WPS No: Date: Revision No: 0 Date: 12/11/09 Welding Process: FCAW Type:MANUAL JOINTS (QW-402): Joint Design: GROOVE (see sketch below) Backing: NO BASE METALS (QW-403): Specification: 515 Gr 60/70 -SS Weld Overlay of E316L (Mo2.5% Min) FILLER METALS(QW-404): SFA No(Specification): 5.22 AWS No(Classification): E309MOLT1-1/4 /E316LT1-1/4 F-No: 6 A-No: 8 Size of Filler Metal: 1.6mm Weld Metal Thickness Range (Groove): ( 3/5 mm SS Weld overlay ) 3TO 10 mm POSITIONS (OW-405): Position(s) of Welding (Groove): Flat Welding Progression: NA PREHEAT (QW-406): Preheat Temperature: 20 DEGREE C MIN Interpass Temperature: 100 DEGREE C MAX Preheat Maintenance: NA POSTWELD HEATTREATMENT (QW-407): Temperature Range: NA Time Range: NA GAS (OW-408): Shielding Gas: Ar-CO2 Flow Rate:18/20 l/Hr ELECTRICAL CHARACTERISTICS (QW-409): Electrode Polarity: DCEP Amps (Range): see table below Volts (Range): see table below TECHNIQUE (QW-410): Multiple or Single Pass (per side):MULTIPLE PASS Bead:STRINGER Peening:NIL Initial and Interpass Cleaning: BRUSHING (SS )/ GRINDING (Al2O3 Type) Method of Back Gouging: NA WELD JOINT SKETCH:
WELDING PARAMETERS: WELD LAYER (No) ELECTRODE DIA (mm) CURRENT RANGE (A) VOLTAGE RANGE (V) SPEED RANGE (MM/MIN) OTHER E309MoLT1/4 1.6 160-180 22-24 200-250 E316LT1/4 1.6 200-230 23-25 200-250