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Installation, service, and conversion of these products must be performed by knowledgeable personnel. Warnings and specifications on the product should not be covered by paint, etc.
Installation, service, and conversion of these products must be performed by knowledgeable personnel. Warnings and specifications on the product should not be covered by paint, etc.
Installation, service, and conversion of these products must be performed by knowledgeable personnel. Warnings and specifications on the product should not be covered by paint, etc.
Installation & Service Instructions CVM211P Vacuum Application Case (Part Number: Vacuumdemo) ISSUED: February, 2004 Supersedes: None Doc.# CVM-211P, NPR040226 WARNING To avoid unpredictable system behavior that can cause personal injury and property damage: Disconnect electrical supply (when necessary) before installation, servicing, or conversion. Disconnect air supply and depressurize all air lines connected to this product before installation, servicing, or conversion. Operate within the manufacturers specified pressure, temperature, and other conditions listed in these instructions. Medium must be moisture-free if ambient temperature is below freezing. Service according to procedures listed in these instructions. Installation, service, and conversion of these products must be performed by knowledgeable personnel who understand how pneumatic products are to be applied. After installation, servicing, or conversion, air and electrical supplies (when necessary) should be connected and the product tested for proper function and leakage. If audible leakage is present, or the product does not operate properly, do not put into use. Warnings and specifications on the product should not be covered by paint, etc. If masking is not possible, contact your local representative for replacement labels. ! Introduction Follow these instructions when installing, operating, or servicing the product. WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from The Company, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or systems in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by The Company and its subsidiaries at any time without notice. EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE. ! Overview The vacuum application case is for demonstration of Parkers Vacuum Components and System Solutions. This tool is intended not only for product demonstration but for application sizing and troubleshooting vacuum systems at a customers site. The vacuum application case has inline and integrated generators. Each Generator has different nozzle diameters for different flow and response time evaluations. The integrated generators are connected to a small PLC and timer for system response time evaluations. Set Up The vacuum application case has a 110 VAC electrical connector. There is a power supply in the bottom that provides 24 VDC power for the I/O. Power is turned on with the On / Off Switch (5) on the front Panel. Plug in the unit and turn the switch on. The 05R Regulator has an 8mm OD tube connection. 8mm is equivalent to a 5/16 OD tube. If other types of connection are required, the Regulator has BSPP ports. Connect this to Positive Pressure not to exceed 250 PSI or the rated pressure of the tubing that is connected to the Primary Inlet of the Regulator. Adjust the secondary pressure to 70 PSI. The secondary pressure is indicated on the MPS-31 Positive Pressure Sensor (G). Item Part Number Description A. CV-20HSN Vacuum Generator B. CV-10HSN Vacuum Generator C. MCA-10HS-N1N1N1 Vacuum Generator D. MC3S10HS9324PB Integrated Vacuum Generator E. MC2S1001L24BLN Integrated Vacuum Generator F. CEK27HS21N24BLN Integrated Vacuum Generator G. MPS-V31N-NG MPS-31 Vacuum Sensor, Panel Mount H. MPS-P31N-NG MPS-31 Inlet Pressure Sensor, Panel Mount I. VFL-88 Inline Vacuum Filter J. 05R213A01 Regulator and Bracket K. P2M1T4ES2C Moduflex Inline Valve F A B C I K E D G H J G H 1 2 3 4 5 Vacuum Application Case CVM-211P 2 Vacuum Application Sensors shipped from the factory in kPa. Change the Sensors to desired units. All programming guides are in the Sensor Section of the Vacuum Catalog. Set the MPS-31 (G) to units of PSI and to Window Comparator output Mode. If Primary pressure is set at 70 PSI, set a-1 = 65 and B-1 to 73. During Demonstration of the vacuum generators, if primary pressure drops below 65 PSI or above 73, the LED readout will