1

Gas-Turbine Power Plant

GTES-12MW














2008
2

Contents
Pages
1. General 3
2. Description of plant. Performance ratings 4
2.1. Construction ... 4
2.1.1 Gas Turbogenerator construction . 5
2.2. Performance ratings .. 6
3. Brief description of GTA-6R systems . ..... 7
3.1 GTD-6R Gas-turbine Engine . 8
3.2. Turbogenerators 8
3.3 GTA-6R Automatic Control System .. 9
3.4. Complex air-cleaning unit 10
3.5. Starting Device of Gas-Turbine Engine 10
3.6. Lubrication system ... 10
3.7. GTU Fuel system 10
3.8. Sound-heat proof shelter . 11
3.9. Electric technical equipment 11
4. Maintenance. Man-hours .. 11
5. Transportation and storage .. 11
6. Requirements for Customer to provide standard operation of GTA-6RM..11
7. Supplier Guarantees . 12
8. Terms of Supply .. 12
9. Service 12
10. Attachments:
Attachment " 1. Steam recovery boiler. 14
Attachment " 2. DKSB-9/2-25. 15
Attachment " 3. Liquid fuel module GTES-6 16
Attachment " 4. Dynamic and Static Foundation Load GTA-6RM. 17
Attachment " 5. Main climatic parameters of GTA-6RM 18
12. Power Plants on the base of GTA-6RM ... 20


3
1. General

Electric power stations created on the base of GTA-6R gas-turbine plant are
compact up-to-date automated heat and power stations with high total coefficient of fuel
consumption (85% and more), low-price generation of electric and heat power, little
payback time (2.54.0 year from operation beginning), high operate reliability and little
production and assembling time


GTES-12 gas tubine power plant with capacity of 12MW consists of two GTA-6RM
gas-turbine power units with total capacity of 12 MW, produced by NPO Saturn.
For heating production we can offer two steam recovery boilers (att. " 1)

Main performance ratings of GTES-12

Parameters Units GTES-12
Rated kW 12 000
Electric capacity
Maximum kW 14 400
Fuel consumption, rated mode (Hu=48744; #=0,68
kg/m
3
)
kg/h
m
3
/h
3904
5740
Ambient air temperature
0
C +40
Fuel pressure, gas-turbine engine intake kgf/cm
2
14-18
NOx contents in exhaust gases at operation on:
natural gas
mg/nm
3
50
Service life:
- between overalls, min
- assigned, max

h
h

30 000
120 000



4
2. Description of plants. Performance ratings
2.1. Construction (the scope of supply)
Gas-turbine power plants consist of the following assembly units and accessory:
1 Gas turbine engine unit:
1.1 Gas turbine engine on the frame
1.2 GTE noise and heat-insulating housing
1.3 Inlet scroll
1.4 Transmission (Flender)
1.5 Electric heater
1.6 Barrier
1.7 Gas pollution control system detector
1.8 Fuel gas supply subsystem
1.9 Automation Control System (Engines block)
2 Turbo generator unit:
2.1 Turbo generator on the frame with digital excitation system
2.2 Turbo generator cover
2.3 Fan unit
3 Electric technical unit:
3.1 Cover
3.2 Low voltage dispatch device
3.3 Automation Control System
3.4 Vibration control system
3.5 Control cabin
4 Operator block:
4.1. Operator module PU-98
5 Air cleaning system with anti-icing system
6 Air cleaning system hardware
7 Air duct
8 Ventilation block of dust suction
9 Air silencer
10 Anti fire signalling and fire control system
11 Low voltage dispatch device
12 High voltage dispatch device (on 3 compartments)
13 Fire fighting module
14 Oil cooler
15 Meteorological unit
16 Axled gas outlet
17 Exhaust system with supporting hardware
18 GTE and TG oil breathing (lubrication system) pipelines
19 Spare parts and equipment
20 Traverse and assembling strops
21 In line documentation
22 Preservation and packing
5
23 Support hand-cart for GTE rolling-out
24 Bleeding device
JSC Saturn Gas turbine extra offer to delivery the next additional equipment
1 Oil servicing unit $%01-01
2 Core washing device
3 Centering equipment with laser measuring instrument&
4 Equipment for analytic control
5 Tooling for Turbo generator rotor rolling out

