China Yangzhou plant

TM
Marcegaglia China
714,000 sqm total area
153,000 sqm frst phase covered area
EN norms production quality standards
Precision tubes
from carbon and stainless steel
Yangzhou
Beijing
Shanghai
Hong Kong
Macau
Taiwan
Marcegaglia China spreads over a land
of 714,000 m
2
located in Guangling Industrial
Park, Yangzhou (270 km from Shanghai).
The frst phase of plant development includes
153,000 m
2
of covered production area
equipped with European manufacturing
systems, plus a 4,200 m
2
offce building.
Marcegaglia tubular production is being
implemented in complete accordance with
EN norms including raw materials
procurement, production, quality control,
on time delivery and after-sale service,
in order to supply top level complete solutions
to our customers.
Quality and environment
ISO 9001:2000
ISO 14001
ISO 18001 OHSAS
ISO/TS 16949
strict compliance with EN norms including
raw materials procurement, production,
quality control, delivery, after-sale-service;
same level of environmental standards
required in EU is currently implemented;
all major certifcations in the sector are being
applied for manufacturing is compliant
with the latest energy saving criteria;
highest level of service to comply with
Marcegaglia worldwide standards.
Product Range
Marcegaglia China has implemented
its production chain with investments
aimed to higher technological standards
for its products.
A highly skilled staff of technicians
and quality assurance specialists employed
in permanent research and development
activities has earned Marcegaglia the most
important international certifcations
for products and processes.
CARBON STEEL
PRODUCTS
Carbon steel welded tubes
Cold-drawn precision tubes
Refrigeration tubes
STAINLESS STEEL
PRODUCTS
Stainless steel welded tubes
SERVICE CENTER
Carbon steel welded tubes
Min. thickness (mm) 1,50
Max. thickness (mm) 16,00
Min. diameter (mm) 20
Max. diameter (mm) 254
SUPPLY CONDITIONS
- Dimensional tolerances according to manufacturing standard
- Special tolerances upon request
- Control documents 2.1, 2.2, 3.1, 3.2 according to EN 10204
and specifc norm requirements
Round carbon steel
welded precision tubes
Square carbon steel
welded precision tubes
Rectangular carbon steel
welded tubes
Carbon steel welded tubes
Main manufacturing standards
MANUFACTURING
STANDARD
PRODUCT
DESIGNATION
TREATMENT GRADE*
+CR1 Welded
and sized
+A Annealed
+N Normalized
+CR2 Welded
and sized
E190, E320,
E220, E370,
E260, E420
E155, E195,
E235, E275,
E355
SURFACE
CONDITIONS
EN 10305-3
Round and shaped
precision tubes
S1 From hot-rolled strip,
black
S2 From hot-rolled strip,
pickled
S3 From cold-rolled strip
S4 From coated strip
EN 10305-5
Square and
rectangular
precision tubes
EN 10219
Cold formed welded
structural tubes
(CE homologation)
S235JRH
S275J0H
S275J2H
S355J0H
S355J2H
(*) Upon request: supply of grades not included in the above mentioned standards
MANUFACTURING
STANDARD
PRODUCT
DESIGNATION
TREATMENT GRADE*
TEST CATEGORIES
EN 10217-1
Tubes for pressure
purposes, for use
at room temperature
Heat treatments
upon request
P195
P235
P265
TR1
TR2
EN 10217-2
Tubes for pressure
purposes, for use
at high temperatures
P195GH
P235GH
P265GH
TC1
TC2
EN 10208-1
Steel pipes
for pipelines for
combustible fuids
L235GA
L290GA
L360GA
EN 10224
Tubes for the
conveyance of water
and other aqueous
liquids
L235
L275
L355
EN 10255
Tubes suitable
for welding
and threading
Heat treatments
upon request
S195T
(*) Upon request: supply of grades not included in the above mentioned standards
Typical applications
Marcegaglia has developed a unique
know-how in the manufacturing of precision
tubes to meet the strict dimensional
and surface specifcations required
by manufacturers in sectors such as furniture,
sports equipment or mechanical engineering.
Typical applications
Precision tubes for
steel structural work
Precision tubes
for piling
Precision tubes for
lifting equipment
Roller conveyor tubes
Precision tubes for
pressure purposes
Precision tubes
for automotive
applications
The production program of Marcegaglia
tubes from hot rolled, cold rolled and
galvanized strip covers a wide range
of structural and precision mechanical
applications, guaranteeing specifc suitability
for subsequent processing.
