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SC TPL

Customer /
Inspection
Agency
1 Surface Cleaning
2 Painting (of required)
a) Primer
b) Finish Paints
i) 1st Coating
ii) 2nd Coating
3 Wrapping of Aluminium (if required)
4 Fixing of Insulation Material
1st Layer
2nd Layer
3rd Layer
5 Expansion Joint
6 Final Thickness of Insulation
7 Securement of Insulation
8
Application of Moisture barrier
(for Hot insulation)
9
Application of Vapour barrier, Sealant
(for Cold insulation)
10 Application of Al. Cladding
a) Anti Corrosive Paint
b) Over Lapping
c) Securement
11 Inspection Window
12 Final Finish of Insulation & Cladding
13
Colour Coding / Identification marking on
equipment / Piping
Subcontractor Customer / Inspection Agency
TATA PROJECTS LIMITED
Customer: Customers Job No:
Project: TPL Job Code No:
Unit: Insulation thickness:
Area: Working Temp.:
Line No. / Equipment : Design Temp.:
Type of Insulation Report No.:
TATA Projects Limited
Form No. FQ/087 Rev. 1
Type of Cladding: Date:
Inspection Report for Insulation Work
Sl.No Description of Activity
Signature of
Remarks
:
Area:
Project :
Loop No.:
:
System No.
:
Ref. P & ID No.:
TPL
Designation Designation
Report No.:
PUNCH LIST
Punch Item No. Location
Punch Point /
Balance work description
TATA PROJECTS LTD
Completion acceptance
Priority Line No.
Customer's Job No.
Customer
Form No.: FQ / 086 Rev.2
Priority : 1 Needed for Pressure test, 2. Needed for commissioning, 3. Needed for start up, 4. Needed for plant accetpance
Signature:
Action
by
Sheet
No.
Date:
Rev.
TPL Job Code No.:
Prepared
by
Date:
Unit No.
Name:
TATA Projects Limited
Signature:
Date:
Name:
Customer / Inspection Agency
System No.
Ref. P & ID No.:
Customer /
Inspection
Agency
PUNCH LIST
TATA PROJECTS LTD
Completion acceptance
Priority : 1 Needed for Pressure test, 2. Needed for commissioning, 3. Needed for start up, 4. Needed for plant accetpance
Signature:
Date:
Name:
Customer / Inspection Agency
:
Project :
:
:
% NDE:
R.No. Date R.No. Date X No. R No. Date R No. Date R No. Date R No. Date
BUTT WELD - G SOCKET WELD - S FILLET WELD - F MITRE WELD - M
Radiography Fit up Report Weld Visual Report
Form No.: FQ / 085 Rev.2
SL. No./ Spool
No.
Sheet No.: Rev No.
LINE HISTORY SHEET
Customer / Inspection Agency TPL - FQE
Date:
Root / Final PT
TATA PROJECTS LTD
S.No.
PMI
TPL Job Code No.:
Report No.:
Unit No.
PWHT / Hardness
Remarks
Area
No.
Type Dia
Customer
Loop No.:
Joint No.
Customer's Job No.
Line No.:
: TPL Job Code No.:
: PMI Model No.:
: Machine Used:
Unit No. Make & Serial No.:
: Tested by:
: Test Witnessed by:
PMI agency :
S.No.
Item / Weld
No.
Material as per Drg./
Spec.
Material as per
PMI
Remarks
TPL - FQE Customer / Inspection Agency
Form No.: FQ / 084 Rev.1
TATA PROJECTS LTD
POSITIVE MATERIAL IDENTIFICATION REPORT
Project
Customer
Line No.
I.D. No.
Customer's Job No.
PMI Agency
:
Report No.:
Project :
Date:
:
Inch meter:
:
Line No. Rev. Rev.