2.1.1 Gas Turbogenerator construction
Gas Turbogenerator comprises:
1 - GTD-6RM (GTD-8RM) gas-turbine engine;
2 - TK-6-2RU3 (TGS-8-2U3) turbogenerator;
3 - Inlet scroll;
4 - Engine forward mounting;
5 - Engine backward mounting;


1 7 6 3 4

6 -Engine transmission shaft;
7 - Torque limiting clutch;
8 - Turbogenerator oil tank;
9 - Engine oil tank;
10 - Gas-turbogenerator mounting frame.
6
2.2. Performance ratings of gas-turbine power plants (station conditions).
Atmospheric pressure is 1.01 10
5
Pa, air temperature at the gas-turbine engine inlet is +15
0
(, resistance of air intake system before gas-turbine engine inlet is not more than 980 Pa
and resistance of heat and steam recovery boiler with silencer and chimney stack is not
more than 2000 P*).

Name of rate Unit Rate value




GTA-6R
Electric capacity,
Turbogenerator
Rated kW 6 000


maximum kW 7 200
Q heat capacity, Gcal/hour and Use
of fuel consumption rate, %
Utilize scheme Q, Gcal/hour 14.1




Use of
fuel, %
85
Fuel consumption, rated mode Fuel gas (Hu=48744
kJ/kg)
kg/hour 1952




n m
3
/hour 2870


Diesel fuel (Hu=42000
kJ/kg)
kg/hour 2180

7

3. Brief description of GTA-6R systems.
3.1. GTD-6R Gas-turbine Engine
GTD-6RM gas-turbine engine is created on the base of D-30KU/KP aircraft engine and unified with
base engine in the maximum.


GTD-6RM on frame


Performance ratings of GTD-6RM gas-turbine engines

GTD-6R
Rated capacity, standard conditions MW 6.5
Efficiency

25.0
Gas temperature before turbine C 813
Gas temperature, discharge section C 471
Gas concumption, discharge section (rated) kg/s 48
Pressure ratio in the engine compressor

8.6
Shaft rotational speed and direction
(against exhaust gases flow):
gas generator (left)
power turbine (left)
rpm
rpm
9420
3000
Gas-turbine engine weight:
engine
engine as shipped with plumbing
and wiring
kg
kg
2270
5100
Gas-turbine engine
dimensions (LxBxH)
without
frame
mm 3420x1085x1155


with frame mm 3420x2304x2500


8
3.2. Turbogenerator
Turbogenerator is synchronous, bipolar generator, 3 phase, AC, frequency 50, voltage 6300V or
10500V, with brushless excitation system. The generator set also comprises air cleaning and circulating
unit. Generator cooling system is air, open (closed or open cycle for TGS-8-2U$), with indirect coil
cooling.
The turbogenerator features relay protection devices to prevent the following failures and
damages during standard operation mode:
- multiphase shortings in stator coil of turbogenerator and on its terminals;
- one-phase shortings on ground in stator coil;
- double shortings on ground: one in stator coil, another in outer network;
- outer shortings;
- symmetrical stator coil overload;
- shortings on ground in the second point of excitation chain;
- asynchronous mode with excitation loss;
- against shortings on ground of rotor coil;
- shutdown at temperature increase of oil or bearing inserts over permitted values;
- signal or shutdown at temperature increase of steel or stator coil over permitted values.

Technical data of turbogenerators

Turbogenerator mark

TK-6-2RU3 TGS-8-2U$
Rated capacity kW 6 000 8 000
Generator rotational speed rpm 3 000 3 000
Rated voltage V 6 300/10 500 6 300/10 500
Stator phase current A 687/412 916/550
Phase connection, stator coil

triangle/ star triangle/ star
Frequency Hz 50 50
Power factor, cos

0.8 0.8
Rated efficiency % 97.6 97.7
Service life year 20 30
Turbogenerator dimensions mm 4160,2128,2720 4825x2120x2830
Turbogenerator weight kg 18000 28000

