input 6c
6 Cutting frame position sensor B 67 0.25 - 4.75 V Input 8d
7 Right ram load indicator sensor B 58 0 - 12 V Input 27c
8 Flywheel brake switch Z 56 12 V Input 26c
9 Electronics plus U5 12 V Input 1c
10 Extend bale ejector cylinder switch U1 12 V Input 13c
(blue)
11 not used - - - -
12 not used - - - -
13 Crop moisture sensor B 38 Frequency Input 27c
14 Metering wheel/bale length sensor B 69 High - Low Input 11d
Signal B
15 Twine break switch left / right Z 11 Earth Input 26c
17 CAN low - - - 6c
18 not used - - - -
19 not used - - - -
20 not used - - - -
21 Drive speed sensor (red), outside B9 High - Low Input 8d
22 not used - - - -
23 Electronics plus K90/30 12 V Input 6c
24 Diagnosis plug XD pin 1 XD Boot signal Input 5c
25 Baling pressure sensor B 56 approx. Input 10c
1 - 3.5 V
26 Left ram load indicator sensor B 57 0 - 12 V Input 27c
27 not used - - - -
28 not used - - - -
29 Retract bale ejector cylinder switch (red) U2 12 V Input 13c
30 not used - - - -
31 not used - - - -
32 Metering wheel/bale length sensor B 69 High - Low Input 11d
Signal A
33 Wrapping system monitoring switch Z 63 Earth Input 11d
34 ROTOCUT knives ON switch Z 49 Earth Input 8d
35 Bale discharge sensor B101 High - Low Input 27c
36 CAN high - - - 6c
37 not used - - - -
38 Power plus (fused with 25 A by fuse F2) 30 12 V Input 4b, 7b, 8d,
(see diagram 1c) 10c, 11d, 13c,
29b
39 Power plus (fused with 25 A by fuse F2) 30 12 V Input 4b, 7b, 8d,
(see diagram 1c) 10c, 11d, 13c,
29b
40 CCU switch-on voltage K90/30 12 V Input 6c
ZE-16 Qua22-e-ZE 12/04

Module A20 - CCU, with terminal A30 Communicator

41 Knotter cleaning solenoid coil Y 31 12 V Output 11d
42 Master valve solenoid coil (red) Y 77 12 V Output 4b
43 Rotor blocking solenoid coil Y 58 12 V Output 8d
44 Retract bale ejector cylinder solenoid Y 12 12 V Output 13c
coil (green)
45 Extend bale ejector cylinder solenoid coil Y 11 12 V Output 13c
(yellow)
46 Central lubrication system motor M 25 12 V Output 29b
47 ROTOCUT knives OFF solenoid coil Y 54 12 V Output 7b
(green)
48 Close cutting frame solenoid coil (blue) Y 64 12 V Output 7b
49 Open cutting frame solenoid coil Y 63 12 V Output 7b
50 CAN bus socket (7-pin) XD pin 2 serial XD Data - 5c
interface
51 CAN bus socket (7-pin) XD pin 3 serial XD Data - 5c
interface
52 Baling pressure build-up solenoid coil Y 50 12 V PWM Output 10c
(blue)
53 Baling pressure relief solenoid coil Y 51 12 V PWM Output 10c
(green)
54 Wrapping release relay K 92 12 V Output 11d
55 ROTOCUT knives ON solenoid coil Y 55 12 V Output 7b
(green)
12/04 Qua22-e-ZE ZE-17

ZE-18 Qua22-e-ZE 12/04

1a
Main power supply
- with central terminal compartment

01a - Main power supply (with central terminal compartment)
Key to diagram: A20-1 Module 1 ...............................................................................E-2

A30 CCT terminal ....................................................... Wiring loom A
T12 Main switch ......................................................... Wiring loom A
H44 Buzzer ................................................................. Wiring loom A
K90 Power supply relay (protected against reverse polarity).......E-2
U5 Emergency operation switch.................................................E-2
V10 Reverse polarity protection diode .........................................E-2
XT1 CCT terminal connector ...................................... Wiring loom A
XT2 CCT terminal connector,
power supply........................................................ Wiring loom A
X14 Wiring loom connector D - ZE................. Wiring loom D - part 1
XV1 Power supply connector ..................................... Wiring loom A
XV2 Power supply socket (emergency operation) .......................E-2
Measured value table: Item Component Measured value Remark

K90 Remote control relay 75±10 Ω (Pin 86/1 - 85/2)
20 A (Pin 87a/4 - 30/3)
30 A (Pin 87/5 - 30/3)
01a-2 Qua22-e-01a 12/04

Description of function:
Main power supply During normal operation, power supply from the tractor to the baler is via
connector XV1. On the tractor, this power supply must be protected by a
25 A max. fuse (see wiring loom A).
Potential + 15 Is switched by main switch T12 on terminal A30 (electronics +).
Potential K 90 / 87 Potential K 90 / 87 (power plus) is protected against reverse polarity by

diode V10.
Emergency operation After actuating emergency operation switch U5, the baler can be
operated in emergency operating mode without CCT terminal A30.
In emergency operating mode, power supply from the tractor may also be
via connector XV2.
For machine emergency operation see Operator's Manual.
12/04 Qua22-e-01a 01a-3

Connector pin definition:
Connector X14 Socket X14 Connector XV1
Connector XT1 Socket XT1
Connector XT2, XT3 Socket XT2, XT3
Connector mm² Colour Connector mm² Colour

X14 - 36 0.5 gr-wh XT3 - 1 4 bk
X14 - 37 0.5 br-wh XT3 - 2 1.5 bk-rd
XT3 - 3 1.5 br-rd
XT1 - 1 1.5 bk XT3 - 15 4 br
XT1 - 2 1.5 br
XT1 - 4 1.5 bk-rd XV1 - 15/30 4 bk
XT1 - 5 1.5 br-rd XV1 - 31 4 br
XT2 - 1 1.5 bk XV2 - 15/30 4 bk

XT2 - 2 1.5 bk-rd XV2 - 31 4 br
XT2 - 3 1.5 br-rd
XT2 - 15 1.5 br
01a-4 Qua22-e-01a 12/04

1b
Main power supply
- with CCU
01b - Main power supply (with CCU)
Key to diagram: A30 CCT terminal ....................................................... Wiring loom E

T12 Main switch .......................................................... Wiring loom E
H44 Buzzer.................................................................. Wiring loom E
XT1 CCT terminal connector....................................... Wiring loom E
XT2 CCT terminal connector, power supply ............... Wiring loom E
XV1 Power supply connector ..................................... Wiring loom E
01b-2 Qua22-e-01b 12/04

Main power supply Power supply from the tractor to the baler is via connector XV1. On the
tractor, this power supply must be protected by a 25 A max. fuse (see
wiring loom E).
Potential + 15 Is switched by T12 on terminal A30 (electronics +).
12/04 Qua22-e-01b 01b-3

Connector XV1

XT1 - 1 1.5 bk XV1 - 15/30 4 bk
XT1 - 2 1.5 br XV1 - 31 4 br
XT1 - 4 1.5 bk-rd
XT1 - 5 1.5 br-rd
XT2 - 1 1.5 bk
XT2 - 2 1.5 bk-rd
XT2 - 3 1.5 br-rd
XT2 - 15 1.5 br
01b-4 Qua22-e-01b 12/04

1c
Main power supply,

- with CCU and Communicator
01c - Main power supply (with CCU and Communicator)
Key to diagram: Position
A20 CCU Module .......................................................................... E-6

A30 Terminal (Communicator)
F2 25 Amp main fuse. .......................................................Switchbox
K 90 Relay ............................................................................Switchbox
T12 Main switch
U5 Emergency operation switch ....................................... Switchbox
V10 Diode reverse polarity protection..................................Switchbox
X14 Wiring loom connector .......................................... Wiring loom G

.................................................................. Wiring loom H - Part 1
XT1 Terminal connector
XV Power supply connector

20A (Pin 87a/4 - 30/3)
30 A (Pin 87/5 - 30/3)
01c-2 Qua22-e-01c 12/04

Main power supply Power supply from the tractor to the baler is via connector XV.
Potential + 30 Potential + 30 (battery power plus) is fused by fuse F2 with 25 Amp.
Potential + 15 Is switched by main switch T12 on terminal A30.
Potential K 90 / 30 Potential K 90 / 30 is protected against reverse polarity by diode V10

(electronics +)
Emergency operation After actuating emergency operation switch U5, the baler can be operated
in emergency operating mode without terminal A30.
For machine emergency operation see the Operator's Manual.
01/05 Qua22-e-01c 01c-3

Connector X14 Socket X14 Connector XV1
Connector XT2
01c-4 Qua22-e-01c 12/04

Interconnection list:
Connector mm² Colour

A20 - 9 0.5 br/wh
K90 - 30 1.5 bk/rd

K90 - 85 0.5 bk
K90 - 86 0.5 rd
K90 - 87 1.5 bk
U5 - 1 0.5 br/wh
U5 - 2 0.5 rd
U5 - 3 1.5 bk
U5 - 5 1.5 br/rd
U5 - 6 1.5 br
X14 - 36 0.5 br/wh

X14 - 37 0.5 br/wh
XT1 - 3 0.5 bk
XT1 - 6 0.5 br
XT1 - 8 0.5 rd
XT1 - 9 0.5 bk
XT2 - 1 4 br
XT2 - 3 4 bk
XT2 - 6 0.5 rd
XT2 - 7 0.5 bk
XV1 - 15/30 4 bk
XV1 - 31 4 br
12/03 Qua22-e-01c 01c-5

01c-6 Qua22-e-01c 12/04

4a
Master valve

04a - Master valve (with central terminal compartment)

VDR2 Varistor....................................................................... not shown
Y77 Master valve solenoid coil....................... Wiring loom C - part 1
X13 Wiring loom C -ZE connector ................. Wiring loom C - part 1

Y77 Solenoid coil 3.8 A; 3.2 Ω
04a-2 Qua22-e-04a 12/04

Master valve To be able to build up the working pressure necessary for many hydraulic
control systems, the neutral hydraulic circulation must be blocked (see
chapter "Hydraulic system"). In this case, solenoid coil Y77 is actuated by
module A 20 -1 in parallel to the function.
12/04 Qua22-e-04a 04a-3

Connector X13 Socket X13
Socket Y77

X13 - 5 1.0 gr-ye
X13 - 22 2.5 br
Y77 - 1 2.5 br
Y77 - 2 1.0 gr-ye
04a-4 Qua22-e-04a 12/04

4b
Master valve
- with CCU
04b - Master valve (with CCU)
Key to diagram: A20 CCU module ......................................................................... E-6

VDR2 Varistor ...................................................................... not shown
Y77 Master valve solenoid coil ...................................Wiring loom G

04b-2 Qua22-e-04b 12/04

Master valve To be able to build up the working pressure necessary for many hydraulic
control systems, the neutral hydraulic circulation must be blocked (see
chapter "Hydraulic system"). In this case, solenoid coil Y77 is actuated by
module A 20 in parallel to the function.
12/04 Qua22-e-04b 04b-3

Socket Y77

Y77 - 1 0.75 br
Y77 - 2 0.75 gr-ye
04b-4 Qua22-e-04b 12/04

5a
Terminal

05a - Terminal (with central terminal compartment)

A30 CCT terminal .......................................................Wiring loom A
T12 Main switch .........................................................Wiring loom A
H44 Buzzer .................................................................Wiring loom A
X14 Wiring loom D - ZE connector ................ Wiring loom D - part 1
XT1 CCT terminal connector ......................................Wiring loom A
power supply ........................................................Wiring loom A
power supply ........................................................Wiring loom A
05a-2 Qua22-e-05a 12/04

Terminal Buzzer H 44 is actuated from module A 20 - 1, in order to inform the

driver about the respective operating conditions and alarms.
12/04 Qua22-e-05a 05a-3


X14 - 29 0.5 bk-ye
XT1 - 8 0.5 bk-bl
XT2 - 11 0.5 bk-ye
XT3 - 11 0.5 bk-ye
05a-4 Qua22-e-05a 12/04

5b
Terminal
- with CCT - with CCU

05b - Terminal (with CCU and CCT)
Key to diagram: A20 CCU module ........................................................................ E-6

