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4 JANUARY 2014
MODERN STEEL CONSTRUCTION (Volume 54, Number 1.) ISSN (print) 0026-8445: ISSN (online) 1945-0737. Published monthly by the American Institute of Steel
Construction (AISC), One E. Wacker Dr., Suite 700, Chicago, IL 60601. Subscriptions: Within the U.S.single issues $6.00; 1 year, $44. Outside the U.S. (Canada
and Mexico)single issues $9.00; 1 year $88. Periodicals postage paid at Chicago, IL and at additional mailing offices. Postmaster: Please send address changes to
MODERN STEEL CONSTRUCTION, One East Wacker Dr., Suite 700, Chicago, IL 60601.
DISCLAIMER: AISC does not approve, disapprove, or guarantee the validity or accuracy of any data, claim, or opinion appearing under a byline or obtained or
quoted from an acknowledged source. Opinions are those of the writers and AISC is not responsible for any statement made or opinions expressed in MODERN
STEEL CONSTRUCTION. All rights reserved. Materials may not be reproduced without written permission, except for noncommercial educational purposes where
fewer than 25 photocopies are being reproduced. The AISC and MSC logos are registered trademarks of AISC.
January 2014
ON THE COVER: Looking up at the University of California Berkeleys new press box, p. 36. Photo: Jeffrey Katz Photography, courtesy of HNTB.
steelwise
17
Reinforcing the Point
BY BO DOWSWELL, P.E., PH.D.
Its important to know your options, as well
as your existing structure, before moving
forward with a reinforcement scheme.
product focus
27
Specifying Value
BY WILLIAM D. CORBETT
A properly installed coating system adds
not only protection to fabricated structural
steel, but also value.
business issues
32
Inviting Innovation
BY MATT TENNEY
Creating a highly innovative culture takes
much more than creativity.
34
AISC and the IBC
BY ERIN CRISTE AND CHARLES J.
CARTER, S.E., P.E., PH.D.
Whose rules rule? With adoption by
reference, it couldnt be any easier to
determine.
36
Above the Action
BY GREG BAKER, AIA, AND
JOE DIESKO, AIA
Floating over Cal Berkeleys Memorial
Stadium, a sleek, new press box
complements the structures historic Beaux
Arts faade.
42
Taking Things in a New
Direction
BY FAZ EHSAN, P.E., PH.D.
Creative collaboration and framing
flexibility allow a university hospital
project to successfully take on a major
programmatic change well into the
construction phase.
46
Braced for the Future
BY KIM CARAVALHO
Buckling restrained braced frames maximize
aesthetic appeal, seismic preparedness and
flexibility for the City of Pasadenas new
office building.
50
The Life Aquatic
BY PETER OLENDZKI, P.ENG.
BIM brings structural and visual optimization
into Torontos angular new aquarium.
56
Hanging (over the) 10
BY PAUL CHUNG, P.E., AND
JASON FANG, P.E., PH.D.
The widening of Interstate 10 in suburban
Los Angeles provided the opportunity to
build a new pedestrian overcrossing with an
attractive through-truss as the centerpiece.
columns
features
departments
6 EDITORS NOTE
9 STEEL INTERCHANGE
12 STEEL QUIZ
60 NEWS & EVENTS
66 TOPPING OUT
resources
64 MARKETPLACE
65 EMPLOYMENT
in every issue
Intuitive Software for
Structural Engineers
46
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IES VisualAnalysis
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quick, productive manner.
6 JANUARY 2014
Editorial Offices
1 E. Wacker Dr., Suite 700
Chicago, IL 60601
312.670.2400 tel
312.896.9022 fax
Editorial Contacts
EDITOR & PUBLISHER
Scott L. Melnick
312.670.8314
melnick@modernsteel.com
SENIOR EDITOR
Geoff Weisenberger
312.670.8316
weisenberger@modernsteel.com
ASSISTANT EDITOR
Tasha Weiss
312.670.5439
weiss@modernsteel.com
DIRECTOR OF PUBLISHING
Areti Carter
312.670.5427
areti@modernsteel.com
GRAPHIC DESIGNER
Kristin Egan
312.670.8313
egan@modernsteel.com
AISC Officers
CHAIR
Jeffrey E. Dave, P.E.
VICE CHAIR
James G. Thompson
SECRETARY & GENERAL
COUNSEL
David B. Ratterman
PRESIDENT
Roger E. Ferch, P.E.
VICE PRESIDENT AND CHIEF
STRUCTURAL ENGINEER
Charles J. Carter, S.E., P.E., Ph.D.
VICE PRESIDENT
Jacques Cattan
VICE PRESIDENT
John P. Cross, P.E.
VICE PRESIDENT
Scott L. Melnick
Advertising Contact
Account Manager
Louis Gurthet
231.228.2274 tel
231.228.7759 fax
gurthet@modernsteel.com
For advertising information,
contact Louis Gurthet or visit
www.modernsteel.com
Address Changes and
Subscription Concerns
312.670.5444 tel
312.893.2253 fax
admin@modernsteel.com
Reprints
Betsy White
The Reprint Outsource, Inc.
717.394.7350
bwhite@reprintoutsource.com
editors note
ITS NOT UNUSUAL FOR ME TO USE DIMINUTIVE FORMS WHEN I TALK WITH
MY CHILDREN. Jason becomes Jay, Joshua is Josh and we sometimes call Julia Boo.
(For contrarians, its interesting to note that even though diminutive means small, not
all diminutives are smaller than their original forms. Thus the diminutive of bachelor
becomes bachelorette and the monosyllabic Scott is often Scooter.)
But sometimes diminutives dont prove
popular. Back in 2006, we changed our cover
to emphasize MSC in the belief it was
the common way to refer to the magazine.
Anecdotal evidence suggests we were wrong.
Ive rarely heard anyone outside of our own
staff call the magazine MSC and more typ-
ically hear it shortened simply to Modern
Steel. So after eight years, were once again
redoing our cover.
Our intrepid designer, Kristin Egan,
developed a wide range of cover alternatives,
and after careful consideration our publish-
ing staff narrowed it to two choices. We then
considered some slight variations on each of
the choices and selected what we considered
to be a bold and exciting change. But some-
thing odd happened.
