Beruflich Dokumente
Kultur Dokumente
K.M.KIRAN BABU
M.SUBHA
N.VIVEKANANDAN
III Year B.E
AERONAUTICAL ENGINEERING
St. PETERS ENGINEERING COLLEGE
AVADI CHENNAI 54
ABSTARCT
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The research in the field of aerospace is getting a new dimension each day with
modern technologies that are emerging. Now lets look at a concept where some of the
existing technologies blended with modern one in making a SMART HYBRID
AIRCRAFT. Blended wing body, Stealth are fairly are new concepts in aircraft design
still under development. These designs have better aerodynamic characteristics resulting
in better fuel efficiency. The performance of the aircraft increases by such techniques.
When the entire structure of the aircraft is made of the composite which is
reinforced with Composite Fibers Integrated Shape Memory Polymers, the dynamic
properties of the wing, fuselage can be changed as per the requirement; we can also
actuate the control surfaces using the thermal or electrical stimuli because Shape
Memory Polymers have such properties. This reduces the use of conventional hydraulic
or pneumatic systems, where the weight of hydraulic cylinders gets reduced.
This turns aircraft to a Fully Electrical Controlled one, the more research in this
field develops vehicles with variable characteristics. This effective and efficient
aerodynamic shape to the fuselage and wings, we can also change the shape of these to
achieve the better characteristics. As the fiber absorbs the most of the RADAR rays this
also makes the development in STEALTH technology which is in progress.
Now lets see in detail on developing the HYBRID AIRCRAFT STRUCTURE,
by using Carbon Reinforced Fiber, Shape Memory Polymers embedded in them to
develop the performance, along with its significance over the present conventional
systems.
INTRODUCTION
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Typically, the fibers make up about 60 per cent of a polymer matrix composite by
volume.
The fibrous reinforcing constituent of composites may consist of thin continuous
fibers or relatively short fiber segments, made up of different Smart materials and Shape
Memory Alloys. When using short fiber segments, however, fibers with a high aspect
ratio (length-to-diameter ratio) are used. Continuous-fiber composites are generally
required for high performance structural applications. The specific strength (strength-todensity ratio) and specific stiffness (elastic modulus-to-density ratio) of Reinforced
carbon fiber PMCs are better when compared to the materials which are used now. Also,
depending on how the fibers are oriented or interwoven within the matrix, composites
can be fabricated that have structural properties specifically tailored for a particular
structural use.
The above figure shows the detailed structure how a composite looks, the strength and
stiffness of the materials depends on the direction at which the plies have been laid
together.
Composites can be designed to produce a material with desired combinations of
properties such as stiffness, strength and density. It is this flexibility to tailor-make a
material with desired properties that makes composites so important to the aircraft
industry. The mechanical properties of composite materials usually depend on structure.
Thus these properties typically depend on the shape of inhomogenities, the volume
fraction occupied by inhomogenities, and the interfaces between the components. The
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While the longitudinal tensile properties are dominated by the fibres, the properties of
shear, compression and transverse tension are dominated by the matrix properties.
CONDUCTIVE POLYMER
Conductive polymers are organic polymers that conduct electricity. Such
compounds may be true metallic conductors or semiconductors. It is generally accepted
that metals conduct electricity well and that organic compounds are insulating, but this
class of materials combines the properties of both. The biggest advantage of conductive
polymers is their processibility. Conductive polymers are also plastics (which are organic
polymers) and therefore can combine the mechanical properties (flexibility, toughness,
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can lead to higher overall reliability. Therefore, SMAs were called smart materials
because they seem to be a feasible solution to very complex engineering problems
especially in aerospace industry.
Alloys and other metals are made up of crystals, which consist of rows of atoms
in very regular periodic arrangements. Normally, when metals are deformed that is, bent
or stretched rows of atoms slide across other rows in a process called slip. When slip
occurs, the bonds between atoms are broken and then reform. In shape-memory alloys,
slip does not occur; the crystals themselves change their structure without breaking the
atomic bonds. The structure they change to is called a martenstic structure and it is not
stable with the application of heat, the alloy will switch back into its original crystal
structure. Since the atomic bonds were never broken, this return to the original crystal
structure also results in a return to the original shape. Shape Memory Alloys (SMAs)
have a peculiar property that they switch in between two shapes based on the temperature
of material. Shape memory alloys (SMAs) are able to restore their originally defined
shapes upon heating even after severe deformations.
These materials are under development, as shown in the below figure.
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from elastic to rigid depending on the structural units that constitute the SMP. SMPs
include thermoplastic and thermoset (covalently cross-linked) polymeric materials.