A30 CCT terminal ....................................................... Wiring loom E
T12 Main switch .......................................................... Wiring loom E
H44 Buzzer.................................................................. Wiring loom E
XT1 CCT terminal connector ...................................... Wiring loom E
power supply........................................................ Wiring loom E
05b-2 Qua22-e-05b 12/04

Terminal Buzzer H 44 is actuated from module A 20, in order to inform the driver
about the respective operating conditions and alarms.
12/04 Qua22-e-05b 05b-3


XT1 - 8 0.5 bk-ye
XT2 - 11 0.5 bk-ye
05b-4 Qua22-e-05b 12/04

6a
CAN bus, module power supply

06a - CAN bus, module power supply (with central terminal compartment)
Key to diagram: A20-1 Module 1 ............................................................................... E-2

A20-2 Module 2 ............................................................................... E-2
A20-3 Module 3 ............................................................................... E-2
A20-4 Module 4 ............................................................................... E-2
A30 CCT terminal ....................................................... Wiring loom A
R14 CAN bus terminating resistor
XD-1 CAN bus socket (7-pin) ........................................................ E-2
XD-2 CAN bus socket (7-pin) ........................................................ E-2
XT1 CCT terminal connector....................................... Wiring loom A
X14 Wiring loom D - ZE connector ................ Wiring loom D - part 1

R14 Terminating 122 Ω
resistor
06a-2 Qua22-e-06a 12/04

The XD-1 and XD-2 sockets serve for diagnosis with the Claas diagnosis
system CDS.
The performance data (total number of bales, operating hours, ...) are
saved in modules A 20-1 to A 20-4.
Each module assumes a part of the baler functions (see diagram).
Module A 20 - 1 assumes the control.
Communication between the modules and with the CCT terminal A30 is via
the CAN bus.
Task allocation of Function Mod 1 Mod 2 Mod 3 Mod 4

modules
Baling pressure regulation !
Bale length measurement !
Rotor blocking ! !
Twine break monitoring !
Emergency control !
Wrapping !
Wrapping monitoring !
Knotter cleaning !
R/L indicator !
Bale ejector !
Lubrication !
Flywheel brake !
ROTOCUT knives (ON/OFF) !
Cutting frame (open/close) ! !
Moisture measurement !
! - Option
CAN bus Data exchange between electronic components via a serial network.
(Controller Area Network)
- Measured value table CAN high (Ueff) CAN low (Ueff) Diagnosis
CAN bus
2.52 V ± 0.1 V 2.49 V ± 0.1 V System OK
2.50 V 2.50 V Short circuit CAN high to CAN low
12 V >2.50 V Short circuit CAN high to +12 Volt
0V <2.5 V Short circuit CAN high to earth
>2.50 V 12 V Short circuit CAN low to +12 Volt
<2.50 V 0V Short circuit CAN low to earth
12/04 Qua22-e-06a 06a-3

Connector XD-1, XD-2
06a-4 Qua22-e-06a 12/04


X14 - 1 1.5 bk XT1 - 6 0.5 wh-ye
X14 - 2 1.5 bk XT1 - 7 0.5 wh-bk
X14 - 3 1.5 bk
X14 - 10 0.5 wh-br XT2 - 8 0.5 wh-ye
X14 - 11 0.5 wh-bk XT2 - 9 0.5 wh-bk
X14 - 32 0.5 wh
XT3 - 8 0.5 wh-br
XD-1 - 4 0.5 wh-br XT3 - 9 0.5 wh-bk
XD-1 - 5 0.5 wh-bk
XD-1 - 6 1.5 bk-rd
XD-1 - 7 1.5 br-rd
XD-2 - 4 0.5 wh-br

XD-2 - 5 0.5 wh-bk
XD-2 - 6 1.5 bk-rd
XD-2 - 7 1.5 br-rd
12/04 Qua22-e-06a 06a-5

06a-6 Qua22-e-06a 12/04

6b

06b - CAN bus, module power supply (with CCU and CCT)

A30 CCT terminal ....................................................... Wiring loom E
XD CAN bus socket (7-pin) ......................................Wiring loom G
XT1 CCT terminal connector ...................................... Wiring loom E
power supply........................................................ Wiring loom E
X14 Connector .............................................. Wiring loom H - part 1

resistor
06b-2 Qua22-e-06b 12/04

The XD connectors serve for diagnosis with the CDS Claas Diagnosis
system.
saved in module A 20.
Communication between the module and the CCT terminal A30 is via the
CAN bus.
CAN bus
2.52 V ± 0.1 V 2.49 V ± 0.1 V System OK
12/04 Qua22-e-06b 06b-3

Connector X14 Socket X14 Socket XD
06b-4 Qua22-e-06b 12/04


X14 - 10 0.5 wh-br
X14 - 11 0.5 wh-bk
X14 - 36 0.5 br-wh
X14 - 37 1.5 bk-rd
XD - 1 0.5 wh
XD - 2 0.75 wh
XD - 3 0.75 wh
XD - 4 0.5 wh-br
XD - 5 0.5 wh-bk
XD - 6 0.5 bk-rd
XD - 7 0.5 br-rd
XT1 - 6 0.5 wh-br

XT1 - 7 0.5 wh-bk
XT2 - 8 0.5 wh-br

XT2 - 9 0.5 wh-bk
12/04 Qua22-e-06b 06b-5

06b-6 Qua22-e-06b 12/04

6c
- with Communicator - with CCU

06c - CAN bus, module power supply (with CCU and Communicator)

A20 CCU Module .......................................................................... E-6
A30 Terminal
X14 Wiring loom connector .......................................... Wiring loom G

XD CAN bus socket (7-pin) ................................................Switchbox
XD2 CAN bus socket............................................................Switchbox
XT2 Terminal connector, power supply

resistor
06c-2 Qua22-e-06c 12/04

The XD connector serves for diagnosis with the CDS Claas Diagnosis
system.
saved in module A 20. The CDS diagnosis system allows reading out these
data.
Communication of this module with terminal A30 is via the CAN bus.
CAN bus
2.52 V ± 0.1 V 2.49 V ± 0.1 V System OK
01/05 Qua22-e-06c 06c-3

Connector X14 Socket X14 Socket XD
Connector XT2
06c-4 Quad-e-06c 12/04


A20 - 1 1.5 br
A20 - 5 0.5 bk/rd
A20 - 17 0.5 gn
A20 - 23 0.5 bk/rd
A20 - 36 0.5 wh/bk
A20 - 40 1.0 bk/rd
XD - 1 0.5 wh
XD - 2 0.5 wh
XD - 3 0.5 wh
XD - 4 0.5 gn
XD - 5 0.5 ye
XD - 6 1.5 bk
XD - 7 0.5 bk
XT1- 2 0.5 gn
XT1- 7 0.5 ye
XT2 - 8 0.5 ye
XT2 - 9 0.5 gn
X14 - 10 0.5 gn
X14 - 11 0.5 wh/bk
01/05 Quad-e-06c 06c-5

06c-6 Qua22-e-06c 12/04

7a
Rotocut

07a - Rotocut (with central terminal compartment)

X13 Connector .............................................. Wiring loom C - part 1
................................................................ Wiring loom C - part 3
Y54 ROTOCUT knives OFF (blue)
solenoid coil ........................................... Wiring loom C - part 3
Y55 ROTOCUT knives ON (blue)
solenoid coil ........................................... Wiring loom C - part 3
Y63 Open cutting frame
solenoid coil (red).................................... Wiring loom C - part 3
Y64 Close cutting frame

Y54 Solenoid coil 3.8 A
Y55 3.2 Ω
Y63
Y64
07a-2 Qua22-e-07a 12/04

Module A 20 - 3 actuates the corresponding solenoid coils Y 54, Y55,

Y63 and Y64 for operating the Rotocut unit.
The master valve Y77 is actuated in parallel with the solenoid coils Y 54,
Y55, Y63 and Y64 since these functions require pressure being built up
in the system.
Rotor plugged When the rotor is plugged in automatic mode, the knives are moved out
(drive speed > 500 rpm), the cutting frame is possible opened, depending
on the configuration, and then closed (see "Rotor plugged" sequence
diagram, circuit diagram 8a).
Feed rake plugged In case of feed rake standstill, the rotor drive is additionally disconnected
via the solenoid Y 58 (see "Feed rake plugged" sequence diagram, circuit
diagram 8a).
12/04 Qua22-e-07a 07a-3

Connector X13 Socket X13 Socket Y54, Y55, Y63, Y64
Connector X21, X22 Socket X21, X22

X13 - 11 1.0 bl Y54 - 1 0.75 br-rd
X13 - 12 1.0 ye-bl Y54 - 2 0.75 bk-gn
X13 - 13 1.0 bk-gn
X13 - 14 1.0 rd-wh Y55 - 1 0.75 br-rd
X13 - 22 2.5 br Y55 - 2 0.75 bk-gn
X21 - 1 0.75 br-rd Y63 - 1 0.75 br-rd

X21 - 2 0.75 bk-gn Y63 - 2 0.75 bk-ye
X21 - 3 0.75 bk-ye
Y64 - 1 0.75 br-rd
X22 - 1 0.75 br-rd Y64 - 2 0.75 bk-ye
X22 - 2 0.75 bk-gn
X22 - 3 0.75 bk-ye
07a-4 Qua22-e-07a 12/04

7b
Rotocut
- with CCU
07b - Rotocut (with CCU)

Y54 ROTOCUT knives OFF
solenoid coil (green) ............................................Wiring loom G
Y55 ROTOCUT knives ON
solenoid coil (blue)...............................................Wiring loom G
solenoid coil (blue)...............................................Wiring loom G

Y55 3.2 Ω
Y63
Y64
07b-2 Qua22-e-07b 12/04

Module A 20 actuates the corresponding solenoid coils Y 54, Y55, Y63

and Y64 for operating the Rotocut unit.
The master valve Y77 is actuated in parallel with the solenoid coils Y 54,
Y55, Y63 and Y64 since these functions require pressure being built up
in the system.
When the rotor is plugged in automatic mode, the knives are moved out
(drive speed > 500 rpm), the cutting frame is possible opened, depending
on the configuration, and then closed (see "Rotor plugged" sequence
diagram, circuit diagram 8c).
In case of feed rake standstill, the rotor drive is additionally disconnected

via the solenoid Y 58 (see "Feed rake plugged" sequence diagram, circuit
diagram 8c).
12/04 Qua22-e-07b 07b-3

Socket Y54, Y55, Y63, Y64

Y54 - 1 0.75 br
Y54 - 2 0.75 ye-bl
Y55- 1 0.75 br
Y55 - 2 0.75 bl-gn
Y63 - 1 0.75 br
Y63 - 2 0.75 rd-wh
Y64 - 1 0.75 br
Y64 - 2 0.75 gn-bl
07b-4 Qua22-e-07b 12/04

8a
Automatic cutting frame
- with 5V cutting frame position sensor (6 pin)

08a - Automatic cutting frame (with central terminal compartment, with 5 V cutting frame position sensor)
Key to diagram: A20-1Module 1 ...............................................................................E-2

A20-2Module 2 ...............................................................................E-2
A20-3Module 3 ...............................................................................E-2
B9 Drive speed sensor (red),
outside .................................................... Wiring loom C - part 1
B23 Feed rake speed sensor (blue),
inside....................................................... Wiring loom C - part 1
B24 Rotor speed sensor ................................ Wiring loom C - part 2
B67 Cutting frame position sensor ................ Wiring loom C - part 2
V15 Voltage regulator...................................................................E-2
X13 Connector ............................................... Wiring loom C - part 1
............................................................... Wiring loom C - part 2
Y58 Rotor blocking solenoid coil .................... Wiring loom C - part 2
Z49 ROTOCUT knives IN
actual value switch.................................. Wiring loom C - part 2

B9 Sensor 1000 - 1200 Ohm Inductive
B23
B24 The signal voltage
depends on the
speed and on the
distance from the
gear.
B67 Sensor 5V (Pin 1 - 2)

