Machinery Steel Series

High Quality Machinery Steel

Characteristic:
Good hardenability, strength, ductility, toughness
and good wear resistance, suitable to heat
treatment
Application:
High strength Machinery parts : Medium to highly
stressed parts for earth moving equipment,
crankshaft, shaft and gears, etc.
Comparison to International Standards:
AISI : 4340
Werkstoff : 1.6582
DIN : 34 CrNiMo 6
BS : 816 M 40, 817 M 40
AFNOR : 35 NCD 6, 34 CrNiMo 8
JIS : SNCM 447
SIS : 2541
High Quality Machinery Steel
EAF + PRE-HARDENED
APPLICATION HQ 705
ESPECIALLY USED FOR HIGH LOAD SHAFT
AND OTHER MACHINERY PARTS
APPLICATION HQ 705
Title : Shaft Clay Crusher
Material : HQ 705 diam. 260 x 4500 mm
Ukuran (fix) : Square 180 x 4500 mm
Function : Penghancur Clay
APPLICATION HQ 705
APPLICATION HQ 705
Title : Rotor Bar Ripple Mill
Material : HQ 705
Size : Dia. 19 - 20 x 390 mm
High Quality Machinery Steel
Characteristic:
Good hardenability, strength, toughness and impact
resistance
Application:
High strength Machinery parts : Medium and large
machinery parts requiring high tensile strength,
crankshaft, shaft and gears, etc.
Comparison to International Standards:
AISI : 4140
Werkstoff : 1.7225
DIN : 42 CrMo 4
BS : 708 A 42, 708 M 40, 709 M 40
AFNOR : 42 CD 4, 42 CrMo 4
JIS : SCM 440 (H), SNB 7
SIS : 2244
High Quality Machinery Steel
EAF + PRE-HARDENED
APPLICATION HQ 709
Application HQ709
Bladder Former PT Bridgestone Indonesia
High Quality Machinery Steel
Characteristic:
Combination of high toughness and ductility, Excellent
strength steel, suitable to heat treatment flame and
induction hardening but not recommended for
carburizing
Application:
Moderate Strength machinery parts : engine mounting,
liner, ceramic mould, lever and other machinery parts
that requires moderate strength and wear resistance.
etc.
Comparison to International Standards:
AISI : 1045
Werkstoff : 1.0503
DIN : C 45
JIS : S 45 C
SIS : 1672
High Quality Machinery Steel
EAF + NORMALIZED*
APPLICATION HQ 760
Shaft Kapal Keruk PT Timah
APPLICATION HQ 760
Bolt Asian Isuzu Guide Asian Isuzu
High Quality Machinery Steel
Characteristic:
Excellent ductility, good machinability, Excellent
strength in case carburizing
Application:
Case hardening steel with high core strength. Wear
resistance surface and tough core, e.g. gears and
bushing.
Comparison to International Standards:
AISI : 3115
Werkstoff : 1.5919
DIN : 15 CrNi 6
JIS : 16 NC 6
High Quality Machinery Steel
EAF + ANNEALED*
HQ 7210 Special For Gear
Application HQ7210
350
370
390
410
430
450
470
490
510
530
550
570
590
610
630
650
670
690
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5
Depth (mm)
H
a
r
d
n
e
s
s