Precision tubes
for the cycle and
motorcycle industry
Precision tubes for
heating
and plumbing systems
Precision tubes for
ftness equipment
Precision tubes for
other industrial
applications
Precision tubes for
the furniture industry
Cold-drawn precision tubes
SUPPLY CONDITIONS
- Tubes are supplied in 5000/8000 mm lengths unless otherwise
specifed in order
- Dimensional tolerances according to manufacturing standard
- Special tolerances upon request
- Control documents 2.1, 2.2, 3.1, 3.2 according to EN 10204
and other specifc norm requirements
MANUFACTURING
STANDARD
PRODUCT
DESIGNATION
GRADE* TREATMENT
EN 10305-2
Cold-drawn welded
tubes
E195
E235
E275
E355
+C Hard drawn.Tubes are supplied with no heat
treatment.
+LC Cold-drawn softened. A mild drawing
follows the last reduction drawing.

+SR Stress Relieved Annealed.
Low-temperature stress-relieving heat treatment
which leaves the mechanical properties
unchanged and increases the elongation
to over 15%.
+A Annealed.
Annealing in controlled atmosphere.
+N Normalised.
Normalisation in controlled atmosphere.
(*) Upon request: supply of grades not included in the above mentioned standards
Main manufacturing standards
OPTIONAL PROCESSING
- Customer defned tolerances
- Specifc corrosion protection
- Specifc packaging
- Drawing in reactive oil
- Dephosphating
STANDARD AND OPTIONAL TESTING
- Visual test 100%
- Laser dimensional test 100%
- Non destructive eddy current test 100% acc.
to EN 10246-3
- Non destructive ultrasonic test 100% acc.
to EN 10246-7
- Chemical composition
- Impact test
- Mechanical property test
Typical applications
Precision tubes for hydraulic applications
Precision tubes for mechanical
and automotive applications
Mechanical properties,
as well as strictly
controlled dimensional
tolerances,
give cold-drawn tubes
signifcant advantages
for several precision
applications.
China
Italy
Dedicated manufacturing plants
based in Europe and Asia
regularly supply the world markets
with a specialized production program
for the hydraulic cylinder industry
and other automotive applications.
Product range
Cold-drawn tubes for mechanical
and automotive applications
TECHNICAL CHARACTERISTICS
GRADE E195, E235, E275, E355
TREATMENT +C, +LC, +SR, +A, +N
SURFACE
TREATMENTS
Outside diameter and inside
diameter: smooth as drawn
(EN 10305-2)
On request: roughness Ra < 0.4 m
DIMENSIONAL
TOLERANCE
Standard: according to EN 10305-2
Special: on request
Cold-drawn tubes for cardans
TECHNICAL CHARACTERISTICS
GRADE E195, E235, E275, E355
TREATMENT +C, +LC, +SR, +A, +N
Ready-to-use cylinder tubes
TECHNICAL CHARACTERISTICS
GRADE E355
TREATMENT +C
SURFACE
TREATMENTS
Outside diameter:
smooth as drawn (EN 10305-2)
Inside diameter: roughness
Ra < 0.80 m (average 0.500.60 m)
DIMENSIONAL
TOLERANCE
Inside diameter: ISO H9 (ISO H10
for thickness < 4 mm)
SUPPLY CONDITIONS
- Standard packaging with plastic caps and strapped bundles,
standard weight 2000 kg
Product range
Cylinder tubes suitable for honing,
skiving and roller burnishing
TECHNICAL CHARACTERISTICS
GRADE E355
TREATMENT +SR
SURFACE
TREATMENTS
Outside diameter:
smooth as drawn (EN 10305-2)
Inside diameter:
with stock allowance (for honing
or skiving and roller burnishing)
Skived and roller burnished cylinder tubes
TECHNICAL CHARACTERISTICS
GRADE E355
TREATMENT +SR
SURFACE
TREATMENTS
Outside diameter:
smooth as drawn (EN 10305-2)
Inside diameter: roughness
Ra < 0.40 m (average 0.150.35 m)
DIMENSIONAL
TOLERANCE
Inside diameter: ISO H8
Product range
Cold-drawn tubes suitable for chrome plating
Chrome bars
TECHNICAL CHARACTERISTICS
GRADE E355
TREATMENT +N, +SR
SURFACE
TREATMENTS
Outside diameter: with stock
allowance (for subsequent reworking)
Inside diameter: smooth as drawn
(EN 10305-2)
TECHNICAL CHARACTERISTICS
GRADE CK45, 20MnV6
DIMENSIONAL
RANGE
Diameter 20 mm - Chrome layer >
15 m Tolerances ISO f8
Diameter > 20 mm - Chrome layer >