0.25 - 4.75 V (Pin 4 - 2)
08a-2 Qua22-e-08a 12/04

The electronic unit monitors the following in order to control the automatic
functions:
- Drive speed
- Feed rake speed
- Rotor speed
- Knives IN position
- Opening angle of cutting frame
Rotor plugged When the rotor is plugged in automatic mode (drive speed > 500 rpm),
the knives are moved out, the cutting frame is possibly opened,
depending on the configuration, and then closed (see "Rotor plugged"
sequence diagram).
via the solenoid Y 58 (see "Feed rake plugged" sequence diagram).
Voltage regulator V15 The cutting frame position sensor B 67 is supplied with a 5 V voltage by
voltage regulator V 15.
Note: For cabling of the corresponding solenoid valves see circuit diagram 7a.
Sensor settings
(see also "Diagnosis"
chapter)
- Speed sensors The clearance between the magnetic pick-ups and the tooth top should
(B9, B23, B24) be approx. 0.75 mm.
At a drive speed of approx. 350 rpm, the speed values should be
displayed correctly in the service menu of terminal A30.
- HALL sensor (B67) The cutting frame angle is displayed in service menu 8/2 of terminal A30.
When the cutting frame is closed, the displayed value must be -2°.
- ROTOCUT knives IN Set the switch so that it can be pressed 5 mm max. A signal change (O-I)
actual value switch is displayed in service menu 8/2 of terminal A30.
(Z49)
Actuator settings
- Rotor blocking Clearance between flange surface and cap nut:

solenoid coil Y58
- Solenoid non-energized (Solenoid linkage retracted) = 43 mm
- Solenoid energized (Solenoid linkage extended) = 49 mm
12/04 Qua22-e-08a 08a-3

Rotor plugged sequence diagram
Step Action
Rotor standstill (with drive speed above 500 rpm) Rotor fault
Rotor coupling disengaged
4 Knife swings out
until at least 2.5 s. after signal from Rotocut knives IN switch Z49
5 "Automatic cutting frame" no

function configured?
yes
6 Cutting frame swings out
Cutting frame angle larger than 20° (10°), cutting fr. cyl. stroke approx. 100mm (50mm)
Reduce speed
7 Rotor coupling engages
Increase speed
Rotor is rotating (drive above 500 rpm)

yes
9 Cutting frame swings in
Cutting frame angle below 1° (cutting frame cylinder fully retracted)
10 Knives swing in
until signal from Rotocut knives IN switch Z49
End
08a-4 Qua22-e-08a 12/04

Feed rake plugged sequence diagram
Step Action
Feed rake standstill (with drive speed above 500 rpm)

Feed rake coupling disengaged
1 Rotor blocking solenoid coil Y58 ON and fault display
Reduce speed
2 Feed rake coupling engages
Increase speed
Feed rake must rotate for more than 6.5 s. at drive speed above 500 rpm.
3 Rotor blocking solenoid coil Y58 OFF
Rotor coupling will not engage Rotor fault
4 Knife swings out
until at least 2.5 s. min. after the signal from the Rotocut knives IN switch Z49

yes
Cutting frame angle above 20° (10°), cutting fr. cyl. stroke approx. 100mm (50mm)
Reduce speed
Increase speed
Rotor rotates (drive above 500 rpm)

yes
10 Knives swing in
until the signal from Rotocut knives IN switch Z49
End
12/04 Qua22-e-08a 08a-5

Socket B 67 Socket Y58 Socket Z49
08a-6 Qua22-e-08a 12/04


X13 - 3 0.5 br-rd
X13 - 6 1.5 gr-bl
X13 - 15 0.5 bk-wh-gn
X13 - 16 0.5 rd-bl
X13 - 17 0.5 br-gr
X13 - 18 0.5 bl-gr
X13 - 20 0.5 br-bk
X13 - 21 0.5 gn-vi
X13 - 22 2.5 br
X16 - 1 0.5 br-rd

X16 - 2 0.5 gn-vi
X16 - 4 0.5 rd-bl
X16 - 5 0.5 bk-wh-gn
X16 - 6 1.0 bk-gn
X16 - 7 0.5 br-bk
X16 - 8 1.0 br
B67 - 1 0.5 rd-bl

B67 - 2 0.5 br-rd
B67 - 4 0.5 bk-wh-gn
Y58 - 1 1.0 br
Y58 - 2 1.0 bk-gn
Z49 - 2 0.5 br-rd

Z49 - 3 0.5 gn-vi
12/04 Qua22-e-08a 08a-7

08a-8 Qua22-e-08a 12/04

8b
- with 12 V cutting frame position sensor (3 pin)

08b - Automatic cutting frame (with central terminal compartment, with 12 V cutting frame position sensor)
Key to diagram: A20-1Module 1 ...............................................................................E-2

A20-2Module 2 ...............................................................................E-2
A20-3Module 3 ...............................................................................E-2
B9 Drive speed sensor (red),
outside .................................................... Wiring loom C - part 1
B23 Feed rake speed sensor (blue),
inside....................................................... Wiring loom C - part 1
B24 Rotor speed sensor ................................ Wiring loom C - part 2
B67 Cutting frame position sensor ................ Wiring loom C - part 2
............................................................... Wiring loom C - part 2
Y58 Rotor blocking solenoid coil .................... Wiring loom C - part 2
actual value switch.................................. Wiring loom C - part 2

B9 Sensor 1000 - 1200 Ohm Inductive
B23
B24 The signal voltage
depends on the rpm
and on the distance
from the gear.
B67 Sensor 5V (Pin 1 - 2)

0.25 - 4.75 V (Pin 1 - 3)
08b-2 Qua22-e-08b 12/04

functions:
- Drive speed
- Feed rake speed
- Rotor speed
sequence diagram).
Note: For cabling of the corresponding solenoid valves see circuit diagram 7a.
Sensor settings
chapter)
- Speed sensors The clearance between the magnetic pick-ups and the tooth top should
(B9, B23, B24) be approx. 0.75 mm.
(Z49)
Actuator settings

solenoid coil Y58
12/04 Qua22-e-08b 08b-3

Process with the rotor plugged (Quadrant 2200)

Step Action
4 Knife swings out

yes
Reduce speed
Increase speed

yes
10 Knives swing in
End
08b-4 Qua22-e-08b 12/04

Step Action

Reduce speed
Increase speed
4 Knife swings out
until at least 2.5 s. min. after the signal from the Rotocut knives ON switch Z49

yes
Reduce speed
Increase speed

yes
10 Knives swing in
End
12/04 Qua22-e-08b 08b-5

Socket B 67 Socket Y58 Socket Z49
08b-6 Qua22-e-08b 12/04


X13 - 2 0.5 bk-rd
X13 - 3 0.5 br-rd
X13 - 6 1.5 gr-bl
X13 - 15 0.5 bk-wh-gn
X13 - 17 0.5 br-gr
X13 - 18 0.5 bl-gr
X13 - 20 0.5 br-bk
X13 - 21 0.5 gn-vi
X13 - 22 2.5 br
X16 - 1 0.5 br-rd

X16 - 2 0.5 gn-vi
X16 - 3 0.5 rd-bl
X16 - 5 0.5 bk-wh-gn
X16 - 6 1.0 bk-gn
X16 - 7 0.5 br-bk
X16 - 8 2.5 br
B67 - 1 0.5 br-rd

B67 - 2 0.5 rd-bl
B67 - 3 0.5 bk-wh-gn
Y58 - 1 1.0 br
Y58 - 2 1.0 bk-gn
Z49 - 2 0.5 br-rd

Z49 - 3 0.5 gn-vi
12/04 Qua22-e-08b 08b-7

08b-8 Qua22-e-08b 12/04

8c

08c - Automatic cutting frame (with CCU and CCT)

B9 Drive speed sensor (red), outside .......................Wiring loom G
B23 Feed rake speed sensor (green), inside..............Wiring loom G
B24 Rotor speed sensor ............................................Wiring loom G
B67 Cutting frame position sensor .............................Wiring loom G
X16 Connector ............................................................Wiring loom G
Y58 Rotor blocking solenoid coil.................................Wiring loom G
actual value switch ..............................................Wiring loom G

B9 Sensor LED bright = low (0 - 1 V) Metal
B23 LED weak = high (6 - 12 V) No metal
B24
B67 Sensor 12 V (Pin 1 - 2)

0.25 - 4.75 V (Pin 1 - 3)
08c-2 Qua22-e-08c 12/04

functions:
- Drive speed
- Feed rake speed
- Rotor speed
sequence diagram).
Note: For cabling of the corresponding solenoid valves see circuit diagram 7b.
Sensor settings
chapter)
- Speed sensors The clearance between the HALL sensors and the tooth top should be
(B9, B23, B24) approx. 1.5 ± 0.25 mm (Thread lead of sensors: 1 mm).
(Z49)
Actuator settings

solenoid coil Y58
12/04 Qua22-e-08c 08c-3

Process with the rotor plugged (Quadrant 2200)

Step Action
4 Knife swings out

yes
Reduce speed
Increase speed

yes
10 Knives swing in
End
08c-4 Qua22-e-08c 12/04


Reduce speed
Increase speed
4 Knife swings out

yes
Reduce speed
Increase speed

yes
10 Knives swing in
End
12/04 Qua22-e-08c 08c-5

Connector B9, B23, B24 Socket B9, B23, B24 Socket B67
Socket Y58 Socket Z49
08c-6 Qua22-e-08c 12/04


X16 - 1 0.5 br-rd
X16 - 2 0.5 gn-vi
X16 - 3 0.5 bk-rd
X16 - 5 0.5 bk-wh-gn
X16 - 6 1.0 bk-gn
X16 - 7 0.5 br-bk
X16 - 8 2.5 br
Z49 - 2 0.5 br-rd

Z49 - 3 0.5 gn-vi
B9 - 1 0.5 br-rd
B9 - 2 0.5 br-gr
B9 - 3 0.5 bk-rd
B23 - 1 0.5 br-rd

B23 - 2 0.5 vi-rd
B23 - 3 0.5 bk-rd
B24 - 1 0.5 br-rd

B24 - 2 0.5 br-bk
B24 - 3 0.5 bk-rd
B67 - 1 0.5 br-rd

B67 - 2 0.5 bk-rd
B67 - 3 0.5 bk-wh-gn
Y58 - 1 1.0 br
Y58 - 2 1.0 bk-gn
12/04 Qua22-e-08c 08c-7

08c-8 Qua22-e-08c 12/04

8d

08d - Automatic cutting frame (with CCU and Communicator)
A20 CCU Module .......................................................................... E-6
B9 Drive speed sensor (red), outside ......................... Wiring loom G

B23 Feed rake speed sensor (green), inside ............... Wiring loom G
B24 Rotor speed sensor .............................................. Wiring loom G
B67 Cutting frame position sensor ............................... Wiring loom G
VDR2 Varistor ........................................................................ not shown
X16 Connector .............................................................. Wiring loom G
Y58 Rotor blocking solenoid coil .................................. Wiring loom G
Z49 ROTOCUT knives IN actual value switch ............. Wiring loom G

B9 Sensor LED bright Metal
B23 = low (0 – 1 V)
B24 LED weak No metal
= high (6 –12 V)
B67 Sensor 12 V (Pin 1 - 2)
0.25 - 4.75 V (Pin 1 - 3)
08d-2 Qua22-e-08d 12/04

functions:
- Drive speed
- Feed rake speed
- Rotor speed
Rotor plugged When the rotor is plugged in automatic mode (drive speed > 500 rpm), the
knives are moved out, the cutting frame is possibly opened, depending on
the configuration, and then closed (see "Rotor plugged" sequence
diagram).
Note:
For cabling of the corresponding solenoid valves see circuit diagram 7b.
Sensor settings
chapter)
- Speed sensors The clearance between the HALL sensors and the tooth top should be
(B9, B23, B24) approx. 1.5 ± 0.25 mm (Thread lead of sensors: 1 mm).
displayed correctly in the CDS disgnosis system.
- HALL sensor (B67) The cutting frame angle can be read out using the CDS diagnosis system.
Actuator settings Clearance between flange surface and cap nut:
- Rotor blocking - Solenoid non-energized (Solenoid linkage retracted) = 43 mm

solenoid coil Y58
01/05 Qua22-e-08d 08d-3

Step Action
4 Knife swings out

yes
Reduce speed
Increase speed

yes
10 Knives swing in
End
08d-4 Qua22-e-08d 12/04

Step Action

Reduce speed
Increase speed
4 Knife swings out

yes
Reduce speed
Increase speed

yes
10 Knives swing in
End
01/05 Qua22-e-08d 08d-5

Connector B9, B23, B24 Socket B9, B23, B24 Socket B 67
Connector X16 Socket X16 Socket Y58
Socket Z49
08d-6 Qua22-e-08d 12/04