Design/ Test Pressure:
Range Gauge calibration date
Customer / Inspection
Agency
1
2
3
4
5
6
7
8
9
Page 1 of 2
Date: Designation Date: Designation
Form No.: FQ / 083 Rev.1
Signature: Signature:
Name: Name:
System released for pressure testing
TATA PROJECTS LIMTIED Customer / Inspection Agency
Capacity of pressurizing pump checked
Cardon off area for high pressure testing, as required
Pre hydrotest flushing carried out
IBR / others test witnessing required: Yes No
Field installation checklist prior to hydrotest signed
Punch list prepared
Pre hydrotest punch list cleared
Accessibility to inspection / witness location
ITEMS TO CHECK:
Tes Medium
Test Pressure Gauge No.
S.No. Activity Description
Accept / Witness
Calibration Certificate No.
TPL
Area:
Loop No.:
Ref. P & ID No.:
Unit No.
S.No. P & I D No.
Customer's Job No.
Customer
TATA PROJECTS LTD
PIPING HYDROSTATIC PRESSURE TEST ACCEPTANCE CUM RELEASE RECORD - A / G PIPING
TPL Job Code No.:
Test Duration:
:
Report No.:
Project :
Date:
:
Inch meter:
:
Date Time TPL
Customer / Inspection
Agency
10
11
12
13
14
15
16
17
18
19
Page 2 of 2
Ref. P & ID No.:
TATA PROJECTS LTD
PIPING HYDROSTATIC PRESSURE TEST ACCEPTANCE CUM RELEASE RECORD - A / G PIPING
Customer
TPL Job Code No.:
Area:
d.Deblinding
e.others
Cold setting of spring supports carried out
S.No. Activity Description
Accept / Witness
Water Filling and venting started at
Water filling completed
Vents closed
TATA PROJECTS LIMTIED Customer / Inspection Agency
Signature: Signature:
Name: Name:
Date: Designation Date: Designation
Form No.: FQ / 083 Rev.1
c.Rupture disks
Isolation of pressurising pump
Test completed at
Water drained at
Air drying at
Checked for reinstallation of
a. Control & Safety valves
b.Online Instruments
Temperory Blinds removed
ITEMS TO CHECK:
Customer's Job No.
Loop No.:
Unit No.
Rev. GAD No. Rev Remarks
Sl.No
Checks by
Sub-
Contractor
Checks by
TPL
Customer /
Inspection
Agency
Remarks
1
2
3
4
5
6
7
8
9
10
11
Reinforcement pads as per piping class
Orifice Flanges:-
Check for correct gaskets (type, size, spec, thickness)
Torque value used for tightening:-
Seal welding of screwed connection (if required)
Vents / drains as per drg & provision of additional high point vents &
or low point drains, if required
Check for Type of flange (so/ sw/ wn/ rf/ ff/ Lj/ RTJ)
Check for rating
Check for alignment (Proper gap & parallelity)
Check for correct studs & nuts dia, length, material, uniform
protrusion of studs, anti seize compound
Any other valves
Strainers : Check for clearance, flow direction, elements
Flanged Joints:
Total nos:
Globe Valves (Direction)
Check Valves (Direction)
Control Valves Tag nos. (Direction)
Safety Valves Tag nos.
b) Spool numbering
c) As built routing & dimensions.
Valves (Check rating, gasket, flow direction, sheet no tag no. spindle
direction, CSO, LO/LC, Damage etc.,
Gate Valve (LO/LC)
CONFIGURATION:- Route, clearance for thermal expansion /
Installation checked as per P&ID
Isometrics completed for (enclosed)
a) Joint Numbering (shop & field welds)
CONFIGURATION:- Route, Plumb elevation, clearance for thermal
Branch:- Location, angle, orientation, type, R.F. pad etc.,
STEAM TRAP:- Direction
Installation checked as per GAD w.r.t
Items to be Checked
Installation checked as per isometric w.r.t
CHECKLIST FOR MECHANICAL CLEARANCE - A / G PIPING
Line No. P&ID No.
Customer's Job No. Date:
Inch meter:
Plant / Unit: Area:
TATA PROJECTS LIMITED
Customer: TPL's Job Code No.:
Loop No.:
Project: Report No.:
Form No.: FQ / 082 Rev.0 SH:8 of 23
Rev. GAD No. Rev Remarks
Sl.No
Checks by
Sub-
Contractor
Checks by
TPL
Customer /
Inspection
Agency
Remarks Items to be Checked
CHECKLIST FOR MECHANICAL CLEARANCE - A / G PIPING
Line No. P&ID No.