SMPs are known to be able to store up to three different shapes in memory. Two
important quantities that are used to describe shape memory effects are the strain
recovery rate (Rr) and strain fixity rate (Rf). The strain recovery rate describes the
ability of the material to memorize its permanent shape, while the strain fixity rate
describes the ability of switching segments to fix the mechanical deformation.
Rr ( N ) =
m p ( N )
m p ( N 1)
Rf (N ) =
Where N is the cycle number, m
material, and p ( N )
u ( N )
m
responsible for the permanent shape. The switching segments, on the other hand, are the
segments with the ability to soften past a certain transition temperature ( Ttrans ) and are
responsible for the temporary shape. In some cases this is the glass transition temperature
( Tg ) and others the melting temperature ( Tm ). Exceeding Ttrans activates the
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switching by softening these switching segments and thereby allowing the material to
resume its original (permanent) form. Below Ttrans , flexibility of the segments is at least
partly limited. If Tm is chosen for programming the SMP, strain-induced crystallization
of the switching segment can be initiated when it is stretched above Tm and
subsequently cooled below Tm . These crystallites form covalent net points which
prevent the polymer from reforming its usual coiled structure. The hard to soft segment
ratio is often between 5:95 and 95:5, but ideally this ratio is between 20:80 and 80:20.
The shape memory polymers are effectively visco-elastic and many models and analysis
methods exist.
upon removal of the force. If the force is applied for a longer period of time, however, a
relaxation process takes place whereby a plastic, irreversible deformation of the sample
takes place due to the slipping and disentangling of the polymer chains.
To prevent the slipping an flow of polymer chains, cross-linking can be used, both
chemical or physical.
linear,
Chemie/Nippon
amorphous
Zeon)
or
polynorbornene
organic-inorganic
(Norsorex,
hybrid
developed
polymers
by
consisting
CdF
of
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Electro-active SMPs
The use of electricity to activate the shape memory effect of polymers is desirable
for applications which it would not be possible to use heat and is another active area of
research. Some current efforts use conducting SMP composites using carbon nanotubes.
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SMPs
0.9 1.1
Up to 800
1-3
1-3
-10 100
< 1 Sec to
SMAs
6-8
<8
50 - 200
150 - 300
-10 - 100
< 1sec to
required
required minutes
minutes
Cost
Processing Conditions
< Rs 1000/kg
Appox Rs
12000/Kg
Appox 500
Low Pressure
Celsius, High
Pressure
The comparison of properties of SMPs and shape memory alloys (SMAs) in Table
indicate the majority of advantages and disadvantages of these classes of shape memory
materials.
Polymers are less dense than metallic alloys and therefore offer a weight
advantage per unit volume of material.
The constrained force that can be generated from SMPs is a fraction of the
constrained force that can be generated by SMAs, while the recovery strains are
orders of magnitude higher.
SMPs exhibit ease of processibility (formability and workability) and are lower in
cost than SMAs.
The thermal conductivity of SMPs is much lower than the thermal conductivity of
SMAs.
In the above pages a brief introduction of Composite Materials, Shape Memory
Alloys and Shape Memory Alloys has been discussed. The below paper brings all these
technologies under one roof, under the name
SMART HYBRID AIRCRAFT STRUCTURE.
This requires very precision manufacturing techniques, this is possible only by the
development of the Nano technology, and this is how it links or blends the existing
technology with the growing one. Here a basic idea of making the REINFORCED FIBRE
with Smart material has been described, and the properties of the Smart Hybrid Aircraft
Structure have been described, compare with the existing technology.
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- COMPOSITE FIBRE
- SHAPE MEMORY
POLYMER.
The above one is an example of the Hybrid Reinforced Fiber.
Such hybrid fibers when strongly reinforced have a very good flexibility, we can
change their shapes easily, thermal or electrical stimuli as we need. The reinforcement is
done at selected intricate of the Composite Fiber with Shape Memory Polymers. The
reinforcement has to be done with high engineering precision, conductive polymers must
also be used in this fiber. The composites which are basically in the form of the matrices
can be made Smart just by reinforcing them with Smart materials.
This composite fiber reinforced with Poly Matrix Composites ( PMC ) and Shape
Memory Polymers ( SMPs ), can be developed with varying spectrum of the properties
according to our needs, this can be accomplished by selecting the Shape Memory
Polymer ( SMP ) from the wide range of the list of materials listed above some of the
materials are PET , PMMA. This fiber can be made in the shapes we need, the main
significance of this is the entire material becomes fibers no metal or alloys blended in
between this reduces the weight to some extend. It also damps the vibrations to large
extend, as the top layer is Matrix Composite this is non conductive hence the safety is
also comes it to, more over the fibers bear more impact loads better than the metal, all
these make this Hybrid Material one of the better choice of fabricating the crucial parts
of the Aircraft like Wings, Empennage etc.
