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Corresponding author. Tel.: +82 54 279 2140; fax: +82 54 279 2399.
E-mail address: shlee@postech.ac.kr (S. Lee).
of martensite [911]. Niobium enhances strength and toughness
simultaneously by forming carbo-nitrides during hot rolling and by
rening austenite grains [12,13]. In addition to the effects of alloy-
ing elements, various and complex microstructures can be formed
by varying cooling conditions, and bainite or martensite is readily
formed with increasing cooling rates [1417]. Thus, the optimiza-
tion of various chemical compositions and cooling conditions can
produce high-strength high-toughness steel plates having bainitic
microstructures. Since bainitic steels have various microstruc-
tures andmechanical properties, depending onprocess parameters
such as chemical compositions and cooling conditions, it is neces-
sary to systematically investigate effects of process parameters on
microstructures and mechanical properties.
Inthepresent study, high-strengthbainitic steel plates werefab-
ricated by varying contents of C, Cr, and Nb and cooling rates, and
their tensileandCharpyimpact properties wereinvestigated. Based
on these test results, the microstructural evolution due to varia-
tions in alloying elements and cooling conditions was understood,
andthecorrelationbetweenmicrostructural factors andtensileand
Charpy impact properties was examined.
2. Experimental
Four high-strength bainitic steels were made by a vacuum
induction melting method, and their chemical compositions were
shown in Table 1. The C1, C2, and C3 steels carbon contents of
0921-5093/$ see front matter 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.msea.2011.10.015
H.K. Sung et al. / Materials Science and Engineering A 530 (2011) 530538 531
Table 1
Chemical compositions of the high-strength bainitic steels (wt.%).
Steel C Si Mn Ni Mo Cr Nb V Ti Al B N Ceq
a
C1 0.03 0.25 1.9 0.5 0.25 0.2 0.04 0.04 0.015 0.03 0.001 0.003 0.47
C2 0.05 0.2 0.04 0.49
C3 0.07 0.2 0.04 0.51
C4 0.07 0.6 0.06 0.59
a
Ceq (%) =C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14 [WES 3001].
Fig. 1. Schematic illustration of rolling and cooling conditions of the steels.
0.03, 0.05, and 0.07 weight percent, respectively, and the C4 steel
contains 0.6 weight percent of Cr and 0.06 weight percent of Nb
added into the C3 steel. The carbon equivalent (C
eq
) increases in
the order of the C1, C2, C3, and C4 steels (0.47, 0.49, 0.51, and
0.59 respectively). Eight steel plates were fabricated by different
cooling conditions as shown in Fig. 1. After the austenitization at
1150
C and nished in
the austenite region above Ar
3
. An overall grain renement effect
was expected by rolling with a high rolling reduction ratio (88%) in
the non-recrystallized region of austenite [7] and the plate thick-
ness was reduced from 100mm to 12mm. The rolled plates were
air-cooleddowntothe start coolingtemperature of 600
Cat a cool-
ing rate of 0.1
C/s at 400
C are
referred to as C and D, respectively.
The longitudinal-transverse (L-T) plane of the steel specimens
was polished and etched in a 2% nital solution, and microstructures
were observed by a scanning electron microscope (SEM, model; S-
4300E, Hitachi, Tokyo, Japan). TensileandCharpyimpact specimens
were obtained from the 1/2 thickness location of the rolled plate.
Round tensile specimens having a gage diameter of 6.35mm and
a gage length of 25.4mm were prepared in the transverse direc-
tion, and were tested at room temperature at a crosshead speed
of 5mm/min in a universal testing machine (model; Instron 5582,
Instron, Canton, MA, USA) with 100kN capacity. Charpy impact
tests were performedonstandardCharpy V-notchspecimens (size;
10mm10mm55mm, orientation; transverse-longitudinal (T-
L)) inthe temperature range from196
Cto 25
C). The C2-C and C3-D specimens have the decreased USE of
190200J, and show a wide range of ETT of 80 to 50
C. The
USE and ETT of the C3-C and C4-D specimens are 150200J and
80 to 50
C) because it
consists mainly of M. With increasing C
eq
or cooling rate, the USE
decreases, while the ETT increases like in the case of elongation.
In order to investigate the correlation between cleavage facet
size, crack propagation path, and ETT, SEM fractographs of the
Charpy impact specimens fractured at 196
C)
C1-C 274 87
C2-C 198 79
C3-C 148 43
C4-C 176 49
C1-D 272 99
C2-D 290 84
C3-D 192 54
C4-D 168 50
534 H.K. Sung et al. / Materials Science and Engineering A 530 (2011) 530538
Fig. 4. Charpy absorbed energy of the (a) C1, (b) C2, (c) C3, and (d) C4 steels in the temperature range from 196
C to room temperature.
propagation is dened as the crack length of almost straight-line
propagation, and that it is in general close to the distance between
two neighboring high-angle grain boundaries [23]. In the C1-C and
C1-Dspecimens, the crack propagation is bent frequently, and thus
the unit crack path is short below 10m (Fig. 6(a and c)), which
leads to the quite low ETT (99 to 87
C.