Customer's Job No. Date:
Inch meter:
Plant / Unit: Area:
TATA PROJECTS LIMITED
Customer: TPL's Job Code No.:
Loop No.:
Project: Report No.:
12
13
14
15
16
17
Earthings:
a) Check for location
b) Check for dimension of lug welding
Joint Historysheet attached for
As per drg.
Orientation of valve handles
Clearance for hose
Requirement of additional vents / drains (highest / lowest)
2. Check for welding
3. Check for bolting
4.Check for appearance / damage
Vents / Drains:
3. Check for completenses of installation as per drg. Including
welding of mounting cleat / bracket
4.Check for locking during installation & pressure test
c) Bracket Support & Insert with Anchor Fasteners:
1. Check for members dimensions & materials
6. Check U bolt for slide support
b) Spring Support
1. Verify tag no. & check detail as per data sheet
2. Check for locking arrangement & any damage during transit etc.
2. Check Welding
3. Check for vent hole on pads (if applicable)
4. Check offset for thermal expansions
5. Check clearance of guide
Slope (When applicable)
SUPPORTS
a) Guides, Cross guides, Trunion etc.
1. Check for correct type, material & dimension
Check for tag no, tapping orientation, tap valve, jack screw straight
run length of upstream & downstream.
Local Gauges: Check for accessibility
Form No.: FQ / 082 Rev.0 SH:9 of 23
Rev. GAD No. Rev Remarks
Sl.No
Checks by
Sub-
Contractor
Checks by
TPL
Customer /
Inspection
Agency
Remarks Items to be Checked
CHECKLIST FOR MECHANICAL CLEARANCE - A / G PIPING
Line No. P&ID No.
Customer's Job No. Date:
Inch meter:
Plant / Unit: Area:
TATA PROJECTS LIMITED
Customer: TPL's Job Code No.:
Loop No.:
Project: Report No.:
17.1
17.2
17.3
17.4
17.5
18
18
19
20
Record
c) Isolation during pressure test
Parallelity of mating flange
face to face dimensions of mating flange
Concentricity of mating flanges
No stress on expansion bellows
Physical Damages
Transit locks are intact
Dimensions as per drg
b) Check during installation
4. Temporary Gaskets
5. Others
Expansion Bellows
a) Check prior to installation
Checked installation of (indicate location in drawings)
1. Temporary Blinds / Spades
2. Temporary Strainers
3. Temporary Dummy Spool
3. Rupture discs
4. Equipment Nozzles
5. Others
Supports & Weld / Flanged / Screwed connections free from
insulation or other coverage
Positive Material Indentification (PMI), as applicable
Checked for Removal / Blinding - off of:
1. Control, Safety & Check Valves
2. In line Instruments
Material tracibility as per procedure no:
Fitup Checked
NDE Complete (Radiography, MT, PT)
Post Weld Heat Treatment & hardness check complete as
applicable
Weld Visual Checked
Form No.: FQ / 082 Rev.0 SH:10 of 23
Rev. GAD No. Rev Remarks
Sl.No
Checks by
Sub-
Contractor
Checks by
TPL
Customer /
Inspection
Agency
Remarks Items to be Checked
CHECKLIST FOR MECHANICAL CLEARANCE - A / G PIPING
Line No. P&ID No.
Customer's Job No. Date:
Inch meter:
Plant / Unit: Area:
TATA PROJECTS LIMITED
Customer: TPL's Job Code No.:
Loop No.:
Project: Report No.:
21
22
23
24
25
26
Form No.: FQ / 082 Rev. 1
TPL:
Signature:
Date:
Name:
Customer / Inspection Agency:
Signature:
Date:
Name:
Physical - Walk-through-the-line, checked for gross irregularities
including physical damages, unwanted tacks, arc strikes, spatters &
space for thermal expansion
Verfication of cold pull record
Other:
Remarks:
Cleanliness internally & externally
Rotating equipment final alignment checked with piping
Removal of unwanted const. supports
Instrument tapping provided as per drg.
