Morganite

SpecialCarbons
MORGANITE GRAFLON GRADE DATA
! ;
F:
3
*t
t '
t
5 5 5

5
Cafton Grcphite filled PTFE
N122.
HY53
2.15
211
2.09
2t2
242
1 9 5
2t5
005
005
031
0 1 0
094
070
005
33
69
55
23
?5
33
31
13
125
102
9l
31
{5
33
r10
69
t
50
39
25
0 005
0.005
0 005
0.003
0 003
0 005
0021
0021
0021
0m3
0.042
00?1
1 5 1
1 2 0
1 0 3
1 5 0
226n
2r90
1740
1330
21711
5 0 0
3 5
0 0
2 5
1 5
0 5
1 5 5
15.7
152
1 5 0
122
1 5 5
2210
22N
2130
2170
2l m
2050
2.5
l 5
1.5
05
05
25
3 5
3 0
2A
2 0
2 1 0
225 3250
1570
1Sl 5
023
l 2 3
5 0
1075
1230
1550
1 6
22
200
200
250
250
250
250
zAA
J90
390
390
Miscellaneous filled PTFE
HY28
HY29
IY31
|]Y52
uY54
t]Y57
|]Y6O
221
224
t 21
226
235
0 1 0
0 5 0
0 1 5
030
050
tJ25
0 1 0
121)
30
90
73
73
53
50
115
153
115
65
35
53
59
65
0 009
0 012
0 005
0 003
0 010
0m3
0.033
0m3
0 050
0021
0 033
0 042
192
r 3i
1 5 0
2970
27m
2460
1980
2100
2170
2s0
l m
150
l m
200
1 3 5
1 7 5
1 3 0
rs0
1 6 0
1 5 0
25m
2630
?530
2610
2610
232D
22
2 0
2A
25
22
124
6 0
, 15
6 0
200
?00
200
200
200
390
3S0
390
390
trntpregnated Carbon Graphite filled PTFE
hY53
HY5g
205
i 9 3
0.20
005
55
23 33
45
1 8
0 003
0 0 1 0
0m3
0 042
125
125
1310
13100.0
1 5 0
?100 r 0
230 3330
4380
1350
??50
A2t' 12.00
2t 50
?50
251
Resin Bonded Composites
rY501M3)
lY501M9l
1 3 0
r 3 0
:J2
30
t3
l 7
'12
10 0 011
0 008
0 046
0 033
203 3010
20!0 a
3S
24
5650200
znn
3!0
390
Definitions
arel yptdvduasdatsmi nedl rcmma
l me
I
e l orume or
mdsa i ncudi ns opan andcb*d Pd,6)
nql hpel Untdse]n
Pttu mftr aLs & subjed rd a vo lme p
13' cai d23' c (65' F trd 74"F) Ai ab
ldhrame
benveai rM rcrdei.e I i*)
s e s ampe 6d s es mBx e5mm( 1 x ,
) r 60
mm
1r i 1
ordd oi a 6.3s mm 1r )
rhe .dmp6sie srs
liomrna )
ar w
mme x1) x60 mD
1r l l
ons f t e'
s = , # s s e P = Gd J Gd UP
Ckemi ca Li mi tati ans
o' cEPhb, I dPde
. Aci d mrxed (nrdc/surphur.) FN03 + H' so!
.tud orel mr,sol Oothor$i rumnssdphrcl
Selfefy
K wFBs L ned (e005
kilarganite Grsflora anrl
ldahrac Grades
For further nformaiion and app caiion advice pease coniact the Morganite Grafon team oi Eng neers.
EUMEIUW
Moan le Special Carbons Limitd
To: 0705501311 Fa: 0705503666 Te ex 36335
!
ilorgaii-
Aetaspace: G.aflan beaings and seals far a.tuatats and tuej
Punp. Beatings and sals are sunable for oilftee
o.ptoduct lub cated duties.
Bearings and seals for
pneumati c appl i cati ons.
Beari ngs for mi xers and control
^41_r l 6c . \ / . t 6m.
Compression and bearing rings
in reciprocating compressors.
Fuel pump beari ngs and seal s.
Guides for glass bottle and
paper manufacture.
Journal and beari ng pads on
railway carriages and bogies.