During the next few weeks I had the two
finalists hanging in my office. And almost
universally, every visitor to my office preferred
our second choice and expressed some dislike
for our first choice. Could we have made a
mistake in our choice?
We decided to put five of the different
cover designs up on our Facebook page and
let our readers choose their favorite. The
result? The consensus was the classy cover
you see on this issue (yes, our staffs second
choice was our readers first choice).
SCOTT MELNICK
EDITOR
In addition to the new cover design,
were also working on a radical new look
for the MSCer, Modern Steelwebsite
(www.modernsteel.com). Youll still be
able to view the current issue, past articles
and product information. The new layout
simply offers a more compelling graphical
presentation.
Id love to hear from you about our
new cover (and the new website). And for
those of you wondering why Julia shortens
to Boo, stop by and see me at this years
NASCC: The Steel Conference. We can
talk about your name, my name and why we
shortened the name of the North American
Steel Construction Conference. Simply visit
www.aisc.org/nascc for full information
and to register. See you there!
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Modern STEEL CONSTRUCTION 9
After three years as AISCs director of technical assistance,
Heath Mitchell has decided to move on to j oin the
company his family owns, G.W.Y., Inc. The company
serves the structural bolting industry, selling, repairing
and renting a variety of installation tools for conventional
hex-head and tension-control bolts, and Heath will be
helping to manage day-to-day operations, expand the
product line and introduce current products into new
markets. Hell also continue as a consultant to the Steel
Solutions Center.
Were sad to see Heath go but happy to announce that
Larry Muir, who has already been working for us for many
years as a part-time consultant in technical assistance activities,
has taken over his role. Larry has also been a consultant with
his own engineering practice for a number of years, and
fefore that he was president of the engineering division of
AISC member Cives Steel Company. All the while, Larry has
been a very involved volunteer on AISCs Committees on
Specifications and Manuals.
Astute readers will remember that Larry recently was
announced as the 2014 recipient of the AISC T.R. Higgins
Lectureship Award. (He made it into that distinct category just
in time, as members of the AISC staff are not eligible to win it.
Having been selected before joining the staff means Larry is
quite unique as a Higgins recipient!)
In celebration of Larrys new role at AISC, this months
SteelQuiz features a selection of questions Larry has answered.
Charles J. Carter
Plate Bending
A debate is raging in our office. For years, the allowable
bending stress in base plates was 0.75F
y
. Beginning with
the 13th Edition AISC Steel Construction Manual, however,
AISC appears to stipulate 0.60F
y
for ASD. Is this an error?
If not, can you explain why the change is necessary?
Previously, when checking weak-axis bending, the allowable stress
was 0.75F
y
. However, the check was made using S
y
. Currently,
the allowable stress is 0.6F
y
, but the check is made using Z
y
. For
a rectangular section Z
y
/S
y
= 1.5. Since 0.75/0.6 = 1.25, the 2005
and 2010 AISC Specifications include a slight gain in strength
over the 9th Edition ASD.
In the 9th Edition, you were essentially using the
plastic section modulus for both weak and strong axis
bendi ng. For ful l y braced strong-axi s bendi ng of a
compact member, the allowable stress used to be 0.66F
y
instead of 0.6F
y
. The quotient 0.66/0.6 equals 1.1. This
approximates the ratio of Z
x
/S
x
using the lower bound
value for wide-flange beams.
So in the end, there really has not been much change at all,
though the calculations look somewhat different.
Eccentrically Loaded Bolts
I am analyzing an eccentric bolt group and cannot use the
eccentrically loaded bolt group tables in the AISC Manual
due to a non-standard spacing. How can I calculate the
coefficient C?
The Instantaneous Center of Rotation Method used
to determine this value is described in Part 7 of the AISC
Manual. It is an iterative process. Some engineers have written
a program to do this, but you can also use a spreadsheet. Some
structural engineering textbooks also present the calculations,
which are readily adaptable to a spreadsheet.
Once you have built the spreadsheet or program, you
can proceed in one of two ways. First, you can simply
guess at a location of the instantaneous center until you
satisfy equilibrium. This is not as bad as it may sound if you
are only doing this occasionally. Second, you can use the
spreadsheet goal seek function to find the location of the
instantaneous center. For a symmetrical bolt group with a
vertical load, the instantaneous center of rotation will be
located along the line perpendicular to the load passing
through the bolt group centroid. Knowing this makes the
job easier.
There are a number of programs available online (many
free) to do this work for you. Some will supply the location of
instantaneous center of rotation. Once the center of rotation is
known, the results can be easily verified.
If you would rather write a program, there is also an AISC
Engineering Journal article by Brandt that presents a program
in FORTRAN that can be used to find the coefficient C of the
bolt group (this is in the 2nd Quarter 1982 issue).
Application of Q
f
When the variable Q
f
is used in AISC 360-10 Section K1, it
is typically applied as a multiplier outside of the bracketed
portion of the equation. As such, it has an effect on the
entire nominal strength calculation. However, Equations
K1-12 and K1-13 for the limit state of wall plastification
have Q
f
inside the bracketed portion of the equation. Is it
correct for these two limit states that Q
f
only applies to a
portion of the nominal strength equation?
I actually had the same question when I was reviewing this
section of the AISC Specification. Q
f
is in the correct location
(inside the brackets) in 2010 AISC Specification Equations K1-12
and K1-13. The equation is based on a yield line approach. Since
the force in the member has a greater effect on the strength of
the yield lines transverse to the chord axis and little effect on the
yield lines parallel, Q
f
is applied to only those portions where
it has a significant effect. This approach predicts a strength
consistent with test results.
steel
interchange
If youve ever asked yourself Why? about something related to
structural steel design or construction, Modern Steel Constructions
monthly Steel Interchange column is for you! Send your
questions or comments to solutions@aisc.org.
10 JANUARY 2014
K-Area Welding
Does AISC 360 prohibit welding in the k-area of a wide-
flange shape?
The AISC Specification does not prohibit welding in the
k-area. There have been some reported problems with welds
made in the k-area, so it is generally avoided, when possible.
However, there are times where welding in this area is
required. For more information on this topic you can refer
to the MSC article AISC Advisory Statement on Mechanical
Properties Near the Fillet of Wide Flange Shapes and Interim
Recommendations, January 10, 1997 (02/97).
AISC 358 Section 3.6 (and its associated Commentary)
describes requirements for continuity plate corner clips.