X16 - 1 0.5 br-rd
X16 - 2 0.5 gn-vi
X16 - 3 0.5 bk-rd
X16 - 5 0.5 rd-ye
X16 - 6 1.0 gr-bl
X16 - 7 0.5 br-bk
X16 - 8 2.5 br
Z49 - 2 0.5 br-rd

Z49 - 3 0.5 gn-vi
B9 - 1 0.5 br-rd
B9 - 2 0.5 br-gr
B9 - 3 0.5 bk-rd
B23 - 1 0.5 br-rd

B23 - 2 0.5 vi-rd
B23 - 3 0.5 bk-rd
B24 - 1 0.5 br-rd

B24 - 2 0.5 br-bk
B24 - 3 0.5 bk-rd
B67 - 1 0.5 br-rd

B67 - 2 0.5 bk-rd
B67 - 3 0.5 bk-wh-gn
Y58 - 1 1.0 br
Y58 - 2 1.0 bk-gn
01/05 Qua22-e-08d 08d-7

08d-8 Qua22-e-08d 12/04

10a

10a - Baling pressure regulation (with central terminal compartment)

B56 Baling pressure sensor .......................... Wiring loom C - part 1
Y50 Baling pressure build-up

solenoid coil ............................................ Wiring loom C - part 1
Y51 Baling pressure relief
solenoid coil ............................................ Wiring loom C - part 1
Note: a - on balers with 12V cutting frame position sensor (3 pin)

B56 Sensor approx. 1 - 3.5 V at 0 - 220 bar

Y51
Note: The baling pressure is relieved upon actuation of the bale

ramp and/or the bale ejector!
10a-2 Qua22-e-10a 12/04

Pressure control The set pressure of the baling chamber cylinders 334 is pre-selected in
terminal A 30, regulated by solenoid valves Y 50 / 51 and monitored by
sensor B 56 (see "Hydraulic system" chapter).
The master valve Y77 is connected in parallel with the solenoid valve
Y50 since pressure build-up within the system is required for this
function.
Baling pressure overload Activation of the baling pressure overload valve 610 due to excessive
friction forces in the baling chamber is recognized by the electronic unit
as a pressure drop at sensor B 56. This process generates the
„Overload“ error in terminal A 30. After a delay of approx. 6 seconds, the
pre-selected set pressure is built up again in the baling chamber
cylinders 334 (see "Hydraulic system" chapter).
12/04 Qua22-e-10a 10a-3

Connector B56 Socket B56
Connector X13 Socket X13 Socket Y50, Y51

B56 - 1 0.5 br-rd
B56 - 3 0.5 bk-rd
B56 - 5 0.5 rd -bk
X13 - 1 1.0 bk-rd-wh

X13 - 2 0.5 bk-rd
X13 - 3 0.5 br-rd
X13 - 4 1.0 wh-gn
X13 - 19 0.5 rd -bk
X13 - 22 2.5 br
Y50 - 1 0.75 br
Y50 - 2 1.0 bk-rd-wh
Y51 - 1 0.75 br
Y51 - 2 1.0 wh-gn
10a-4 Qua22-e-10a 12/04

10b

10b - Baling pressure regulation (with CCU and CCT)

B56 Baling pressure sensor .......................................Wiring loom G
Y50 Baling pressure build-up
solenoid coil .........................................................Wiring loom G
Y51 Baling pressure relief
solenoid coil .........................................................Wiring loom G


Y51
Note: The baling pressure is relieved upon actuation of the bale

ramp and/or the bale ejector!
10b-2 Qua22-e-10b 12/04

The master valve Y77 is connected in parallel with the solenoid valve
Y50 since pressure build-up within the system is required for this
function.
friction forces in the baling chamber is recognized by the electronic unit
as a pressure drop at sensor B 56. This process generates the
„Overload“ error in terminal A 30. After a delay of approx. 6 seconds, the
pre-selected set pressure is built up again in the baling chamber
cylinders 334 (see "Hydraulic system" chapter).
12/04 Qua22-e-10b 10b-3

Socket Y50, Y51

B56 - 1 0.5 br-rd
B56 - 3 0.5 bk-rd
B56 - 5 0.5 rd -bk
Y50 - 1 0.75 br
Y50 - 2 0.75 bk-rd-wh
Y51 - 1 0.75 br
Y51 - 2 0.75 wh-gn
10b-4 Qua22-e-10b 12/04

10c

10c - Baling pressure regulation (with CCU and Communicator)
A20 CCU module ........................................................................... E-6
B56 Baling pressure sensor ......................................... Wiring loom G
Y50 Baling pressure build-up solenoid coil................... Wiring loom G

Y51 Baling pressure relief solenoid coil........................ Wiring loom G

Y51
10c-2 Qua22-e-10c 12/04

The master valve Y77 is connected in parallel with the solenoid valve Y50
since pressure build-up within the system is required for this function.
friction forces in the baling chamber is recognized by the electronic unit as
a pressure drop at sensor B 56. This process generates the „Overload“
error in terminal A 30. After a delay of approx. 6 seconds, the pre-selected
set pressure is built up again in the baling chamber cylinders 334 (see
"Hydraulic system" chapter).
01/05 Qua22-e-10c 10c-3

Connector B56 Socket B56 Socket Y50, Y51

B56 - 1 0.5 br-rd
B56 - 3 0.5 bk-rd
B56 - 5 0.5 rd -bk
Y50 - 1 0.75 br
Y50 - 2 0.75 bk-rd-wh
Y51 - 1 0.75 br
Y51 - 2 0.75 wh-gn
10c-4 Quad-e-10c 12/04

11a
Wrapping release, knotter cleaning

11a - Wrapping release, knotter cleaning (with central terminal compartment)
Key to diagram: A20-1 Module 1 ............................................................................... E-2

A20-2 Module 2 ............................................................................... E-2
B69 Metering wheel / bale length
sensor .....................................................Wiring loom D - part 1
F1 Fuse.........................................................Wiring loom D - part 2
K92 Wrapping release relay............................Wiring loom D - part 2
M1 Wrapping release motor ..........................Wiring loom D - part 2
V7 Return diode (wrapping) ..........................Wiring loom D - part 2
X13 Connector ................................................Wiring loom C - part 1
X14 Connector ................................................Wiring loom D - part 1
X15 Connector ................................................Wiring loom D - part 1
.................................................................Wiring loom D - part 2
Y31 Knotter cleaning solenoid coil .................Wiring loom C - part 1
Z63 Wrapping system monitoring
actual value switch ..................................Wiring loom D - part 2

B69 Sensor I-O Pin 1 = 12 V Ref.
2 = Signal A
switching earth 3 = Signal B
4 = 0V
(see also
"Diagnosis" chapter)
K92 Remote control 75±10 Ω (Pin 86/1 - 85/2)

relay (Pin 87a/4 - 30/3)
20A (Pin 87/5 - 30/3)
30 A
M1 Motor I max. = 8.5 A

3.2 Ω
11a-2 Qua22-e-11a 12/04

Bale length The desired bale length is pre-selected in terminal A 30. The metering
wheel / bale length sensor B 69 detects the bale length. Both values are
compared in module A20-1. When they are identical, wrapping is
released.
Wrapping release Wrapping is released by module A 20 - 1 by a short switching pulse.

When motor M1 is near its parking position, pin 53 is internally connected
with pin 31b. The induced voltage electrically brakes motor M1 via relay
K 92 against earth.
Following a wrapping release, the electronic unit must detect at least

0.4 metres of bale length before wrapping can be released one more
time.
Wrapping monitoring Generates the „Wrapping fault“ error in terminal A 30 if the wrapping
system monitoring switch Z 63 is actuated without a wrapping command
(from module A20-1) at a drive speed of > 500 rpm. Wrapping is now
electronically blocked (see Wrapping fault sequence diagram).
Knotter cleaning Depending on the blowing duration set in terminal A 30 and the time
needed for producing a bale, the knotter cleaning solenoid coil Y 31 is
activated by the electronic unit (see Knotter cleaning control table).
Emergency operation (see Operator's Manual - chapter "Emergency operation").
Knotter cleaning control Time between two Baling duration per Duration of blowing pulse
blowing pulses bale [ts in sec.]
[T in sec.] [B in sec.]
19 38 0.00
32 64 0.25
35 70 0.31
45 90 0.49
60 120 0.78
75 150 1.06
90 180 1.34
105 210 1.62
120 240 1.90
135 270 2.18
150 300 2.46
Sensor settings
(see "Diagnosis" chapter)
- Wrapping system Set the switch so it can be pressed 5 mm max. A signal change (O-I) is
monitoring actual displayed in service menu 8/1 of terminal A30.
value switch Z63
12/04 Qua22-e-11a 11a-3

Wrapping fault sequence diagram
Wrapping sequence and fault monitoring Q2200

with central terminal compartment
Fault monitoring is active only at drive speeds above 500 rpm!
Step Action
20 Basic position (waiting)
yes Step 26:

2 wrapping commands within less than 3 s ? Wrapping fault
Wrapping release locked
no
yes
Does knotter shaft rotate ? Step 27:
(Wrapping system monitoring Wrapping fault
switch Z63 closes) Wrapping release locked
no
21 Wrapping release relay (K92 is activated)
22 Wrapping release relay (K92 activated)
wait for 250 ms
23 Wrapping release relay (K92 is deactivated)
25
Fault step 27 may be deleted using the minus key.
Fault step 26 may be deleted as follows:

1. Press the minus key
2. Turn the metering wheel in reverse direction until the bale indicator bar is at zero
3. CCT OFF
4. CCT ON (back to step 20)
11a-4 Qua22-e-11a 12/04

Socket B69 Socket M1 Relay socket K92
12/04 Qua22-e-11a 11a-5


B69 - 1 0.5 bk-rd
B69 - 2 0.5 br-ye
B69 - 3 0.5 bl-ye
B69 - 4 0.5 br-rd
K92 - 30 1.0 br-bl

K92 - 85 1.0 br
K92 - 86 1.0 gn
K92 - 87 1.0 bk-wh
K92 - 87a 1.0 br
M1 - 31 1.0 br
M1 - 31b 1.0 br-bl
M1 - 53 1.0 br-bl
M1 - 53a 1.0 bk-wh
X13 - 7 1.0 ye-bk

X13 - 22 2.5 br
X14 - 4 1.5 br
X14 - 5 1.5 br
X14 - 6 1.5 br
X14- 7 1.5 bk-rd
X14 - 8 1.5 br-rd
X14 - 9 1.5 bk-wh
X14 - 12 0.5 br-bl
X14 - 21 0.5 br-ye
X14 - 22 0.5 bl-ye
X14 - 33 1.0 gn
X15 - 1 2.5 br
X15 - 3 0.5 br-rd
X15 - 4 0.5 bk-rd
X15 - 5 1.0 gn
X15 - 6 0.5 br-bl
X15 - 12 2.0 bk-wh
Y31 - 1 1.0 br
Y31 -2 1.0 ye-bk
Z63 - 2 0.5 br-rd

Z63 - 3 0.5 br-bl
11a-6 Qua22-e-11a 12/04

11b

11b - Wrapping release, knotter cleaning

(with central terminal compartment, with 12 V cutting frame position sensor)

A20-2 Module 2 ...............................................................................E-2
sensor .................................................... Wiring loom D - part 1
F1 Fuse ........................................................ Wiring loom D - part 2
K92 Wrapping release relay ........................... Wiring loom D - part 2
M1 Wrapping release motor ......................... Wiring loom D - part 2
V7 Return diode (wrapping) ......................... Wiring loom D - part 2
V8 Reverse polarity protection diode
(matering wheel) ....................................................... not shown
X14 Connector ............................................... Wiring loom D - part 1
................................................................ Wiring loom D - part 2
Y31 Knotter cleaning solenoid coil ................ Wiring loom C - part 1
actual value switch.................................. Wiring loom D - part 2

2 = Signal A
4=0V
(see also

relay (Pin 87a/4 - 30/3)
20 A (Pin 87/5 - 30/3)
30 A

3.2 Ω
11b-2 Qua22-e-11b 12/04

compared in module A20-1. When they are identical, wrapping is
released.
Wrapping release Wrapping is released by module A 20 - 1 by a short switching pulse.