Turbogenerator TK-6-2RU3
9
Turbogenerator starts parallel operation in network by precision synchronization method.
Excitation is provided by brushless excitation system including control station and 3-phase exciter,
AC, 24V or 220 V.
For excitation system power supply three OM-1.25/ 10-84 transformers are used (included in supplied
set).
Turbogenerator is designed for operation with insulated neutral (star stator coil connection).
Stator coil has 6 terminals with current transformers located on casing side in terminal box.
Bearing lubrication is pressurized circulating from oil tank positioned on the GTD-6RM engine.
Tp22 and Tp22S turbine oil is used for lubrication.
Turbogenerator and all excitation elements withstand without damages and residual distortions: 3-
phase shorting for 5 seconds, 2-phase shorting for 2 seconds from any load mode 0.110% at 105%
voltage from rated.
3.3. GTA-6R Automatic Control System
Automatic control system ensures GTA-8RM plant operation in all modes including parallel
operation with similar units and (or) with power system and provides control, protection and diagnostics
function.
The system is designed for:
- selfdiagnostics of automatic control system components, actuator gages, measuring channels in
background and text modes;
- station assemblies control during prestarting preparation, idle spinning in operation and
emergency modes;
- collection, first processing and indication of the current state of heat and power station operation
process;
In operation mode automatic control system provides:
- gas-turbine engine starting and assigned load shutdown in accordance with the process;
- stabilization of assigned process mode;
- adjustment of turbine shaft rotational speed under load and to prevent gas-turbine engine
shutdown at 100% load decrease and increase;
- ensurance of turbine rotor constant rotations;
- metering of electric power for consumers and auxiliary power;
- indication of high-voltage switches position;
- control of turbogenerator cooling;
- control of recovery heat exchanger in accordance with program;
- anti-icing system switch-on in accordance with program;
- process monitoring of power plant performance ratings;
- warning and emergency alarm;
- connection with high level control system;
- gas-turbine plant operation parallel to other power plants;
- connection with fire protection system;
- ventilation control per signal of increased gas content.
In emergency mode automatic control system transfers the gas-turbine plant in one of the following
operation modes:
- full shutdown of gas-turbine plant;
- transfer of gas-turbine plant to idle operation until operators decision;
- transfer of gas-turbine plant to low mode.
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3.4. Complete air-cleaning unit
Complete air-cleaning unit is designed for preparation of inlet cyclic air of gas-turbine engine
from atmospheric mechanical contaminations. Complete air-cleaning unit is rectangular cross-section
chamber with air intake section.
Complete air-cleaning unit is equipped with air-cleaning double-stage system including inertial
and slotted air-cleaning elements and air filters.
Complete air-cleaning unit is equipped with by-pass valve designed for opening of cyclic air
supply into medium section of complete air-cleaning unit (after air filters) at increase of pressure
difference between atmosphere and medium section above estimated value.
It is allow preventing possible brakes of air filters at the stoppage and the next hit of accumulating
contaminations into gas-air flow duct of gas-turbine engine as well as except overloading of air intake
duct of the plant.
3.5. Starting device of Gas-turbine engine
GTA-6R start is producing with using the electric starter:
Electric starting device, AC, maximum capacity is 100110 kW.
3.6. Lubrication system
GTA-6R lubrication system separated for gas-turbine engine and turbogenerator, pressurized
circulating.
Oil applied:
- for GTD-6R: S-8;
- for turbogenerator: /P22S per /U 38-101821-83 of Russia;
- /p22 per GOST 9972-74 of Russia.
Oil tankers capacity:
- for GTD-6R 1.03 m
3
;
- for turbogenerator 0.6 m
3
;
Operation time without refueling - 900 h
Nonreturnable oil losses, GTD-6RM, kg/mash.h - 0.4 , max
Nonreturnable oil losses, TK-6-2RU3(TGS-8-2U3), kg/mash.h > 0,1.
3.7.GTU Fuel system
Fuel system consist of two subsystems:
- fuel gas preparation subsystem;
- fuel gas batching and supplying subsystem.