Bellow mfg. recommendation on isolation of bellow during pr. Test
If recommended, expansion below to be dropped during pr. Test
Form No.: FQ / 082 Rev.0 SH:11 of 23
:
Project :
:
Unit No. :
:
:
ICPL TPL APPDCL DFT ICPL TPL APPDCL DFT ICPL
Customer / Inspection Agency Subcontractor
End
Time
Inter mediate Coat
TATA PROJECTS LTD
Mark
No.
Customer's Job No.
Customer
DAILY REPORT OF SURFACE PREPARATION AND PAINTING
End
Time
S.No.
Form No.: FQ / 081 Rev.2
StratT
ime
Item Description
TPL - FQE
Strat
Time
Sand Blasting as per SA 2
Paint Specification
& Brand
Batch No. & Date
Strat
Time
End
Time
Primer Coat
:
:
:
:
:
S.No. Area No. Joint No. Dia Thk
Welder
No.
Radiography
No.
Segment
Observation
(Interpretation)
Result
(Evaluation)
Remarks
DWSI - DOUBLE WALL SINGLE IMAGE R - REPAIR
CHS: Check shot
Legends:
SWSI - SINGLE WALL SINGLE IMAGE A- ACCEPTED
RT: Retake
Form No.: FQ / 080 Rev.0
Radiography
Technique
SWSI / DWSI / DWDI
Film type& Name: IQI: Density:
X-Ray:
CS: Check Surface H - HOLD DWDI - DOUBLE WALL DOUBLE IMAGE
RS: Reshoot
Source: IR192 Curie:
Line No.
CRS: Clean & Reshoot
Customer
Subcontractor
Customer's Job No.
Unit No.
TPL-FQE Customer / Inspection Agency
TATA PROJECTS LTD
RADIOGRAPHY INTERPRETATION REPORT
Project
TPL Job Code No.:
Report No.:
Date:
:
:
:
:
S.No. Area Joint No. Dia/plate Thk Welder No. Radiography No. Remarks
TPL-FQE PGPL
TATA PROJECTS LTD
RADIOGRAPHY OFFERING REPORT
Project
TPL Job Code No.:PG - 100036
Report No.:
Date:
Client
Sub Contractor
Line Number
PLEASE ARRANGE TO RADIOGRAPH THE FOLLOWING WELDS AND SUBMIT THE RESULTS WITHIN 24 HOURS POSTIVELY
Form No.: FQ / 079 Rev.0
Subcontractor
:
:
:
:
1
Tester Type:
Method: Prod:
Coil: Dry: White:
Wet: Brown:
Magnetizing Current (Amps): Surface Temp. (deg,C):
Magnetizing Time (Sec.):
2.
3. Sketch
4 Result
Remarks
TATA PROJECTS LTD
MAGNETIC PARTICLE EXAMINATION REPORT
Project
TPL Job Code No.:
Report No.:
Customer
Date: Customer's Job No.
Area / Location: Unit No.
Drg. No. Rev No.: Name of Item
Item No.
Remained:
Joint No.
Test Condition
Not Required Magnetizing Type:
Form No.: FQ / 078 Rev.0
Exam. Medium:
Fluorescent:
Surface Condition:
Observations
Standard JIS A type:
Customer / Inspection Agency Subcontractor TPL-FQE
:
:
:
:
TPL
Customer /
Inspection
Agency
TPL
Customer /
Inspection
Agency
Form No.: FQ / 077 Rev.0
Surface Temperature:
0
C
Penetrant Time: Mts.
Batch No.
Penetrant :
Developer :
Manufacturer / Brand
Results Size Line Number
Cleaner :
Customer's Job No.
Unit No.
Welder
No.
S.No.
TPL Job Code No.:
Report No.:
Date:
Customer
Final Run Root Run
Subcontractor TPL-FQE Customer / Inspection Agency
TATA PROJECTS LTD
Remarks Area
Joint
No.