20 m Tolerances ISO f7
SURFACE
TREATMENTS
Hardness of chrome layer Hv 0.1 900
Roughness Ra < 0.15 m max - Rmax 3 m
DIMENSIONAL
TOLERANCE
Ovality 1/2 < ISO f7
Straightness 0.30 mm/m max
- 0.15 mm/m max
TEST
Corrosion resistance test hours in
neutral saline fog (100 hours):
minimum rating 9 (ISO 9227)
Product range
Cold-drawn tubes for telescopic cylinders
TECHNICAL CHARACTERISTICS
GRADE E355
TREATMENT +SR
SURFACE
TREATMENTS
Outside diameter:
smooth as drawn (EN 10305-2)
Inside diameter: roughness
Ra < 1.6 m
Product range
Refrigeration tubes
diameter
mm
nominal
weight
g/m
4,75 70
5 74
6 91
6,35 98
8 126
9,50 152
SUPPLY CONDITIONS
- Outside diameter tolerance: nominal 0,1 mm
- Wall thickness tolerance +0,05 mm / -0,10 mm
TECHNICAL CHARACTERISTICS
GRADE EN 10305-3 +CR1 S3 E190 +N
SURFACE
APPEARANCE
Non-coated condition is supplied with slight surface
oil and protected ends in order to allow the storage
of tubes in proper warehouses and for a reasonable
period of time
Zinc coating with minimum thickness above 7 ,
equivalent to 50 g/m
2
, in order to ensure red rust
corrosion resistance in salt spray equal to 48 hours,
measured according to ISO 9227
INTERNAL
CLEANNESS
AND HUMIDITY
Guaranteed according to reference norm limits DIN 8964
GUARANTEED
MECHANICAL
CHARACTERISTICS
Tensile strenght 300 MPa
Yield point 180 MPa
Percentage elongation at break L0=5,65 S0 25%
Rm
R0.2
Typical applications
Tubes for condensers
and refrigeration components
Marcegaglia special range of refrigeration
tubes is manufactured according
to the specifc sector norms and tolerances,
and is thoroughly tested to allow use
in applications such as condensers
and evaporators for heating
and cooling systems
and household appliances.
Stainless steel welded tubes
Min. thickness (mm) 0,40
Max. thickness (mm) 6,00
Min. diameter (mm) 5
Max. diameter (mm) 508
Min. thickness (mm) 1,00
Max. thickness (mm) 6,00
Min. diameter (mm) 20
Max. diameter (mm) 254
SUPPLY CONDITIONS
- Dimensional tolerances according to manufacturing standard
- Special tolerances upon request
- Control documents 2.2, 3.1, 3.2 according to EN 10204
and specifc norm requirements
Global product range
China product range
Main steel grades
METAL
STRUCTURE
GRADE TYPICAL CHEMICAL COMPOSITION
EN AISI C Ni Cr Mo Ti Nb Mn Si P S N Cu Others
Austenitic
1.4301 304 0,07 8,00-10,50 17,00-19,50 - - - 2,00 1,00 0,045 0,015 0,10 - -
Austenitic
1.4307 304L 0,03 8,00-10,00 17,50-19,50 - - 2,00 1,00 0,045 0,015 0,10 - -
Austenitic
1.4541 321 0,08 9,00-12,00 17,00-19,00 - 5xC-0,70 - 2,00 1,00 0,045 0,015 - - -
Austenitic
1.4404 316L 0,03 10,00-13,00 16,50-18,50 2,00-2,50 - - 2,00 1,00 0,045 0,015 0,10 - -
Austenitic
1.4571 316Ti 0,08 10,50-13,50 16,50-18,50 2,00-2,50 5xC-0,70 - 2,00 1,00 0,045 0,015 - - -
Austenitic
1.4828 309S 0,20 11,00-13,00 19,00-21,00 - - 2,00 1,50-2,50 0,045 0,030 - - -
Austenitic
1.4371 201LN 0,030 3,50-5,50 16,00-17,00 - - - 6,00-8,00 1,00 0,045 0,015 0,15-0,20 - -
Ni Alloy
2.4816 Inconel 600 0,15 72,00 14,70-17,00 - - - 1,00 0,50 - 0,015 - 0,50 -
Ni Alloy
2.4851 Inconel 601 0,10 58,00-63,00 21,00-25,00 - - - 1,00 0,50 - 0,015 - 1,00 -
Super
Austenitic
1.4876 Incoloy 800 0,10 30,00-35,00 19,00-23,00 - 0,15-0,60 - 1,50 1,00 - 0,015 - 0,75 Al 0,15-0,60
Ni Alloy
2.4858 Incoloy 825 0,05 38,00-46,00 19,50-23,50 2,50-3,50 0,60-1,20 - 1,00 0,50 - 0,030 - 1,50-3,00 Al 0,20
Ferritic
1.4512 409Li 0,03 - 10,50-12,50 - - 1,00 1,00 0,040 0,015 - -
Ferritic
1.4526 436 0,080 - 16,00-18,00 0,80-1,40 - [7X(C+N)+0,10]-1,00 1,00 1,00 0,040 0,015 0,040 - -
Ferritic
1.4510 439L 0,050 - 16,00-18,00 - [4x(C+N)+0,15]-0,80 - 1,00 1,00 0,040 0,015 - - -
Ferritic
1.4509 441 0,03 - 17,50-18,50 - 0,10-0,60 [3xC+0,30]-1,00 1,00 1,00 0,040 0,015 - - -
Ferritic
1.4521 444 0,025 - 17,00-20,00 1,80-2,50 [4x(C+N)+0,15]-0,80 1,00 1,00 0,040 0,015 0,030 - -
Lean
Duplex*