3.7.1. Fuel gas preparation subsystem.
a) Fuel gas preparation subsystem is assembled on own frame.
b). Work description
GTU is working with fuel pressure 1620 bar throw one filter. Fuel temperature is +5 1 +702(.
For unit no-failure operation with dirty filter it is provided parallel using of second filter and globe
valve (with manual drive) on enter and exhaust from the filter for filter open / closing to pipe. It is
possible to change filter and clean it.
3.7.2. Fuel gas batching and supplying subsystem consist of:
cutoff valve, using for fuel gas cut off for batcher
fuel gas batcher, using for gas supplying to combustion chamber injector. Batcher work together
with Automatic control system (gas turbine subsystem)
Starting up process like stop process work automatically by Automatic control system.

11
3.8. Sound-heat proof shelter
Block module shelter is used to protect unit from weather impact and acoustical action of
running engine.
It is include:
-Sound proof panels with detachable fastening to the frame
-Fire alarm and fire extinguishing systems;
-Ventilation and heating system
-Gas content control system
-Lightening system
-Others
Block module shelter provide noise reducing to 80 dB.

3.9. Electric technical equipment.

Electric technical equipment work with parallel with electric utility.
Turbo generator switch directly for infinite buses of high voltage dispatch device 6kV with
vacuum circuit breaker.
For GTU needs 0,4kV it is provide for low voltage dispatch device 0,4kV with one transformer
6/0,4 kV
For control, defense, alarm system, breakdown oil pump and breakdown lighting GTU is provided
by storage battery with direct-current panel.
4. Maintenance. Man-hours.
after 3000 operating hours
30 man-hours;
after 6000 operating hours
40 man-hours

5. Transportation and storage
GTA-6RM components can be transported automobile, railway and water vehicles without distance
limits. Design of gas-turbine plant ensures its modular transportation.
Spare parts for the product are preserved and shipped in containers for storage without represervation
and must be kept for five years as shipped by the fabricator.
Separate gas-turbine plant components, manifold set, spares, instruments, special devices and fixtures
are packed in containers.
Components and equipment package and preservation ensure their safety for two years as shipped by
the fabricator.
When gas-turbine plant components are kept for more than two years, revision and represervation of
the equipment must be performed every two years on the gas-turbine plant in accordance with
operation manual.

6. Requirements for Customer to provide GTA-6RM standard operation
Foundation preparation, assembly and operation of gas-turbine plant must be performed in accordance
with operation manuals.
Fuel preparation system:
- Fuel gas pressure at inlet of fuel control equipment of gas-turbine plant - 14 20 kgf/cm
2
.
- Fuel gas temperature 278...343 K (+5...+70 C).
Solid additions content in fuel gas must be max 4 mg/kg, content of particles with size more than
12
100 ! m must be max 0.3 mg/kg. In gaseous fuel provided to gas-turbine plant controls the
presence of liquid and solid phase is not permitted.
- Content in gas of agents causing metal corrosion (hydrogen sulfide, mercaptan sulfur, alkaline
metals, chlorides, carbon dioxide) must be agreed between the supplier and the consumer. Content
of water vapors in fuel gas should not exceed values corresponding to saturation state in fuel
manifold.
- In case of recompressor application for fuel gas preparation, oil content in fuel gas must be max
15 mg/kg of gas.
Power supply system must provide supply of gas-turbine plant with AC, 380V for supply of starting
oil pump, shaft-rotating unit motor, oil evacuation pump, automatic control system, tubular electric
heaters of oil in oil tank.
Adjustment and starting of gas-turbine plant at operation site must be performed under direct supplier
supervision. Opening and reporting of set completeness must be performed at the presence of the
supplier representative.
Principal schemes of station fuel gas systems, oil preparation system, power supply, washing and
other design documentation for gas-turbine plant disposition as well as its systems must be agreed
with the supplier.
7. Supplier Guarantees
Saturn-GT guarantees correspondence of the gas-turbine plant to the operation requirements when
operation conditions, transportation and storage requirements are fulfilled by the Consumer in accordance
with the specifications and operation manuals.
Guarantee operation term is 12 months as the gas-turbine plant is commissioned but not more than 18
months as shipped by the fabricator if all requirements of operation manual are fulfilled by the Customer.
Saturn-GT (the Supplier) guarantees free of charge elimination of failures and damages as well as
replacement of parts and components damaged during guaranteed term due to failure or premature wear-
out because of application of not quality materials or materials noncorresponding to operation conditions,
unsatisfactory fabrication.
Guarantee terms for components are determined in accordance with specifications for their supply
and should not be less than the gas-turbine plant guaranteed operation period
8. Terms of Supply
GTA-6R delivery term is 12 months after signing the agreement by the Customer
and receipt of advance payment.