Although this is not a direct prohibition of welding in the
k-area, the resulting corner clip geometry is intended to avoid
welding in the k-area.
When welding in the k-area is performed, it should be
noted that AISC 360-10 Chapter N Table N5.4-3 requires
visual inspection: When welding of doubler plates,
continuity plates or stiffeners has been performed in the
k-area, visually inspect the web k-area for cracks within 3 in.
(75 mm) of the weld.
Base Plate Shear Transfer
AISC Design Guide 1Base Plate and Anchor Rod Design,
2nd Edition, discusses three methods of transferring
shear to the concrete at a base plate: friction, shear lugs
and anchor rods. However, I do not see a discussion on
whether any of these methods can be used in combination
with one another. Can the strengths from these mecha-
nisms be combined?
I am not aware of a standard procedure for summing these
resistances. The load-deformation behavior of the three
mechanisms is likely to be very different, so it could be
expected that a great deal of deformation would be necessary
to develop the strength of each. Also, we know these
mechanisms do not behave in a perfectly plastic manner. One
such example is the concrete breakout limit state for a shear
lug. We also know that friction does not develop and then
maintain that resistance indefinitely. Slip does not eliminate
friction, but the friction is now based on a kinetic friction,
which is lower than static friction.
This situation is similar to why we do not allow the full
strengths of bolts and welds to be summed or why we do not
sum the strengths related to both bearing and slip resistance in
pretensioned bolted joints. Surely some additive effect exists
but we are not confident that we can accurately predict the
behavior so we instead neglect one mechanism and base the
strength solely on the other.
Moment Connection to HSS Column
I am working on the design of a moment connection
between a wide-flange beam and an HSS column. The
beam flange is wider than the HSS column it connects to.
According to AISC 360-10 Section K1.3b, B
p
/B must be
less than or equal to 1. Do we need to taper the flanges of
the beam to be the same width of the column at the joint
or can we keep the normal flange width with no taper and
use B
p
/B = 1.0?
If fatigue is not a concern for your connection, there is
no need to taper the flange. The flange width should be
assumed equal to the width of the HSS for calculation
purposes. In AISC 360-10 Chapter K, will then be equal
to 1.0.
AISC Design Guide 24 Chapter 4 provides guidance
related to these connections. Example 4.3 addresses
the directly welded connection and treats the flange as a
transverse plate. However, this example is configured such that
the beam flange is narrower than the HSS width.
For this type of connection with a beam flange width
greater than or equal to the HSS column width, the
applicable checks are Equations K1-7, K1-9 and K1-10
or K1-11. Equations K1-9, K1-10 and K1-11 are similar
to the local web yielding and crippling checks for wide-
flange beams in Section J10. Equation K1-7 incorporates
an effective width concept. If a CJP groove weld between
the flange and the HSS wall is not used, this effective width
concept also should be incorporated into the design of the
weld, as shown in Equation K4-4.
Fatigue applications may require tapering.
steel interchange
Larry Muir is AISCs new director of technical assistance.
Steel Interchange is a forum to exchange useful and practical professional ideas and
information on all phases of steel building and bridge construction. Opinions and
suggestions are welcome on any subject covered in this magazine.
The opinions expressed in Steel Interchange do not necessarily represent an official position of
the American Institute of Steel Construction and have not been reviewed. It is recognized that the
design of structures is within the scope and expertise of a competent licensed structural engineer,
architect or other licensed professional for the application of principles to a particular structure.
If you have a question or problem that your fellow readers might help you solve, please
forward it to us. At the same time, feel free to respond to any of the questions that you
have read here. Contact Steel Interchange via AISCs Steel Solutions Center:
1 E Wacker Dr., Ste. 700, Chicago, IL 60601
tel: 866.ASK.AISC fax: 312.803.4709
solutions@aisc.org
The complete collection of Steel Interchange questions and answers is available online.
Find questions and answers related to just about any topic by using our full-text search
capability. Visit Steel Interchange online at www.modernsteel.com.
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12 JANUARY 2014
This months quiz is all about AISC Steel Design Guide 26
Design of Blast Resistant Structures.
steel
quiz
1 In general, the primary design criterion for blast design
is not an allowable stress but rather the amount of
___________.
a) elastic deflection b) elastic deformation
c) plastic deformation d) inelastic deflection
2 True or False: Blast mitigation and collapse mitigation
are the same design philosophy.
3 When referring to a building, the term _________ implies
the strength and sturdiness to resist excessive loads.
a) redundancy b) resilience
c) robustness
4 True or False: Another source of redundancy and
robustness i nherent i n steel bui l di ngs i ncl udes
the common overstrength in the steel materials and
connecting elements.
5 True or False: The typical details used in steel buildings
inherently provide for redundancy and robustness, with
the capability for load redistribution through alternative
load paths.
6 Which of the following are good design guidelines for
improving structural integrity (designing for progressive
collapse) in structural steel buildings?
a) Good plan layout b) Redundancy
c) Ductile detailing d) All of the Above
7 True or False: Due to the nature of blast loading, elastic
design is required and is measured by support rotations
and ductility.
8 True or False: Beam-to-beam continuity consists of a
distinct, clearly defined link across a column.
9 As compared with the static values normally used
in design, which of the following properties vary for
dynamic loading?
a) The ultimate tensile strength increases slightly
b) The yield point increases substantially
c) All of the Above
10 True or False: For blast design the specified minimum
yield stress should be multiplied by a strength increase
factor, SIF, of 1.10.
TURN TO PAGE 14 FOR ANSWERS
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20 JANUARY 2014
steelwise
Obstructions requiring partial-length column reinforce-
ment are shown in Figure 5. Under most conditions, the re-
inforcement can be discontinuous at lateral brace locations. In
these cases, the column should be designed as a stepped mem-
ber. Additionally, the non-reinforced part of the column must
be checked for yielding.
In the rare case where the non-reinforced part of the column
is overstressed, cross-sectional area can be added with wing
plates welded between the cover plates. The fush wing plates in
Figure 4c require groove welds; therefore, the more economi-
cal choice is usually the offset wing plates shown in Figure 4d,
which can be fllet welded to the column. The wing plates must
extend beyond the end of the cover plate for a length adequate
to develop the load into the column.