(
H
V
)
Depth
(mm)
HV HRc
0.05 625.66 56.6
0.1 600.24 55.3
0.2 599.13 55.2
0.3 615.17 56.1
0.4 642.93 57.5
0.5 637.09 57.2
0.6 651.48 57.9
0.7 633.87 57
0.8 627.5 56.7
0.9 585.24 54.5
1 542.21 51.9
1.1 515.91 50.2
1.2 482.92 47.9
1.3 415.51 42.3
1.4 383.11 39.1
1.5 377.4 38.5
Nilai Kekerasan HQ7210 Hasil
Carburizing
Average Case Hardness :
625.89 HV / 56.6 HRc
MORE VALUES OF MACHINERY
Adding of alloying elements
Desulfuration
Vacuum Degassing
Electric Arc furnace
Primary elaboration
Continous Casting
Bloom / Billet
Rolling
MACHINERY STEEL MAKING
Ultrasonic control
Hardness control
Cutting
Rolling
Heat Treatment Furnace
HEAT TREATED STEEL
Peeling
MACHINERY STEEL MAKING
Material Comparison
HQ7Series HQ8Series Technology
HQ7Series HQ8Series
Material Comparison
HQ7Series HQ8Series Tolerance
Diameter
DIN 1031
Part 1
-0/+ 2
mm
Straightness
DIN 1031
Part 1
Max 2.5 mm / 1 M
Max 5 mm / 7 m
Length
5 7 M
5 7.5 M
Standarisasi Toleransi Diameter
Din 1013 Part 1, Din 7527/6
Diameter ( mm ) Permissable
allowance ( mm )
5 15 0,4
16 - 25 0,5
36 50 0,6
51 82 0,8
83 104 1
105 124 1,5
125 164 2
165 209 2,5
210 220 3
Diameter ( mm ) Permissable
allowance ( mm )
200 - 249 7,2
250 - 314 8,4
315 - 399 10
400 - 499 11,9
500 - 629 14,3
630 - 799 17,4
800 - 1000 21,3
Diameter d ( mm ) Batas Toleransi q dari
kelurusan
0 25 Tidak ditentukan
25 80 0,004 x l
80 200 O,0025 x l
Contoh : untuk pembuatan shaft dengan finish size dia 100 mm l. 7000
Material HQ 7 series / AISI 4340 :
0,0025 x 7000 = 17,5 mm 16 mm
sehingga row material yang harus dipakai minimal 116 mm
Material HQ 8 series : 100 + 5 = 105 mm
Catatan : nilai toleransi maksimum yang
diijinkan 16 mm
Standart Kelurusan Round bars Din 1013 Part 3
l
Q
Material Comparison
HQ7Series HQ8Series Certification
Chemical analysis
Hardness &
mechanical Properties
Ultrasonic test
Chemical analysis
Hardness &
mechanical Properties
Grain size
Inclusion Rating, Grain Size & Gas Level
GZ : 5-8 ASTM
E-45
Gas level EAF-
LF-VD route
N2 < 200 ppm
O2 < 25 ppm
H2 < 15 ppm
High Quality Machinery Steel
Characteristic:
Homogen hardness, good harden ability, strength,
ductility, toughness and good wear resistance, suitable
to heat treatment, straightness.
Application:
High strength Machinery parts : Medium to highly
stressed parts for earth moving equipment, crankshaft,
Long shaft , etc.
Comparison to International Standards:
AISI : 4340
DIN : 34CrNiMo6 SH + V
JIS : SNCM 447
High Quality Machinery Steel
PRE-HARDENED + VD + PEELED + UT +
GRAIN SIZE CONTROLLED +
STRAIGHTNESS
Title : Shaft Press
Material : HQ 805
Size : Dia. 130 - 160 x 1000 mm
APPLICATION HQ 805
High Quality Machinery Steel
Characteristic:
Homogen hardness, good hardenability, strength,
toughness and impact resistance, straightness.
Application:
High strength Machinery parts : Medium and large
machinery parts requiring high tensile strength,
crankshaft, Long shaft, etc.
Comparison to International Standards:
AISI : 4140
DIN : 42CrMo4 SH + V
JIS : SCM 440 (H)
High Quality Machinery Steel
PRE-HARDENED + VD + PEELED + UT +
GRAIN SIZE CONTROLLED +
STRAIGHTNESS
Title : Shaft Thresser
Material : HQ 805, HQ 809
Size : Dia. 180 - 270 x 6000 - 7500 mm
APPLICATION HQ 809