Labyrinth Seals in rotary
compressors.
l vl i scel l aneous seal s i n Roote
and vane type compressors
and vacuum
pumps.
Pi ston Rod packi ng
assemblies and wearing parts
Product lubricated
pump
j ournal
and thrusi beari ngs.
Pump
' neck'
ri ngs.
Seats and seals in a wide
variety of valve applications.
Water turbi ne gl and ri ngs and
bearings for control systems.
,l.<,i
Petrcchenical: G.aflan gtades cover duties in a wide range ot chemical
11
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og
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2; '

E6
ae
(,
3
(, i3
i 5E
; o
dz
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E
++
+++
:
;
E
L
.E
6
. =
E
6
. q
E
l-
GRAFLON COMPRESSOR
APFLI CATI ONS
{Vl orcani t e Graf l on
produce an exl ensi ve range of
f i l l ed
pl f e and f esl n bonded mat eri al s t hat are sel f
l ubri cai i ng chemi cal l yi nerl , di mensronal l yst abl e,
non' hygroscopi c and hi ghl y rcsi st anl t o wear. These
, 1d' a. re-5 . \ make l he. nat eri al ( i dprl i or pi sl ol
and beari ng f i ngs t ogel hef wi t h pi st on rod packi ngs
i n reci pf ocat i ng compressor appl l cat i ons whet her t he
envi ronment i s oi l f t ee, ml ni l ube or f u l y l ubrrcat ed.
\
I n many i nst ances t he l \ rorgani t e Grat l on gf ades are
-
Lrni que qi vi ng consrst ency and peaf of mance t hat i n
many i nst ances at e unparal l el ed. n addi t j on t o
mat edal qual t y t he Graf l on Di vi si on has a worl d wi de
l eam of engi neers abl e t o gi ve advi ce and assi st
wi t h probl em anal ysi s
MATERIALS
The sel ect i on of t he appropri at e Morgani t e Graf l on
grade l s dependant upon one of t he f ol l owi ng: .
HY42 A medi um carbon graphi t e i i l i ed pt f e grade
whef e mat eri al f l exi bi l i t y s f equi f ed.
HY34 Medi um t o hi gh f i l l ef cont eni empl oyed, i n
associ al i on wi t h HY22
pi st on ri ngs, f of sol i d
beari ng ri ng appl l cat i ons.
L HY48 A pemi um medi um t o hi gh caf bon graphrt e
f l ed pt f e gf ade i deal f of l i ght gases rn
l ubri cat ed hi gh pressure dut i es.
al kal i met al s and hydrogen f l uoi de gas,
sui t abl e f or oxygen
HY60 A med Lrm g ass fibrc filled
grade with the
addition of copper Our pfeferred choice for
oxygen
HY50 A gf ade consi st i ng of a combi nat i on of
ari i f i ci al graphi t e,
pt f e and [ / l oS, bonded
wiih thermosetting synlheiic rcsins. In lhis
mat eri al t he
pl f e i s present as a di spersed
phase i n a rel al i vel y smal l proport l on so l hat
al l hoLgh l l
p
advar"aqes of i l s Lbri ci ' y are
f el ai ned l hi s mal eri a has maf t ed
advanl ages at very l ow dew poi nt
compressoT appl i cat i ons especi al l y wi t h boi l
ofi gases and hydrogen from PSA
prccesses
[ / ] Y10K An ant i mony i mpregnat ed carbon f or dry
runni ng app i cal i ons of f eri ng maxml rm
ri grdi t y erp", : d l y ds ar anl ; p\ i rus. on I rg
OXYGE,N
Mof gani t e Grai l on f i l ed pt f e grades HY22. HY2g,
HY34 and HY60 a I have BAIVI ceftlficales for
gaseoLt s oxygen dul y. However, HY29 and HY60
are l he
pref ered gf ades f or t hi s dut y. MYl 0Khasa
si mi Jar BAI M cerl i f i cal e.
GEIdERAL
The f ul l l i st of physi cai propedi es can be f ound i n t he
craf l on Grade Dal a l eaf l ei and an i ndi cat i on of
compressor pedof mance can be f ound l n t he i i st of
compressoa case hi st ori es.