In a 1969 Engineering Journal article, Some Non-Conven-
tional Cases of Column Design, S.T. Dalal tabulated effective
length factors for the stepped column confgurations shown in
Figure 6. The effective length factors can be used with the lat-
eral buckling provisions in Specifcation Section E3.
Welding
There are several factors to consider when it comes to weld-
ing reinforcement members.
Coating removal. Section M3.5 in the AISC Specifcation re-
quires surfaces within 2 in. of a feld weld to be free of materi-
als that would prevent proper welding or produce objectionable
fumes during welding. Although many coating systems are not
detrimental to the strength of the fnished weld, most should be
removed due to health concerns for the welder. Corrosion and
other materials should also be removed prior to welding.
Stitch welds. To reduce welding distortion and cost, rein-
forcing plates are usually stitch welded to the member as shown
in Figure 7. If the structure is exposed to extremely corrosive
conditions, continuous welds may be required. However, if an
adequate paint system is applied after welding, properly-spaced
stitch welds can be used for most structures exposed to normal
weather conditions.
Fig. 6. Partial-length column reinforcement.
Fig. 7. Stitch welding of reinforcement plate.
a) reinforcement held
back at both ends
c) column
with
vertical
brace
gusset
plates
Fig. 5. Obstructions requiring partial-
length column reinforcement.
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1. A quantity of uniquely identified bolts of the same size and length
produced consecutively from a single mill heat processed at one time
2. An assembly of one or more joints that is used to transmit forces
between two or more members
3. To cause to move around in order to achieve a result
4. The total thickness of the plies of a joint through which the bolt
passes, exclusive of washers or direct-tension indicators
5. The continuous protection of fastener components in closed
containers in a protected shelter is protected __________
DOWN
1. A non-profit, volunteer organization, comprised of over
70 leading experts in the fields of structural steel
connection design, engineering, fabrication, erection and
bolting
2. A bolted assembly with or without collateral materials
that is used to join two structural elements
3. A unit of measure primarily used to measure loads
4. As defined by the RCSC this party is responsible to
provide, prepare and assemble the fastener components
and connected parts
5. The act or process of stretching something tight
1
1
2
2
4
3
5
4
3
Structural Bolting Crossword Puzzle
5
22 JANUARY 2014
Various parts of the AISC Specifcation
limit the longitudinal distance between
welds. The provisions in Section J3.6 are
intended to ensure close ft-up over the en-
tire faying surface and to prevent corrosion
between the connected elements. The di-
mensional limitations in Section J2.2b are
to ensure proper welding techniques. For
members loaded in axial compression, the
limits in Section E6.2 are to prevent longi-
tudinal buckling between the welds.
Weldability. To minimize the risk of
cracking of the weld and base metal, the
weldability of the existing steel must
be analyzed. As discussed in AWS D1.7
Guide for Strengthening and Repairing Ex-
isting Structures, several different carbon
equivalent (CE) equations have been de-
veloped to estimate weldability based on
the chemical composition of a steel. The
CE value indicates the level of brittleness
of the heat affected zone upon weld cool-
ing; therefore, as the CE value increases,
weldability decreases.
The chemical content of the steel can
be found in mill test reports or chemi-
cal tests of samples cut from redundant
parts of existing structures. Weldability
can also be ensured if the structure has
been successfully welded in the past. A
bend test to determine weldability is also
described by D. Ricker in a 1988 Engi-
neering Journal article, Field Welding to
Existing Structures.
Welding to loaded members. In ad-
dition to the fnal as-built design, member
strength during erection must be consid-
ered. Welding has a detrimental effect on
loaded members due to a reduction in
material properties at high temperatures
near the arc. In some cases, the load can be
removed from the reinforced member un-
til welding is complete; however, this can
be impractical and is usually not required
because the effect of welding heat is highly
localized.
Member strength can be evaluated
based on a reduced cross section, where the
high-temperature area near the arc is inac-
tive in resisting load. The width of inactive
material is proportional to the heat input,
which is dependent on the current, voltage
and arc travel speed. For welds with low
heat input, the inactive width is less than
3 in. parallel to arc travel and 2 in. perpen-
steelwise
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dicular to arc travel. However, the inactive width can be much
larger for high heat input processes, such as fux-cored arc
welding (FCAW). The welding procedure specifcation (WPS)
provided by the erector will include the required information
for heat input calculations.
General guidelines for low heat input are:
Low welding current
Small diameter electrodes
Allow time for welds to cool between successive passes
Use stringer beads only (in lieu of optional stringer or
weave beads)
Intermittent welding in short lengths
Temperature crayons or other suitable means should be
used to monitor the temperature of the base metal near
the weld
Member Tolerances
All members have initial imperfections. The initial out-of-
straightness has a critical effect on the lateral buckling strength
of columns. Figure 8 shows this effect using three magnitudes of
initial out-of-straightness. The column that is in tolerance, rep-
resented by the solid line, has typical column behavior where
the P- curve is almost linear until the maximum load is ap-
proached. The middle curve, representing the column with
0
= 0.48 in., is out of tolerance by a factor of three. This column
behavior is characterized by a more nonlinear P- curve, which
results in a higher second order moment and lower strength.
The bottom curve represents a damaged column.
For reinforced members, geometric imperfections are
caused by a combination of:
Imperfections of the non-reinforced member resulting
from rolling, fabrication and erection
P- deformations from the initial load in the member
Shrinkage deformation from welding of reinforcement
(see Figure 9)
All imperfections except weld shrinkage deformation can be
measured prior to member design. Weld shrinkage deforma-
tion for non-loaded members can be estimated using empirical
equations (for example, see Blodgett, 1966). The values should
be adjusted to account for any load in the member at the time
of welding.
According to Section 6.4.2 in the AISC Code of Standard Prac-
tice, the maximum variation in straightness for a built-up shape
is
1
1000 of the length between points of lateral support. The total
post-weld out-of-straightness for members with signifcant ini-
tial load is likely to exceed this valueespecially where singly
symmetric reinforcement is used. Because the column curve
in the AISC Specifcation is based on the maximum variation
in straightness allowed by the AISC Code of Standard Practice,
any out-of-straightness in excess of 1/1000 of the length of the
member must be accounted for in member design. This can be
accomplished using any of the methods in Chapter C of the
Specifcation.