When motor M1 is near its parking position, pin 53 is internally connected
with pin 31b. The induced voltage electrically brakes motor M1 via relay
K 92 against earth.

time.
(from module A20-1) at a drive speed of > 500 rpm. Wrapping is now
Emergency operation (see Operator's Manual - chapter "Emergency operation").
Knotter cleaning control

Time between two Baling duration per Duration of blowing pulse
19 38 0.00
32 64 0.25
35 70 0.31
45 90 0.49
60 120 0.78
75 150 1.06
90 180 1.34
105 210 1.62
120 240 1.90
135 270 2.18
150 300 2.46
Sensor settings
value switch Z63
12/04 Qua22-e-11b 11b-3

Wrapping sequence and fault monitoring Q2200

with central terminal compartment
Step Action
yes Step 26:

no
yes
no
wait for 250 ms
25
Fault step 27 may be deleted using the minus key.

3. CCT OFF
11b-4 Qua22-e-11b 12/04

Socket Y 31 Socket Z 63
12/04 Qua22-e-11b 11b-5


B69 - 1 0.5 bk-rd
B69 - 2 0.5 br-ye
B69 - 3 0.5 bl-ye
B69 - 4 0.5 br-rd
K92 - 30 1.0 br-bl

K92 - 85 1.0 br
K92 - 86 1.0 gn
K92 - 87 1.0 gn
K92 - 87a 1.0 br
M1 - 31 1.0 br
M1 - 31b 1.0 br-bl
M1 - 53 1.0 br-bl
M1 - 53a 1.0 bk-wh
X13 - 7 1.0 ye-bk

X13 - 22 2.5 br
X14 - 4 1.5 br
X14 - 5 1.5 br
X14 - 6 1.5 br
X14- 7 1.5 bk-rd
X14 - 8 1.5 br-rd
X14 - 9 1.5 bk-wh
X14 - 12 0.5 br-bl
X14 - 21 0.5 br-ye
X14 - 22 0.5 bl-ye
X14 - 33 1.0 gn
X15 - 1 2.5 br
X15 - 3 0.5 br-rd
X15 - 4 0.5 bk-rd
X15 - 5 1.0 gn
X15 - 6 0.5 br-bl
X15 - 12 2.0 bk-wh
Y31- 1 1.0 br
Y31-2 1.0 ye-bk
Z63 - 2 0.5 br-rd

Z63 - 3 0.5 br-bl
11b-6 Qua22-e-11b 12/04

11c

11c - Wrapping release, knotter cleaning (with CCU and CCT)

sensor ..................................................... Wiring loom H - part 1
F1 Fuse ........................................................ Wiring loom H - part 2
K92 Wrapping release relay........................... Wiring loom H - part 2
M1 Wrapping release motor ......................... Wiring loom H - part 2
V7 Return diode (wrapping) ......................... Wiring loom H - part 2
................................................................ Wiring loom H - part 1
X15 Connector ............................................... Wiring loom H - part 1
Y31 Knotter cleaning solenoid coil .............................Wiring loom G
actual value switch.................................. Wiring loom H - part 2

2 = Signal A
4=0V
(see also

relay (Pin 87a/4 - 30/3)
20 A (Pin 87/5 - 30/3)
30 A
I max. = 8.5 A
M1 Motor
3.8 A
Y31 Solenoid coil 3.2 Ω
11c-2 Qua22-e-11c 12/04

compared in module A20. When they are identical, wrapping is released.
Wrapping release Wrapping is released by module A 20 by a short switching pulse. When

motor M1 is near its parking position, pin 53 is internally connected with
pin 31b. The induced voltage electrically brakes motor M1 via relay K 92
against earth.

time.
(from module A20) at a drive speed of > 500 rpm. Wrapping is now
19 38 0.00
32 64 0.25
35 70 0.31
45 90 0.49
60 120 0.78
75 150 1.06
90 180 1.34
105 210 1.62
120 240 1.90
135 270 2.18
150 300 2.46
Sensor settings
value switch Z63
12/04 Qua22-e-11c 11c-3

Wrapping sequence and fault monitoring Q2200 with CCT and CCU ( 835 166.2 V4.0)
Step Action
yes Step 26:

no
yes
no
wait for 250 ms
wait for 2s
Knotter shaft rotates no Step 28:

yes
24
wait for 2s

switch Z63 opens) Wrapping release locked
yes
25
When a fault has occurred, steps 26, 27, 28 and 29 can be read out as follows:
1. Press plus key (to switch off the warning tone)
2. Press and hold the main menu, plus and minus keys at the same time (entry of service menu 8/1)
3. Read line P1 while keeping keys pressed.
The fault steps 27, 28 and 29 may be deleted using the minus key (back to step 20)

3. CCT OFF
11c-4 Qua22-e-11c 12/04

Socket Y 31 Socket Z 63
12/04 Qua22-e-11c 11c-5


B69 - 1 0.5 bk-rd
B69 - 2 0.5 br-ye
B69 - 3 0.5 bl-ye
B69 - 4 0.5 br-rd
K92 - 30 1.0 br-bl

K92 - 85 1.0 br
K92 - 86 1.0 gn
K92 - 87 1.0 gn
K92 - 87a 1.0 br
M1 - 31 1.0 br
M1 - 31b 1.0 br-bl
M1 - 53 1.0 br-bl
M1 - 53a 1.0 bk-wh
X14 - 4 1.5 br
X14 - 5 1.5 br
X14 - 6 1.5 br
X14- 7 1.5 bk-rd
X14 - 8 1.5 br-rd
X14 - 9 1.5 bk-wh
X14 - 12 0.5 br-bl
X14 - 21 0.5 br-ye
X14 - 22 0.5 bl-ye
X14 - 33 1.0 gn
X15 - 1 2.5 br
X15 - 3 0.5 br-rd
X15 - 4 0.5 bk-rd
X15 - 5 1.0 gn
X15 - 6 0.5 br-bl
X15 - 12 2.0 bk-wh
Y31- 1 1.0 br
Y31-2 1.0 ye-bk
Z63 - 2 0.5 br-rd

Z63 - 3 0.5 br-bl
11c-6 Qua22-e-11c 12/04

11d
- up to 2005 model

11d - Wrapping release, knotter cleaning (with CCU and Communicator) - up to 2005 model
A20 CCU module ........................................................................... E-6
B69 Metering wheel / bale length sensor......... Wiring loom H - Part 1
F1 Fuse.......................................................... Wiring loom H - Part 2
K92 Wrapping release relay ............................ Wiring loom H - Part 2
M1 Wrapping release motor ........................... Wiring loom H - Part 2
V7 Return diode (wrapping)........................... Wiring loom H - Part 2

X15 Connector ................................................. Wiring loom H - Part 1
Y31 Knotter cleaning solenoid coil ............................... Wiring loom G

actual value switch ................................... Wiring loom H - Part 2

B69 Sensor I–O Pin 1 = 12 V Ref.
2 = Signal A
4 = 0V
Diagnosis with CDS
diagnosis system
20A (Pin 87a/4 - 30/3)
30 A (Pin 87/5 - 30/3)
3.2 Ω
11d-2 Qua22-e-11d 12/04

compared in module A20. When they are identical, wrapping is released.

motor M1 is near its parking position, pin 53 is internally connected with
pin 31b. The induced voltage electrically brakes motor M1 via relay K 92
against earth.

0.4 metres of bale length before wrapping can be released one more time.
(from module A20) at a drive speed of > 500 rpm. Wrapping is now
19 38 0.00
32 64 0.25
35 70 0.31
45 90 0.49
60 120 0.78
75 150 1.06
90 180 1.34
105 210 1.62
120 240 1.90
135 270 2.18
150 300 2.46
Sensor settings Diagnosis with the CDS diagnosis system
Wrapping system Set the switch so it can be pressed 5 mm max. A signal change (O-I) is
monitoring actual value displayed in the CDS diagnosis system.
switch Z63
01/05 Qua22-e-11d 11d-3

Wrapping sequence and fault monitoring Q2200 with CCU and Communicator
Step Action
yes Step 26:

no
yes
no
wait for 250 ms
wait for 2s

yes
24
wait for 2s

yes
25
When a fault has occurred, steps 26, 27, 28 and 29 can be read out with the CDS diagnosis system.
The fault steps 27, 28 and 29 may be deleted by fault acknowledgement (back to step 20)

1. Confirm fault
2. Turn the metering wheel in reverse direction until the bale indicator bar is white
3. Switch Communicator off
4. Switch Communicator on (back to step 20)
11d-4 Qua22-e-11d 12/04

01/05 Qua22-e-11d 11d-5


B69 - 1 0.5 bk-rd
B69 - 2 0.5 br-ye
B69 - 3 0.5 bl-ye
B69 - 4 0.5 br-rd
K92 - 30 1.0 br-bl

K92 - 85 1.0 br
K92 - 86 1.0 gn
K92 - 87 1.0 gn
K92 - 87a 1.0 br
M1 - 31 1.0 br
M1 - 31b 1.0 br-bl
M1 - 53 1.0 br-bl
M1 - 53a 1.0 bk-wh
X14 - 4 1.5 br
X14 - 5 1.5 br
X14 - 6 1.5 br
X14- 7 1.5 bk-rd
X14 - 8 1.5 br-rd
X14 - 9 1.5 bk-wh
X14 - 12 0.5 br-bl
X14 - 21 0.5 br-ye
X14 - 22 0.5 bl-ye
X14 - 33 1.0 gn
X15 - 1 2.5 br
X15 - 3 0.5 br-rd
X15 - 4 0.5 bk-rd
X15 - 5 1.0 gn
X15 - 6 0.5 br-bl
X15 - 12 2.0 bk-wh
Y31- 1 1.0 br
Y31-2 1.0 ye-bk
Z63 - 2 0.5 br-rd

Z63 - 3 0.5 br-bl
11d-6 Quad-e-11d 12/04

11e
- from 2005 model

11e - Wrapping release, knotter cleaning (with CCU and Communicator) – from 2005 model
A20 CCU module ........................................................................... E-6
B69 Metering wheel / bale length sensor......... Wiring loom H - Part 1
F1 Fuse.......................................................... Wiring loom H - Part 2
K92 Wrapping release relay ............................ Wiring loom H - Part 2
M1 Wrapping release motor ........................... Wiring loom H - Part 2
V7 Return diode (wrapping)........................... Wiring loom H - Part 2

X15 Connector ................................................. Wiring loom H - Part 1
Y31 Knotter cleaning solenoid coil ............................... Wiring loom G

actual value switch ................................... Wiring loom H - Part 2

2 = Signal A
3 = Signal B
4 = 0V
Diagnosis with CDS
diagnosis system
20A (Pin 87a/4 - 30/3)
30 A (Pin 87/5 - 30/3)
3.2 Ω
11e-2 Qua22-e-11e 12/04

Bale length The desired bale length is pre-selected in terminal A 30. The Metering
wheel / Bale length sensor B69 detects the bale length. Both values are
compared in module A20. Wrapping is released if the values are identical.

motor M1 is near its parking position, pin 53 is switched over internally to
pin 31b. The induced voltage electrically decelerates motor M1 via relay
K92 against earth.