9. Service

Saturn-Gas Turbines service Management is responsible for assembling,
commissioning and service of our objects.
- More then one hundred service experts check and fulfilled all services types.
Principle of operation to fulfill complex services to Customer, co-ordination of
GPU building suppliers and contractors interaction. Operation and Service Department
was founded in 1996.
The main business of this Department is:
- After sale guaranty service;
13
- After sale service non guaranty products by service contracts;
-Units repair in the operation company;
- Recognize, registration, fault analyze in operation;
- Technical assistance for operation companies;
- Control for observance of service and operation rules;
-supply of spare parts, equipment and devices and technical documentations;
- Customer GTU operation stuff study.

For Customer offer Saturn Gas turbine organize the service point in the Customer
field. The Saturn Gas turbine specialist make:
- diagnostic;
- consultations;
- hardware replacement (if it need)

During guaranty period service is free of charge

For overhaul time Saturn Gas turbine give the reserved engine in lease.

14
Steam recovery boiler
Attachment "1
Steam recovery boiler with silencer and exhaust stack is designed for overheated steam production
owing to exhaust gases heat recovery. Silencer ensures low exhaust noise at permissible level.
Boiler is positioned behind GTA-6RM plants on theirs own bearings.
Performance ratings of steam recovery boiler
Mark of recovery boiler

#G$ 18/1.3-300 KrT-22/1.3-300
Gas temperature after turbine
c
471 550
Gas flow after GTA kg/s 48 50,5
Steam production t/h 18 22
Steam pressure MPa 1.3 1.3
Steam temperature C 300 300
Water temperature at boiler inlet C 100 100
Boiler resistance P* 1560 1600
Steam recovery boiler comprises:
Boiler heat exchanging units;
Drum-separator;
Frame, ladders, and maintenance platforms;
Silencer;
Exhaust stack, 25m height
Steam recovery boiler view


15
Attachment "2
DKSB-9/2-25 BLOCK-MODULE FUEL COMPRESSOR STATION
Block - Module fuel compressor station is designed for recompressing of natural gas and oil gas,
pressure from 1.03.0 kg/&m
2
(excessive) to 16.0 kg/&m
2
(excessive) and compressed gas supply to
fuel system of GTA-6 power generation station.
Compressor design is an screw compressor. For compressor drive 2-stage asynchronous engine
740/370 rpm, rated capacity 160/75 kW, voltage 380, 50Hz is used.

DKSB-9/2-25 Block - Module Fuel Compressor Station Specifications

Ratings Initial pressure (excessive) kgf/&m
2
1.0 1.5 2.5 3.0
Compressed media Natural gas per GOST 5542-87 or oil gas.
Weight capacity kg/h 685 870 1250 1440
Volume capacity per suction conditions. m
3
/min 9.0
Discharge pressure (excessive). kgf/&m
2
16
Oil content in gas, station exhaust mg/kg 15.0
Gas temperature, station exhaust
0
( 70.0
Consumed power (rated) kW 115.0
Nonreturnable S-20 oil losses kg/h 0.07
Nonreturnable flow of antifreeze, grade 40 kg/h 0.015
Operational time without oil refueling H 1000
Compressor operational time without oil
change
H 3000
Sound pressure dB Max 80
Dimensions (LxBxH) m 7,3,2.8
Service life:
Between overhauls
assigned

h
h

35000
120000

Notes:
Capacity is given at maximum rotational speed of compressor shaft.
DKSB-9/2-25 block-module fuel
compressor station view