Contract documents must convey the importance of
minimizing weld distortion. As a minimum, a simple draw-
ing note should be provided, stating, Reinforcement shall
be welded by qualified welders using techniques and se-
quences that minimize post-weld distortion of the member.
Welding procedure specifications and welding sequences
shall be submitted to the engineer of record for review.
In the design stage, distortion can be minimized by select-
ing intermittent welds and other welds with low heat input.
Post-weld member tolerances should also be included in
the contract documents.
0 1 2 3 4
300
250
200
150
100
50
0
(in.)
0
= 0.16 in.
0
= 0.48 in.
0
= 1.20 in.
P
(
k
i
p
s
)
steelwise
CENTROID
OF WELDS
y
CENTROID OF
BUILT-UP MEMBER
Fig. 9. Camber due to weld shrinkage.
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Modern STEEL CONSTRUCTION 27
ON THE SURFACE (pun intended), applying a protective coat-
ing to structural steel may seem like a pretty simple procedure.
In reality, a properly applied coating system encompasses
quite a bit: surface and edge preparation; abrasive blast cleaning to
SSPC-SP10/NACE No. 2, Near-White Metal Blast Cleaning and
the associated indirect requirements, including abrasive cleanli-
ness and compressed air cleanliness as well as solvent cleaning per
SSPC-SP 1; coating materials and associated thinners; mixing and
application of sophisticated, multi-component, multi-layer coat-
ings; masking of connections; dry flm thickness consistency; cure
times and handling; and time allowances for owner quality assur-
ance inspection.
Sophisticated Coating
Given everything involved in the application of a sophisticat-
ed paint system, how can you ensure its done properly? In 2010,
AISC and SSPC published AISC-420-10/SSPC-QP 3Certifca-
tion Standard for Shop Application of Complex Protective Coating Sys-
tems. By specifying AISC-420-10/SSPC-QP 3 as a bid requisite,
facility owners can have confdence that the corrosion protection
system they are paying for is being installed by a shop that has
proven its capabilities to an outside auditor.
Ive heard people ask, Why go to the trouble and expense of
writing a coating specifcation when all the information needed
is on the manufacturers product data sheets? Its important to
remember that these sheets contain recommendations; they are
not intended to act as a specifcation. Product data sheets often
contain multiple surface preparation and coating thickness rec-
ommendations based on the intended service environment. They
are not prepared for entire coating systems (just single products)
and they do not contractually invoke inspection (quality con-
trol) check points or the frequency in which these tests must be
performed. It is best to think of a product data sheet as simply
an instruction manual for a coating. It tells us how to mix the
product, what to reduce it with, what equipment can be used to
apply the product and under what conditions the product can
be applied and cured. While relying on manufacturer product
sheets to convey the contractual requirements of a sophisticated
paint system is cheaper up front, it can become very expensive
when poor quality is the end result.
Verifying Quality
Acknowledging that specifying (and verifying) quality will
greatly reduce the opportunity for coating problems after the
steel is erected, the question then becomes: Which specifc qual-
ity control checkpoints should be invoked by specifcation, and
how is quality to be verifed?
First and foremost, a fabrication shop that applies a sophis-
ticated paint system should have and implement a written qual-
ity control program. The written program should incorporate
management responsibilities related to quality, technical capa-
bilities of the shop, training of shop personnel, implementation
of process controls, internal auditing, purchasing procedures,
evaluation of subcontractors and suppliers, calibration and use of
inspection equipment and quality control inspection procedures.
The program should also contain standard forms for document-
ing these items as well as the results of project-specifc quality in-
spections. If the shop is AISC-420-10/SSPC-QP 3 certifed, they
have all of the above. Specifcations may also require the shop
to prepare and submit a project-specifc work plan and quality
control plan, based on the corporate plan.
Below are some common in-process quality control check
points that can be specifed and subsequently verifed in the shop,
as well as some of the more modern inspection instrumentation
that a shop can use to streamline quality control inspections and
documentation practices.
Measuring ambient conditions and surface temperature.
The prevailing conditions of air temperature, relative humidity
(the ratio of moisture in the air relative to total saturation), dew
point temperature (the temperature at which moisture con-
denses on a surface) and the temperature of the steel surface are
all important attributes and must be measured and recorded (in
the area where the coatings will be applied) prior to mixing the
coating and throughout the application process. Most coating
manufacturers indicate, on the product data sheets, the accept-
able air and surface temperature rangesa minimum, maxi-
mum or acceptable range for relative humidityand that the
surface temperature should be a minimum of 5 F higher than
the dew point temperature to preclude condensation. Specify-
ing a minimum amount of moisture in the air is an important
A properly installed coating system adds not
only protection to fabricated structural steel,
but also value.
BY WILLIAM D. CORBETT
product focus
SPECIFYING
VALUE
William D. Corbett
(bcorbett@kta.com) is a vice
president and group manager
Professional Services with
KTA-Tator, Inc.
28 JANUARY 2014
consideration for coatings that use moisture to cure (e.g., ethyl
silicate inorganic zinc primers and moisture cure urethane
products). Specifying a maximum amount of moisture in the
air is an important consideration for coatings that are adversely
impacted by excessive humidity during application and cure
(e.g., epoxy and polyurethane). While a manufacturer may indi-
cate that a minimum of 40% relative humidity is acceptable, a
coating specifcation can require a minimum of 50% humidity
to attain proper cure of a moisture cure product. Similarly, a
product data sheet may indicate that up to 90% relative humid-
ity is acceptable; however, the coating specifcation can invoke
a maximum of 85% relative humidity. Ambient conditions and
surface temperature can be measured and auto-logged using
electronic (digital) psychrometers (Figure 1).
Pre-Blast Ceaning Inspections
Pre-blast cleaning inspection check points include verifying
that the abrasive is clean, the compressed air is clean and dry
and the grease, oil and other lubricants used during the fabrica-
tion process are removed. Note that each of these checkpoints
is automatically invoked when an SSPC surface cleanliness
standard, such as near-white, is specifed (i.e, these are indirect
requirements of the SSPC Surface Cleanliness Standards). These
inspections are described below.
Abrasive cleanliness. There are two primary concerns re-
lated to contamination of the abrasive media: oil and elevated
conductivity caused by soluble salt contamination. The transfer
of either of these contaminants onto the steel during cleaning
can adversely impact the performance of the coating system;
testing is particularly important when the abrasive is recycled.