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o COMPOSITE FIBRE.
o
CONDUCTING POLYMER.
The shape memory layer in between the composite fibers is used to manipulate a
flexible wing surface.
ACTUATION
If the Elevator has to be raised down, then the Transition Temperature, Ttrans
has
to be passed through the conducting polymer via heating elements, to the Upper Layer of the
Shape Memory Polymer, this makes the polymer to expand. Simultaneously the Recovery
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Temperature
T re cov
has to be passed; this makes the polymer sheet to contract. As result the
edge of the Hybrid Fiber raised Down, as shown in the below figure,
If the edge has to be raised up the reverse of the above action has to be done,i.e
the Transition Temperature Ttrans
has to be passed in the bottom layer of the Shape
will be passed in the Upper layer,
Memory Polymer and Recovery Temperature T re cov
This results in Expansion of the Bottom Layer and contraction of the top layer, which
results in the edge raised up, as shown in the below figure,
Such wings reduce the use of the actuators, accordingly, the conventional system
has a larger weight, size and potential failure the limitations are multiple energy
conversions, large number of parts, high vulnerability. In contrast, smart Wings
electrical-to-mechanical type or Thermal to electrical type, are much more efficient
because the electricity is directly converse to actuation and transmitting speed of
electricity is much higher.
SIGNIFICANCE OF INTEGRATED ACTUATOR
The integration of the control surface actuator with in the wings or empennage
has many advantages over the conventional systems which we are using now, some of
them are,
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There will be less separation of the air, as the actuator works internally
with structure.
As there is less need of the rivets and fasteners the aerodynamic efficiency
of the aircraft is improved.
As the stimuli used is either electrical or thermal we can easily convert the
aircraft in to an Fully Electrical Operated, even the actuation power
required is low when compared to the hydraulic actuators.
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Now if we want to change the aerofoil to chambered then the electric or the
thermal stimuli has to be passed to the Sheet of the Shape Memory Polymer through the
Conducting Polymer, the stimuli should be proportional to the Maximum Chamber
Thickness, this cause the Shape Memory Polymer to Bend and makes the shape of the
aerofoil the Chambered one.
The below figure is one such dynamically changed aerofoil.
Straight.
Dihedral Angle.
Anhedral Angle.
In these three positions they have their own significances, If the we make the wing with
this Hybrid Reinforced Fiber, we can change the positions as per our need just by passing
the Thermal or Electrical Stimuli. Such properties already under development but this
concept is we can control all these properties of the aircraft by electrical signals this
makes this Concept Smart.
Dihedral Angle is the upward angle from horizontal of the wings or tail plane of a
fixed-wing aircraft. Dihedral Angle (or Anhedral Angle) has a strong influence on
Dihedral Effect, which is named after it. Dihedral Effect is the amount of rolling
moment produced per degree (or radian) of sideslip. Dihedral Effect is critical to the
stability of an aircraft about the roll axis (the spiral mode). It is also pertinent to the
nature of an aircraft's Dutch roll oscillation and to maneuverability about the roll axis.
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SIGNIFICANCE:
The significance of this is that we can change the position of the wing as per our
requirement, this adds a special feature to the aircraft and makes it smart. The purpose of
Dihedral Effect is to contribute to stability in the roll axis. It is an important factor in the
stability of the spiral mode which is sometimes called "roll stability". It is important to
note that Dihedral Effect does not contribute directly to the restoring of "wings level", but
that its action is indirect. It indirectly helps restore "wings level" through its effect on the
spiral mode
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Aircraft designers may increase Dihedral Angle or create Polyhedral to provide increased
clearance between wing tips and the runway. The increased Dihedral Effect caused by
this may need to be compensated for by one or more other means, such as decreasing the
Dihedral Angle on the horizontal tail.
The material for the Shape Memory Polymer has to be chossen Very carefully to
prevent any mishap.
CONCLUSION:
Shape Memory Polymers integrated aircraft sturucture is the better possible way
in increasin the efficiency and maneuvouerabilty of the aircarft, it has many advantages
when compared to the conventional systems which we use now. The challenges in using
this polymers are to be over comed to make this HYBRID REINFORCED FIBRE in the
aircraft sturucture, this is possible by the up coming Nano technology.
REFERENCES:
http://www.researchandmarkets.com/reports/358442/ .
Encarts Encyclopediea.
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