4. Discussion
Carbon added to bainitic steels expands the formation range
of austenite, and promotes the formation of bainitic microstruc-
tures. Other alloying elements should be included for maintaining
strength when the C content is lower than 0.03 weight percent,
and the weldability, formability, corrosion resistance, and tough-
ness can be deteriorated by the easy formation of martensite
or bainite when the C content is higher than 0.08 weight per-
cent [6,7]. The addition of Cr lowers the bainite-start temperature
(B
s
), bainite-nish temperature (B
f
), and martensite-start tem-
perature (M
s
), which can prevent the formation of BF and M,
promote the homogeneous distribution of AF and GB, and rene
grains [6,7]. The abundant addition of Cr increases the strength
by forming martensite or other low-temperature transformation
phases, but decreases the toughness. Nb is a powerful element for
grain rening, and improves the strength and toughness simulta-
neously by forming carbonitrides during hot rolling, suppressing
recrystallization, and rening austenite grains [8,12]. In order to
obtain bainitic microstructures, faster cooling rates are needed
in general, and the volume fraction of bainitic microstructures
increases in the order of GB, AF, BF, and M with increasing cooling
rate [6,7,12,22].
Fig. 7 shows bar graphs of volume fractions of bainitic
microstructures. Among the C-series specimens, the C1-C speci-
men does not contain BF or M, and the volume fraction of BF and
M increases in the C2-C through C4-C specimens. In the D-series
specimens, AF is formed more in the C1-D specimen than in the
C2-D specimen, and BF and M are formed in the C3-D and C4-D
specimens. The fraction of AF is higher than that of GB in the C1-C
specimen, and it is similar to that of GB in the C2-C specimen. The
C2-C specimen has the microstructure mixed with AF, GB, BF, and
M, and the C2-Dspecimen has the similar microstructure to the C1-
C specimen as the fraction of AF increases. In the C3-C specimen,
the fraction of M increases without forming AF or GB, and the C3-
D specimen contains a small amount of BF and M. The fraction of
M is highest in the C4-C specimen, and the C4-D specimen mostly
contains BF and M without AF or GB, which results in the similar
structure to the C3-C specimen.
Morphological identication of AF and GB is somewhat difcult.
It was reported that AF was transformed at higher temperatures
and faster cooling rates than GB [6,7,14]. Since AF has more excel-
lent combination of strength and toughness than GB, the formation
of AF is promoted, while the formation of GB is prevented, but the
single microstructure of AF is hardly obtained under conventional
alloying compositions and processing conditions [12,22]. This is
because the transformation rate of AF and GB is quite fast, because
H.K. Sung et al. / Materials Science and Engineering A 530 (2011) 530538 535
Fig. 5. SEM fractographs of Charpy impact specimens fractured at 196
C for the (a) C1-C, (b) C4-C, (c) C1-D, and (d) C4-D steels.
Fig. 6. SEM micrographs of the cross-sectional area beneath the cleavage fracture surface of the Charpy impact specimen fractured at 196
C
and 430460
C/s, bainitic
microstructures or martensite are readily formed, and the respec-
tive volume fractions are determined by the difference in cooling
conditions. Whenthe M
s
temperature is set, the amount of marten-
sitic transformation is determined by degree of cooling (T) below
the M
s
temperature. Koistinen and Marburger [27] calculated the
amount of martensitic transformation according to the following
equation:
M
f
= 1 exp{(1.10 10
2
T)} (3)
Fig. 8. (a) Yield and tensile strengths, (b) elongation, (c) upper shelf energy, and (d) energy transition temperature of the steels. Arrow bands show their general trends.
H.K. Sung et al. / Materials Science and Engineering A 530 (2011) 530538 537
where T is the degree of cooling below the M
s
temperature.
The volume fraction of M increases with increasing T. Thus, it
increases in the order of the C1, C2, C3, and C4 steels (with increas-
ing C
eq
), and in the order of the D-series and C-series specimens
(with increasing cooling rate).
The strength, elongation, upper shelf energy, and energy tran-
sition temperature of the steels are shown in Fig. 8(ad). Under
the same cooling rate, the volume fraction increases in the order of
GB, AF, BF, and M as the content of C, Cr, and Nb increases. Thus,
the yield and tensile strengths and ETT increase, and the elonga-
tion and USE decrease. Arrowbands showtheir general trends. The
increase in Cr and Nb contents raises the volume fraction of BF and
M, thereby showing highest strength, lowest elongation, low USE,
and high ETT. Under the same alloy composition, the C-series spec-
imens have higher strength and ETT and lower elongation and USE
than the D-series specimens. The variation in mechanical proper-
ties due to the change in carbon equivalent is larger than that due
to the change in cooling condition because the microstructure is
more sensitively changed by the variation in carbon equivalent as
shown in Table 2 and Fig. 7.
Correlations between tensile strength, elongation, USE, and ETT
are shown in Fig. 9(a and b). The present eight steel specimens
can be classied into ve microstructural groups as indicated by
dotted rectangles. The C1-D specimen fabricated under lowest C
eq
and slow cooling rate consists of GB and AF, and thus has low ten-
sile strength of 750MPa and excellent elongation, USE, and ETT of
22%, 250J, and 100
C to 50