The procedure described in ASTM D7393, Standard Practice
for Indicating Oil in Abrasives can be specifed to verify that the
abrasive is not contaminated with oil (Figure 2).
The procedure described in ASTM D4940, Standard Test
Method for Conductimetric Analysis of Water Soluble Ionic Con-
tamination of Blasting Abrasives can be specifed to verify that
the abrasive does not contain elevated levels of ionic contami-
nation (Figure 3).
Compressed air cleanliness: Anytime compressed air is
used to propel the abrasive during blast cleaning, perform a
blow-down to remove surface dust or atomize a coating (e.g.,
conventional/pressure pot spray), its cleanliness must be veri-
fedi.e., do not assume that the moisture and oil extractors are
providing adequate air cleanliness. The procedure described in
ASTM D4285, Standard Test Method for Indicating Oil or Water in
Compressed Air can be specifed to verify that the compressed air
does not contain water and oil contamination (Figure 4).
Grease/oil removal: Prior to mechanical methods of sur-
face preparation (e.g., abrasive blast cleaning), surfaces must be
visually inspected to verify that there is no visible grease, oil
lubricants or cutting compounds on the steel surfaces that may
contaminate abrasive media or be spread across adjacent sur-
faces. SSPC-SP 1, Solvent Cleaning is an indirect requirement of
the SSPC Surface Cleanliness Standards (Figure 5). Inspection
of surfaces can be performed visually, by wiping the surfaces
with a cotton cloth, using black light forescence or using a wa-
ter break test. There are no ASTM standards governing this
type of inspection; however, it is nonetheless a critical inspec-
tion checkpoint.
Post-Blast Cleaning Inspections
After surface preparation is completed, there are two pri-
mary inspections that must be performed prior to primer appli-
cation: an inspection for surface cleanliness and surface profle
and a visual inspection of the prepared surfaces for residual dust
and abrasives. These inspections are described below.
product focus
Fig. 1
Fig. 10
Fig. 11
36 JANUARY 2014
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Modern STEEL CONSTRUCTION 37
ITS TYPICAL TO SEE a blimp hovering over a football
stadium on game day. A hovering press box? Not so much.
But the new press box at the University of California Berke-
leys (Cal) Memorial Stadium, home of the Golden Bears foot-
ball team, appears to do just that.
The modern, two-story structure is 437 ft long, including a
387-ft-long main box truss and two end-span cantilevers of 25
ft each. On game days, it is flled with up to 1,700 sports report-
ers, coaches, university offcials, alumni and donors, providing
outstanding views of not only the playing feld and stadium but
also the San Francisco Bay Area.
Sidelined for Renovations
Built in 1923 as a memorial to Californias fallen heroes
of World War I, Memorial Stadium sits on a fault line that is
creeping a little more than a millimeter per year.
The Hayward Fault is a strike-slip fault, says Bob Milano
Jr., assistant athletic director for the university. One side of the
plate moves slowly north and the other side moves slowly south.
It was slowly ripping the stadium in half.
Besides slow movement along the fault, seismic activity of a more
catastrophic scale was also a problem. By 1998, the university had as-
signed a poor rating to the stadium in a self-performed, campus-
wide seismic safety study. With a 62% chance of a 6.7-magnitude
or higher earthquake occurring sometime in the next three decades,
university offcials knew something had to be done.
Cal hired HNTB Corporation in association with Studios
Architecture of San Francisco to create and implement a master
plan for renovating the historic stadium and surrounding area.
HNTB was confdent it could provide the university with a fa-
cility on top of the fault that would be just as safe as building
a new stadium adjacent to the fault. As a result, the university
broke ground in December 2010 on the $474 million project.
There were three major components to the renovation:
Seismic renovation. The original faade was maintained and
shored in place while the demolition of the old non-ductile con-
crete seating bowl occurred. The faade was eventually connected
Floating over Cal Berkeleys Memorial Stadium, a sleek,
new press box complements the structures historic Beaux Arts faade.
Greg Baker is a senior project manager for HNTB and was the
senior technical architect for the renovation and seismic retrot of
Memorial Stadium. You can reach him at gpbaker@hntb.com.
Joe Diesko was HNTBs director for the projects renovation and can
be reached at jdiesko@hntb.com.
Truss framing for the press box. Inset: connections at truss corner. The cantilevered glass deck is obscured to block
street views of the balconies.
Jeffrey Katz Photography, courtesy of HNTB
Herrick
Courtesy of HNTB
Modern STEEL CONSTRUCTION 39
44 JANUARY 2014
ft, 8 in. to 46 ft, 4 in. in the north-south direction. In all, the com-
pleted building will use 12,550 tons of structural steel.
Steel structures are also advantageous for congested construc-
tion sites, where portions of a new structure may be constructed over,
under and sometimes through existing facilities. For this project, a
multi-level bridge spanning approximately 90 ft (employing a steel
truss with W14 diagonals, verticals and chord members) connects the
new facility to the existing Rhodes Hospital to the east. The bridge
was required to span over a portion of the hospital that needed to
remain operational during construction. In addition, it required an
independent gravity and lateral support system since the existing
hospital did not have the capacity to support the new loads. The so-
lution was to support one end of the bridge on two cruciform-shaped
steel columns (made from W24176 members) threaded through
the existing building and supported on a grade beam and micropile
foundation system, which minimized the disruption to operations.
Sudden Shift
The ability of the steel superstructure to be retroftted during
construction and beyond was another major factor in the system
selection. In large complex healthcare facilities, the construction
schedule may last for a number of years, with the structural construc-
tion proceeding well ahead of the build-out. Advances in medical
technology as well as changes in the programmatic requirements of
the facility during construction can be addressed with relative ease in
a steel superstructure. Such programmatic changes can certainly be
signifcant, but generally not as much as adding an entire foor after
construction begins. But thats just what happened with the WMC.
In December 2010, almost three months after construction had
commenced, OSU received a $100 million federal grant that was
to be used to construct a new radiation oncology center. The center
would include seven linear accelerators, a brachytherapy unit, MRI
and CT rooms and other support functions. Two options were
studied for locating the proposed center: building a standalone fa-
cility adjacent to the new hospital or integrating it with the already-
under-construction WMC.