0.4 metres of bale length before wrapping can be released one more time.
Wrapping monitoring Generates the “Wrapping fault” error in terminal A 30 if at a drive speed >
500 rpm, the wrapping system monitoring switch Z63 is actuated without a
wrapping command (from module A 20). After this, the wrapping is
electronically locked.
(see net wrapping fault diagram).
Knotter cleaning As a function of the blowing duration set in terminal A 30 and the time
controlled by the electronic unit.
(see knotter cleaning control table)
19 38 0.00
32 64 0.25
35 70 0.31
45 90 0.49
60 120 0.78
75 150 1.06
90 180 1.34
105 210 1.62
120 240 1.90
135 270 2.18
150 300 2.46
Sensor settings Diagnosis with the CDS diagnosis system
Wrapping system Set the switch so that it can be pushed by 5 mm max. The signal change
monitoring actual value (O-I) is displayed in the CDS diagnosis system.
switch Z63
01/05 Qua22-e-11e 11e-3

Wrapping sequence and fault monitoring Q2200 with CCU and Communicator
Step Action
yes Step 26:

no
yes
no
wait for 250 ms
wait for 2s

yes
24
wait for 2s

yes
25
When a fault has occurred, steps 26, 27, 28 and 29 can be read out with the CDS diagnosis system.
The fault steps 27, 28 and 29 may be deleted by fault acknowledgement (back to step 20)

1. Confirm fault
2. Rotate the metering wheel backwards until bale display bar is white
3. Switch Communicator off
4. Switch Communicator on (back to step 20)
11e-4 Qua22-e-11e 12/04

01/05 Qua22-e-11e 11e-5


B69 - 1 0.5 bk-rd
B69 - 2 0.5 br-ye
B69 - 3 0.5 bl-ye
B69 - 4 0.5 br-rd
K92 - 30 1.0 br-bl

K92 - 85 2.5 br
K92 - 86 1.0 gn
K92 - 87 1.0 gn
K92 - 87a 2.5 br
M1 - 31 2.5 br
M1 - 31b 2.5 br-bl
M1 - 53 1.0 br-bl
M1 - 53a 1.0 bk-wh
X14 - 4 1.5 br
X14 - 5 1.5 br
X14 - 6 1.5 br
X14 - 7 1.5 bk-rd
X14 - 8 1.5 br-rd
X14 - 9 1.5 bk-wh
X14 - 12 0.5 br-bl
X14 - 21 0.5 br-ye
X14 - 22 0.5 bl-ye
X14 - 33 1.0 gn
X15 - 1 2.5 br
X15 - 3 0.5 br-rd
X15 - 4 0.5 bk-rd
X15 - 5 1.0 gn
X15 - 6 0.5 br-bl
X15 - 12 2,0 bk-wh
Y31 - 1 1.0 br
Y31 - 2 1.0 ye-bk
Z63 - 2 0.5 br-rd

Z63 - 3 0.5 br-bl
11e-6 Qua22-e-11e 12/04

13a
Eject bale

13a - Eject bale (with central terminal compartment)

U1 Extend bale ejector cylinder
switch (blue) ........................................... Wiring loom D - part 1
U2 Retract bale ejector cylinder
switch (red) ............................................ Wiring loom D - part 1
Y11 Extend bale ejector cylinder
Y12 Retract bale ejector cylinder
solenoid coil (blue) .................................. Wiring loom C - part 3
Note: a - on balers with 12 V cutting frame position sensor (3 pin)

Y12 3.2 Ω
13a-2 Qua22-e-13a 12/04

Ejecting bales To actuate the bale ejector cylinder (307), either switch U1 or switch U2
(Extend / retract bale ejector) must be actuated. Module A20-2 energizes
the corresponding solenoid valve Y11/ Y12 (Extend / retract bale ejector).
In parallel with this process, the master valve Y77 is actuated since
pressure build-up in the system is required for these functions.
By actuating either switch U1 or switch U2 (Extend / retract bale ejector),

the oil pressure in the baling chamber cylinders (334) is additionally
reduced by electrical means (see "Hydraulic system" chapter).
Bale length The bale length determined by the metering wheel upon bale ejection is
saved in module A20-2, but not directly displayed in terminal A30.
In the next use, the saved value is added to the following bale and will
then be displayed in terminal A30. This value remains saved even after
switching off terminal A30.
12/04 Qua22-e-13a 13a-3

Socket U1, U2 Connector X13 Socket X13
Socket Y11, 12
13a-4 Qua22-e-13a 12/04


U1-5 0.5 bk-rd
U1-7 0.5 rd
U2-5 0.5 bk-rd

U2-7 0.5 gr-wh
X13 - 3 0.5 br-rd

X13 - 9 0.75 bk-ye
X13 - 10 0.75 bk-gn
X14 - 7 1.5 bk-rd

X14 - 23 0.5 rd
X14 - 24 0.5 gr-wh
X23 - 1 0.75 br-rd

X23 - 2 0.75 bk-gn
X23 - 3 0.75 bk-ye
Y11 - 1 0.75 br-rd

Y11 - 2 0.75 bk-gn
Y12 - 1 0.75 br-rd

Y12 - 2 0.75 bk-ye
12/04 Qua22-e-13a 13a-5

13a-6 Qua22-e-13a 12/04

13b
Eject bale

13b - Eject bale (with CCU and CCT)

switch (blue) ........................................... Wiring loom H - part 1
switch (red) ............................................ Wiring loom H - part 1
solenoid coil (yellow)............................................Wiring loom G

Y12 3.2 Ω
13b-2 Qua22-e-13b 12/04

(Extend / retract bale ejector) must be actuated. Module A20 energizes

saved in module A20, but not directly displayed in terminal A30.
12/04 Qua22-e-13b 13b-3

Socket U1, U2
Connector X14 Socket X14 Socket Y11, 12

U1-5 0.5 bk-rd
U1-7 0.5 rd
U2-5 0.5 bk-rd

U2-7 0.5 gr-wh
X14 - 7 1.5 bk-rd

X14 - 23 0.5 rd
X14 - 24 0.5 gr-wh
X23 - 1 0.75 br-rd

X23 - 2 0.75 bk-gn
X23 - 3 0.75 bk-ye
Y11 - 1 0.75 br
Y11 - 2 0.75 gn-rd
Y12 - 1 0.75 br
Y12 - 2 0.75 ye-bk
13b-4 Qua22-e-13b 12/04

13c
Eject bale

13c - Eject bale (with CCU and Communicator)
A20 CCU module ........................................................................... E-6

switch (blue) ............................................ Wiring loom H - Part 1
switch (red) .............................................. Wiring loom H - Part 1

solenoid coil (yellow) ............................................. Wiring loom G
solenoid coil (green) .............................................. Wiring loom G

Y12 3.2 Ω
13c-2 Qua22-e-13c 12/04

(Extend / retract bale ejector) must be actuated. Module A20 energizes

saved in module A20, but not directly displayed in terminal A30.
01/05 Qua22-e-13c 13c-3

Socket U1, U2 Socket Y11, 12

U1-5 0.5 bk-rd
U1-7 0.5 rd
U2-5 0.5 bk-rd

U2-7 0.5 gr-wh
X14 - 7 1.5 bk-rd

X14 - 23 0.5 rd
X14 - 24 0.5 gr-wh
X23 - 1 0.75 br-rd

X23 - 2 0.75 bk-gn
X23 - 3 0.75 bk-ye
Y11 - 1 0.75 br
Y11 - 2 0.75 gn-rd
Y12 - 1 0.75 br
Y12 - 2 0.75 ye-bk
13c-4 Qua22-e-13c 12/04

26a
Machine monitoring
(twine break, flywheel brake)

26a - Machine monitoring (with central terminal compartment)

A20-2 Module 2 ...............................................................................E-2
X12 Connector.............................................................Wiring loom B
X14 Connector wiring loom D - ZE................. Wiring loom D - part 1
Z11 Twine break left / right switch.................. Wiring loom D - part 1
Z56 Flywheel brake switch ..........................................Wiring loom B
26a-2 Qua22-e-26a 12/04

Twine break monitoring Upon actuation of the twine break left / right switch Z11, an earth signal is
connected to module A20-1. The fault is displayed in terminal A 30.
Flywheel brake monitoring Upon actuation of the flywheel brake switch Z 56 an earth signal is
connected to module A20-2. The fault is displayed in terminal A 30.
12/04 Qua22-e-26a 26a-3

Socket Z56

X12 - 2 0.5 bk-rd
X12 - 13 0.5 or-bk
X14 - 8 1.5 br-rd

X14 - 18 0.5 wh-gr
Z56 - 2 0.5 bk-rd

Z56 - 3 0.5 or-bk
26a-4 Qua22-e-26a 12/04

26b
Machine monitoring

26b - Machine monitoring (with CCU and CCT)

X12 Connector ............................................................ Wiring loom F
.............................................................................Wiring loom G
................................................................... Wiring loom H Part1
Z11 Twine break left / right switch .................... Wiring loom H Part1
Z56 Flywheel brake switch ......................................... Wiring loom F
26b-2 Qua22-e-26b 12/04

connected to module A20. The fault is displayed in terminal A 30.
12/04 Qua22-e-26b 26b-3

Socket Z56

X12 - 2 0.5 bk-rd
X12 - 13 0.5 or-bk
X14 - 8 1.5 br-rd

X14 - 18 0.5 wh-gr
Z56 - 2 0.5 bk-rd

Z56 - 3 0.5 or-bk
26b-4 Qua22-e-26b 12/04

26c
Machine monitoring

26c - Machine monitoring (with CCU and Communicator)
A20 CCU module ........................................................................... E-6
X12 Connector ...............................................................Wiring loom F

............................................................................... Wiring loom G
......................................................................Wiring loom H Part1
Z11 Twine break left / right switch .......................Wiring loom H Part1

Z56 Flywheel brake switch ............................................Wiring loom F
26c-2 Qua22-e-26c 12/04

01/05 Qua22-e-26c 26c-3

Socket Z56

X12 - 2 0.5 bk-rd
X12 - 13 0.5 or-bk
X14 - 8 1.5 br-rd

X14 - 18 0.5 wh-gr
Z56 - 2 0.5 bk-rd

Z56 - 3 0.5 or-bk
26c-4 Quad-e-26c 12/04

27a
Operating displays
(bale discharge, baling ram load indicator,
crop moisture)

27a - Operating displays (with central terminal compartment)

A20-4 Module 4 ...............................................................................E-2
B38 Crop moisture sensor ............................. Wiring loom D - part 1
B57 Baling ram left load indicator sensor.................... Wiring loom B
B58 Baling ram right load indicator sensor ................. Wiring loom B
B101 Bale discharge sensor ........................... Wiring loom D - part 1
X12 Connector ............................................................ Wiring loom B
Note: a - on balers with 12V cutting frame position sensor (3 pin)

B38 Sensor 0 to 800 Hz (see also
switching earth "Diagnosis"
chapter)
B57 Sensor 0 - 12 V
B58

LED weak = high (6 - 12 V) No metal
27a-2 Qua22-e-27a 12/04

Moisture monitoring According to the measured resistance of the crop at the sensor, crop
moisture sensor B 38 transmits a frequency signal to module A20-4. This
value is displayed in terminal A 30.
Baling ram left / right load The measured values of the baling ram load indicator are detected by the
indicator inductive baling ram load indicator proximity sensors B57 / B58.
During the baling process, the change of distance between the main
drive crank arms and the baling ram load indicator sensors B57 / B58 is
measured and transmitted as a signal into module A20-2. This signal is
displayed in terminal A30 as a bar chart. This allows the operator to
achieve optimum baler filling.
Baling ram load indicator The baling ram load indicator sensors B57 / B58 must be set to a
sensor adjustment distance of approx. 4 mm from the ram crank arms.
Fine adjustment should be carried out by measuring the signal voltage of
the sensors. Adjust the sensors so that the signal voltage from the
sensors into the module A20-2 is approx. 70 - 400 mV.
When the adjustment is complete, the baling ram sensors B57 / B58
must be balanced (run empty baler at nominal speed, push "Sub-menu"
key and „Plus key” on terminal A30 at the same time).
Bale discharge monitoring When the finished bale leaves the bale chute, the bale discharge sensor
B101 transmits a signal to module A20-2. This process is displayed in
terminal A30.
12/04 Qua22-e-27a 27a-3

Connector B38, B57, B58 Socket B38, B57, B58
27a-4 Qua22-e-27a 12/04


B38 - 1 0.5 br-rd
B38 - 2 0.5 gn-wh
B38 - 3 0.5 bk-rd
B57 - 1 0.5 br-rd

B57 - 2 0.5 bl-gr
B57 - 3 0.5 bk-rd
B58 - 1 0.5 br-rd
B58 - 2 0.5 gr-wh
B58 - 3 0.5 bk-rd
B101 - 1 0.5 br-rd

B101 - 2 0.5 bl-gr
B101 - 3 0.5 bk-rd
X12 - 2 0.5 bk-rd

X12 - 3 0.5 br-rd
X12 - 11 0.5 gr-wh
X12 - 12 0.5 bl-gr
X14 - 7 1.5 bk-rd

X14 - 8 1.5 br-rd
X14 - 17 0.5 bl-gr
X14 - 19 0.5 gn-wh
12/04 Qua22-e-27a 27a-5

27a-6 Qua22-e-27a 12/04

27b
Operating displays
(bale discharge, baling ram load indicator,
crop moisture)