change from Green to Red. Display colors can be changed in Mode 6 of the programming. This demo of the MPS-31 can be done by manually adjusting the secondary pressure on the 05R or by operating the vacuum generator. This a good demonstration of why to have a vacuum sensor on an FRL. Visually, RED / GREEN LED function will get the attention of maintenance faster than a gauge needle. Presentation - Inline Generators This area of the vacuum application case has the inline generators. All vacuum Generators receive compressed air from the Moduflex Valve. The inlet of the Moduflex valve is connected underneath the panel to the output of the Regulator. Connect the output tube from the Moduflex Valve to the inlet port of the generator that you want to demonstrate. Connect the Vacuum line with the VFL inline filter (I) to the generator vacuum port that you want to demonstrate. To Operate the Moduflex valve, turn the selector knob (2) on the front panel to CV position and press the vacuum button (3). Blow-off button (4) does not function when the selector knob is in CV Position. The vacuum outlet line is connected to the Vacuum Sensor (H) on the front panel. Program this sensor with units of measure in inHg, and in the Hysteresis Output Mode. Program Set points H-1 and h-1, so that part off pressure is below H-1 and part on Pressure is above H-1. The display should change from Red to Green. If not, this can be programmed in Mode 6 of the programming. While operating the inline vacuum generators, it can be discussed why it is important to have some type of sensor inline to the application. Vacuum confirmation will reduce cycle time and give a positive feed back to the PLC that the next step in the machine cycle can be started. Presentation - Integrated Generators This area of the vacuum application case has the integrated generators. All vacuum Generators receive compressed air from the output port of the Regulator. Vacuum Application Sensors shipped from the factory are in units of kPa. Change the Sensors to desired units. All programming guides are in the Vacuum Catalog. Set the outputs of these sensors to Hysterisis Mode. The output of each sensor is connected to the timer (1) on the front panel. For demonstration of response time on the same volume, the set points of each sensor should be set to the same level. H-1 and h-1 should be equal on all sensors. To operate any of these generators, turn the selector knob (1) on the front panel to the position of the generator series that you wish to demonstrate. MC3, MC2 or CEK. To Operate the Generator, press the vacuum button (3) to create vacuum flow and press Blow-off button (4) to create blow-off pressure. The Vacuum Sensor is not functional on the front panel. Degree of vacuum can be viewed on the sensor that is mounted to each generator. Only the vacuum button is required to operate the MC2 generator since this generator has the MVS-201 Series Sensor. The timer starts as soon as the vacuum button (3) is pressed. The Time stops when the Output (H-1) of the sensor is reached. When the blow-off button (4) is pressed, this resets the timer. Timer directions are included with this document. The Timer function gives you the ability to show the response time differences between the MC3, MC2 and CEK. If the generator is connected to a customers actual application it will indicate real response time for his application. I believe these features to be key in being involved with the design of the system as well as being in the drivers seat for the purchase order. It will make your competitors have to show their system components in the same way. There are 3 different generators included in this area of the vacuum application case. K A B C I J F E D Vacuum Application Case CVM-211P 3 PFG Cup On Off Air Economizing Valve Check Valve Sensor Venturi N.C. Master Valve N.C. Master Valve Blow-off Pilot Valve Filter Flow Control 1 5 4 3 2 Vacuum Valve MC3 with MPS-9 Sensor (D) This generator is 10mm wide with a MPS-9 Sensor. The MPS- 9 Sensor provides both analog and an Open Collector Output with a response time of 1msec. MC3 Generator is for Supersonic lightweight applications that typically involve but are not limited to chip mounting and chip testing. Customer Base Customers looking for high speed pick and place applications. Vacuum to 20" hg in 20 milliseconds Blow off response in 10 milliseconds Key Points Speed of response time. Use the timer to show evacuation time differences between MC2 and MC3. 