In the standalone option, the new radiation oncology center
would be built on the site of an existing parking structure adjacent
to the hospital. In this scenario, however, travel distances for the
patients between the new center and the hospital would be signif-
cant. In addition, the parking structure would need to be replaced,
adding to the infrastructure costs.
Integrating the new center with the hospital, while minimizing
travel distance and eliminating the need to replace the parking struc-
ture, had its own challenges. The linear accelerators, with their heavy
shielding and vibration requirements, would ideally be located on
grade (OSU has a commitment that no patient functions are to be
located below grade, where some clients typically might locate linear
accelerators vaults). But since the hospital is located in a food plain,
all sensitive medical equipment had to be located on an elevated foor.
That being the case, it was determined that the program for the radia-
tion oncology center, in order to fulfll a patient frst strategy, would
be located on a new second foor that would be inserted into the exist-
ing design. Other hospital functions would need to be relocated to
maximize the beneft of the radiation oncology foor. There would
also be a very signifcant impact on the mechanical, electrical and
plumbing systems. But the advantages of improving inpatient move-
ment and the ability to leverage the hospital services in the integrated
scheme outweighed potential design and construction challenges, and
the decision was made to proceed with the integrated scheme.
The project uses 12,550 tons of structural steel.
A model of the bridge between the WMC and
Rhodes Hospital.
Owner
The Ohio State University, Columbus, Ohio
Architect
HOK, Chicago and New York
Associate Architect
Moody Nolan, Columbus
Structural Engineer
Thornton Tomasetti, Chicago
Construction Manager
Turner Construction/Lend Lease
Steel Fabricator
Cives Steel Mid-West Division, Wolcott, Ind.
(AISC Member/AISC Certied Fabricator)
The multi-level bridge spans approximately 90 ft between the
two structures.
46 JANUARY 2014
WATER AND POWER NEEDS are ever-growingespe-
cially in Southern California.
Recognizing these needs and the subsequent need to accom-
modate expanding programs and future growth of on-site staff,
the City of Pasadena, Calif., hired Gonzalez Goodale Architects
and structural engineer Brandow and Johnston, Inc., to design
the new two-story, 31,400-sq.-ft City of Pasadena Department
of Water and Power Offce Building.
As the new facility is set in the foothills of Pasadena, the
architect elected to use two-story curtain wall systems along
the entire north face of the building and part of the west face
to maximize daylighting. A structural steel framing system
was chosen to further support this goal, as it minimized
visible framing and brought more natural light into the
building. As the building is located in a high-seismic zone
and considering its critical naturethe designers decided to
employ a buckling restrained braced frame (BRBF) system for
the lateral system. (Brandow and Johnston worked directly
with BRBF-manufacturer Star Seismic during the design
phase to determine the widths of the braces and gusset plate
sizes, and the system uses Star Seismic Power Cat braces
with pin-type connections.) Not only does the BRBF system
provide better ductility and seismic performance, it also helps
control the framing member and foundation sizes. And as it
remains exposed along the west and north sides, the designers
felt it provided a clean and more pleasing aesthetic than that
of a conventional braced frame system.
Lightweight concrete fll over metal deck supported by com-
posite steel framing supports the second foor, while the roof is
constructed as rigid insulation over metal decking supported by
steel framing. The foundation system consisted of conventional
spread footings with grade beams at the braced frames and con-
tinuous wall footings at the remainder of the building. In all,
the building uses approximately 180 tons of structural steel.
To emphasize the north curtain wall system, the second-
foor diaphragm at the north side of the building was set back
12 ft, 6 in. from the exterior two-story wall. Since the BRBFs
are located at the perimeter of the building, an exposed hori-
zontal truss system was designed using 20-in.-deep HSS and
8-in.-diameter standard HSS to transfer the lateral loads to the
braced frames. This exposed horizontal truss system blended
well with the exposed BRBF along the north wall.
Buckling restrained braced frames maximize aesthetic appeal,
seismic preparedness and fexibility for the City of Pasadenas new offce building.
BY KIM CARAVALHO
Braced for the
FUTURE
Modern STEEL CONSTRUCTION 47
NORTHEAST
MODEL VIEW
SOUTHWEST
MODEL VIEW
Owner
City of Pasadena, Calif.
Architect
Gonzalez Goodale Architects, Pasadena
Structural Engineer
Brandow and Johnston, Inc., Los
Angeles
General Contractor
Morillo Construction, Inc., Pasadena
BRBF Supplier
Star Seismic, Park City, Utah
(AISC Member)
The horizontal truss at the second oor of the north elevation. The perforated metal panel system of the west elevation.
Heliphoto Heliphoto
50 JANUARY 2014
LAKE ONTARIO holds nearly 400 cubic miles of water.
A few hundred yards north of the lake, in downtown To-
ronto, sits another body of watertiny in comparison but im-
pressive in terms of biodiversity for its size.
At 135,000 sq. ftand holding 1.5 million gallons of water
and more than 13,500 marine and freshwater creaturesthe
recently opened Ripleys Aquarium of Canada is one of the
countrys largest aquariums.
Designed by local frm B+H Architects in collaboration
with San Diegos RJC Architects, who developed preliminary
interior design, the aquarium is open 365 days a year and is ex-
pected to draw in millions of visitors annually to its permanent
and special exhibits and associated educational programming.
The buildings geometric complexity and programmatic
requirements called for an innovative approach to project
design and documentation. Key design considerations included
structural accommodation of the multi-facetted aluminum-
clad building envelope, large expanses of glazed faade and
long column-free sightlines throughout the space.
Building information modelling (BIM) played a crucial role in
the projects delivery. It served as a platform to investigate and test
various structural framing solutions in a 3D environment, which
ensured comprehensive capture of all complexities, and facilitated
coordination and collaboration between consultants, including
streamlining the overall fabrication and construction process.
Unobstructed Views
The entrance lobby of the structure was designed to represent
the crust of the earth breaking open to reveal an entrance to the
aquatic world. To achieve this, a 39-ft-high curtain wall faade
wraps the perimeter of the entrance. The need for an unobstructed
view to the interior precluded the use of any vertical bracing. Alter-
natively, HSS66 horizontal plan bracing was used, translating loads
down to the braced main core through two horizontal V-braces
with member sizes varying from HSS66 to HSS1010 on extreme
ends of the lobby for lateral stability.