27b - Operating displays (with CCU and CCT)
Key to diagram: A20 CCU module ........................................................................E-6

B38 Crop moisture sensor ............................... Wiring loom H part 1
B57 Baling ram left load indicator sensor.................... Wiring loom F
B58 Baling ram right load indicator sensor ................. Wiring loom F
B101 Bale discharge sensor ............................. Wiring loom H part 1
X12 Connector ............................................................ Wiring loom F
.............................................................................Wiring loom G
X14 Connector ...........................................................Wiring loom G
.................................................................. Wiring loom H part 1

B38 Sensor 0 to 800 Hz (see also
switching earth "Diagnosis"
chapter)
B57 Sensor 0 - 12 V
B58

LED weak = high (6 -12 V) No metal
27b-2 Qua22-e-27b 12/04

moisture sensor B 38 transmits a frequency signal to module A20. This
During the baling process, the change of distance between the main
drive crank arms and the baling ram load indicator sensors B57 / B58 is
measured and transmitted as a signal into module A20. This signal is
Baling ram load indicator The baling ram load indicator sensors B57 / B58 must be set to a
sensor adjustment distance of approx. 4 mm from the ram crank arms.
sensors into the module A20 is approx. 70 - 400 mV.
When the adjustment is complete, the baling ram sensors B57 / B58
must be balanced (run empty baler at nominal speed, push "Sub-menu"
key and „Plus key” on terminal A30 at the same time).
B101 transmits a signal to module A20. This process is displayed in
terminal A30.
12/04 Qua22-e-27b 27b-3

Connector B38, B57, B58 Socket B38, B57, B58
27b-4 Qua22-e-27b 12/04


B38 - 1 0.5 br-rd
B38 - 2 0.5 gn-wh
B38 - 3 0.5 bk-rd
B57 - 1 0.5 br-rd

B57 - 2 0.5 bl-gr
B57-3 0.5 bk-rd
B58 - 1 0.5 br-rd

B58 - 2 0.5 gr-wh
B58 - 3 0.5 bk-rd
B101 - 1 0.5 br-rd

B101 - 2 0.5 bl-gr
B101 - 3 0.5 bk-rd
X12 - 2 0.5 bk-rd

X12 - 3 0.5 br-rd
X12 - 11 0.5 gr-wh
X12 - 12 0.5 bl-gr
X14 - 7 1.5 bk-rd

X14 - 8 1.5 br-rd
X14 - 17 0.5 bl-gr
X14 - 19 0.5 gn-wh
12/04 Qua22-e-27b 27b-5

27b-6 Qua22-e-27b 12/04

27c
Operating displays
Bale discharge, baling ram load indicator,
crop moisture

27c - Operating displays (with CCU and Communicator)
A20 CCU module .......................................................................... E-6
B38 Crop moisture sensor ..................................Wiring loom H Part1

B57 Baling ram left load indicator sensor ......................Wiring loom F
B58 Baling ram right load indicator sensor....................Wiring loom F
B101 Bale discharge sensor .................................Wiring loom H Part1
X12 Connector ...............................................................Wiring loom F

............................................................................... Wiring loom G
X14 Connector ............................................................. Wiring loom G
......................................................................Wiring loom H Part1

B38 Sensor 0 to 800 Hz Diagnosis with CDS
switching earth diagnosis system
B57 Sensor 0 - 12 V
B58
B101 Sensor LED bright = low Metal
(0 - 1 V)
LED weak = high No metal
(6 - 12 V)
27c-2 Qua22-e-27c 12/04

moisture sensor B 38 transmits a frequency signal to module A20. This
During the baling process, the change of distance between the main drive
crank arms and the baling ram load indicator sensors B57 / B58 is
measured and transmitted as a signal into module A20. This signal is
Baling ram load indicator The baling ram load indicator sensors B57 / B58 must be set to a distance
sensor adjustment of approx. 4 mm from the ram crank arms.
sensors into the module A20 is approx. 70 - 400 mV.
B101 transmits a signal to module A20. This process is displayed in
terminal A30.
01/05 Qua22-e-27c 27c-3

Socket Z56

X12 - 2 0.5 bk-rd
X12 - 13 0.5 or-bk
X14 - 8 1.5 br-rd

X14 - 18 0.5 wh-gr
Z56 - 2 0.5 bk-rd

Z56 - 3 0.5 or-bk
27c-4 Quad-e-27c 12/04

29a
Central lubrication system

29a - Central lubrication system (with central terminal compartment)

M25 Central lubrication system motor ......................... Wiring loom B
X12 Connector ............................................................ Wiring loom B

29a-2 Qua22-e-29a 12/04

Automatic central At a drive speed of > 500 rpm, the automatic lubrication system is
lubrication system activated by module A20-2 according to the programmed lubricating and
pre-set interval periods. The operating status is displayed in terminal
A30.
12/04 Qua22-e-29a 29a-3

Socket M25

M25 - 1 1.5 bl-gn
M25 - 2 1.5 br
X12 - 4 1.5 bl-gn

X12 - 22 1.5 br
29a-4 Qua22-e-29a 12/04

29b
Central lubrication system
- with CCU
29b - Central lubrication system (with CCU)
Key to diagram: A20 CCU module..........................................................................E-6

M25 Central lubrication system motor ........................ Wiring loom F
X12 Connector............................................................. Wiring loom F
............................................................................ Wiring loom G

29b-2 Qua22-e-29b 12/04

Automatic central At a drive speed of > 500 rpm, the automatic lubrication system is
lubrication system activated by module A20 according to the programmed lubricating and
pre-set interval periods. The operating status is displayed in terminal
A30.
12/04 Qua22-e-29b 29b-3

Socket M25

M25 - 1 1.5 bl-gn
M25 - 2 1.5 br
X12 - 4 1.5 bl-gn

X12 - 22 1.5 br
29b-4 Qua22-e-29b 12/04

32a
Taillight, side light

32a - Taillight, side light (with central terminal compartment)
Key to diagram: E20 Side light, front left

E21 Side light, front right
E22 Brake light, left
E23 Brake light, right
E24 Indicator, rear left
E26 Indicator, rear right
E36 Rear number plate light
E45 Taillight, left
E46 Taillight, right
E75 Rear fog light
X25 Lighting wiring loom
X26 Lighting wiring loom
32a-2 Qua22-e-32a 12/04

Description of function: None
12/04 Qua22-e-32a 32a-3

Socket X25

X25 - 58L 1.5 gr-bk
X25 - 58R 1.5 gr-rd
X25 - L 1.5 bk-wh
X25 - R 1.5 bk-gn
X25 - 31 1.5 br
X25 - 54 1.5 bk-rd
X25 - 54G 1.5 bl
X26 - 1 1.5 bk-wh

X26 - 2 1.5 bl
X26 - 3 1.5 br
X26 - 4 1.5 bk-gn
X26 - 5 1.5 gr-rd
X26 - 6 1.5 bk-rd
X26 - 7 1.5 gr-bk
32a-4 Qua22-e-32a 12/04

40a
Additional sockets

40a - Additional sockets (with central terminal compartment)
Key to diagram: X14 Connector ............................................... Wiring loom D - part 1

X15 Connector .............................................. Wiring loom D - part 1
................................................................ Wiring loom D - part 2
X20 Connector (free)...................................... Wiring loom D - part 1
XS Service Socket 12 V ............................... Wiring loom D - part 2
40a-2 Qua22-e-40a 12/04

12/04 Qua22-e-40a 40a-3


X14 - 1 1.5 bk
X14 - 2 1.5 bk
X14 - 3 1.5 bk
X14 - 4 1.5 br
X14 - 5 1.5 br
X14 - 6 1.5 br
X15 - 1 2.5 br
X15 - 2 2.5 bk
X20 - 1 4.0 br
X20 - 2 4.0 bk
XS - 1 1.0 bk
XS - 2 2.5 br
40a-4 Qua22-e-40a 12/04

40b
Additional sockets
- with CCU
40b - Additional sockets (with CCU)
Key to diagram: X14 Connector ............................................................Wiring loom G

X15 Connector ............................................... Wiring loom H - part 1
XS Service Socket 12 V ............................... Wiring loom H - part 2
40b-2 Qua22-e-40b 12/04

12/04 Qua22-e-40b 40b-3


X14 - 1 2.5 bk
X14 - 2 2.5 bk
X14 - 3 2.5 bk
X14 - 4 2.5 br
X14 - 5 2.5 br
X14 - 6 2.5 br
X15 - 1 2.5 br
X15 - 2 2.5 bk
XS - 1 1.0 bk
XS - 2 2.5 br
40b-4 Qua22-e-40b 12/04

Wiring loom A
(with central terminal compartment)
Wiring loom A (with central terminal compartment)
Key to diagram: A30 CCT l terminal ....................................................................... 1a
F Fuse 25 A............................................... Tractor electric system
H44 Buzzer .................................................................................... 1a
T12 Main switch ............................................................................ 1a
XT1 CCT terminal connector ........................................................ 1a

XT2 CCT terminal connector ,
power supply.......................................................................... 1a
XT3 CCT terminal connector ,
power supply.......................................................................... 1a
XV1 Power supply connector......................................................... 1a
12/04 Qua22-e KB-3

Wiring loom B
Wiring loom B (with central terminal compartment)
Key to diagram: B57 Baling ram left load indicator sensor ................................... 27a
B58 Baling ram right load indicator sensor ................................ 27a
M25 Central lubrication system motor ........................................ 29a
X12 Wiring loom B - ZE connector ................................... 26, 27, 29
Z56 Flywheel brake switch.......................................................... 26a
12/04 Qua22-e KB-5

Wiring loom C - part 1
Wiring loom C - part 1 (with central terminal compartment)
Key to diagram: B9 Drive speed sensor (red), outside.......................................... 8a

B23 Feed rake speed sensor (blue), inside .................................. 8a
B56 Baling pressure sensor ........................................................ 10a
X13 Connector............................................................................... 7a
X16 Connector............................................................................... 8a
X21 Connector .............................................................................. 7a
X22 Connector .............................................................................. 7a
X23 Connector............................................................................. 13a
Y31 Knotter cleaning solenoid coil ............................................. 11a

Y50 Baling pressure build-up solenoid coil ................................ 10a
Y51 Baling pressure relief solenoid coil ..................................... 10a
Y77 Master valve solenoid coil ..................................................... 4a
12/04 Qua22-e KB-7

Key to diagram: B24 Rotor speed sensor ............................................................... 8a

B67 Cutting frame position sensor ............................................... 8a
X16 Connector............................................................................... 8a
Y58 Rotor blocking solenoid coil .................................................. 8a
Z49 ROTOCUT knives IN switch .................................................. 8a
12/04 Qua22-e KB-9

Key to diagram: X21 Connector .............................................................................. 7a

X22 Connector .............................................................................. 7a
X23 Connector............................................................................. 13a

solenoid coil (red)................................................................. 13a
solenoid coil (blue) ............................................................... 13a
Y54 ROTOCUT knives OUT (blue)
solenoid coil .......................................................................... 7a
Y55 ROTOCUT knives IN (blue)
solenoid coil .......................................................................... 7a
solenoid coil (red)................................................................... 7a
solenoid coil (red)................................................................... 7a
12/04 Qua22-e KB-11

Wiring loom D - part 1
Wiring loom D - part 1 (with central terminal compartment)
Key to diagram: B38 Crop moisture sensor .......................................................... 27a

B69 Metering wheel / bale length sensor ................................... 11a
B101 Bale discharge sensor ......................................................... 27a

switch (blue) ........................................................................ 13a
switch (red) .......................................................................... 13a
X14 Connector............................................. 1a, 1c, 6, 13, 26, 27, 40

X15 Connector........................................................1a, 1c, 6c, 11, 40
X20 Connector (free)................................................................... 40a
Z11 Twine break left / right switch............................................... 26a
12/04 Qua22-e KB-13

Wiring loom D - part 2
Wiring loom D - part 2 (with central terminal compartment)
Key to diagram: F1 Fuse ..................................................................................... 11a
K92 Wrapping release relay ........................................................ 11a
M1 Wrapping release motor....................................................... 11a
V7 Return diode (wrapping) ...................................................... 11a
X15 Connector........................................................1a, 1c, 6c, 11, 40