1.4162 S32101 0,04 1,35-1,70 21,00-22,00 0,10-0,80 - - 4,00-6,00 1,00 0,040 0,030 0,20-0,25 - -
Duplex 1.4362 2304 0,030 3,50-5,50 22,00-24,00 0,10-0,60 - - 2,00 1,00 0,035 0,015 0,05-0,20 0,10-0,60 -
Duplex 1.4462 2205 0,030 4,50-6,50 21,00-23,00 2,50-3,50 - - 2,00 1,00 0,035 0,015 0,10-0,22 - -
(*) Outokumpu LDX 2101, Allegheny AL 2003 (*)
P
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EN 10217-7, (A 270), (DIN 11850) Process pipes for the food and dairy industry
EN 10217-7, (DVGW GW541) Process pipes for drinkable water and press ftting
EN 10217-7, EN 10312 Process pipes for water treatment
EN 10217-7
EN 10217-7, (AD 2000 W2/W10),
(PED 97/23)
EN 10217-7, (DIN 11866)
EN 10217-7, (A 312 / A 778)
Process pipes for the pulp and paper sector
Process pipes for chemical applications
Process pipes for pharmaceutical applications
Process pipes for oil and gas applications
Main manufacturing standards
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EN 10296, EN 10217-7 Round tubes for pumps and cylinders
ASTM A 803 / A 803M - 03
ASTM A688 / A 688M - 04
Ferritic feedwater heater tubes
Austenitic feedwater heater tubes
EN 10217-7 Round tubes for elbows and fttings
EN 10217-7 , (A 249)
(AD 2000 W2/W10). (PED 97/23)
Round tubes for heat exchangers
EN 10217-7 Round tubes for heat resistances
EN 10296, EN 10217-7 Round tubes for evaporators for the
sugar industry
EN 10217-7 (AD 2000 W2/W10) Round tubes for pressure vessels
EN 10217-7 Tubes for boilers
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EN 10296 (A 554)
EN 10296 (A 554)
Construction round tubes and box sections
Ornamental round tubes and box sections
A
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O
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EN 10296, (A 554) Round tubes for automotive, exhaust systems
EN 10296, (A 554)
Round tubes for automotive,
hydroforming appliance
EN 10296, (A 554)
Round tubes and box sections for automotive
frame construction
Typical applications
Precision tubes for for fuids
Construction and ornamental precision tubes
Precision tubes for mechanical
and automotive applications
Feedwater heater tubes for power plants
Marcegaglia stands out today
as the worlds top producer
of stainless steel welded tubes
with top-level certifed manufacturing
activities worldwide and an overall capacity
of 400 thousand tons per year.
Round stainless steel welded tubes
Round stainless steel welded tubes for heat resistances
Round stainless steel welded process pipes for oil and gas
Round stainless steel welded process tubes for heat
exchangers/food and dairy industry
Round stainless steel welded process tubes for drinkable
water and press ftting
Round stainless steel welded process tubes for the food
and dairy industry
Square stainless steel welded tubes
Rectangular stainless steel welded tubes
Oval stainless steel welded tubes
Special stainless steel box
Service center
The highly specialized service center
machinery is dedicated to the the most
diverse treatments and fnishings
of Marcegaglia product range of carbon
and stainless steel tubes.
Tailor-made services include cutting,
end-fnishing, special packaging and on-time
scheduled delivery, plus a series of additional
processing according to customer defned
special requirements.
Suitability for
subsequent galvanizing
Complete normalization
or weld area
normalization
Additional heat
treatments
Weld seam removing
Special end fnishing
Cut to length
Customer defned
marking
Restricted tolerances
Welding position
Standard
and optional processing
Surface roughness
measurement
Delivery with no
corrosion protection
Specifc corrosion
protection
Specifc packaging
method
Unit testing composed
of tubes from
a single casting
Hot galvanization
Drawing
in reactive oil
Dephosphating
TM
No.1 Marcegaglia Road
Guangling Industrial Park, Yangzhou 225006 - P.R. China
china@marcegaglia.com www.marcegaglia.com