The buildings steel framework, incorporating 780 tons
in all, provided large open spaces and long, unobstructed
sightlines to the aquatic exhibitions. The placement of each
steel column was carefully scrutinized, with the aesthetically
optimum solution resulting in a layout of irregularly spaced
columns (size optimization was performed after column loca-
tions were determined using SAP2000). To establish a vertical
bracing arrangement against wind and seismic loading, the
BIM brings structural and visual optimization into Torontos angular new aquarium.
BY PETER OLENDZKI, P.ENG.
The Life
AQUATIC
Modern STEEL CONSTRUCTION 51
E
n
t
u
i
t
i
v
e
52 JANUARY 2014
model. This model was completely developed in Tekla, including
fxities and preliminary loading, and was then exported via an appli-
cation programming interface, API, to SAP2000 for analysis and de-
sign. Changes in the model could easily be exported throughout the
project as updates were made, a process that ensured the BIM model,
analysis model and contract documents were constantly in sync.
Coordination was especially challenging. In addition to the tra-
ditional architectural, mechanical, electrical and structural coordi-
nation, additional life-support systems (LSS) and electrical systems
unique to the exhibits had to be integrated throughout the build-
ing. Preconstruction modeling, done in Revit and Navisworks by
the consultants and contractor, ensured systems were properly in
place virtually before being installed on-site.
While the primary structure created its own design complexi-
ties, the real challenge was in framing the perimeter cladding
systems. The main goal was to identify a form of repetitiveness
in the framing, considering the seemingly random geometry that
surrounded the structure, to simplify fabrication and erection.
The architectural Revit model was imported into Tekla, creat-
ing a 3D-based blank canvas for which our engineering solutions
could be developed. After reviewing the position of the clad-
ding relative to the primary structure in various areas, a framing
scheme emerged in which some form of repetitiveness could be
achieved. Framing for the cladding system girts was attached to
the main perimeter structural columns in order to achieve the
desired geometry. This scheme allowed the use of a small num-
ber of relatively similar connection details that were typical for
each frame. Double angles were used for the frames to allow
simpler connection back to the main structure.
Two architectural legs branching off the structure, forming
walkways into two separate entrances, also created unique framing
challenges with their non-orthogonal geometry, providing another
opportunity for BIM to facilitate development of a framing scheme.
A fnite-element analysis showed the legs attracted much more lat-
eral and gravity forces than initially assumed. This was mitigated by
providing sliding bearing plates at the base of both legs.
As it sits in the shadow of the CN Tower, a special design
criteria for the aquarium was to ensure any ice falling from the
tower would not penetrate the roof. In addition to concrete pav-
ers on the roof, intended to break up the ice, the steel deck was
specially designed to withstand the force exerted by the impact
of falling ice.
BIM Snapshots
An interesting structural challenge was encountered in the proj-
ect at the contract documentation phase. Many months were spent
developing and modeling the intricate detailing required for the
cladding framing, but when the time came to translate these designs
to traditional 2D sections and elevations, no number of sections
could fully capture the complex geometry. Each new section cut re-
quired more sections to capture the framing in this area, which is
why we chose to use isometric details throughout the project.
Initially, signifcant time was invested in creating various tra-
ditional 2D sections of areas with complex framing. Sections cut
from Tekla were exported to AutoCAD to clean up line work, as
the non-orthogonal and sloping framing was not clear. It was
quickly determined this method was very ineffective for two rea-
sons: First, trying to accommodate minor architectural tweaks in
the structural framing was ineffcient, as each section needed to
be re-exported and cleaned up; and second, it seemed that every
section called for another two sections to clearly illustrate that area.
We eventually decided to use 3D isometric detailing and
elevations to present the required framing; in essence, snap-
shots were taken from our BIM model. All connection forces
and additional information typically shown in 2D sections were
also included. The challenge now was to communicate the ge-
ometry of the building to the fabricator.
B+H Architects developed a clever solution by documenting the
3D coordinates of all points where cladding panels met (these values
were extracted from the Revit model). This allowed any trade with
3D modelling capabilities to model the planes of the cladding de-
fned by the given coordinates. In the case of the fabricator, once the
planes were modelled, a cladding thickness was provided to ensure
the steel framing was offset by the proper amount. Using our draw-
ings and the Tekla model, the fabricator was able to develop shop
drawing-ready framing with minimal problems.
Key design considerations included structural accommodation of the multi-facetted aluminum-clad building envelope,
large expanses of glazed faade and long column-free sightlines throughout the space.
Entuitive/Rita Wong
3,700 design and construction professionals
100+ educational seminars 200+ exhibitors
To view the advance program, visit www.aisc.org/nascc
Including the World Steel Bridge Symposium,
the Technology in Steel Construction Conference, and the Annual Stability Conference.
2014NASCC
Metro
Toronto
Convention
Centre
TORONTO
ON-
TARIO
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a
MARCH
2628
The Premier Event for
EVERYONE INVOLVED
IN THE DESIGN AND CONSTRUCTION
of Steel-Framed Buildings and Bridges
Register early!
Registration fee increases $10 each week.
54 JANUARY 2014
Owner
Ripley Entertainment
Architects
B+H Architects, Toronto
RJC Architects, San Diego
Structural Engineer
Entuitive, Toronto
General Contractor
PCL Constructors, Inc.
Steel Team
Fabricator
Benson Steel Ltd., Bolton, Ontario
Erector
McCormick-Campbell Steel Services,
Bowmanville, Ontario
Detailer
Compusteel Detailing Services, Inc.,
Ft. Erie, Ontario
Pushing the Envelope
The emergence of BIM as a commonplace tool for design-
ers is leading the conversation on best practices for optimum,
cost-effective and client-focused solutions. Visualizing, devel-
oping, creating and delivering projects in a 3D environment
provides signifcant opportunities for project delivery, setting
a new standard that enables rapid testing of solutions that
generate the best options for project goals. Cutting-edge soft-
ware and technology enable architects and engineers to envi-
sion and create design solutions that were previously unattain-
able, opening new doors to the imagination and pushing the
envelope of what is possible in the built environment. This
was certainly the case with Ripleys Aquarium of Canada.
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topping
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TRIDENT TRUE