XS Service socket 12 V ............................................................. 40a

actual value switch............................................................... 11a
12/04 Qua22-e KB-15

Wiring loom E
(with CCU)
Wiring loom E (with CCU)
Key to diagram: A30 CCT terminal ......................................................................... 1b
F Fuse 25 A.............................................. Tractor electric system
H44 Buzzer .................................................................................... 1b
T12 Main switch ............................................................................ 1b
XT1 CCT terminal connector ........................................................ 1b

XT2 CCT terminal connector, power supply.................................. 1b
XV1 Power supply connector ........................................................ 1b
12/04 Qua22-e KB-17

Wiring loom F
(with CCU)
Wiring loom F (with CCU)
Key to diagram: B57 Baling ram left load indicator sensor...................................... 27

B58 Baling ram right load indicator sensor ................................... 27
M25 Central lubrication system motor ........................................ 29b
X12 Connector................................................................... 26, 27, 29
Z56 Flywheel brake switch............................................................ 26
12/04 Qua22-e KB-19

Wiring loom G
(with CCU)
Wiring loom G (with CCU)
Key to diagram: A20 CCU module........................................................................... 6b
B9 Drive speed sensor (red), outside...........................................8c

B23 Feed rake speed sensor (green), inside .................................8c
B24 Rotor speed sensor ................................................................8c
B56 Baling pressure sensor ........................................................ 10b
B67 Cutting frame position sensor ................................................8c
XD CAN bus socket (7 pin) ......................................................... 5b

X12 Connector............................................................................. 27b
X14 Connector............................................................................. 11b
X16 Connector................................................................................8c

solenoid coil (yellow)............................................................ 13b
solenoid coil (green)............................................................. 13b
Y31 Knotter cleaning solenoid coil ............................................. 11b
Y50 Baling pressure build-up solenoid coil ................................. 10b
Y51 Baling pressure relief solenoid coil ...................................... 10b
Y54 ROTOCUT knives OUT solenoid coil (green)........................ 7b
Y55 ROTOCUT knives IN solenoid coil (green)............................ 7b
Y58 Rotor blocking solenoid coil ...................................................8c
Y63 Open cutting frame solenoid coil (blue) ................................. 7b
Y64 Close cutting frame solenoid coil (blue)................................. 7b
Y77 Master valve solenoid coil ..................................................... 4b
Z49 ROTOCUT knives IN switch ...................................................8c
12/04 Qua22-e KB-21

Wiring loom H - part 1
(with CCU)
Wiring loom H - part 1 (with CCU)
Key to diagram: B38 Crop moisture sensor ............................................................ 27

B69 Metering wheel / bale length sensor .............................11c, 11d
B101 Bale discharge sensor ..................................................27b, 27c
U1 Extend bale ejector

cylinder switch (blue) ........................................................... 13
U2 Retract bale ejector
cylinder switch (red) ............................................................. 13
X14 Connector....................................... 1a, 1c, 6, 11, 13, 26, 27, 40

X15 Connector........................................................1a, 1c, 6c, 11, 40
Z11 Twine break switch left / right ................................................ 26
12/04 Qua22-e KB-23

Wiring loom H - part 2
(with CCU)
Wiring loom H - part 2 (with CCU)
Key to diagram: F1 Fuse ..............................................................................11c, 11d
K92 Wrapping release relay .................................................11c, 11d
M1 Wrapping release motor................................................11c, 11d
V7 Free-wheeling diode (wrapping) ...................................11c, 11d
X15 Connector..............................................1a, 1c, 6c, 11c, 11d, 40

XS Service socket outlet 12 V ................................................... 40b
Z63 Wrapping system monitoring switch .............................11c, 11d
12/04 Qua22-e KB-25

Wiring loom I
(with CCU)
Wiring loom I (with CCU)
Key to diagram: A30 CCT terminal...........................................................................1c
F Fuse 25 A............................................. Tractor electric system
H44 Buzzer .....................................................................................1c
T12 Main switch .............................................................................1c
XT1 CCT terminal connector ..........................................................1c

XT2 CCT terminal connector, power supply...................................1c
XV1 Power supply connector .........................................................1c
12/04 Qua22-e KB-27 27

Wiring loom K
(with Communicator)
Wiring loom K (with Communicator)
Key to diagram: A20 CCU Module .......................................................................... 6b
B9 Drive speed sensor (red), outside.......................................... 8d

B23 Feed rake speed sensor (green), inside ................................ 8d
B24 Rotor speed sensor................................................................ 8d
B56 Baling pressure sensor .........................................................10c
B67 Cutting frame position sensor ............................................... 8d
XD CAN bus socket (7-pin) ......................................................... 5b

X12 Connector................................................................... 26, 27, 29
X14 Connector....................................... 1a, 1c, 6, 11, 13, 26, 27, 40
X16 Connector................................................................................8c
Y11 Extend bale ejector cylinder solenoid coil (yellow) ...............13c

Y12 Retract bale ejector cylinder solenoid coil (green)................13c
Y31 Knotter cleaning solenoid coil ............................................. 11b
Y50 Baling pressure build-up solenoid coil .................................10c
Y51 Baling pressure relieve solenoid coil ...................................10c
Y54 ROTOCUT knives OUT solenoid coil (green)........................ 7b
Y55 ROTOCUT knives IN solenoid coil (green)............................ 7b
Y58 Rotor blocking solenoid coil .................................................. 8d
Y63 Open cutting frame solenoid coil (blue) ................................. 7b
Y64 Close cutting frame solenoid coil (blue)................................. 7b
Y77 Master valve solenoid coil ..................................................... 4b
Z49 ROTOCUT knives ON switch................................................. 8d
12/04 Qua22-e KB-29 29

Index
index-2 Qua22-e-index 12/04

Index: Circuit diagram no.
A Acoustic warning 5
Additional sockets 40
B Bale chute 27
Bale discharge 27
Bale ejector 13
Bale length / metering wheel 11
Bale ramp 13
Baling pressure 10
Baling ram load indicator 27
Brake light 32
Buzzer 11
C CAN bus 6
Central lubrication system 29
Central lubrication system motor 29
Communicator 1, 6
Crop humidity 27
Cutting frame 8
D Diagnosis plug 6
Diode 1, 11
E Electronics earth 6
Electronics plus 6
F Feed rake 8
Flywheel brake 26
H Horn 5
Humidity sensor 27
K Knives In/Out 7
Knotter blowing valve 11
Knotter cleaning 11
L Left/right display 27
M Machine monitoring 26
Main power supply 1
Main switch 1
Master valve 4
Metering wheel 11
Metering wheel / Bale length 11
Module power supply 6
Modules 6
O Operating displays 27
P Pick-up 20
Pin assignment in modules ZE
Pressure sensor 10
12/04 Qua22-e-index index-3

Circuit diagram no.
R Ramp 27
Reverse polarity protection (diode) 1, 12
ROTOCUT 7, 8
ROTOCUT knives In 8
Rotor 8
Rotor lock solenoid 8
Rotor stop solenoid 8
S Sensor drive 8
Service socket outlet 40
Side light 32
Sockets (additional) 40
Speed sensor 8
Steering axle lock 28
T Taillight 32
Terminal 5
Terminating resistor 6
Turn flasher system 32
Twine 26
Twine break 26
Twine monitoring 26
V Voltage controller 8
W Wrapping release 11
Wrapping release motor 11
Wrapping system monitoring 11
index-4 Qua22-e-index 12/04

Following the policy of CLAAS KGaA mbH to improve
their products as technical developments continue,
CLAAS reserve the right to make alterations which
must not necessarily correspond to text and
illustrations contained in this publication, and without
incurring obligation to alter any machines previously
delivered.
Technical data, dimensions and weights are given as

an indication only. Responsibility for errors or
omissions not accepted.
Reproduction or translation of this publication, in whole

or part, is not permitted without the written consent of
the CLAAS KGaA mbH.
All rights under the provision of the Copyright Act are

reserved.
CLAAS KGaA mbH

33426 Harsewinkel
Germany
Our contribution to the environment:

CLAAS has printed this manual
on 100 % chlorine free paper.
CLAAS KGaA mbH
Postfach 1163
33426 Harsewinkel
Tel. +49 (0)5247 12-0
www.claas.com
0299 250.2
SYS-E QUADRANT 2200/2200RC
EN - 04.05 - NF
Printed in Germany

0299 250 2 Sys El en 144

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QUADRANT 2200

Numbering of circuit diagrams

01... - The respective numbering can be found on the corresponding cover

+30 - Main power supply (battery)

- Connectors (e.g. „X14, pin 8 - 19 - 7 - 17).

- Modules (e.g. „A20“)

Wiring loom A Position of components according to wiring looms

A 1 ... Z 99 - Component designation according to CLAAS standards catalogue

Wire colours / Wire cross-sections

Connector mm² Colour - Indication of cross-section (mm²) and colour

- Meaning of wire colours

bk - +30 Power supply from tractor [12 V power]

Central terminal compartment

Pin assignment in modules......................................................................................... ZE-10

01b - Main power supply (with CCU)........................................................................ 01b-2

04a - Master valve (with central terminal compartment)........................................... 04a-2

04b - Master valve (with CCU) ................................................................................. 04b-2

05a - Terminal (with central terminal compartment) ................................................. 05a-2

05b - Terminal (with CCU and CCT) ........................................................................ 05b-2

07a - Rotocut (with central terminal compartment) .................................................. 07a-2

07b - Rotocut (with CCU) ......................................................................................... 07b-2

08a - Automatic cutting frame (with central terminal compartment,

08b - Automatic cutting frame (with central terminal compartment,

08d - Automatic cutting frame (with CCU and Communicator)................................. 08c-2

10a - Baling pressure regulation (with central terminal compartment)......................10a-2

10b - Baling pressure regulation (with CCU and CCT) .............................................10b-2

10c - Baling pressure regulation (with CCU and Communicator) .............................10c-2

11b - Wrapping release, knotter cleaning (with central terminal compartment,

11d - Wrapping release, knotter cleaning (with CCU and Communicator) -

11e - Wrapping release, knotter cleaning (with CCU and Communicator) -

13a - Eject bale (with central terminal compartment)................................................13a-2

13b - Eject bale (with CCU and CCT).......................................................................13b-2

13c - Eject bale (with CCU and Communicator) .......................................................13c-2

26a - Machine monitoring (with central terminal compartment) ................................26a-2

26b - Machine monitoring (with CCU and CCT) .......................................................26b-2

26c - Machine monitoring (with CCU and Communicator) .......................................26c-2

27a - Operating displays (with central terminal compartment)..................................27a-2

27b - Operating displays (with CCU and CCT) .........................................................27b-2

27c - Operating displays (with CCU and Communicator) .........................................27c-2

29a - Central lubrication system (with central terminal compartment) ......................29a-2

29b - Central lubrication system (with CCU).............................................................29b-2

32a - Taillight, side light (with central terminal compartment)...................................32a-2

40a - Additional sockets (with central terminal compartment) ..................................40a-2

40b - Additional sockets (with CCU) .........................................................................40b-2

Wiring loom A (with central terminal compartment) ...................................................... KB-3

Wiring loom B (with central terminal compartment) ...................................................... KB-5

Wiring loom C - part 1 (with central terminal compartment).......................................... KB-7

Wiring loom C - part 2 (with central terminal compartment).......................................... KB-9

Wiring loom C - part 3 (with central terminal compartment)........................................ KB-11

Wiring loom D - part 1 (with central terminal compartment)........................................ KB-13

Wiring loom D - part 2 (with central terminal compartment)........................................ KB-15

Wiring loom E (with CCU)........................................................................................... KB-17

Wiring loom F (with CCU) ........................................................................................... KB-19

Wiring loom G (with CCU) .......................................................................................... KB-21

Wiring loom H - part 1 (with CCU) .............................................................................. KB-23

Wiring loom H - part 2 (with CCU) .............................................................................. KB-25

Wiring loom I (with CCU) ............................................................................................ KB-27

Wiring loom K (with Communicator) ........................................................................... KB-29

Central terminal compartment (4 modules)

ZE-2 Qua22-e-ZE 12/04

Key to diagram: A20-1 Module 1

Task allocation of Function Mod 1 Mod 2 Mod 3 Mod 4