LIQUID PENETRANT EXAMINATION REPORT
Project
:
:
:
:
1 2 3 Avg 1 2 3 Avg 1 2 3 Avg
Permissible Hardness Value (As per Customer Specn/FQP/ITP) :
Calibration Check : Yes / No
TPL-FQE
Hardness Tester No.:
Customer / Inspection Agency
TATA PROJECTS LTD
Remarks
Sheet
No.
Dia
in"
PWHT
Chart No.
HARDNESS TEST REPORT
TPL Job Code No.:
Report No.:
Date: Customer's Job No.
Customer
Project
Form No.: FQ / 076 Rev.1
Area
No.
Subcontractor
PWHT Date
NOTE: A Sketch of the spool may be enclosed.
S.No.
Hardness Value (BHN)
Results
Weld
Unit No.
Weld
Joint No.
HAZ Parent Metal
Rev
No.
Line Number
:
Project :
:
:
:
Sub-
Contractor
TPL
Customer /
Inspection
Agency
1
2
1
2
1
2
1
2
1
2
Form No.: FQ / 075 Rev.1
Dia
Manufacturer
Line No. S.No.
Customer / Inspection Agency Subcontractor
Spool
No.
Piping
Component
Heat/ Batch
No.

TPL-FQE
NOTE: A Sketch of the spool may be enclosed.
Material

Customer TPL Job Code No.:
Report No.:
Date:
MATERIAL TRACEABILITY REPORT
TATA PROJECTS LTD
Verified
Color
Code
Area
No.
Customer's Job No.
Rev No.:
Joint
No.
Drawing No.
Rev
No.
Unit No.
Sheet
No.
Customer / Inspection Agency
TPL Job Code No.:
Report No.:
Date:
MATERIAL TRACEABILITY REPORT
TATA PROJECTS LTD
Remarks
Rev No.:
Req Observed Subcontractor TPL Required Observed Subcontractor TPL Required Observed Subcontractor TPL Customer
Form No. FQ/ 074 Rev No 1
COATING AND WRAPPING EXAMINATION REPORT
Drawing No. & Rev: Report No. Customer:
Make of PRIMER: Batch No. Date: Project :
Make of WRAPPING material: Batch No. System :
FQP Ref. No: Line No:
Relative Humidity:
Sl No.
Pipe segment
(Piping length)
Surface Cleaning
Temp.
Holiday
Test at
(Voltage)
Date & Sign
Remarks
Subcontractor TPL - FQE Customer / Inspection Agency
Date & sign Primer coating thickness Date & sign Wraping Coating thk

:
Project :
:
:
Report No. Date TPL
Customer /
Inspection
Agency
Butt Weld G Branch Weld B
Socket Weld S Fillet Weld F
TPL - FQE
S.No.
Fit Up
TATA PROJECTS LTD
Inspection Clearance
WPS No.
Rev.
No.
Dia /
Thk
Observation
Cumulative:
Type Joint No.
Total Inch Dia:
Since previous:
Sheet
No.
WELD VISUAL INSPECTION REPORT
Joint Type
Spool
No.
Customer
Unit No.
TPL Job Code No.:
Report No.:
Date: Customer's Job No.
Form No.: FQ / 073 Rev.2
Area
No.
Customer / Inspection Agency Subcontractor
Welder
No.
Line No.
TATA PROJECTS LTD
Remarks
WELD VISUAL INSPECTION REPORT
TPL Job Code No.:
Report No.:
Date:
Customer / Inspection Agency
:
Project :
:
:
P1 P2 P1 P2 TPL
Customer /
Inspection
Agency
G B
S F
Form No.: FQ / 072 Rev.2
Area
No.
Spool
No.
Line No.
Cumulative:
Total Inch Dia:
Since previous:
Subcontractor TPL - FQE
Customer
Unit No.
S.No.
Branch Weld
Fillet Weld
Heat No.
Date: Customer's Job No.
Rev.
No.
Report No.:
Customer / Inspection Agency
Sheet
No.
Socket Weld
Piping Component
Joint Type
Butt Weld
TATA PROJECTS LTD
Inspection Clearance
Remarks
Dia
/ thk
Type
PIPING FIT UP INSPECTION REPORT
TPL Job Code No.:
Joint No.