I t i s i rnpodanl t hal compressor component s are
correct l y desl gned and rnanuf act ured t o sui t
i ndi vi dual app i cal ons The Graf l on Di vi si on pref erc
ro l ake
_L
I
pcpol \ i b
l l y bur rpeds f Jl l rna' l "rnP
det ai i s. Techni cal Quesi i onnai res are avarl abl e f or
t hi s purpose. For new machi nes l he
gas and
compf essor det ai i s af e requi f ed, and f of exi st i ng
machi nes t he pi sl on and packi ng di rnensi ons arc
al so necessary The
general desi gn concept s can be
f ound i n t he f ol l owi ng pages
HY22 ]\,4ediurn to high catuon graphite filled ptfe
grade yi el di ng i he opt i m! m u/ eaf f at e f oT
ca|bon
graphite fl led gfades. Fi|st choice
f or l ow
pTessure ai f and hydrocaf bon dui i es.
HY52 A rnedi um bronze f i l l ed pt f e grade wi t h t he
addi t i on of l vl os2. l t i s i deal f or ai f
appl rcat i ons whet e pt essuf es exceed 20 baf .
HY54 A medi l rm f l l l ef of t wo ca$on mal erl al s and
gl ass f i bre. Successf ul l y empl oyed i n
el hyl ene. pf opyl ene, wet hydrogen and
mel nane envt ronmenl s
HY29 A medi um gl ass f i bre f i l l ed gf ade whi t e i n
co our and cherni cal l y i ned except f or mol i en
2. O1
June 21 1994
Morganite
FILLED PTFE AND RESIN BONDED MATERIALS
Undef i he name Gr af l on, Mor gani t e Speca Car bons Li mt ed pr oducei wo d st nct gr oups oi mat er a bot hoi whch
complemeni ihe range of conventona carbons. Not only are they s m ar to carbof n iheir ab iiy to operate dry and n
non lubricating q ulds blrl they are now capab e of prov d ng excellent service n low dewpo nt gases
-
con d itions
wh ch woLr cl ead to catast.oph c la ure of conventiona carbons.
1. Filled ptfe
n the early 1960s Morganiie slarled deveopment of
po\,tetrafluoroethy ene
lptfe)
nraterals lrav ng fi erc slch
as amofphols carbon, graphlte.glass lbre mo ybdenum
dis! ph.le, varols metals and comb nations ol ihese.
Deveopmenl has cont nLr ed s ncet hat t i me wt h t he r esul l
that the company now has availab e a range ol h gh dliy
materias whose propelres fetain and mproveonihe
characierisiic ol their consttuent parls.
These malerals are not britte but have good creep
. . ( t . - c"
ul de q o" d d d
-
, pp d
p.
Ti 6/ hd\ 6:
.
Excellent wear resistance.
.
An operating ternperature range oi 200'c to +200'c
( 330' F i o + 390' F) .
.
The ab ity lo operare n dry
sases.
.
A ow therm al expans on wth n the range of f ed plfe s.
.
Good iherma condlctivity.
.
S r n ar sl al c and dynami cl r ct on.
2. Resin bonded composites
Materias ln th s group were deve oped n para e with i ed
ptfe s wiih wh ch ihey have many charactefsl cs n
common They are manufactured from a comb nation ot
carbon, ptfe and molybdenum d sulph de bonded together
wirh athermosett ng siatic res n. As the ptfe is present rn a
di sper se. l phase and i n r el at i vey sma pr opor t ons, t he
advani age of t s ubr ci t y s avai l abe wt houi i he dr awback
of h gh therma expanson and poor creep resislance
n u tra dry env ronmenis wherethe watervapour content
.
. - - .
. . a' r o. e pd- p- | l r or . " . 11bo d- d or oo. i r s
show greal advantage and, n ierms ol wear, olt-perform
Grai of is ava abe lury mach ned or, il qLrantt es and
design permil, pfessed io shape and as iape. bocks and
r ng banks ! p t o 900r . m d amel er .
AuattJ MatganiLe Gralla.
i,
@q 5lered ro /5O 9007
.
Petrochemi cal
.
Transport
.
Aerospace
.
Power
.
Gas
.
Water
l-:--
T.ahspatr: suppan pads and banngs wherc cansistent
pelJatnance ptape!1ies