16
Attachment "3
GTES-6 LIQUID FUEL MODULE


Requirements to liquid fuel:
- type used fuel
- Minimum temperature fuel in module at the input,
- Pressure fuel before module,
- Fineness to filtering liquid fuel,
diesel fuel
+5 4C
2,8-4,5 bar
no more 20 mem

For ensuring the work liquid fuel module is given compressed air
- Pressure of the air before module, 5 1,5 bar
- temperature of the used air no more 100 4C


17
Dynamic and Static Foundation Load GTA-6 RM

21
18

































0
500
1000
1500
2000
2500
0 1000 2000 3000 4000 5000 6000 7000 8000
Na,kW
G
1
,
k
g
/
h
By - pass closed By - pass open
Main climatic parameters of GTA-6RM (station conditions)
5000
5500
6000
6500
7000
7500
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50
tu,
o
C
N
e
,
k
B
1
Maximum Rate
Attachment " 5
19


40
45
50
55
60
65
70
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50
tu,
o
C
G
r
,
k
g
/
s
Maximum Rate
250
300
350
400
450
500
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50
tu,
o
C
t
r
,
o
C
Maximum Rate
20

12. Power Plants on the base of GTA-6RM












































Rybinsk, GTES-12MW
NPO Saturn JSC area
Main power equipment:
Two GTA-6RM with two steam boilers.
GTES power rating: 12 W
GTES heat rate: steam - 40 t/h
(5s=1,3 P, Ts=300
0
()
Commissioning: 18.09.2002
Naryan-Mar, GTES-12MW
Customer: SUE Nenetsk autonomous region
administration
Main power equipment:
Two GTA-6RM
GTES power rating: 12 W
Commissioning: 31.05.2003
Omsk, GTES-12MW
Customer: Khimtras CJSC
Main power equipment:
2 GTA-6R gas-turbine plants with steam boilers and devices
of exhaust gases heating (according Customer plans just one
GTA-6R work at the moment).
GTES power rating: 12 W
GTES heat rate: steam - 40 t/h
(5s=1,4 P, Ts=230
0
( )
Commissioning: 2003
. Mikhailovka, Vologda region.
Customer: Mikhailovka administration
Main power equipment:
2 GTA-6R gas-turbine plants with steam boilers and devices
of exhaust gases heating
GTES power rating: 12 W
GTES heat rate: steam - 40 t/h
(5s=4 P, Ts=440
0
( )
Commissioning: IV quarter 2005
21














































Usinsk, Komi Republic, GTES-24
Customer: Sever-Tek CJSC
Main power equipment:
4 GTA-6R gas-turbine plants
GTES power rating: 24 W
(main fuel associated oil gas, standby power supply
diesel oil)
Dorogobuzh, Smolensk Reg, GTES-12
Customer: Smolenskenergo JSC
Main power equipment:
2 GTA-6R gas-turbine plants with combined boilers
(water + steam)
GTES power rating: 12 MW
GTES heat rate: steam - 35 t/h
(5s=1,3 P, Ts =300
0
() + greed water
Commissioning: 29.09.2005 7.
Power Plants 12MW in Moscow
Local Power and Heat Plants: Kuriyanovo, Zelenograd, Peredelkino, Penyagino

Customer: Moscow Power Supply Agency
Main Equipment :
2 gas turbine units GTA-6R with hot-water boiler
Electric Capacity of Power Plant: 12 W
GTES heat rate: 24 GCal
JSC Saturn Gas Turbine


Company name:
J SC SaturnGas Turbines , Russian Federation

Company status:
J oint Stock Company

Main office:
Address: 16, Tolbuhin Str., Rybinsk, Russia, 152914,


Local Sales & After Sales Services Office:

ICS Group:

Contact Information:
Tel: +98 21 88 68 1900
Fax: +98 21 88 68 1950
E-mail: Info@noavasys.com
URL: www.noavasys.com
Unit One.No.24, 38
th
West Street, Saadatabad Ave,
Tehran 19979-16884 Iran

Managing Director
Kourosh Dorosti
E-mail: Dorosti@noavasys.com

Director of Engineering
Hamid Reza Hosseini
E-mail: Hosseini@noavasys.com