10mm Width Generator. Manifold or single slice applications. With or without Sensor Options. There is a cost difference. If the customer wants speed, MC3. If the customer wants speed but for factory Automation MC2. A difference of 20 msecs. Worth it - maybe, then they will pay for it. MC2 with MVS-201 Sensor (E) The MC2 Generator is versatile Lightweight Generator for high-speed applications with multiple choices for sensor options. Sensor Options MPS-6 Low Cost Sensor with 1 Normally Open and 1 Normally Closed Open Collector Output with trim pot. 1 msec response time MPS-2 LED options with 2 independent Open Collector Outputs Display options 2.5 msec response time. MVS-201 LED Options 1 Open Collector Output for both Part Presence Signal and Blow-off Confirmation. 1 Input for Vacuum Control with Timer Controls for length of vacuum and blow-off functions. Customer Base All semiconductor, Electronic Test and Assembly OEMS, Injection Mold Automation Key Points Reduction of wiring: All wiring is through an M8 4 Pin Connector. The Output signal is passed though the closed sensor output 1 which is connected to the vacuum valve. Show the wiring differences between the MC3 / CEK and the MC2. Ease of Programming: System blow-off parameters can be changed at the sensor versus having to change the PLC program. Air Economizing functions can be added by changing programs functions. Show how changing the timer functions on the MVS-201 affect the application of the automatic blow-off. Reduction of PLC / PC Outputs: No Additional Output from the PLC is required for the blow-off function. This will save an Input per generator. Reduction of PLC / PC Inputs: Output is not only vacuum part presence but is a blow-off indicator as well. Show it with Output LED2 on the sensor that is eliminated at vacuum presence signal and blow-off signal. This can be shown in the catalog as well in the MVS-201 sensor section. The MVS-201 sensor has 3 programming modes. OP1 Air Economizing Function. OP2 Vacuum Timer Option OP3 Signal Controlled Vacuum The features of each operating mode can be shown and discussed with the customer by switching between operation modes. The catalog section on the MVS-201 Sensors is a nice additional tool to show what this sensor offers. Pre-Programming OP1, OP2 and OP3 is ideal for purpose of this demonstration. The differences between OP1 and OP3 give the best visual and audio effect. The Parameters of OP1, OP2 and OP3 are stored in the sensor EEPROM and are ready to go each time you switch between operational modes of the sensor. CEK Emergency Stop Generator with MPS-2 Sensor (F) The CEK Integrated Generator is the most impressive generator in the vacuum application case. This Generator will create sales. There is no competition to the CEK Generator. The CEK Generator is the basic CVK generator but with Emergency Stop Functions. If the customer is not interested in the CEK Emergency Stop Functions, you can still discuss the CVK Generators, just different valves on the top. To operate turn the selector switch to CEK and push the vacuum button. This will turn the pilot valve on and create vacuum. At the Set Point H-1 of the sensor, the Air Economizing function will start. The Air Economizing Valve inhibits the vacuum pilot signal and exhausts teh pressure on the master valve. This stops the CEK from Creating Vacuum Vacuum Application Case CVM-211P 4 Pressure. The Check valve will hold the vacuum pressure in the cup. Any time the vacuum pressure falls below through the Hysterisis set point (H-1 minus h-1) the generator will turn back on. Set point H-2 of the sensor will stop the timer to show response time of the system. The main feature of the CEK is the Emergency Stop function. If power is disrupted during vacuum on, the generator will default to vacuum on by passing air over the nozzle / diffuser set. It will override the Air Economizing function. If power is disrupted during vacuum off, the generator will NOT default to create vacuum. It will stay in the off condition. The benefit of Parker/Convum Emergency Stop functions is that during power disruption, it will create vacuum if the PLC/PC last command was to create vacuum, or wont create vacuum if the PLC/PCs last command was to have vacuum off. Demonstrate the Emergency Stop Function Adhere a cup to something that has low or no leakage. Show the Air Economizing function. While a cup is adhered to a product, turn the power off with the On / Off switch (5) on the front panel. This simulates loss of power. The Generator defaults to creating vacuum. Turn the power on and the unit will go back to Air Economizing. Some customers use normally open valves to create an Emergency Stop function. Refer to the pneumatic circuit in Figure 1. In this case, a customer takes away the PLC/PC output signal to adhere a cup to a part. In the event of power loss, the system will not drop a part because it is the lack of power to the valve that creates vacuum flow. But, if this system shown is not holding a part, it defaults to creating vacuum and compressed air is used even though no part is present. This system could bleed all of the air in the compressed air system. Figure 1 In the event of power loss, the CEK defaults to using compressed air when the last command from the PLC/ PC was to create vacuum. Demonstrate this function. With the CEK not creating vacuum, turn the power off with the On / Off switch (5). Nothing happens. The CEK will conserve compressed air with the Air Economizing function and the Emergency Stop function. CVK / CEK check valve has very low leakage. Testing CV PFG Cup Normally Open Air Supply Filter shows a vacuum loss of only 0.63 inHg over a 24 hour period on a new generator. Customer Base Combination of Air Economizing with the Emergency Stop System makes the CEK the ultimate vacuum circuit for material handling. Robotics Air Economizing is a feature of the CVK that would be of particular interest to Robotic customers with non- porous applications. Kuka, Motoman, Nachi, Kawasaki, Mitsubishi Automotive GM, Ford, Chrysler, Honda, Toyota, Nissan, Tier One Automotive Material Handling Sheet Metal Handling Stamping Companies Plastic Injection Molding Users. Key Points Large flow rates Emergency Stop Modes Power failure rides the generator to full vacuum potential DeviceNet Capable Air Economizing Function Built into Electronic Board DeviceNet Failure rides the generator to full vacuum potential Sensor Options MPS-2, MPS-6 Built in check valve in the event of loss of air. Minimal Leakage on Check Valve. Vacuum Application Case CVM-211P 5 Output Normally Open or Closed Operating Output Mode Display Refresh Begin Programming Select Units of Measure Switch Output Setting and Low Setting Hysteresis Setting and High Setting Hysteresis Mode Hysteresis Mode Window Comparator Mode Output Response Selection Display Color Choices Red and / or Green, Energy Save Lock Unlock 1 2 3 4 Zero Reset 5 Red Green Red Green Green Red Red Green Low High Press for 3 Seconds Press 1 x Press 1 x Hold Press 1 x Hold Press 1 x Press for3 Sec. Or Press 1x to Proceed Or Press 1x to Proceed Or Press 1x to Proceed Or Press 1x to Return Or Press 1x to Proceed Or Press 1x to Proceed Wait 3 Seconds Wait 3 Seconds Will Display for 1 Second Will Display for 1 Second Wait 5 Seconds Wait 3 Seconds Wait 3 Seconds Wait 3 Seconds Wait 3 Seconds Output On Off Window Comparator Mode Wait 5 Seconds MPS-31 Programming Guide Vacuum Application Case CVM-211P 6 MVS-201 Programming Guide 2 1 Operating Mode 1 1 2 1 Press 1x Operating Mode 2 Operating Mode 3 Switch Output 4 2 1 Outmode Open or Closed Screen Saver Peak Vacuum Level Vacuum Level Response Time Blow-off Time 2 3 2 1 Vacuum Application Case CVM-211P 7 MPS-2 Programming Guide Output Set Open or Closed Selecting Units of Measure Easy Mode Activation Output Mode 1 Hysteresis or Window Comparator Output Mode 2 Hysteresis or Window Comparator Output 1 Setting Output 2 Setting Automatic Teach Mode & Auto Surveillance Display Refresh Settings / Output Response Time Interval Lock Unlock Special Display Features Zero Reset Display Peak Value Bottom Value or Their Difference Vacuum Cycle Release Cycle Peak Value Bottom Value 1 2 3 4 5 6 7 8 9 10 11 12 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 Press 6x Press for 3 Seconds Press 1x Hold Press 1x Press 7x Press 8x Press 1x Press 3x Press 2x Press 5x Press 4x Hold Press Hold Press Press 1x Window Comparator Mode Window Comparator Mode Hysteresis Mode Hysteresis Mode Low Low High High Vacuum Application Case CVM-211P 8 MPS-9 Programming Guide Switch Output Setting Hysteresis Setting Lock Unlock Selecting Units of Measure 1 2 3 5 Wait 5 Seconds Wait 5 Seconds Power Supply Off 4 Zero Reset Negative Pressure Compound Pressure kPa kPa bar bar mmHg kfg/cm 2 incHg PSI Press 1x Press for 3 Seconds Press for 3 Seconds Press When Powering Up Will Display for 1 Second Will Display for 1 Second